CN110241516B - Sewing machine consumption data statistical method, system, sewing machine system and storage medium - Google Patents
Sewing machine consumption data statistical method, system, sewing machine system and storage medium Download PDFInfo
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- CN110241516B CN110241516B CN201810188882.7A CN201810188882A CN110241516B CN 110241516 B CN110241516 B CN 110241516B CN 201810188882 A CN201810188882 A CN 201810188882A CN 110241516 B CN110241516 B CN 110241516B
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- 238000009958 sewing Methods 0.000 title claims abstract description 206
- 238000003860 storage Methods 0.000 title claims abstract description 26
- 238000007619 statistical method Methods 0.000 title claims abstract description 16
- 238000005265 energy consumption Methods 0.000 claims abstract description 110
- 238000012544 monitoring process Methods 0.000 claims abstract description 37
- 230000009471 action Effects 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 13
- 238000004364 calculation method Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000001186 cumulative effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
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- 238000003825 pressing Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B19/00—Programme-controlled sewing machines
- D05B19/02—Sewing machines having electronic memory or microprocessor control unit
- D05B19/04—Sewing machines having electronic memory or microprocessor control unit characterised by memory aspects
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
- D05D2305/00—Operations on the work before or after sewing
- D05D2305/32—Measuring
- D05D2305/34—Counting
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Abstract
本发明提供一种缝纫机消耗数据统计方法、系统、缝纫机系统及存储介质，所述系统包括：监视单元，用于获取缝纫机能耗装置的运行数据；计算单元，用于根据运行数据计算缝纫机能耗装置的能耗数据、能效比数据以及缝纫机的使用数据；存储单元，用于存储能耗数据、能效比数据以及缝纫机的使用数据；输出单元，用于输出能耗数据、能效比数据以及缝纫机的使用数据；电控单元，用于控制所述缝纫机能耗装置运行；所述监视单元通过识别所述电控单元发送至所述缝纫机能耗装置的各指令数据或通过接收所述电控单元发送至的用于控制所述缝纫机能耗装置的各指令数据获取缝纫机能耗装置的运行数据。本发明可以有效获取缝纫机的能耗，能效比等消耗数据并输出。
The invention provides a sewing machine consumption data statistical method, system, sewing machine system and storage medium. The system includes: a monitoring unit for acquiring operation data of a sewing machine energy consumption device; a computing unit for calculating the sewing machine energy consumption according to the operation data The energy consumption data, energy efficiency ratio data and sewing machine usage data of the device; storage unit for storing energy consumption data, energy efficiency ratio data and sewing machine usage data; output unit for outputting energy consumption data, energy efficiency ratio data and sewing machine usage data. Usage data; an electronic control unit for controlling the operation of the energy-consuming device of the sewing machine; the monitoring unit by identifying each instruction data sent by the electronic control unit to the energy-consuming device of the sewing machine or by receiving the data sent by the electronic control unit The obtained instruction data for controlling the energy-consuming device of the sewing machine obtains the operation data of the energy-consuming device of the sewing machine. The present invention can effectively acquire and output consumption data such as energy consumption and energy efficiency ratio of the sewing machine.
Description
Technical Field
The invention relates to the field of clothing production, in particular to the technical field of sewing machines, and specifically relates to a method and a system for counting consumption data of a sewing machine, a sewing machine system and a storage medium.
Background
In the current clothing industry, one of the main expenses of clothing enterprises is the electricity charge, the energy consumption of all sewing machines is generally counted by using a meter at present, the energy consumption of each sewing machine is unknown, and a plurality of low-efficiency production modes exist on a production line. It is also unknown how much energy is consumed by the sewing machine per unit time, and how much power is consumed by each mechanism and each action.
The output per unit time of each sewing machine, and its energy consumption, which is the energy efficiency ratio, are not known at present. If the energy consumption of each sewing machine can be measured and calculated, a brand new index which can be used for improving the production efficiency of clothing enterprises is obtained: energy consumption and energy efficiency ratio. Therefore, the efficiency of each production unit and each time period in the production process can be greatly improved.
Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, the present invention provides a statistical method, a statistical system, a sewing machine system and a storage medium for consumption data of a sewing machine, which are used to solve the problem that the energy consumption and energy efficiency ratio of each sewing machine cannot be known in the prior art.
To achieve the above and other related objects, the present invention provides a consumption data counting system for a sewing machine, comprising: a monitoring unit for acquiring operation data of the sewing machine energy consumption device; the calculating unit is connected with the monitoring unit and used for calculating the energy consumption data, the energy efficiency ratio data and the use data of the sewing machine of the energy consumption device of the sewing machine according to the operation data; the storage unit is connected with the computing unit and is used for storing the energy consumption data, the energy efficiency ratio data and the use data of the sewing machine; an output unit for outputting the energy consumption data, the energy efficiency ratio data and the usage data of the sewing machine.
In an embodiment of the present invention, the system for counting consumption data of a sewing machine further includes: and the data receiving and processing unit is connected with the output unit and is used for receiving and processing the energy consumption data, the energy efficiency ratio data and the use data of the sewing machine according to the self attribute.
In an embodiment of the invention, the data receiving unit is any one of a display device for receiving and displaying data, a network device for receiving and performing network transmission on the data, an interface device for receiving and performing wired transmission on the data, or a mobile storage device for receiving and storing the data.
In an embodiment of the present invention, the system for counting consumption data of a sewing machine further includes: and the electric control unit is connected between the sewing machine energy consumption device and the monitoring unit and is used for controlling the operation of the sewing machine energy consumption device.
In an embodiment of the invention, the monitoring unit obtains the operation data of the energy consumption device of the sewing machine by identifying each instruction data sent to the energy consumption device of the sewing machine by the electronic control unit.
In an embodiment of the invention, the monitoring unit obtains the operation data of the energy consumption device of the sewing machine by receiving the instruction data sent by the electronic control unit for controlling the energy consumption device of the sewing machine.
In an embodiment of the present invention, the system for counting consumption data of a sewing machine further includes: and the sensing unit is connected between the sewing machine energy consumption device and the monitoring unit and comprises a plurality of sensors for acquiring the operation data of the sewing machine energy consumption device and transmitting the acquired data to the monitoring unit.
In an embodiment of the present invention, the output unit outputs the energy consumption data, the energy efficiency ratio data, and the usage data of the sewing machines to a server for managing a plurality of sewing machines.
The embodiment of the invention also provides a statistical method for the consumption data of the sewing machine, which comprises the following steps: acquiring operation data of a sewing machine energy consumption device; calculating energy consumption data, energy efficiency ratio data and use data of the sewing machine of the energy consumption device of the sewing machine according to the operation data; storing and outputting the energy consumption data, the energy efficiency ratio data and the use data of the sewing machine.
In one embodiment of the invention, the operating data of the sewing machine energy consumption device is obtained by obtaining command data from the electronic control unit or by obtaining collected data from the sensing unit.
Embodiments of the present invention also provide a storage medium storing program instructions that, when executed, implement the statistical method of consumption data of a sewing machine as described above.
Embodiments of the present invention also provide a sewing machine system comprising the sewing machine consumption data statistical system as described above.
As described above, the sewing machine consumption data statistical method, system, sewing machine system and storage medium of the present invention have the following advantageous effects:
according to the invention, by monitoring various energy consumption devices in the sewing machine, combining the power, current, voltage and action time of the energy consumption devices, calculating through the calculation unit and combining the output of the sewing machine, consumption data such as the energy consumption, the energy efficiency ratio and the like of the sewing machine are effectively obtained and output, so that workers can know the working energy consumption and the energy efficiency ratio at any time, and can gather, compare and optimize the working energy consumption and the energy efficiency ratio, thus the production line of clothing enterprises can be improved, the working efficiency in the production process is improved, and the energy consumption is reduced. The working efficiency is improved and redundant operations in the working process are reduced by comparing data, thinking, learning, optimizing and improving by the working personnel, so that the energy consumption is reduced; the manager can strengthen the production management and make a more effective workshop production management mode.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic block diagram of a consumption data statistics system of a sewing machine according to the present invention.
FIG. 2 is another schematic block diagram of the consumption data statistics system of the sewing machine of the present invention.
FIG. 3 is another schematic block diagram of the consumption data statistics system of the sewing machine of the present invention.
FIG. 4 is a flow chart illustrating a statistical method of consumption data of a sewing machine according to the present invention.
Description of the element reference numerals
100 sewing machine consumption data statistical system
110 monitoring unit
120 calculation unit
130 memory cell
140 output unit
150 data receiving and processing unit
160 electric control unit
170 sensing unit
200 energy consumption device of sewing machine
300 server
S110 to S130
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It is to be noted that the features in the following embodiments and examples may be combined with each other without conflict.
Please refer to fig. 1 to 4. It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions under which the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
The present embodiment aims to provide a method and a system for counting consumption data of a sewing machine, a sewing machine system, and a storage medium, which are used to solve the problem in the prior art that the energy consumption and the energy efficiency ratio of each sewing machine cannot be known. The statistical method, system and sewing system of the consumption data of the sewing machine of the embodiment provide a specific energy consumption for each sewing machine, each sewing machine mechanism, each sewing action and each unit time.
The principles and embodiments of the statistical method, system, sewing machine system and storage medium for consumption data of sewing machine according to the present invention will be described in detail below, so that those skilled in the art can understand the statistical method, system, sewing machine system and storage medium for consumption data of sewing machine without creative work.
Specifically, as shown in fig. 1, an embodiment of the present invention provides a statistical system 100 for consumption data of a sewing machine, the statistical system 100 for consumption data of a sewing machine comprising: a monitoring unit 110, a calculating unit 120, a storage unit 130 and an output unit 140.
In the present embodiment, the monitoring unit 110 is used for acquiring the operation data of the sewing machine energy consumption device 200.
Such as, but not limited to: power, real time voltage, current, run time, speed, etc.
Specifically, the monitoring unit 110 monitors the operation of all energy consuming devices of the sewing machine, specifically to each sewing machine mechanism, each sewing action, the rotating speed, the action time, and the like; as long as the sewing machine is in the on state, the monitoring unit 110 operates synchronously to acquire the action data of each unit of the sewing machine at any time.
Wherein, the sewing machine power consumption device mainly has: various motor units, speed regulator units, cylinder units, electromagnet units, display, loudspeaker, sewing machine with light source, air suction barrel, etc.
Specifically, the motor unit mainly comprises a direct current motor, a stepping motor, a servo motor, an alternating current motor and the like; for example: a spindle motor, a differential adjusting motor, a stepping feeding motor, a manipulator motor, a winder motor, an air suction device motor, a take-up lever motor, a feeding shaft motor, a feed lifting shaft motor, a lower shaft motor, a rear tug motor, an automatic shuttle core changing stepping motor and the like.
The electromagnet unit mainly comprises a linear electromagnet, a rotary electromagnet, a spiral pipe electromagnet and the like; for example: a presser foot lifting electromagnet, a thread trimming electromagnet, a backstitch electromagnet, a thread loosening electromagnet, a differential presser foot electromagnet, an electronic thread clamping device, a manipulator electromagnet and the like.
The cylinder unit mainly comprises a presser foot lifting cylinder, a cloth pressing cylinder, a material receiving device cylinder, an air suction device cylinder and the like.
In this embodiment, the calculating unit 120 is connected to the monitoring unit 110, and is configured to calculate the energy consumption data, the energy efficiency ratio data, and the usage data of the sewing machine of the energy consumption device 200 of the sewing machine according to the operation data.
Specifically, the calculating unit 120 is configured to calculate various energy consumption data of the sewing machine, calculate a total start-up time and a total running time of the sewing machine, and count a total service life of the sewing machine.
In this embodiment, the storage unit 130 is connected to the computing unit 120, and is configured to store the energy consumption data, the energy efficiency ratio data, and the usage data of the sewing machine.
The storage unit is used for storing the total starting time, the total running time, the total service life of the sewing machine, the sewing machine energy consumption data, the energy efficiency ratio data and the like of the sewing machine.
In the present embodiment, the output unit 140 is configured to output the energy consumption data, the energy efficiency ratio data and the usage data of the sewing machine. The output unit 140 outputs data such as energy consumption, energy efficiency ratio and the like of the sewing machine to a device capable of being identified and read.
In this embodiment, the system 100 for counting consumption data of a sewing machine further includes: and a data receiving and processing unit 150, connected to the output unit 140, for receiving and processing the energy consumption data, the energy efficiency ratio data and the usage data of the sewing machine according to its own attributes.
Specifically, the data receiving unit is any one of a display device for receiving and displaying data, a network device for receiving and performing network transmission on the data, an interface device for receiving and performing wired transmission on the data, or a mobile storage device for receiving and storing the data.
That is, the output unit 140 may output data such as energy consumption and energy efficiency ratio of the sewing machine to the display device for displaying, output the data to the network device for network transmission, and output the data to the interface device for wired transmission or output the data to the mobile storage device for storage.
As can be seen from the above, in the embodiment, each energy consumption device of the sewing machine is monitored by the monitoring unit 110, and the energy consumption of each sewing machine is calculated by the calculating unit 120 by combining the power, the current, the voltage, and the number of actions, the action time, the rotating speed, the operating time, etc. of the relevant mechanism in the sewing machine in unit time, so that the unit energy consumption and the real-time energy consumption of the sewing machine can be further counted, and the total energy consumption of the sewing machine can be further obtained. Then the output of the sewing machine in unit time is combined to obtain the energy efficiency ratio. The energy efficiency data of all sewing machines on the production line can be obtained through summarizing and comparing, and then the data such as real-time energy consumption, monthly energy consumption and annual total energy consumption of each sewing machine are obtained.
In this embodiment, the monitoring unit 110 may obtain the operation data of the sewing machine power consuming apparatus 200 through the following embodiments.
1) The first embodiment: as shown in fig. 2, the statistical system 100 for consumption data of a sewing machine further includes: and an electric control unit 160 connected between the sewing machine power consumption device 200 and the monitoring unit 110 for controlling the operation of the sewing machine power consumption device 200.
The monitoring unit 110 may obtain the operation data of the sewing machine power consumption device 200 by recognizing each instruction data sent to the sewing machine power consumption device 200 by the electronic control unit 160.
The operation of various energy consuming devices of the sewing machine is monitored through the electronic control unit 160, the monitoring unit 110 acquires the operation data of the corresponding energy consuming device of the sewing machine by identifying various instructions and data sent by the electronic control unit 160, the calculating unit 120 calculates the energy consumption of the corresponding energy consuming device by combining the power, current, voltage, action time and other related data, the energy consumption is stored in the storage unit 130, and the output unit 140 outputs the energy consumption.
Take a main shaft motor unit of a sewing machine as an example: an operator controls the speed regulator unit, the electronic control unit 160 sends an instruction to related units of a spindle motor and other spindle structure according to the obtained data to drive the spindle motor unit to operate, the monitoring unit 110 monitors the instruction sent by the electronic control unit 160 and sends the instruction to the calculating unit 120 by combining the data of the spindle motor power, the motor real-time voltage, the motor current, the operating time, the rotating speed and the like, the calculating unit 120 calculates the real-time energy consumption of the spindle motor unit and performs cumulative calculation to obtain the energy consumption of unit time, month and year. The calculating unit 120 calculates the energy efficiency ratio of the sewing machine by combining the output of the sewing machine; the relevant data is output by the output unit 140 to a device capable of being identified and read, such as: display device, network device, USB interface, reading device, etc.
And then the energy consumption and energy efficiency ratio data of other sewing machines in the same network can be obtained and output by the method, and further summarized to the server 300 for comparison, and the data obtained by comparison is returned to all sewing machines in the server 300 network.
2) The second embodiment: the monitoring unit 110 may further acquire operation data of the sewing machine power consumption device 200 by receiving instruction data for controlling the sewing machine power consumption device 200 transmitted from the electronic control unit 160.
That is, the electronic control unit 160 sends a set of instructions to the energy consuming device of the sewing machine to control the action of the related device, and sends a piece of data of the related device to the monitoring unit 110, and the calculating unit 120 directly calculates the energy consumption of the energy consuming device by combining the power, the current, the voltage and the action time, and outputs and stores the energy consumption.
Take a main shaft motor unit of a sewing machine as an example: an operator controls the speed regulator unit, the electronic control unit 160 sends an instruction to related units of a spindle motor and other phase structure according to the obtained data, the data of the related units are sent to the monitoring unit 110 while the spindle motor unit is driven to operate, the calculation unit 120 calculates the real-time energy consumption of the spindle motor unit by combining the data of the spindle motor power, the motor real-time voltage, the motor current, the operating time, the rotating speed and the like, and the energy consumption in unit time, month and year is obtained by accumulative calculation. The calculating unit 120 calculates the energy efficiency ratio of the sewing machine by combining the output of the sewing machine; the relevant data is output by the output unit 140 to a device capable of being identified and read, such as: display device, network device, USB interface, reading device, etc.
The energy consumption and energy efficiency ratio data of other sewing machines in the same network can also be obtained and output by the method, and then are gathered to the server 300 for comparison, and the data obtained by comparison is returned to all sewing machines in the server 300 network.
3) Third embodiment: as shown in fig. 3, the statistical system 100 for consumption data of a sewing machine further includes: the sensing unit 170 is connected between the sewing machine power consumption device 200 and the monitoring unit 110, and includes a plurality of sensors for acquiring the operation data of the sewing machine power consumption device 200 and transmitting the acquired data to the monitoring unit 110.
The sensors are arranged in the energy consumption devices of the sewing machine, the operation of the energy consumption devices of the sewing machine is directly monitored through the sensors, and the calculating unit 120 calculates the energy consumption of the related energy consumption devices by combining the power, the current, the voltage and the action time of the energy consumption devices, outputs and stores the energy consumption.
Take a main shaft motor unit of a sewing machine as an example: the operator controls the speed regulator unit, the electronic control unit 160 sends instructions to the related units of the spindle motor and other spindle structure according to the obtained data to drive the spindle motor unit to operate, and the motor unit sensor sends the real-time data of the motor unit to the monitoring unit 110: the calculation unit 120 calculates the real-time energy consumption of the spindle motor unit according to the data of the motor power, the real-time voltage, the current, the running time, the rotating speed and the like of the motor, and performs cumulative calculation to obtain the energy consumption per unit time, month and year. The calculating unit 120 calculates the energy efficiency ratio of the sewing machine by combining the output of the sewing machine; the relevant data is output by the output unit 140 to a device capable of being identified and read, such as: display device, network device, USB interface, reading device, etc.
The energy consumption and energy efficiency ratio data of other sewing machines in the same network can also be obtained and output by the method, and then are gathered to the server 300 for comparison, and the data obtained by comparison is returned to all sewing machines in the server 300 network.
In the present embodiment, the output unit 140 outputs the energy consumption data, the energy efficiency ratio data, and the usage data of the sewing machines to a server 300 for managing a plurality of sewing machines.
In this embodiment, the operation data of the sewing machine energy consumption device 200 can be obtained by combining the electronic control unit 160 and the sensor unit, and the operation processes of other units are not changed.
As shown in fig. 4, an embodiment of the present invention further provides a statistical method for consumption data of a sewing machine, including:
step S110, acquiring operation data of the sewing machine power consumption device 200;
step S120, calculating energy consumption data, energy efficiency ratio data and sewing machine use data of the sewing machine energy consumption device 200 according to the operation data;
step S130, storing and outputting the energy consumption data, the energy efficiency ratio data, and the usage data of the sewing machine.
In the present embodiment, the operation data of the sewing machine power consuming apparatus 200 is acquired by acquiring the instruction data from the electronic control unit 160 or by acquiring the collected data from the sensing unit 170.
The principle and process of the statistical method of the consumption data of the sewing machine are the same as the principle and process of the statistical system 100 of the consumption data of the sewing machine, and the description of the same parts is omitted.
Embodiments of the present invention provide a storage medium that may include high speed random access memory and may also include non-volatile memory, such as one or more magnetic disk storage devices, flash memory devices, or other non-volatile solid-state storage devices.
The memory stores program instructions, the processor runs various software programs and/or instruction sets stored in the memory, and the processor runs the program instructions to execute the steps in the consumption data statistical method of the sewing machine. The steps of the above-mentioned statistical method of consumption data of sewing machine will not be described again.
Embodiments of the present invention also provide a sewing machine system comprising the sewing machine consumption data statistics system 100 as described above. The above-mentioned statistical system 100 for consumption data of sewing machine has been described in detail, and will not be described in detail herein.
In summary, the invention effectively obtains and outputs consumption data of the sewing machine, such as energy consumption, energy efficiency ratio and the like by monitoring various energy consumption devices in the sewing machine, combining power, current, voltage and action time of the energy consumption devices, calculating by the computing unit and combining output of the sewing machine, so that workers can know the working energy consumption and the energy efficiency ratio at any time, and can improve the production line of clothing enterprises, improve the working efficiency in the production process and reduce the energy consumption. The working efficiency is improved and redundant operations in the working process are reduced by comparing data, thinking, learning, optimizing and improving by the working personnel, so that the energy consumption is reduced; the manager can strengthen the production management and make a more effective workshop production management mode. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention shall be covered by the claims of the present invention.
Claims (10)
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