CN110231718A - The goggles of the mechanics optics double protection spectacle lens of installation by adhering electronic component - Google Patents
The goggles of the mechanics optics double protection spectacle lens of installation by adhering electronic component Download PDFInfo
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F9/00—Methods or devices for treatment of the eyes; Devices for putting in contact-lenses; Devices to correct squinting; Apparatus to guide the blind; Protective devices for the eyes, carried on the body or in the hand
- A61F9/02—Goggles
- A61F9/022—Use of special optical filters, e.g. multiple layers, filters for protection against laser light or light from nuclear explosions, screens with different filter properties on different parts of the screen; Rotating slit-discs
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- G—PHYSICS
- G02—OPTICS
- G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
- G02C7/00—Optical parts
- G02C7/10—Filters, e.g. for facilitating adaptation of the eyes to the dark; Sunglasses
- G02C7/101—Filters, e.g. for facilitating adaptation of the eyes to the dark; Sunglasses having an electro-optical light valve
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Abstract
一种嵌入式安装电子部件的力学光学双重防护眼镜片的护目镜,以透明风镜片为载体,在载体上边以内居中位置开透窗获得新空间,这个新空间与饰框通孔的三维空间叠加,把小型化全功能电子部件以嵌入式从光入射面纳入其中。把TN型液晶眼镜片用透明胶粘贴于载体的出射光面,其电极在透窗处与电子部件的输出端进行电连接,完成嵌入式安装电子部件的力学光学双重防护眼镜片。无色透明风镜片保留了力学防护功能,液晶眼镜片在电子部件驱动下,提供及时适度变色,防强阳光的光学防护功能。当用面积较小的无色透明片状件代替风镜片作为载体时,则可制成不同款式的露天作业、户外运动等力学、光学双重防护眼镜片的护目镜。
A kind of goggles with mechanical optics double protective eyeglass lenses embedded with electronic components, with transparent wind lenses as the carrier, a window is opened in the center of the upper side of the carrier to obtain a new space, and this new space is superimposed with the three-dimensional space of the through hole of the decorative frame , the miniaturized full-function electronic components are embedded into it from the light incident surface. The TN-type liquid crystal spectacle lens is pasted on the outgoing light surface of the carrier with transparent glue, and its electrodes are electrically connected to the output end of the electronic component at the window to complete the mechanical-optical double protective spectacle lens with embedded electronic components. The colorless transparent wind lens retains the mechanical protection function, and the liquid crystal eyeglass lens provides the optical protection function of timely and moderate color change and strong sunlight protection under the drive of electronic components. When using less colorless transparent flakes to replace the wind eyeglasses as the carrier, it can be made into goggles of mechanical and optical double protective eyeglasses such as open-air work and outdoor sports of different styles.
Description
技术领域:Technical field:
本发明属于防护眼镜领域,特别涉及嵌入式安装电子部件的力学、光学双重防护眼镜片的护目镜。The invention belongs to the field of protective glasses, in particular to goggles with mechanical and optical double protective eyeglass lenses embedded with electronic components.
背景技术:Background technique:
第一种背景技术:风镜式防护镜片。它的主功能是防风沙,防飞溅的沙石,防爆炸装置的弹片。它的附加功能是在烈日下遮挡强阳光。按照现有技术的惯例,一套风镜至少要配2个镜片:无色透明片和墨镜片。在无强阳光的环境使用时装上无色透明片,在烈日环境使用时换装墨镜片。对于随时在露天与隧道间进出转换的汽车司机、许多行业的露天作业人员以及参加户外运动的人员,往往需要反复更换镜片,很不方便。尤其是在山区或城市作战的军人、特警,来不及更换镜片,双目也就难以获得及时的光学防护。The first kind of background technology: goggle type protective lens. Its main function is to prevent wind and sand, prevent sand from splashing, and prevent shrapnel from explosive devices. Its additional function is to block strong sunlight under the hot sun. According to the conventional practice of the prior art, a set of goggles will be equipped with 2 eyeglasses at least: a colorless transparent sheet and a dark eyeglass. When using in an environment without strong sunlight, wear a colorless transparent lens, and replace it with a dark lens when using in a scorching sun environment. For car drivers who switch between the open air and the tunnel at any time, open air workers in many industries, and those who participate in outdoor sports, it is often necessary to replace the lens repeatedly, which is very inconvenient. Especially for soldiers and special police who fight in mountainous areas or cities, it is difficult to obtain timely optical protection for the eyes without time to replace the lenses.
第二种背景技术:中国专利02243840.8《系列可矫正屈光的电子变色眼镜片》。该专利中把提供电控遮光功能的液晶器件同另一功能的光学器件以胶黏法贴合成一体,构成双功能层片结构的光学元件。这种构成方式值得借鉴。但该专利未把力学防护功能作为关注点。The second background technology: Chinese Patent 02243840.8 "Series of Refraction-Correctable Electronic Photochromic Spectacle Lenses". In this patent, a liquid crystal device providing an electronically controlled shading function and an optical device with another function are glued together to form an optical element with a dual-function layer structure. This form of composition is worthy of reference. However, this patent does not focus on the mechanical protection function.
第三种背景技术:一家美国公司申报的中国专利201080006113.2《可连接的光学元件及其方法》。该技术方案是:“用于组装护眼设备的光衰减光学装置,其包括用于可变地衰减光透射的具有电控宾主液晶电池的光学元件、包括第一及第二塑料基底的液晶电池。控制器与液晶电池电连接,并设置为可选择地提供跨液晶电池的电压。所述控制器具有用于电连接控制器和电源的装置、及用于将控制器附于护眼设备的装置。所述光学元件具有用于将光源元件的外缘附于护眼设备的观测透镜的表面的设装置。”(其《摘要》原文如此)。其说明书[0071]“一些实施例中,处于黑暗状态的光学元件的透过率为10%、15%、20%、25%、30%、35%、40%、45%、50%,在一个优选实施方式中,光透过率在透明状态下高于60%,在黑暗状态下低于20%。”熟悉太阳镜指标的人都知道,光透过率为20%的太阳镜对强阳光的遮挡能力不够,即使照其处于黑暗状态的光学元件的透过率最低值“10%”,遮挡能力仍不够。又因其对来自各方向的入射光都是均匀遮挡的,透射率再降低则妨碍观看环境,所以限制了它进一步提高遮挡斜上方入射强阳光的能力。未能消除佩戴者遭受的强阳光刺眼的痛点。The third background technology: Chinese patent 201080006113.2 "Connectable Optical Components and Its Method" filed by an American company. The technical solution is: "Light-attenuating optical device for assembling eye protection equipment, which includes an optical element with electrically controlled guest-host liquid crystal cells for variable attenuation of light transmission, liquid crystal cells comprising first and second plastic substrates The controller is electrically connected to the liquid crystal battery and is arranged to selectively provide a voltage across the liquid crystal battery. The controller has means for electrically connecting the controller to a power source, and means for attaching the controller to the eye protection device The optical element has means for attaching the outer edge of the light source element to the surface of the observation lens of the eye protection device." (The original text of its "Abstract"). Its description [0071] "In some embodiments, the transmittance of the optical element in the dark state is 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, in In a preferred embodiment, the light transmittance is higher than 60% in a transparent state, and lower than 20% in a dark state." People who are familiar with the index of sunglasses know that sunglasses with a light transmittance of 20% are less sensitive to strong sunlight. The shading ability is not enough, even according to the lowest value of "10%" of the transmittance of the optical element in the dark state, the shading ability is still not enough. And because it evenly blocks the incident light from all directions, the lower the transmittance will hinder the viewing environment, so it limits its ability to further improve the ability to block the strong sunlight incident obliquely above. It failed to eliminate the pain point of strong sunlight glare suffered by the wearer.
第四种背景技术:中国专利ZL200820003722.2《自适应光电变色太阳镜》。该技术方案是“一种自适应光电变色太阳镜,由眼镜架、带曲面凸透镜的太阳能电池组件、兼有温度补偿功能预设介入点渐进式电压增量抑制器、驱动电路模块、液晶眼镜片等构成。其功能是液晶眼镜片随太阳的方位角、高度角、及阳光强弱的变化自动变色,灵敏、柔和、适度。它无需任何附加操作,不用另装电池,和佩戴普通太阳镜一样方便,比佩戴普通太阳镜更舒适。”在这一专利的权利要求1中记载了采用软液晶盒TN型液晶光阀。采用这项专利技术的产品实测数据,具有液晶眼镜片变色后对不同方向的入射光传导能力不同的优点:在极强阳光下,例如照度1.2*106Lux,斜上方的入射光透过率不高于5%,优于第三种背景技术的宾主液晶;正前方水平入射光透过率不低于10%,斜下方大于22.5度角的入射光和左右侧方向大于45度角的入射光透过率都不低于20%,佩戴后既可充分遮挡强阳光,又可清晰观看道路和各方环境景色。这么好的效果,已逾十年的技术,为什么至今尚未增强“力学防护功能”用于风镜呢?答案是难度大。具体原因是驱动TN型液晶眼镜片需要复杂的电子部件。它不仅占空间,而且要以刚性的眼镜架作为载体。对于风镜来说,它的壳体有空间但是刚性不够;它的镜片刚性够,但是没有空间。对照第三种背景技术,其宾主液晶的驱动电路结构简单,厚度尺寸小,可纳入宾主液晶光学元件内,跟随连接到摩托车头盔面罩上,但遮挡强阳光功能弱。TN型液晶眼镜片虽有功能强的优点,但是存在驱动其变色的电子部件复杂、体积大的缺点,所以对空间的要求就大。The fourth background technology: Chinese Patent ZL200820003722.2 "Adaptive Photochromic Sunglasses". The technical solution is "an adaptive photochromic sunglass, which consists of a spectacle frame, a solar cell module with a curved convex lens, a progressive voltage increment suppressor with a preset intervention point for temperature compensation, a drive circuit module, and a liquid crystal spectacle lens, etc. Composition. Its function is that the lens of the liquid crystal glasses changes color automatically with the sun's azimuth, altitude angle, and sunlight intensity. It is sensitive, soft and moderate. It does not require any additional operations, and does not need to install additional batteries. It is as convenient as wearing ordinary sunglasses. It is more comfortable than wearing ordinary sunglasses." In claim 1 of this patent, it is recorded that a soft liquid crystal cell TN type liquid crystal light valve is used. The actual measurement data of the product using this patented technology has the advantages of different incident light transmission capabilities in different directions after the liquid crystal lens changes color: under extremely strong sunlight, for example, the illuminance is 1.2*10 6 Lux, the incident light transmittance above the oblique Not higher than 5%, which is better than the guest-host liquid crystal of the third background technology; the horizontal incident light transmittance in the front is not lower than 10%, and the incident light at an oblique downward angle greater than 22.5 degrees and the incident light at an angle greater than 45 degrees in the left and right directions The light transmittance is not less than 20%. After wearing, it can not only fully block the strong sunlight, but also clearly view the road and the surrounding environment. With such a good effect, it has been more than ten years of technology, why hasn't the "mechanical protection function" been enhanced for goggles? The answer is that it is difficult. The specific reason is that driving TN-type liquid crystal glasses requires complex electronic components. It not only takes up space, but also uses a rigid spectacle frame as a carrier. For goggles, its shell has space but is not rigid enough; its lens is rigid enough, but there is no space. Compared with the third background technology, the driving circuit of the guest-host liquid crystal is simple in structure and small in thickness and size. It can be incorporated into the guest-host liquid crystal optical element and connected to the motorcycle helmet visor, but the function of blocking strong sunlight is weak. Although the TN-type liquid crystal spectacle lens has the advantages of strong functions, it has the disadvantages of complex and bulky electronic components driving its discoloration, so it requires a lot of space.
归纳起来,第一种背景技术的缺点是使用不便;第二种背景技术的缺点是未把力学防护纳入关注点;第三种背景技术的缺点是遮挡强阳光的能力不够;第四种背景技术的缺点是力学防护功能弱且电子部件占用空间大,在风镜上难以安装。克服这些缺点就构成了对本发明的需求。To sum up, the disadvantage of the first background technology is that it is inconvenient to use; the disadvantage of the second background technology is that mechanical protection is not included in the focus; the disadvantage of the third background technology is that the ability to block strong sunlight is not enough; the fourth background technology The disadvantage is that the mechanical protection function is weak and the electronic components take up a lot of space, so it is difficult to install on the goggles. Overcoming these disadvantages constitutes the need for the present invention.
发明内容:Invention content:
本发明的任务有二方面:一是提出有效技术方案,把驱动TN型液晶眼镜片的电子部件体积减小;二是给这个小型化的电子部件找到一个容身的空间。完成了这两项任务,就能把电控变色的TN型液晶眼镜片用在风镜、户外作业及户外运动等护目镜上。Task of the present invention has two aspects: the one, propose effective technical scheme, the electronic component volume of driving TN type liquid crystal spectacle lens is reduced; The 2nd, find a space for this miniaturized electronic component. After completing these two tasks, the electronically controlled color-changing TN-type liquid crystal eyeglass lens can be used on goggles such as goggles, outdoor work and outdoor sports.
本发明的任务是这样完成的:嵌入法安装电子部件的力学、光学双重防护眼镜片的护目镜,由透明镜片——例如风镜片——上边以内居中位置制作透窗,在透窗处形成了一个存在于透明镜片体内的新空间,成为载体(以下简称“载体”);两外表面有偏光片的TN型液晶眼镜片(以下简称“液晶眼镜片”)作为对光透过率进行改变的执行元件,以透明胶黏剂贴于载体的光出射面;把具有一定厚度又开有矩形通孔的长条形饰片装于载体入射光面,该矩形通孔形成的三维空间与载体的透窗的三维空间叠加共同构成的空间容纳小型化电子部件。柱面汇聚透镜、太阳能电池组件和控制电路模块共同组成小型化全功能电子部件(以下简称“电子部件”),把这一电子部件嵌入饰片通孔与载体的透窗共同构成的空间中;把电子部件的输出端与液晶眼镜片上特制的折返式铜箔电极进行电连接;入射光面电子部件周围与透窗之间的缝隙用前述饰框遮挡;在把液晶眼镜片电极同电子部件嵌入载体的透窗同饰框共同构成的空间后,留下的不规则空腔,用绝缘硅脂膏体填充;透窗的出射光面及液晶眼镜片电极以饰片遮挡,这就构成了本发明的基本形式,“嵌入式安装电子部件的力学光学双重防护眼镜片”;当以上述无色透明风镜片为载体基材时,直接装于原配风镜壳的正常位置即可;在制作露天作业、户外运动使用的力学、光学双重防护眼镜时,以聚碳酸酯、三醋酸纤维素等低双折射效应的有机高分子透明材料制成带透窗载体,用于承载液晶眼镜片、电子部件、饰框、饰片,即可成为露天作业、户外运动使用的力学、光学双重防护的眼镜片;把诸零件装到不同形式载体即可构成不同款式的基本形式产品。本发明不适合在预装配的护眼设备上安装,原因在于往载体上安装TN型液晶眼镜片、电子部件、饰框、饰片需要专业技术。Task of the present invention is accomplished like this: the mechanics of embedded method installation electronic component, the goggles of optics double protective eyeglass, by transparent eyeglass---for example wind eyeglass---the inner center position makes through window in the top, has formed at through window place A new space that exists in the transparent lens body becomes the carrier (hereinafter referred to as "carrier"); the TN type liquid crystal spectacle lens (hereinafter referred to as "liquid crystal spectacle lens") with polarizers on both outer surfaces is used to change the light transmittance The executive element is pasted on the light exit surface of the carrier with a transparent adhesive; a long strip-shaped decorative sheet with a certain thickness and a rectangular through hole is installed on the incident light surface of the carrier, and the three-dimensional space formed by the rectangular through hole is consistent with that of the carrier. The space formed by the three-dimensional superimposition of the through-windows accommodates miniaturized electronic components. Cylindrical converging lenses, solar cell components and control circuit modules together form a miniaturized full-function electronic component (hereinafter referred to as "electronic component"), which is embedded in the space formed by the through hole of the decorative sheet and the through window of the carrier; Electrically connect the output end of the electronic component to the special turn-back copper foil electrode on the lens of the liquid crystal glasses; the gap between the incident light surface electronic component and the window is covered with the aforementioned decorative frame; the electrode of the lens of the liquid crystal lens is embedded with the electronic component After the space formed by the through window of the carrier and the decorative frame, the irregular cavity left is filled with insulating silicone grease; the light exit surface of the through window and the electrode of the lens of the liquid crystal glasses are blocked by the decorative sheet, which constitutes the present invention. The basic form is "mechanical-optical double protective goggles with embedded electronic components"; when the above-mentioned colorless and transparent goggles are used as the carrier substrate, they can be directly installed in the normal position of the original goggles shell; in the production of open-air operations, When mechanical and optical double protective glasses are used for outdoor sports, organic polymer transparent materials with low birefringence effects such as polycarbonate and cellulose triacetate are made of transparent window carriers, which are used to carry liquid crystal glasses, electronic components, decorations, etc. Frames and decorative pieces can become spectacle lenses with dual protection of mechanics and optics for outdoor work and outdoor sports; the basic form products of different styles can be formed by loading all parts into different forms of carriers. The present invention is not suitable for installation on pre-assembled eye protection equipment, because the installation of TN-type liquid crystal spectacle lenses, electronic components, decorative frames and decorative sheets on the carrier requires professional skills.
本发明的有益效果Beneficial effects of the present invention
同第一种背景技术相比,本发明的有益效果在于:当佩戴者需要在阳光直射的露天和阳光不直射的室内、隧道、涵洞之间频繁交替行动时,无需更换不同透光度的风镜片,即可保持视觉清晰和双目舒适。Compared with the first background technology, the beneficial effect of the present invention is that when the wearer needs to frequently alternate between the open air exposed to direct sunlight and indoors, tunnels, and culverts not exposed to direct sunlight, there is no need to replace windshields with different light transmittances. Lenses, you can maintain clear vision and binocular comfort.
同第二种背景技术相比,本发明的有益效果在于:在保留原有良好的光学防护功能的基础上,又增强了镜片的力学防护功能。Compared with the second background technology, the beneficial effect of the present invention is that: on the basis of retaining the original good optical protection function, the mechanical protection function of the lens is enhanced.
同第三种背景技术相比,本发明的有益效果在于:本发明面对烈日时TN型液晶眼镜片变色后的同一时刻,斜上方入射的可见光透过率不高于5%,优于宾主液晶可以取值的最低点10%,让双目更舒适;其他方向入射的可见光透过率都大于10%,视观效果清澈度优于取值透光率最低值的宾主液晶;且TN型液晶眼镜片双面贴有偏光片,可压低眩光比例,视觉更清晰。TN型液晶眼镜片对不同方向的入射光遮挡能力差别极大,所以在必要时可对太阳方向视力所及的目标进行观察,这是宾主液晶难以达到的。Compared with the third background technology, the beneficial effect of the present invention is that: at the same moment after the lens of the TN type liquid crystal glasses changes color when the present invention faces the scorching sun, the transmittance of visible light incident obliquely above is not higher than 5%, which is better than that of the host and guest. The lowest value of the liquid crystal can be 10%, which makes the eyes more comfortable; the transmittance of visible light incident from other directions is greater than 10%, and the clarity of the visual effect is better than that of the guest-host liquid crystal with the lowest value of light transmittance; and TN type There are polarizers on both sides of the LCD glasses, which can reduce the glare ratio and make the vision clearer. TN-type liquid crystal glasses have great differences in the shielding ability of incident light in different directions, so when necessary, they can observe the targets within the vision of the sun direction, which is difficult for guest-host liquid crystals to achieve.
同第四种背景技术相比,本发明的有益效果在于:增加了服务范围,从太阳镜领域扩展到了防护镜领域并有望为军事行动服务。Compared with the fourth background technology, the beneficial effect of the present invention is that: the scope of service is increased, and the field of sunglasses is extended to the field of protective glasses and is expected to serve military operations.
附图说明Description of drawings
图1为以风镜片为载体的嵌入法安装电子部件的力学光学双重防护眼镜片前视展平示意图。Fig. 1 is a schematic diagram of flattening the front view of a mechanical-optical double protective eyeglass lens with a wind lens as a carrier and an embedded method to install electronic components.
图2为以风镜片为载体的嵌入法安装电子部件的力学光学双重防护眼镜片后视展平示意图。Fig. 2 is a schematic diagram of rear view flattening of mechanical optics double protective eyeglass lenses with wind lenses as carriers and embedded method to install electronic components.
图3为在原风镜片上边以内居中位置制作矩形透窗,并为安装饰框预备二个纳螺丝圆孔成为载体的示意图。Figure 3 is a schematic diagram of making a rectangular transparent window at the center position inside the upper side of the original wind lens, and preparing two round holes for receiving screws as a carrier for installing the decorative frame.
图4为液晶眼镜片的电极区结构示意图。Fig. 4 is a schematic diagram of the structure of the electrode area of the liquid crystal spectacle lens.
图4A为液晶眼镜片的电极区另一方案结构示意图。FIG. 4A is a structural schematic diagram of another scheme of the electrode area of the liquid crystal eyeglass lens.
图5为小型化的电子部件示意图。FIG. 5 is a schematic diagram of a miniaturized electronic component.
图6为铜箔窄条竖向折返的铜箔电极示意图。Fig. 6 is a schematic diagram of a copper foil electrode in which a narrow strip of copper foil is folded vertically.
图7为铜箔窄条横向折返的铜箔电极示意图。Fig. 7 is a schematic diagram of a copper foil electrode with a narrow strip of copper foil folded laterally.
图8为铜箔窄条竖向横向混合折返的铜箔电极示意图。Fig. 8 is a schematic diagram of a copper foil electrode in which the narrow strips of copper foil are folded vertically and horizontally.
图9为饰片结构示意图。Figure 9 is a schematic diagram of the structure of the trim.
图10、图10A、图10B、图10C、图10D为饰框结构示意图,它们之间的区别仅在于嵌入方式不同及是否用螺丝固定可做选择。Fig. 10, Fig. 10A, Fig. 10B, Fig. 10C, Fig. 10D are structural schematic diagrams of decorative frames, the difference between them is only in the different embedding methods and whether to fix with screws can be selected.
图11为电子部件嵌入饰框矩形通孔的三维空间与载体矩形透窗共同构成的三维空间的俯视局部剖视图。Fig. 11 is a top partial cross-sectional view of the three-dimensional space formed by the electronic component embedded in the rectangular through hole of the decorative frame and the carrier rectangular through window.
图12为左右二端延伸直结构桩头成为非框眼镜架式载体的示意图。Fig. 12 is a schematic diagram of a non-rimmed spectacle frame carrier formed by extending straight structural pile heads at the left and right ends.
图12A为把左右镜腿通过金属铰链件安装于图12载体的示意图。FIG. 12A is a schematic diagram of installing the left and right temples on the carrier of FIG. 12 through metal hinges.
图13为左右二端延伸弯曲桩头成为非框眼镜架式载体的示意图。Fig. 13 is a schematic diagram of extending and bending pile heads at the left and right ends to form a non-rimmed spectacle frame carrier.
图14为半框式防护眼镜使用的载体示意图。Figure 14 is a schematic diagram of a carrier used in half-frame protective glasses.
图14A为以图14所示载体嵌入电子部件,安装眉片、镜腿的半框式防护眼镜示意图。Fig. 14A is a schematic diagram of half-frame protective glasses with the carrier shown in Fig. 14 embedded with electronic components, and with eyebrow pieces and temples installed.
图14B为把液晶眼镜片通过带销的螺丝吊挂在眉片上的结构示意图。Fig. 14B is a structural schematic diagram of hanging the liquid crystal spectacle lens on the brow piece through a screw with a pin.
图15为饰片与眉片合为一体的结构示意图。Fig. 15 is a schematic structural view of the integration of the decorative piece and the eyebrow piece.
具体实施方式Detailed ways
首先说明,本发明所涉及的技术适合现有护眼设备的专业厂升级原有产品使用,本项技术需要在中等水平专业技术人员参与下实施,消费者、佩戴者个人无法实施。First of all, it is explained that the technology involved in the present invention is suitable for professional manufacturers of existing eye protection equipment to upgrade their original products. This technology needs to be implemented with the participation of medium-level professional and technical personnel, and consumers and wearers cannot implement it personally.
进一步说明,本发明的内容都表现在结构设计上,并不涉及新材料、新工艺,为实施本技术,中等级别的专业技术人员都可胜任;只需添置贴膜、钎焊烙铁等少量设备工具,通过自制和外购备齐原材料、零部件,在原生产场地做些调整即可投产。It is further illustrated that the content of the present invention is all represented in the structural design, and does not involve new materials and new processes. For implementing this technology, intermediate-level professional and technical personnel are competent; only need to add a small amount of equipment such as film sticking and soldering iron , Prepare raw materials and parts through self-made and outsourcing, and make some adjustments at the original production site to start production.
图1为实施例之一,它是以风镜片为载体的嵌入法安装电子部件的力学、光学双重防护眼镜片前视展平示意图。在图1中可见到作为载体的风镜片1,液晶眼镜片2,太阳能电池组3,在太阳能电池组3的受光面覆有透明的柱面汇聚透镜9(在本图中透明材质的汇聚透镜9不便绘出),注塑件饰框4,紧固饰框的螺丝5。液晶镜片2的宽轮廓线表示围拢液晶免于流出的封框胶。这一实施例的力学防护能力由于增加了液晶眼镜片而有所增强;光学防护能力也实现了预定目标:在面对强阳光时,同一时刻,斜上方入射光的透过率不高于5%(这个数值要合理地低),对前方水平入射光的透过率不低于10%(这个数值要恰到好处,各国太阳镜标准都取值不低于8%),对斜下方22.5度角入射光的透过率不低于20%(这个数值要合理地高),对左右方向45度角入射光的透过率不低于20%(这个数值要合理地高)。Fig. 1 is one of embodiment, and it is the mechanical, optical double protective eyeglass lens front view flattening schematic diagram of installing electronic components with wind lens as carrier. Visible in Fig. 1 is the wind glass 1 as carrier, liquid crystal spectacle lens 2, solar cell group 3, is covered with transparent cylindrical surface converging lens 9 (the converging lens of transparent material in this figure) at the light-receiving surface of solar cell group 3 9 is inconvenient to draw), injection molded part decorative frame 4, fastening screw 5 of decorative frame. The wide outline of the liquid crystal lens 2 represents the sealant surrounding the liquid crystal to prevent it from flowing out. The mechanical protection ability of this embodiment is strengthened to some extent because of having increased liquid crystal spectacle lens; Optical protection ability has also realized predetermined goal: when facing strong sunlight, at the same time, the transmittance of incident light above obliquely is not higher than 5 % (this value should be reasonably low), the transmittance to the front horizontal incident light is not less than 10% (this value should be just right, the standard value of sunglasses in various countries is not less than 8%), and the incidence to the oblique downward angle of 22.5 degrees The transmittance of light is not less than 20% (this value should be reasonably high), and the transmittance of incident light at an angle of 45 degrees in the left and right directions is not less than 20% (this value should be reasonably high).
图2为以风镜片为载体的嵌入法安装电子部件的力学、光学双重防护眼镜片后视展平示意图。在图2中可看到液晶眼镜片2与载体1之间的粘贴关系以及饰片6的位置。Fig. 2 is a schematic diagram of rear view flattening of the mechanical and optical double protective eyeglass lens with the wind lens as the carrier and the embedded method to install the electronic components. In FIG. 2 , the pasting relationship between the liquid crystal spectacle lens 2 and the carrier 1 and the position of the decorative sheet 6 can be seen.
图3为以风镜片为载体的示意图。在图3中看到上边以内居中位置制作的透窗8和用于安装饰框4的预留孔7。Fig. 3 is a schematic diagram of wind mirror as a carrier. In Fig. 3, the through window 8 and the reserved hole 7 for installing the decorative frame 4 can be seen in the inner center position of the upper side.
图4为液晶眼镜片的电极区结构示意图。这个电极区也是为适应嵌入法所做的创新安排:液晶眼镜片2上边居中位置做成轮廓线内收的矩形缺口,TN型液晶眼镜片2内壁的二层ITO膜基片以常规电连接方法按图示横向分别从左右伸到矩形缺口的空当,成为ITO膜连接片11,折返式铜箔电极12用双面贴膜状导电胶(ACF)与ITO膜连接片11进行贴合,实现电连接。Fig. 4 is a schematic diagram of the structure of the electrode area of the liquid crystal spectacle lens. This electrode area is also an innovative arrangement to adapt to the embedding method: the upper center of the liquid crystal spectacle lens 2 is made into a rectangular gap with a retracted outline, and the two-layer ITO film substrate on the inner wall of the TN type liquid crystal spectacle lens 2 is connected by a conventional electrical method. As shown in the figure, extend from the left and right to the gap of the rectangular gap in the horizontal direction to form the ITO film connecting piece 11. The folded copper foil electrode 12 is bonded with the ITO film connecting piece 11 with double-sided film-like conductive adhesive (ACF) to realize electrical connection. .
在其他一些实施例,液晶眼镜片2的电极区采用图4A的方式,液晶眼镜片2上边居中位置做成轮廓线内收的矩形缺口,TN型液晶眼镜片2内壁的二层ITO膜基片以常规电连接方法按图示竖向并列伸到矩形缺口的空当,成为ITO膜连接片11A,折返式铜箔电极12A用双面贴膜状导电胶(ACF)与ITO膜连接片11A进行贴合,实现电连接。In some other embodiments, the electrode area of the liquid crystal spectacle lens 2 adopts the mode shown in FIG. Use the conventional electrical connection method to extend vertically to the space of the rectangular gap as shown in the figure to form the ITO film connecting piece 11A, and the folded copper foil electrode 12A is bonded to the ITO film connecting piece 11A with double-sided film-like conductive adhesive (ACF) , to achieve electrical connection.
图5为小型化的电子部件示意图。图中看到汇聚透镜9、太阳能电池3、PCB10A、控制电路模块10B依次叠合。FIG. 5 is a schematic diagram of a miniaturized electronic component. In the figure, it can be seen that the converging lens 9, the solar cell 3, the PCB 10A, and the control circuit module 10B are sequentially stacked.
关于电子部件的小型化采取了以下技术措施。Regarding the miniaturization of electronic components, the following technical measures have been taken.
如图5中的PCB10A采用双面印刷线路板,在PCB10A的A面贴装单晶硅太阳能电池3,在PCB10A的B面贴装控制电路模块10B所需IC、各型电子元器件。把太阳能电池3和控制电路10B贴于同一PCB10A,相对于二者各自占用一块PCB省了一层PCB,也就减小了厚度尺寸,与此同时,原本分贴在一块PCB二面的IC、各型电子元器件占二层厚度空间,在此共同贴装在PCB同一面,则省下一层空间。电子部件的厚度合计减小30%,成为小型化的第一项措施。As shown in Figure 5, PCB10A adopts a double-sided printed circuit board, mounts monocrystalline silicon solar cell 3 on side A of PCB10A, and mounts IC and various electronic components required by control circuit module 10B on side B of PCB10A. Pasting the solar cell 3 and the control circuit 10B on the same PCB 10A saves one layer of PCB compared to the two occupying one PCB respectively, and reduces the thickness and size. At the same time, the IC, Various types of electronic components occupy the space of the second layer thickness, and they are mounted together on the same side of the PCB here, saving the space of the next layer. A total of 30% reduction in the thickness of electronic components has become the first measure of miniaturization.
在太阳能电池3的光接收面,用透明胶贴装柱面汇聚透镜9。它有二方面作用:一是在面对朝阳和夕阳时助力太阳能电池发电,充分遮挡照度低但极刺眼的水平入射阳光;二是在面对高照度的烈日时约束太阳能电池发电量,使液晶眼镜片遮光中心上移。TN型液晶有个特殊指标“最佳视观角度”,这个“最佳视观角度”与所加电压相关,形成电压控制可上下移动的“遮光中心”。这是公知的现象,此处合理地利用这一现象,让液晶眼镜片的遮光中心对太阳高度起跟踪作用。On the light-receiving surface of the solar cell 3, a cylindrical converging lens 9 is pasted with transparent glue. It has two functions: one is to assist solar cells to generate electricity when facing the rising sun and sunset, and fully block the low-illuminance but extremely glaring horizontal incident sunlight; The shading center of the spectacle lens moves up. TN-type liquid crystal has a special index "best viewing angle", which is related to the applied voltage, forming a "shading center" that can move up and down under voltage control. This is a well-known phenomenon, and this phenomenon is rationally utilized here to allow the shading center of the liquid crystal spectacle lens to track the height of the sun.
在有些实施例中,柱面透镜用已知折射率的双组分透明环氧胶或紫外固化透明胶或紫外固化光学镜片树脂料滴塑制成。In some embodiments, the cylindrical lens is made of two-component transparent epoxy glue or UV-curable transparent glue or UV-curable optical lens resin drop molding with known refractive index.
经过多次验证,柱面汇聚透镜的曲率半径的优化数值为4mm至5mm,允许有些误差。在一些实施例中这个取值可为4.0mm、4.4mm、4.9mm。这一优化的曲率半径可增强太阳能电池面对朝阳和夕阳的发电能力,有助于减小太阳能电池的面积,成为电子部件的小型化的第二项措施。After multiple verifications, the optimal value of the radius of curvature of the cylindrical converging lens is 4 mm to 5 mm, with some errors allowed. In some embodiments, this value can be 4.0mm, 4.4mm, 4.9mm. This optimized radius of curvature can enhance the power generation capacity of solar cells facing the rising sun and setting sun, and help reduce the area of solar cells, becoming a second measure for the miniaturization of electronic components.
从电子部件的角度来看,既减小了太阳能电池3的面积,又减小了控制电路模块10B的厚度,小型化工作已有显著效果。From the point of view of electronic parts, not only the area of the solar cell 3 is reduced, but also the thickness of the control circuit module 10B is reduced, and the miniaturization work has a remarkable effect.
另外一处可实现小型化的部位就是液晶眼镜片的电极。它是与小型化电子部件共处同一个空间的。在现有技术中为了在同电子部件的输出端钎焊时,不让热量传到液晶眼镜片的ITO膜以防造成废品,往往把液晶眼镜片两个电极的钎焊焊盘通过加长铜箔移到10mm或更远处,这两长条电极蜷缩起来占用1mm厚度空间,但是在本技术方案中没有这么大的空间。为了节省厚度空间,本发明提供了一种折返式铜箔电极,为节省空间贡献了0.5mm的厚度尺寸。Another place where miniaturization can be realized is the electrode of the liquid crystal eyeglass lens. It is co-located with miniaturized electronic components. In the prior art, in order to prevent the heat from being transmitted to the ITO film of the liquid crystal spectacle lens when soldering with the output end of the electronic component to prevent waste products, the soldering pads of the two electrodes of the liquid crystal spectacle lens are often passed through the extended copper foil Moved to 10mm or more, the two strip electrodes are curled up to occupy a space with a thickness of 1mm, but there is not such a large space in this technical solution. In order to save space in thickness, the present invention provides a folded copper foil electrode, which contributes a thickness dimension of 0.5 mm to save space.
图6为铜箔窄条竖向折返的铜箔电极示意图。图中26为载片,27为与ITO膜连接的铜箔基端,28为供钎焊用的焊盘,29为连接27和28的竖向折返式铜箔窄条。导热能力的规律是:传导热能的路径越长,热传导越难;传导热能的通道越窄,热传导越难。本发明采用折返式铜箔窄条就是按这一规律设计的,它在小空间内实现了大热阻。Fig. 6 is a schematic diagram of a copper foil electrode in which a narrow strip of copper foil is folded vertically. In the figure, 26 is a carrier sheet, 27 is the base end of the copper foil connected with the ITO film, 28 is a pad for soldering, and 29 is a vertical fold-back copper foil narrow strip connecting 27 and 28. The law of thermal conductivity is: the longer the path of heat conduction, the harder it is to conduct heat; the narrower the channel of heat conduction, the harder it is to conduct heat. The present invention adopts the fold-back type copper foil narrow strip and is designed according to this rule, and it realizes large thermal resistance in a small space.
图7为铜箔窄条横向折返的铜箔电极示意图。图中26为载片,27为与ITO膜连接的铜箔基端,28为供钎焊用的焊盘,29为连接27和28的横向折返式铜箔窄条。Fig. 7 is a schematic diagram of a copper foil electrode with a narrow strip of copper foil folded laterally. In the figure, 26 is a carrier sheet, 27 is the base end of the copper foil connected with the ITO film, 28 is a pad for soldering, and 29 is a horizontal fold-back copper foil narrow strip connecting 27 and 28.
图8为铜箔窄条竖向、横向混合折返的铜箔电极示意图。图中26为载片,27为与ITO膜连接的铜箔基端,28为供钎焊用的焊盘,29为连接27和28的竖向横向混合折返式铜箔窄条。Fig. 8 is a schematic diagram of a copper foil electrode in which the narrow strips of copper foil are folded vertically and horizontally. In the figure, 26 is a carrier sheet, 27 is the base end of the copper foil connected to the ITO film, 28 is a pad for soldering, and 29 is a vertical and horizontal hybrid folded copper foil narrow strip connecting 27 and 28.
图9为饰片结构示意图。图中立片30用来遮挡载体1的透窗8、控制模块10B和液晶镜片电极12。上沿31用来勾住液晶眼镜片2相应段的外缘,有了它,既可遮挡饰片6与载体1之间的缝隙,又可方便饰片贴装时定位。Figure 9 is a schematic diagram of the structure of the trim. In the figure, the vertical sheet 30 is used to cover the transparent window 8 of the carrier 1 , the control module 10B and the liquid crystal lens electrode 12 . The upper edge 31 is used to hook the outer edge of the corresponding segment of the liquid crystal spectacle lens 2. With it, the gap between the decorative sheet 6 and the carrier 1 can be blocked, and the positioning of the decorative sheet can be facilitated.
图10、图10A、图10B、图10C、图10D为饰框结构示意图,饰框由带有矩形通孔的有一定厚度的片状物构成,其矩形通孔的长宽尺寸同载体透窗的长宽尺寸相关联,也与太阳能电池组的长宽尺寸相关联,各图之间的区别仅在于嵌入方式不同,是否用螺丝固定可做选择。饰框有两个作用:一是对电子部件与载体透窗8之间的缝隙进行遮挡,二是它的厚度还提供了一个三维空间,这个三维空间正好与载体透窗的三维空间的厚度叠加,扩大了有效空间,便于将电子部件纳入其中。Figure 10, Figure 10A, Figure 10B, Figure 10C, and Figure 10D are structural schematic diagrams of the decorative frame. The decorative frame is composed of a sheet with a certain thickness with a rectangular through hole, and the length and width of the rectangular through hole are the same as the carrier through the window. The length and width dimensions are associated with the length and width dimensions of the solar battery pack. The only difference between the pictures is that the embedding method is different, and it is optional to fix it with screws. The decorative frame has two functions: one is to shield the gap between the electronic components and the carrier window 8, and the other is that its thickness also provides a three-dimensional space, which just overlaps with the thickness of the three-dimensional space of the carrier window , which expands the effective space and facilitates the inclusion of electronic components.
图11为电子部件嵌入载体矩形透窗与饰框共构空间的俯视局部剖视图。为了容易理解,可以认为图11的剖视图就是取自图1“以风镜片为载体的嵌入式安装电子部件的力学、光学双重防护眼镜片”的局部透视图。对于后面涉及的露天作业、户外运动用防护镜也是通用的。在图中可看到柱面汇聚透镜9、太阳能电池3、印刷线路板(PCB)10A、控制电路模块10B共同组成的电子部件,随同饰框4伸出的竖向扦插片,一并嵌入载体1的透窗与饰框共构的空间。饰框4由螺丝5固定于载体1,液晶眼镜片2的折返式铜箔电极12基端27用双面导电胶ACF以常规方法与液晶眼镜片的ITO膜11连接,折返式铜箔电极12的伸出端焊盘28通过钎焊与控制电路10B的输出端引线13实现电连接。控制电路10B与太阳能电池片3通过PCB的铜箔和沉铜过孔进行电连接。饰片6以胶黏剂贴固于液晶眼镜片2的光出射面。在另一例中,饰框4带有横向扦插片如图10B及图10C,当载体1的透光面积较小时,为了节省透窗8的占位,则饰框4不设扦插片如图10D。柱面汇聚透镜9粘固于电池片3的受光面。在图11中可见到嵌入液晶眼镜片电极和电子部件后,饰框4与载体1的透窗8共构的空间内留下了不规则的空腔32。此空腔32用绝缘硅脂膏体填充以防进水。Fig. 11 is a top partial cross-sectional view of the space co-constructed by the rectangular transparent window and the decorative frame of the electronic component embedded in the carrier. For easy understanding, it can be considered that the cross-sectional view of Fig. 11 is a partial perspective view taken from Fig. 1 "mechanical and optical dual protective eyeglass lens with wind lens as carrier for embedded mounting electronic components". It is also common for the open-air work and outdoor sports protective glasses involved in the back. In the figure, it can be seen that the electronic components composed of cylindrical converging lens 9, solar cell 3, printed circuit board (PCB) 10A, and control circuit module 10B are embedded in the carrier together with the vertical cutting piece protruding from the decorative frame 4 1 through the window and decorative frame co-constructed space. The ornamental frame 4 is fixed on the carrier 1 by screws 5, and the base end 27 of the turn-back copper foil electrode 12 of the liquid crystal spectacle lens 2 is connected with the ITO film 11 of the liquid crystal spectacle lens by a conventional method with double-sided conductive adhesive ACF, and the turn-back copper foil electrode 12 The protruding terminal pad 28 is electrically connected to the output terminal lead 13 of the control circuit 10B by soldering. The control circuit 10B is electrically connected to the solar cell 3 through the copper foil of the PCB and the sunken copper via hole. The decorative sheet 6 is fixed on the light emitting surface of the liquid crystal spectacle lens 2 with an adhesive. In another example, the decorative frame 4 has a horizontal cutting piece as shown in Figure 10B and Figure 10C, when the light-transmitting area of the carrier 1 is small, in order to save the space occupied by the transparent window 8, the decorative frame 4 does not have a cutting piece as shown in Figure 10D . The cylindrical converging lens 9 is fixed on the light-receiving surface of the battery sheet 3 . It can be seen in FIG. 11 that after embedding the lens electrodes and electronic components of the liquid crystal glasses, an irregular cavity 32 is left in the co-constructed space between the decorative frame 4 and the transparent window 8 of the carrier 1 . This cavity 32 is filled with an insulating silicone grease paste to prevent water from entering.
图12为左右二端延伸直结构桩头成为非框眼镜架式载体1A的示意图,在二桩头近脸面各装一金属铰链件16。Fig. 12 is a schematic diagram of a non-frame spectacle frame carrier 1A extending from the left and right ends of the straight structure pile head, and a metal hinge 16 is respectively installed on the two pile heads near the face.
图12A为把左右镜腿通过金属铰链件安装于图12载体的示意图。带销轴螺丝18作为铰链的轴,向下拧入铰链的孔里,镜腿17完成安装,鼻托19卡装于载体鼻弯处成为非框式护目镜架。载体1A上照前风镜片法承载液晶眼镜片、饰框、电子部件、饰片,即可成为露天作业或户外运动用嵌入法安装电子部件的力学、光学双重防护眼镜片的护目镜。FIG. 12A is a schematic diagram of installing the left and right temples on the carrier of FIG. 12 through metal hinges. The pin shaft screw 18 is used as the shaft of the hinge, and is screwed down in the hole of the hinge, and the mirror legs 17 are installed, and the nose pad 19 is clamped on the carrier nose bend to become a non-frame goggle frame. Carrier 1A carries liquid crystal spectacle lenses, decorative frames, electronic components, and decorative sheets according to the front-wind lens method, and can become goggles with mechanical and optical double protective spectacle lenses for open-air operations or outdoor sports with embedded methods for installing electronic components.
图13为左右二端延伸弯曲桩头成为非框眼镜架式载体1B的示意图,弯结构桩头端部制作铰链的凸结构20。镜腿17A的铰链凹结构21与上述铰链凸结构20对齐,用带销轴螺丝18A作为铰链的轴,向下拧入铰链的孔里,鼻托19卡装于载体1B鼻弯处成为非框式护目镜架。载体1B上照前风镜片法承载液晶眼镜片、饰框、电子部件、饰片,即可成为露天作业或户外运动用嵌入法安装电子部件的力学、光学双重防护眼镜片的护目镜。Fig. 13 is a schematic diagram of extending and bending the pile head at the left and right ends to form a non-frame glasses frame carrier 1B, and the end of the pile head of the curved structure is made into a convex structure 20 of a hinge. The hinge concave structure 21 of the mirror leg 17A is aligned with the above-mentioned hinge convex structure 20, and the screw with a pin shaft 18A is used as the axis of the hinge, and is screwed down into the hole of the hinge, and the nose pad 19 is clamped on the nose bend of the carrier 1B to become a non-frame goggle holder. Carrier 1B carries liquid crystal spectacle lenses, decorative frames, electronic components, and decorative sheets according to the front-wind lens method, and can become goggles with mechanical and optical double protective spectacle lenses for open-air work or outdoor sports with embedded method for installing electronic components.
图14为半框式防护眼镜使用的载体1C示意图。图中在透窗8与载体上边之间做圆孔22,在载体1C的左右二肩曲率最大的二段轮廓线以内,各做一横向长孔23。这三个孔用于穿带销轴螺丝25,把载体吊挂于眉片24上,成为一款半框眼镜架。Fig. 14 is a schematic diagram of a carrier 1C used in half-frame protective glasses. Make circular hole 22 between through window 8 and the carrier top among the figure, within the two section outlines of the maximum curvature of the left and right shoulders of carrier 1C, respectively make a transverse long hole 23. These three holes are used for threading pin shaft screws 25, and the carrier is hung on the eyebrow piece 24 to become a half-frame spectacle frame.
图14A为以图14所示载体1C贴装液晶眼镜片,嵌入电子部件,安装眉片、镜腿的半框式护目镜示意图。图中24为眉片,17B为镜腿,载体1C上照前风镜片法承载液晶眼镜片、饰框、电子部件、饰片,成为带眉片的露天作业或户外运动用嵌入法安装电子部件的力学、光学双重防护眼镜片的护目镜。Fig. 14A is a schematic diagram of half-frame goggles with liquid crystal spectacle lenses mounted on the carrier 1C shown in Fig. 14, electronic components embedded, and eyebrow pieces and temples installed. Among the figure, 24 is the eyebrow piece, 17B is the mirror leg, and the carrier 1C carries the liquid crystal eyeglass lens, decorative frame, electronic components, and decorative pieces according to the front wind lens method, and becomes the open-air operation with the eyebrow piece or outdoor sports with the embedded method to install the electronic components Mechanics, optics double protective glasses goggles.
图14B为把载体、液晶眼镜片通过带销轴的螺丝吊挂在眉片上的结构示意图。图中1C为载体,2为液晶眼镜片,24为眉片,25为带销轴的螺丝,辅助说明了图14A中载体1C与眉片24的连接方法。Fig. 14B is a structural schematic diagram of suspending the carrier and the liquid crystal spectacle lens on the eyebrow piece through a screw with a pin shaft. Among the figure 1C is a carrier, 2 is a liquid crystal spectacle lens, 24 is an eyebrow piece, and 25 is a screw with a pin shaft, which assists in illustrating the connection method between the carrier 1C and the eyebrow piece 24 in Figure 14A.
图15为饰片与眉片合为一体结构示意图。图中太阳能电池3和柱面汇聚透镜9仍应在载体上边以内居中位置,24A为兼作为饰框的眉片。把饰框与眉片合为一体又成一个新款嵌入式安装电子部件的力学、光学双重防护眼镜片的护目镜。Fig. 15 is a schematic diagram of the integrated structure of the decorative piece and the eyebrow piece. Among the figure, solar cell 3 and cylindrical surface converging lens 9 should still be in the middle position within the carrier top, and 24A is the eyebrow piece that doubles as a decorative frame. The decorative frame and the brow piece are combined into a new type of goggles with mechanical and optical dual protective eyeglasses embedded with electronic components.
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Application publication date: 20190913 |