CN110216207B - Automatic punching system of air conditioner aluminum connector - Google Patents
Automatic punching system of air conditioner aluminum connector Download PDFInfo
- Publication number
- CN110216207B CN110216207B CN201910536662.3A CN201910536662A CN110216207B CN 110216207 B CN110216207 B CN 110216207B CN 201910536662 A CN201910536662 A CN 201910536662A CN 110216207 B CN110216207 B CN 110216207B
- Authority
- CN
- China
- Prior art keywords
- air conditioner
- aluminum joint
- joint
- air
- conditioner aluminum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 96
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 96
- 238000004080 punching Methods 0.000 title claims abstract description 30
- 230000009194 climbing Effects 0.000 claims abstract description 32
- 210000001503 joint Anatomy 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000004378 air conditioning Methods 0.000 claims description 36
- 239000004411 aluminium Substances 0.000 claims description 3
- 210000000078 claw Anatomy 0.000 claims description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 3
- 235000017491 Bambusa tulda Nutrition 0.000 description 3
- 241001330002 Bambuseae Species 0.000 description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 3
- 239000011425 bamboo Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000003993 interaction Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
- Road Paving Structures (AREA)
Abstract
The invention provides an automatic punching system for an air conditioner aluminum joint, which comprises a material arranging system, a material conveying system and a punching system which are sequentially arranged, wherein the material arranging system comprises a rotary table, an annular cylinder wall, a spiral climbing rail, a correcting mechanism, a rejecting mechanism and a collecting mechanism, the rotary table is arranged at the bottom of the inner side of the cylinder wall, the spiral climbing rail ascends along the inner wall of the cylinder wall in a spiral way and is in butt joint with the collecting mechanism at an outlet of the upper end, the rejecting mechanism is arranged on the spiral climbing rail, and the correcting mechanism is arranged at an inlet of the collecting mechanism. The automatic punching system for the air conditioner aluminum connector has the advantages of automatic material arrangement, automatic lifting, higher efficiency and correction and rejection functions.
Description
Technical Field
The invention relates to processing equipment of an air conditioner aluminum joint, in particular to an automatic punching system of the air conditioner aluminum joint.
Background
In the traditional air conditioner aluminum connector processing, generally, the worker is needed to participate, the worker is needed to place the blanks of the air conditioner aluminum connector one by one on the punching position of the punching machine, then the stamping is carried out through switch equipment such as pedal, and the working proficiency of the worker is very tested, and the risk is larger due to the huge impact pressure of the punching equipment.
With the progress of automation equipment, the application of manipulator increases gradually, and punching machine cooperation robotic arm just can replace manual operation, carries out the punching press work that air conditioner aluminium connects, and efficiency promotes huge, and the security improves greatly.
However, the problem of manual participation is not fundamentally solved by the application of the manipulator, and the reason is that the semi-intelligent manipulator equipment ensures that the grabbing position and grabbing mode of the manipulator are relatively fixed, the blank of the air conditioner aluminum connector still needs to be manually participated, the labor intensity of manpower is greatly reduced, the whole working flow is still limited by the manpower, the labor cost is not reduced, and the expected purpose is not achieved.
In order to solve the above problems, an ideal technical solution is always sought.
Disclosure of Invention
The invention aims at overcoming the defects of the prior art, and provides an automatic stamping system for an air conditioner aluminum joint, which is automatic in material arrangement, automatic in lifting, higher in efficiency and capable of correcting and eliminating.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: the utility model provides an automatic stamping system of air conditioner aluminium joint, includes reason material system, conveying system and the stamping system that sets up in order, reason material system includes carousel, annular section of thick bamboo wall, spiral climbing track, correction mechanism, rejecting mechanism and collection mechanism, the inboard bottom of section of thick bamboo wall is located to the carousel, spiral climbing track rises along section of thick bamboo wall inner wall dish to in last end exit with collect the butt joint of mechanism, rejecting mechanism sets up on spiral climbing track, correction mechanism sets up collection mechanism's entrance.
Basically, collect the complete machine and construct including track face and guardrail, the cylinder wall is inboard is hugged closely in the outside of track face, the guardrail sets up the inboard of track face, the track face is the horizontal plane and is less than spiral climbing track's exit position, the track face with the carousel is fixed together with the carousel rotates together.
The eliminating mechanism comprises at least one elastic piece fixed on the spiral climbing track, and the distance between the lower edge of the elastic piece and the bottom surface of the spiral climbing track is larger than the falling height of the air-conditioner aluminum joint and smaller than the vertical height of the air-conditioner aluminum joint.
The elastic sheet is bent inwards along the climbing direction of the spiral climbing track.
The correcting mechanism is a hook with a rebound mechanism, the height of the hook part of the hook is opposite to the round hole at the end part of the air conditioner aluminum joint when the air conditioner aluminum joint falls down, and the swing direction of the hook faces the advancing direction of the air conditioner aluminum joint.
The rebound mechanism is a spring or a balancing weight fixed in the middle of the hook.
Basically, when the two ends of the air conditioner aluminum joint are different in diameter, a narrowed area is arranged on the track surface of the converging mechanism, and the width of the narrowed area is larger than the diameter of the narrower end of the air conditioner aluminum joint and smaller than the diameter of the wider end of the air conditioner aluminum joint.
Based on the above, the conveying system comprises a conveying channel matched with the shape of the air conditioner aluminum joint, a rotary belt is arranged in the conveying channel, and the air conditioner aluminum joint is driven to walk through the friction force of the rotary belt.
The punching system comprises a punching machine, a pushing manipulator and a grabbing manipulator, wherein the pushing manipulator is provided with a clamping groove for receiving an air conditioner aluminum joint, and the pushing manipulator performs reciprocating motion in the horizontal direction; the grabbing mechanical arm is provided with a claw, one end of the stroke of the grabbing mechanical arm is matched with the pushing mechanical arm to realize the butt joint of the air-conditioning aluminum connector, and the other end of the stroke of the grabbing mechanical arm is matched with the punching machine to realize the punching of the air-conditioning aluminum connector.
Compared with the prior art, the invention has outstanding substantive characteristics and remarkable progress, in particular, the invention adopts the rotating disc as the original driving force, the spiral climbing track is used as the movement track for preliminary arrangement of the air-conditioning aluminum joints, the rejecting mechanism is used for rejecting redundant air-conditioning aluminum joints, the uniformity of the air-conditioning aluminum joints on the track is ensured, the correcting mechanism is used for correcting the arrangement posture of the air-conditioning aluminum joints, and finally, the air-conditioning aluminum joints enter the collecting mechanism and the conveying system, and the full-flow automation is realized by virtue of the punching machine and the mechanical arm.
Drawings
FIG. 1 is a schematic diagram of a top view of a system for handling material according to the present invention.
FIG. 2 is a schematic cross-sectional view of a material handling system according to the present invention.
FIG. 3 is a schematic diagram of a second cross-sectional structure of the material handling system according to the present invention.
Fig. 4 is a schematic diagram of one of the configurations of the feed system and the stamping system of the present invention.
Fig. 5 is a schematic structural view of the pushing manipulator, the grabbing manipulator and the punching machine in the present invention.
In the figure: 1. a turntable; 2. a cylinder wall; 3. spiral climbing track; 4. a correction mechanism; 4-1, a hook; 5. a rejecting mechanism; 5-1, shrapnel; 6. a collecting mechanism; 6-1, track surface; 6-2, guard rails; 7. a conveying channel; 8. a punching machine; 9. pushing a manipulator; 10. a grabbing manipulator; 11. a clamping groove; 12. an air conditioner aluminum joint; 13. and a driving motor of the turntable.
Detailed Description
The technical scheme of the invention is further described in detail through the following specific embodiments.
As shown in fig. 1-3, an automatic punching system for an air conditioner aluminum joint comprises a material arranging system, a material conveying system and a punching system which are sequentially arranged, wherein the material arranging system comprises a rotary table 1, an annular cylinder wall 2, a spiral climbing track 3, a correction mechanism 4, a rejecting mechanism 5 and a converging mechanism 6, the rotary table 1 is arranged at the bottom of the inner side of the cylinder wall 2, the spiral climbing track 3 ascends along the inner wall of the cylinder wall 2 in a spiral manner and is in butt joint with the converging mechanism 6 at an outlet of the upper end, the rejecting mechanism 5 is arranged on the spiral climbing track 3, and the correction mechanism 4 is arranged at an inlet of the converging mechanism 6.
The turntable 1 is driven by a driving motor 13 of the turntable as a power source, batches of air-conditioning aluminum joints are poured onto the turntable 1, and along with the rotation of the turntable, the outermost air-conditioning aluminum joint enters into the spiral climbing track 3, and along with the rotation of the turntable 1, the rear air-conditioning aluminum joint pushes the front air-conditioning aluminum joint to move forwards.
The rejecting mechanism 5 comprises at least one elastic sheet 5-1 fixed on the spiral climbing rail 3, the distance between the lower edge of the elastic sheet 5-1 and the bottom surface of the spiral climbing rail 3 is larger than the horizontal height of the air-conditioning aluminum joint and smaller than the vertical height of the air-conditioning aluminum joint, when the air-conditioning aluminum joint passes, the vertical air-conditioning aluminum joint is laid down or scraped off, the redundant air-conditioning aluminum joints stacked together are scraped off, only the horizontal air-conditioning aluminum joint is allowed to pass, and the track surface of the spiral climbing rail 3 can be matched and designed according to the appearance of the air-conditioning aluminum joint, for example, the track surface is designed into a circular arc shape matched with the side wall of the air-conditioning aluminum joint, and the like. The elastic sheet 5-1 is bent inwards along the climbing direction of the spiral climbing track 3 so that the scraped air conditioner aluminum joint is dumped or transferred inwards and falls onto the turntable 1 again.
The correcting mechanism 4 is a hook 4-1 with a rebound mechanism, the height of a hook part of the hook 4-1 is opposite to a round hole at the end part when the air conditioner aluminum connector falls down, and the swing direction of the hook faces the advancing direction of the air conditioner aluminum connector. The rebound mechanism is a spring or a balancing weight fixed in the middle of the hook.
When the air conditioner aluminum connector which falls down passes through the correcting mechanism 4, the hook 4-1 hooks the round hole at one end of the air conditioner aluminum connector, the air conditioner aluminum connector gradually becomes vertical along with the pushing of the air conditioner aluminum connector at the back, the hook is lifted up under the action of the pushing force, when the air conditioner aluminum connector is separated from the spiral climbing track 3 and enters the collecting mechanism 6, the air conditioner aluminum connector keeps falling down in a vertical state due to the fall of the height, and the hook 4-1 resets under the action of a spring or a balancing weight to correct the air conditioner aluminum connector which the next person arrives.
The assembly mechanism 6 comprises a track surface 6-1 and a guardrail 6-2, wherein the outer side of the track surface 6-1 is tightly clung to the inner side of the cylinder wall 2, the guardrail 6-2 is arranged on the inner side of the track surface 6-1, and the track surface 6-1 is a horizontal plane.
When the vertical air-conditioning aluminum connector falls into the collecting mechanism 6, the air-conditioning aluminum connector cannot fall due to lower fall height, and the vertical air-conditioning aluminum connector falls onto the track surface 6-1, and the guardrail 6-2 ensures the stability of the air-conditioning aluminum connector after falling.
The track surface 6-1 can also have certain walking capacity or be fixed together with the turntable 1 and walk together with the turntable 1; or the air conditioner aluminum connector is fixed, and the air conditioner aluminum connector in front is pushed to move forwards by the air conditioner aluminum connector in back.
The conveying system comprises a conveying channel 7 matched with the shape of the air conditioner aluminum joint, a rotary belt is arranged in the conveying channel 7, and the air conditioner aluminum joint is driven to walk through the friction force of the rotary belt.
Along with the running of the air-conditioning aluminum joint on the assembly mechanism 6, the air-conditioning aluminum joint enters the conveying channel 7, the conveying channel 7 is a hollow track and can accommodate the air-conditioning aluminum joint, and the running of the air-conditioning aluminum joint is driven by the friction force of the rotary belt.
As shown in fig. 4 and 5, the punching system includes a punching machine 8, a pushing manipulator 9 and a grabbing manipulator 10, the pushing manipulator 9 is provided with a clamping groove 11 for receiving an air-conditioning aluminum joint, the pushing manipulator 9 reciprocates in a horizontal direction, one end of a stroke position is located at the tail end of the conveying channel 7, and the other end of the stroke position is matched with the grabbing manipulator 10 to realize the butt joint of the air-conditioning aluminum joint; the grabbing mechanical arm 10 is provided with a claw, one end of the stroke of the grabbing mechanical arm 10 is matched with the pushing mechanical arm 9 to realize the butt joint of the air-conditioning aluminum connector, and the other end of the stroke of the grabbing mechanical arm 10 is matched with the punching machine 8 to realize the punching of the air-conditioning aluminum connector.
Because the automatic coordination among the grabbing manipulator, the conveying channel and the punching machine belongs to the prior art, and the content of accurate butt joint and associated interaction is realized among the grabbing manipulator, the conveying channel and the punching machine, the content created by the application is not related, so that excessive statements are not made, the structural framework of the automatic butt joint and associated interaction is described, and the work flow of the automatic butt joint and associated interaction is only convenient to understand.
In other embodiments, when the diameters of the two ends of the air conditioner aluminum joint are different, a narrowed region is arranged on the track surface of the collecting mechanism, and the width of the narrowed region is larger than the diameter of the narrower end of the air conditioner aluminum joint and smaller than the diameter of the wider end of the air conditioner aluminum joint. When the air conditioner aluminum joint passes through the narrowed region of the track surface, if one end with a large diameter is downward, the outside can fall onto the turntable 1 due to lack of support, and the narrow end of the air conditioner pipe structure is downward and kept uniform by the method.
Finally, it should be noted that the above-mentioned embodiments are only for illustrating the technical scheme of the present invention and are not limiting; while the invention has been described in detail with reference to the preferred embodiments, those skilled in the art will appreciate that: modifications may be made to the specific embodiments of the present invention or equivalents may be substituted for part of the technical features thereof; without departing from the spirit of the invention, it is intended to cover the scope of the invention as claimed.
Claims (1)
1. The utility model provides an automatic stamping system of air conditioner aluminium joint, includes reason material system, defeated material system and the stamping system that sets up in order, its characterized in that: the material arranging system comprises a rotary table, an annular cylinder wall, a spiral climbing track, a correcting mechanism, a removing mechanism and a collecting mechanism, wherein the rotary table is arranged at the bottom of the inner side of the cylinder wall, the spiral climbing track ascends along the inner wall of the cylinder wall in a spiral manner and is in butt joint with the collecting mechanism at an outlet of the upper end, the removing mechanism is arranged on the spiral climbing track, and the correcting mechanism is arranged at an inlet of the collecting mechanism;
The correcting mechanism is a hook with a rebound mechanism, the height of a hook part of the hook is opposite to a round hole at the end part of the air conditioner aluminum joint when the air conditioner aluminum joint falls down, and the swing direction of the hook faces the advancing direction of the air conditioner aluminum joint; the rebound mechanism is a spring or a balancing weight fixed in the middle of the hook;
When the diameters of the two ends of the air-conditioning aluminum joint are different, a narrowed area is arranged on the track surface of the converging mechanism, and the width of the narrowed area is larger than the diameter of the narrower end of the air-conditioning aluminum joint and smaller than the diameter of the wider end of the air-conditioning aluminum joint; the converging mechanism comprises a track surface and a guardrail, wherein the outer side of the track surface is clung to the inner side of the cylinder wall, the guardrail is arranged on the inner side of the track surface, and the track surface is a horizontal plane and is lower than the outlet position of the spiral climbing track; the rejecting mechanism comprises at least one elastic piece fixed on the spiral climbing rail, and the distance between the lower edge of the elastic piece and the bottom surface of the spiral climbing rail is larger than the horizontal height of the air-conditioner aluminum joint and smaller than the vertical height of the air-conditioner aluminum joint; when the air conditioner aluminum joint which falls down passes through the correction mechanism, the hook hooks a round hole at one end of the air conditioner aluminum joint, the air conditioner aluminum joint gradually becomes vertical along with the pushing of the air conditioner aluminum joint at the back, the hook is lifted up under the action of the pushing force, when the air conditioner aluminum joint is separated from the spiral climbing track and enters the collection mechanism, the air conditioner aluminum joint keeps falling down in a vertical state due to the height difference, and the hook resets under the action of a spring or a balancing weight to correct the next air conditioner aluminum joint which falls down; the elastic sheet is bent inwards along the climbing direction of the spiral climbing track; the conveying system comprises a conveying channel matched with the shape of the air conditioner aluminum joint, a rotary belt is arranged in the conveying channel, and the air conditioner aluminum joint is driven to walk through the friction force of the rotary belt; the punching system comprises a punching machine, a pushing manipulator and a grabbing manipulator, wherein the pushing manipulator is provided with a clamping groove for receiving an air conditioner aluminum joint, and the pushing manipulator performs reciprocating motion in the horizontal direction; the grabbing mechanical arm is provided with a claw, one end of the stroke of the grabbing mechanical arm is matched with the pushing mechanical arm to realize butt joint of the air-conditioning aluminum joint, and the other end of the stroke of the grabbing mechanical arm is matched with the punching machine to realize punching of the air-conditioning aluminum joint; the track surface is fixed with the turntable and rotates with the turntable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910536662.3A CN110216207B (en) | 2019-06-20 | 2019-06-20 | Automatic punching system of air conditioner aluminum connector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910536662.3A CN110216207B (en) | 2019-06-20 | 2019-06-20 | Automatic punching system of air conditioner aluminum connector |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110216207A CN110216207A (en) | 2019-09-10 |
| CN110216207B true CN110216207B (en) | 2024-09-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910536662.3A Active CN110216207B (en) | 2019-06-20 | 2019-06-20 | Automatic punching system of air conditioner aluminum connector |
Country Status (1)
| Country | Link |
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| CN (1) | CN110216207B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115072330B (en) * | 2021-03-16 | 2024-05-24 | 四川曦鸿电子科技有限公司 | Material feeding unit of aluminium casing for electric capacity |
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|---|---|---|---|---|
| CN204996900U (en) * | 2015-08-11 | 2016-01-27 | 陈灼文 | Full -automatic cold punching mould structure |
| CN205571209U (en) * | 2016-04-14 | 2016-09-14 | 东莞市力玺五金模具制品有限公司 | Stamping processing automatically clamped device that reloads |
| CN207534285U (en) * | 2017-11-24 | 2018-06-26 | 广东豪之盛新材料有限公司 | A kind of device for the jet pipe automatic charging with metal cover |
| CN210305411U (en) * | 2019-06-20 | 2020-04-14 | 浙江创立汽车空调有限公司 | Automatic stamping system of air conditioner aluminum joint |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1307758C (en) * | 1987-11-10 | 1992-09-22 | Sft Ag Spontanfordertechnik | Conveying system |
| AUPQ916600A0 (en) * | 2000-08-03 | 2000-08-24 | James Hardie Research Pty Limited | Automated manufactured apparatus for aluminium window/door systems |
| CN107790982A (en) * | 2016-09-01 | 2018-03-13 | 杭州华安医疗保健用品有限公司 | A kind of electronic thermometer housing automatic charging alignment system and method |
| CN109773021A (en) * | 2018-12-25 | 2019-05-21 | 芜湖卓越空调零部件有限公司 | Compressor of air conditioner upper cover assembly line |
-
2019
- 2019-06-20 CN CN201910536662.3A patent/CN110216207B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204996900U (en) * | 2015-08-11 | 2016-01-27 | 陈灼文 | Full -automatic cold punching mould structure |
| CN205571209U (en) * | 2016-04-14 | 2016-09-14 | 东莞市力玺五金模具制品有限公司 | Stamping processing automatically clamped device that reloads |
| CN207534285U (en) * | 2017-11-24 | 2018-06-26 | 广东豪之盛新材料有限公司 | A kind of device for the jet pipe automatic charging with metal cover |
| CN210305411U (en) * | 2019-06-20 | 2020-04-14 | 浙江创立汽车空调有限公司 | Automatic stamping system of air conditioner aluminum joint |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110216207A (en) | 2019-09-10 |
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