CN110216133A - A kind of broken exhausting line of waste refrigerator dismantling - Google Patents
A kind of broken exhausting line of waste refrigerator dismantling Download PDFInfo
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- CN110216133A CN110216133A CN201910565965.8A CN201910565965A CN110216133A CN 110216133 A CN110216133 A CN 110216133A CN 201910565965 A CN201910565965 A CN 201910565965A CN 110216133 A CN110216133 A CN 110216133A
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- broken
- cabinet
- exhausting line
- machine
- disassembles
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- 239000002699 waste material Substances 0.000 title claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 238000012216 screening Methods 0.000 claims abstract description 22
- 239000006260 foam Substances 0.000 claims abstract description 19
- 238000009826 distribution Methods 0.000 claims abstract description 10
- 239000006148 magnetic separator Substances 0.000 claims abstract description 5
- 238000004064 recycling Methods 0.000 claims description 24
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 4
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 claims description 3
- 238000005553 drilling Methods 0.000 claims description 3
- 239000003507 refrigerant Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 230000009191 jumping Effects 0.000 claims 2
- 239000000428 dust Substances 0.000 description 11
- 230000009471 action Effects 0.000 description 6
- 238000011084 recovery Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- -1 ferrous metals Chemical class 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000007885 magnetic separation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/12—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C2018/162—Shape or inner surface of shredder-housings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种废冰箱拆解破碎回收线。The invention relates to a waste refrigerator dismantling, crushing and recycling line.
背景技术Background technique
目前,废旧冰箱中的可回收利用资源主要包括塑料、铁质材料及包含铜铝的有色金属。回收废冰箱资源时需要对废旧冰箱进行拆解并对不同的材料进行筛选和分类回收,但传统的回收线破碎效率不高。At present, the recyclable resources in waste refrigerators mainly include plastics, iron materials and non-ferrous metals including copper and aluminum. When recycling waste refrigerator resources, it is necessary to dismantle waste refrigerators and screen and classify different materials for recycling, but the crushing efficiency of traditional recycling lines is not high.
发明内容Contents of the invention
本发明的目的是提供一种废冰箱拆解破碎回收线,提高回收线的破碎效率。The purpose of the present invention is to provide a recycling line for dismantling and crushing of waste refrigerators, which improves the crushing efficiency of the recycling line.
为实现上述目的,本发明所提供的一种废冰箱拆解破碎回收线,其包括沿输送方向依序设置的预拆解平台、撕碎机、破碎机、承接所述破碎机物料进行振动筛选的第一振动筛分机、磁选机、涡流分选机以及若干输送带;其还包括锤片式风机以及泡沫分料装置;所述涡流分选机的出料口下方设置有第二振动筛分机;所述破碎机其包括机架以及设置于所述机架上的破碎机构;所述破碎机构包括竖直设置呈筒状的箱体、设置于所述箱体内的刀辊以及驱动所述刀辊的驱动装置;所述箱体包括设置于顶部的进料口以及设置于底部的出料口;所述刀辊包括竖直设置的转轴以及设置于所述转轴周侧的刀具;所述箱体的内侧壁设置有衬板,所述衬板包括设置于所述箱体上半部的上衬板以及设置于所述箱体下半部的下衬板;所述下衬板包括自下朝所述箱体的中心倾斜的倾斜部以及自所述倾斜部的端部竖直向下延伸的延伸部。In order to achieve the above purpose, the present invention provides a waste refrigerator dismantling, crushing and recycling line, which includes a pre-dismantling platform, a shredder, a crusher, and a vibrating screen for the materials of the crusher, which are arranged in sequence along the conveying direction The first vibrating screening machine, magnetic separator, eddy current separator and several conveyor belts; it also includes a hammer blower fan and foam material distribution device; a second vibrating screen is arranged below the discharge port of the vortex separator Extension; the crusher includes a frame and a crushing mechanism arranged on the frame; the crushing mechanism includes a vertically arranged cylindrical box, a knife roller arranged in the box, and a drive to drive the The driving device of the cutter roller; the box body includes a feed inlet arranged at the top and a discharge outlet arranged at the bottom; the cutter roller includes a vertically arranged rotating shaft and a cutter arranged on the peripheral side of the rotating shaft; the The inner side wall of the box body is provided with a lining plate, and the lining plate includes an upper lining plate arranged on the upper half of the box body and a lower lining plate arranged on the lower half of the box body; the lower lining plate includes a self- an inclined portion inclined downward toward the center of the box body, and an extension extending vertically downward from an end of the inclined portion.
上述废冰箱拆解破碎回收线中,所述撕碎机为斜推料撕碎机,其包括机架以及设置于所述机架上的撕碎机构与用于往所述撕碎机倒入物料的推料斗;所述撕碎机的顶部设置有进料口;所述推料斗包括用于装盛物料的料斗本体以及设置于所述料斗本体内的推料装置;所述料斗本体沿所述撕碎机的轴向两侧呈扩口状倾斜,所述推料装置设置于所述料斗本体的倾斜面一侧。In the above waste refrigerator dismantling, crushing and recycling line, the shredder is an oblique push material shredder, which includes a frame and a shredding mechanism arranged on the frame and used for pouring into the shredder. Material pushing hopper; the top of the shredder is provided with a feed port; the pushing hopper includes a hopper body for holding materials and a pushing device arranged in the hopper body; the hopper body is arranged along the Both axial sides of the shredder are inclined in a flared shape, and the pushing device is arranged on one side of the inclined surface of the hopper body.
上述废冰箱拆解破碎回收线中,,所述撕碎机构包括箱体、设置于所述箱体内的撕碎轴以及驱动所述撕碎轴的驱动电机,所述撕碎轴包括主轴以及套设于所述主轴的刀体,所述主轴一端连接于所述驱动电机,一端连接于所述箱体;其还包括设置于所述主轴的窜动机构,所述窜动机构设置于远离所述驱动电机的一端;所述窜动机构包括套设于所述主轴且抵接于所述刀体一侧的卡板以及套设于所述主轴且抵接于所述卡板的卡环,所述卡板的周侧设置有若干用于紧固所述卡板的锁紧构件;所述卡板的外径大于所述卡环的外径。In the above waste refrigerator dismantling and recycling line, the shredding mechanism includes a box body, a shredding shaft arranged in the box body, and a drive motor for driving the shredding shaft, and the shredding shaft includes a main shaft and a sleeve The cutter body is arranged on the main shaft, one end of the main shaft is connected to the drive motor, and the other end is connected to the box; One end of the driving motor; the movement mechanism includes a clamping plate sleeved on the main shaft and abutting on one side of the cutter body, and a snap ring sleeved on the main shaft and abutting on the clamping plate, Several locking members for fastening the clamping plate are arranged on the peripheral side of the clamping plate; the outer diameter of the clamping plate is larger than the outer diameter of the snap ring.
上述废冰箱拆解破碎回收线中,所述泡沫分料装置包括自上而下依序连接的料斗、关风机以及减容机;所述料斗的下端部设置有至少两个出料口,若干所述出料口均连接有所述关风机,若干所述关风机均连接有所述减容机;所述料斗的内部设置有减速机以及连接所述减速机的叶轮;所述叶轮设置于若干所述出料口的中部。In the above waste refrigerator dismantling, crushing and recycling line, the foam distributing device includes a hopper connected sequentially from top to bottom, a shut-off fan and a volume reducer; the lower end of the hopper is provided with at least two discharge ports, several The outlets are all connected with the shut-off fan, and several of the shut-off fans are connected with the volume reducer; the inside of the hopper is provided with a reducer and an impeller connected to the reducer; the impeller is arranged on The middle part of several said outlets.
上述废冰箱拆解破碎回收线中,其还包括除尘器,所述除尘器设置有用于与储料斗连接的第四通管以及与所述泡沫分料装置连接的第五通管,所述第四通管还设置有延伸至所述撕碎机、破碎机以及第一筛分机的外延管。In the above waste refrigerator dismantling, crushing and recycling line, it also includes a dust remover, the dust remover is provided with a fourth through pipe for connecting with the storage hopper and a fifth through pipe connected with the foam distributing device, the first The four-way pipe is also provided with an extension pipe extending to the shredder, the crusher and the first screening machine.
上述废冰箱拆解破碎回收线中,其还包括过滤器与消音器,所述过滤器与所述消音器之间连接有带风机的通管,所述过滤器设置有连接所述除尘器的第六通管。In the waste refrigerator dismantling and crushing recovery line, it also includes a filter and a muffler, a through pipe with a fan is connected between the filter and the muffler, and the filter is provided with a The sixth pass.
上述废冰箱拆解破碎回收线中,所述锤片式风机包括机架、粉碎箱、叶轮箱、锤片、风叶轮和电机,所述粉碎箱、叶轮箱和电机均设置在所述机架上,所述粉碎箱与叶轮箱之间连通,所述锤片可拆卸地设置在所述粉碎箱的内部,所述风叶轮设置在所述叶轮箱的内部,且所述锤片与所述风叶轮由同一个转轴驱动,所述转轴的一端连接所述电机,所述粉碎箱上设有进料口,所述叶轮箱上设有出料口。In the above waste refrigerator dismantling, crushing and recycling line, the hammer fan includes a frame, a crushing box, an impeller box, a hammer, a wind impeller and a motor, and the crushing box, the impeller box and the motor are all arranged on the frame Above, the crushing box communicates with the impeller box, the hammer is detachably arranged inside the crushing box, the wind impeller is arranged inside the impeller box, and the hammer and the The wind impeller is driven by the same rotating shaft, one end of the rotating shaft is connected to the motor, the crushing box is provided with a feeding port, and the impeller case is provided with a discharging port.
上述废冰箱拆解破碎回收线中,其还包括有设置有用于除尘的喷水装置。The waste refrigerator dismantling, crushing and recycling line also includes a water spraying device for dust removal.
上述废冰箱拆解破碎回收线中,所述预拆解平台包括冷媒回收机、钻孔机以及滤油机。In the above waste refrigerator dismantling, crushing and recycling line, the pre-dismantling platform includes a refrigerant recovery machine, a drilling machine and an oil filter machine.
上述废冰箱拆解破碎回收线中,所述预拆解平台连接有万向球平台。In the dismantling, crushing and recycling line for waste refrigerators, the pre-dismantling platform is connected with a universal ball platform.
上述技术方案所提供的一种废冰箱拆解破碎回收线,与现有技术相比,其有益效果包括:通过设置衬板提高箱体的使用寿命,并实现物料在衬板与刀辊之间进行撞击接触粉碎,通过设置倾斜部以及延伸部,通过倾斜部朝箱体的中心倾斜,减少衬板与刀辊之间的距离,实现物料在下衬板时增加与刀辊之间的粉碎撞击时间,实现更好的粉碎效果,提高破碎机的破碎效率,使得回收线的物料破碎效率更高。Compared with the prior art, the waste refrigerator dismantling, crushing and recycling line provided by the above technical solution has beneficial effects including: improving the service life of the box body by setting the lining board, and realizing the material being separated between the lining board and the knife roller. For impact contact crushing, by setting the inclined part and the extension part, the inclined part is inclined towards the center of the box body, so as to reduce the distance between the liner and the knife roller, and increase the crushing and impact time between the material and the knife roller when the material is on the lower liner , to achieve a better crushing effect, improve the crushing efficiency of the crusher, and make the material crushing efficiency of the recycling line higher.
附图说明Description of drawings
图1是本发明的废冰箱拆解破碎回收线的结构示意图之一;Fig. 1 is one of the structural representations of the waste refrigerator dismantling, crushing and recycling line of the present invention;
图2是本发明的废冰箱拆解破碎回收线的结构示意图之二;Fig. 2 is the second structural diagram of the waste refrigerator dismantling, crushing and recycling line of the present invention;
图3是本发明的破碎机的结构示意图;Fig. 3 is the structural representation of crusher of the present invention;
图4是本发明的撕碎机的结构示意图;Fig. 4 is the structural representation of shredder of the present invention;
图5是本发明的窜动机构的局部结构示意图Fig. 5 is a schematic diagram of the local structure of the oscillating mechanism of the present invention
图6是本发明的泡沫分料装置的结构示意图。Fig. 6 is a schematic structural view of the foam distribution device of the present invention.
其中,1-预拆解平台,2-撕碎机,3-破碎机,4-第一振动筛分机, 5-磁选机,6-涡流分选机,7-锤片式风机,10-储料斗,11-泡沫分料装置,12-第一输送带,13-第二输送带,14-第三输送带,15-第四输送带,16-第二振动筛分机,17-第一出料输送带,18-第二出料输送带,19-除尘器,20-过滤器,21-消音器,22-万向球平台,23-下称板,24-倾斜部,25-延伸部,26-料斗本体,27-推料箱,28-油缸,29-窜动机构,30-卡板,31-卡环,32-叶轮,33-减速机。Among them, 1-pre-disassembly platform, 2-shredder, 3-crusher, 4-first vibrating screening machine, 5-magnetic separator, 6-eddy current separator, 7-hammer fan, 10- Storage hopper, 11-foam distribution device, 12-first conveyor belt, 13-second conveyor belt, 14-third conveyor belt, 15-fourth conveyor belt, 16-second vibrating screening machine, 17-first Discharge conveyor belt, 18-second discharge conveyor belt, 19-dust collector, 20-filter, 21-muffler, 22-universal ball platform, 23-lower weighing plate, 24-inclined part, 25-extension Department, 26-hopper body, 27-pushing box, 28-oil cylinder, 29-moving mechanism, 30-card plate, 31-clip ring, 32-impeller, 33-reducer.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
请参阅附图1-6,本发明所提供的一种废冰箱拆解破碎回收线,其包括沿输送方向依序设置的预拆解平台1、撕碎机2、破碎机3、承接破碎机3物料进行振动筛选的第一振动筛分机4、磁选机5、涡流分选机6以及若干输送带;其还包括锤片式风机7以及泡沫分料装置11;涡流分选机6的出料口下方设置有第二振动筛分机16;破碎机3其包括机架以及设置于机架上的破碎机构;破碎机构包括竖直设置呈筒状的箱体、设置于箱体内的刀辊以及驱动刀辊的驱动装置;箱体包括设置于顶部的进料口以及设置于底部的出料口;刀辊包括竖直设置的转轴以及设置于转轴周侧的刀具;箱体的内侧壁设置有衬板,衬板包括设置于箱体上半部的上衬板以及设置于箱体下半部的下衬板23;下衬板23包括自下朝箱体的中心倾斜的倾斜部24以及自倾斜部24的端部竖直向下延伸的延伸部25。Please refer to accompanying drawings 1-6, a waste refrigerator dismantling, crushing and recycling line provided by the present invention includes a pre-dismantling platform 1, a shredder 2, a crusher 3, and a receiving crusher arranged in sequence along the conveying direction 3 The first vibration screening machine 4, the magnetic separator 5, the eddy current separator 6 and several conveyor belts for vibrating screening of materials; it also includes a hammer fan 7 and a foam distributing device 11; The second vibratory screening machine 16 is arranged below the feed opening; Crusher 3 comprises a frame and a crushing mechanism arranged on the frame; The driving device for driving the cutter roller; the box body includes a feed inlet arranged at the top and a discharge outlet arranged at the bottom; the cutter roller includes a vertically arranged rotating shaft and a cutter arranged on the peripheral side of the rotating shaft; the inner side wall of the casing is provided with The lining plate, the lining plate includes an upper lining plate arranged on the upper half of the box body and a lower lining plate 23 arranged on the lower half of the box body; the lower lining plate 23 includes an inclined part 24 inclined from the bottom toward the center of the box body and An extension portion 25 extends vertically downward from the end of the inclined portion 24 .
基于上述技术特征,通过设置衬板提高箱体的使用寿命,并实现物料在衬板与刀辊之间进行撞击接触粉碎,通过设置倾斜部24以及延伸部25,通过倾斜部24朝箱体的中心倾斜,减少衬板与刀辊之间的距离,实现物料在下衬板23时增加与刀辊之间的粉碎撞击时间,实现更好的粉碎效果,提高破碎机3的破碎效率,使得回收线的物料破碎效率更高。Based on the above technical features, the service life of the box is improved by setting the liner, and the material is crushed by impact and contact between the liner and the knife roller. The center is inclined to reduce the distance between the liner and the knife roller, so as to increase the crushing and impact time between the material and the knife roller when the material is on the lower liner 23, achieve better crushing effect, improve the crushing efficiency of the crusher 3, and make the recycling line The material crushing efficiency is higher.
其中,本回收线的回收流程为,废冰箱通过预拆解平台1进行拆解后,通过第一输送带12将待回收部件输送至撕碎机2进行撕碎,初步撕碎后的物料通过第二输送带13输送至破碎机3对初步撕碎的物料进行破碎,破碎后的物料通过第一振动筛分机4进行振动筛分,将晒分出的物料通过第三输送带14输送至磁选机5进行磁选分类并经过涡流分流机进行色金属分类,实现对废冰箱的拆解筛选,并通过第二振动筛分机16对涡流分选机6的筛选物料进行二次筛选后进一步进行分类;第一振动筛分机4中再所通过锤片式风机7,质量较轻的塑料泡沫等物料通过第一管道输送至锤片式风机7进行碎片处理;质量较重的金属等物料通过第一振动筛分机4进行处理;通过锤片式风机7对拆解物料粉碎,并通过第二管道输送至储料斗10的上方,储料斗10通过第三管道连接泡沫分料装置11,由于泡沫的重力较小,在风机的作用下至泡沫分料装置11进行压缩,质量较重的物料则于储料斗10内储存,实现了对物料的分解回收。Among them, the recycling process of this recycling line is that after the waste refrigerator is dismantled through the pre-dismantling platform 1, the parts to be recycled are transported to the shredder 2 through the first conveyor belt 12 for shredding, and the preliminarily shredded materials pass through The second conveyor belt 13 is transported to the crusher 3 to crush the initially shredded materials. The crushed materials are vibrated and screened by the first vibrating screener 4, and the materials separated by drying are transported to the magnet by the third conveyor belt 14. Separator 5 performs magnetic separation and classification, and classifies nonferrous metals through eddy current separators to realize dismantling and screening of waste refrigerators, and secondly screens the screened materials of eddy current separators 6 through the second vibrating screening machine 16 for further screening. Classification; the first vibrating screening machine 4 passes through the hammer fan 7, and the lighter plastic foam and other materials are transported to the hammer fan 7 through the first pipeline for debris treatment; the heavier metal and other materials pass through the second A vibrating screening machine 4 is processed; the dismantled material is pulverized by the hammer fan 7, and transported to the top of the storage hopper 10 through the second pipeline, and the storage hopper 10 is connected to the foam distribution device 11 through the third pipeline. The gravity is small, and under the action of the fan, it is compressed to the foam distribution device 11, and the heavier materials are stored in the storage hopper 10, which realizes the decomposition and recovery of the materials.
撕碎机2为斜推料撕碎机,其包括机架以及设置于机架上的撕碎机构与用于往撕碎机倒入物料的推料斗;撕碎机的顶部设置有进料口;推料斗包括用于装盛物料的料斗本体26以及设置于料斗本体26内的推料装置;料斗本体26沿撕碎机的轴向两侧呈扩口状倾斜,推料装置设置于料斗本体26的倾斜面一侧;通过设置呈扩口状的料斗本体 26,当物料投进料斗时,能够更好的使物料滑落至撕碎机构,并在推料装置沿料斗本体26的倾斜面一侧推动作用下,将物料推动靠近撕碎机构,加快了物料靠近撕碎机构的时间,提高了撕碎机的撕碎效率;进一步提高回收线物料的破碎效率;其中,推料装置包括沿所述料斗本体26的倾斜面自所述撕碎机滑动的推料箱27以及与所述推料箱 27连接用于驱动所述推料箱27的油缸28;所述油缸28固定于所述料斗本体26上;通过油缸28的推动作用,驱动推料箱27沿料斗本体26的一侧自撕碎机构推动,实现将物料推动至撕碎机构的运作,提高撕碎效率。Shredder 2 is an oblique push material shredder, which includes a frame, a shredding mechanism arranged on the frame, and a push hopper for pouring materials into the shredder; the top of the shredder is provided with a feeding port The push hopper includes a hopper body 26 for holding materials and a pushing device arranged in the hopper body 26; the hopper body 26 is inclined in a flared shape along the axial sides of the shredder, and the pushing device is arranged on the hopper body 26 on one side of the inclined surface; by setting the flared hopper body 26, when the material is thrown into the hopper, the material can be better slid to the shredding mechanism, and the pushing device can be pushed along the inclined surface of the hopper body 26 Under the push action of one side, the material is pushed close to the shredding mechanism, which speeds up the time for the material to approach the shredding mechanism and improves the shredding efficiency of the shredder; further improves the crushing efficiency of the recovery line material; among them, the pushing device includes along the The inclined surface of the hopper body 26 slides from the shredder's push box 27 and is connected with the push box 27 for driving the oil cylinder 28 of the push box 27; the oil cylinder 28 is fixed on the On the hopper body 26; through the promotion of the oil cylinder 28, the push box 27 is driven to push from the shredding mechanism along one side of the hopper body 26, so as to realize the operation of pushing the material to the shredding mechanism and improve the shredding efficiency.
撕碎机构包括箱体、设置于箱体内的撕碎轴以及驱动撕碎轴的驱动电机,撕碎轴包括主轴以及套设于主轴的刀体,主轴一端连接于驱动电机,一端连接于箱体;其还包括设置于主轴的窜动机构29,窜动机构29设置于远离驱动电机的一端;窜动机构29包括套设于主轴且抵接于刀体一侧的卡板30以及套设于主轴且抵接于卡板30的卡环 31,卡板30的周侧设置有若干用于紧固卡板30的锁紧构件;卡板 30的外径大于卡环31的外径;在驱动电机的作用下,转轴带动刀体实现撕碎工作,通过在主轴的一侧设置窜动机构29,当刀体朝一侧发生窜动时,通过卡板30的固定设置实现对刀体窜动时的紧固与抵接,并通过设置抵接于卡板30一侧的卡环31,且由于卡环31的外径小于卡板30的内径,保证了卡板30靠近内径一侧的稳固性,提高了刀体窜动时卡板30靠近内径一侧的稳固性,保证了卡板30能够更好的实现对刀体的稳固,通过设置紧固构件,提高了卡板30的稳固性。The shredding mechanism includes a box body, a shredding shaft arranged in the box body, and a driving motor for driving the shredding shaft. The shredding shaft includes a main shaft and a knife body sleeved on the main shaft. One end of the main shaft is connected to the driving motor, and the other end is connected to the box body. ; It also includes a movement mechanism 29 arranged on the main shaft, and the movement mechanism 29 is arranged at one end away from the drive motor; Main shaft and abutting against the clasp 31 of the clasp 30, the peripheral side of the clasp 30 is provided with several locking members for fastening the clasp 30; the outer diameter of the clasp 30 is greater than the outer diameter of the clasp 31; Under the action of the motor, the rotating shaft drives the cutter body to realize the shredding work. By setting the movement mechanism 29 on one side of the main shaft, when the cutter body moves toward one side, the fixed setting of the clamping plate 30 realizes the movement of the cutter body. fastening and abutment, and by setting the snap ring 31 abutting against the side of the clamp plate 30, and because the outer diameter of the snap ring 31 is smaller than the inner diameter of the clamp plate 30, the stability of the side of the clamp plate 30 close to the inner diameter is ensured , improve the stability of the clamping plate 30 near the inner diameter side when the cutter body is moving, and ensure that the clamping plate 30 can better realize the stability of the cutter body. By setting the fastening member, the stability of the clamping plate 30 is improved.
第二振动筛分机4底部设置有用于承接输送筛选材料的第一出料输送带17与第而出料输送带18,实现对未被锤片式吹分机的大块塑料与有色金属的输送分类。The bottom of the second vibrating screening machine 4 is provided with a first discharge conveyor belt 17 and a second discharge conveyor belt 18 for conveying screening materials, so as to realize the transportation and classification of large pieces of plastic and non-ferrous metals that have not been blown by the hammer blowing machine. .
储料斗10的出料口设置有关风机,关风机的下方设置有输送带,第三通管的一端与关风机相接,通过关风机,质量较小的泡沫通过关风机输送至第二管道至泡沫分料装置11,通过泡沫分料装置11实现压缩。The discharge port of the storage hopper 10 is provided with a relevant blower fan, and a conveyor belt is arranged below the blower blower, and one end of the third duct is connected with the blower blower, and through the blower blower, the foam with less quality is transported to the second pipeline by the blower blower. The foam distributing device 11 realizes compression through the foam distributing device 11 .
泡沫分料装置11包括自上而下依序连接的料斗、关风机以及减容机;料斗的下端部设置有至少两个出料口,若干出料口均连接有关风机,若干关风机均连接有减容机;料斗的内部设置有减速机33以及连接减速机33的叶轮32;叶轮32设置于若干出料口的中部;泡沫颗粒在储料斗内,在关风机的作用下通过出料口至减容机,实现对物料的减容,由于设置有至少连个出料口,在减速机33的作用下带动叶轮32进行旋转,泡沫颗粒在叶轮32的作用下在出料口内均匀旋转并通过各个出料口的关风机实现泡沫颗粒均匀出料。The foam distributing device 11 comprises a hopper connected sequentially from top to bottom, a blower fan and a volume reducer; the lower end of the hopper is provided with at least two discharge ports, and some discharge ports are connected to relevant fans, and several blower fans are connected to There is a volume reducer; the inside of the hopper is provided with a reducer 33 and an impeller 32 connected to the reducer 33; the impeller 32 is arranged in the middle of several outlets; the foam particles are in the storage hopper and pass through the outlet under the action of the fan To the volume reducer to realize the volume reduction of the material, because at least two outlets are provided, the impeller 32 is driven to rotate under the action of the reducer 33, and the foam particles are evenly rotated in the outlet under the action of the impeller 32. The uniform discharge of foam particles is realized through the shut-off fan of each discharge port.
其还包括除尘器19,除尘器19设置有与储料斗10连接的第四通管以及与泡沫分料装置11连接的第五通管,第四通管还设置有延伸至撕碎机2、破碎机3以及第一筛分机的外延管;通过设置除尘器 19,消除拆解过程中产生的灰尘以及有害气体。It also includes a dust remover 19, the dust remover 19 is provided with a fourth through pipe connected to the storage hopper 10 and a fifth through pipe connected with the foam distribution device 11, and the fourth through pipe is also provided with a pipe extending to the shredder 2, The extension tube of the crusher 3 and the first screening machine; dust and harmful gases generated during the dismantling process are eliminated by installing a dust collector 19.
其还包括过滤器20与消音器21,过滤器20与消音器21之间连接有带风机的通管,过滤器20设置有连接除尘器19的第六通管;通过设置过滤器20过滤掉有害气体并通过消音器21降低生产过程中的噪音。It also comprises filter 20 and muffler 21, is connected with the duct with blower fan between filter 20 and muffler 21, and filter 20 is provided with the 6th duct that connects dust remover 19; Filter out by setting filter 20 Harmful gas and reduce the noise in the production process through the muffler 21.
锤片式风机7包括机架、粉碎箱、叶轮箱、锤片、风叶轮和电机,粉碎箱、叶轮箱和电机均设置在机架上,粉碎箱与叶轮箱之间连通,锤片可拆卸地设置在粉碎箱的内部,风叶轮设置在叶轮箱的内部,且锤片与风叶轮由同一个转轴驱动,转轴的一端连接电机,粉碎箱上设有进料口,叶轮箱上设有出料口,第一通管连接于其出料口;通过将锤片和风叶轮分别安装在粉碎箱与叶轮箱的内部,使得锤片与风叶轮为分开安装,长物料先被锤片破碎再进入风叶轮,避免了锤片与风叶轮做成一体时长物料缠绕风叶轮导致堵塞,产生闷死设备的现象,保证了进料顺畅,提高了生产效率。同时,锤片为可拆卸式安装在粉碎箱内,需要更换或维修时只需拆下即可,简单方便,降低了维修成本。The hammer fan 7 includes a frame, a crushing box, an impeller box, a hammer, a wind impeller and a motor, the crushing box, the impeller box and the motor are all arranged on the frame, the crushing box and the impeller box are connected, and the hammer is detachable The air impeller is arranged inside the impeller box, and the hammer blade and the wind impeller are driven by the same rotating shaft. One end of the rotating shaft is connected to the motor. The material port, the first through pipe is connected to its discharge port; by installing the hammer blade and the wind impeller inside the crushing box and the impeller box respectively, the hammer blade and the wind impeller are installed separately, and the long material is first crushed by the hammer blade and then enters The air impeller avoids the phenomenon that the hammer blade and the air impeller are made into one, and the material winds around the air impeller for a long time to cause blockage and suffocate the equipment, ensuring smooth feeding and improving production efficiency. At the same time, the hammer is detachably installed in the crushing box, and only needs to be removed when it needs to be replaced or repaired, which is simple and convenient, and reduces the maintenance cost.
第二输送带13的侧面设置有用于除尘的喷水装置,降低灰尘处理。The side of the second conveyor belt 13 is provided with a water spray device for dust removal to reduce dust handling.
预拆解平台1包括冷媒回收机、钻孔机以及滤油机,更全面的对废冰箱的不同部件进行拆解。The pre-dismantling platform 1 includes a refrigerant recovery machine, a drilling machine and an oil filter unit, and disassembles different parts of the waste refrigerator more comprehensively.
预拆解平台1与第一输送带12之间连接有万向球平台22,可以更好的缩短占地空间,更灵活的根据空间需求进行设置。A universal ball platform 22 is connected between the pre-dismantling platform 1 and the first conveyor belt 12, which can better shorten the occupied space, and can be set more flexibly according to the space requirement.
在本发明的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying Describes, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and operate in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
此外,在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
以上仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above are only preferred embodiments of the present invention, and it should be pointed out that for those of ordinary skill in the art, some improvements and replacements can also be made without departing from the technical principle of the present invention, and these improvements and replacements should also be It is regarded as the protection scope of the present invention.
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