CN110207574A - A kind of aviation screw cross recess depth detection apparatus and its detection method - Google Patents
A kind of aviation screw cross recess depth detection apparatus and its detection method Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0002—Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/18—Measuring arrangements characterised by the use of mechanical techniques for measuring depth
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Abstract
本发明涉及一种航空用螺钉十字槽深度检测装置及其检测方法,包括指示百分表,还包括:测量基座,设置在校零平面上,用于支撑各个测量部件;开口导向衬套,设置在测量基座内,用于为指示百分表提供垂直方向导向;拧紧滚花螺钉,设置在测量基座的侧端面上,用于固定指示百分表的位置;专用测量头,设置在指示百分表的端部且与测量基座配合,用于辅助指示百分表进行测量,其使用具体步骤如下:S1:组装;S2:检测;本发明简便、快捷、精确保证了十字螺钉制造强度要求,其定位、校准、拆卸、操作简便,保证了产品的可靠性,同时,提高了检测速度,节约了制造成本。
The invention relates to a screw cross groove depth detection device for aviation and a detection method thereof, which includes an indicating dial indicator, and also includes: a measurement base, which is arranged on a zero calibration plane, and is used to support various measurement components; an opening guide bush, It is set in the measuring base to provide vertical guidance for the indicating dial indicator; the knurled screw is tightened and set on the side end surface of the measuring base to fix the position of indicating the dial indicator; the special measuring head is set on the Indicate the end of the dial indicator and cooperate with the measuring base to assist the indication dial indicator to measure. The specific steps of its use are as follows: S1: assembly; S2: detection; the invention is simple, fast and accurate to ensure the manufacturing of cross screws Strength requirements, its positioning, calibration, disassembly, and easy operation ensure the reliability of the product. At the same time, it improves the detection speed and saves manufacturing costs.
Description
技术领域technical field
本发明涉及一种深度检测装置,具体是一种航空用螺钉十字槽深度检测装置及其检测方法。The invention relates to a depth detection device, in particular to a depth detection device and a detection method for an aviation screw cross groove.
背景技术Background technique
在航空飞行器产品制造中,航空用十字槽螺钉大量用于飞行器机体结构连接,是航空飞行器机械联接的承力部件,航空用十字槽螺钉的深度影响着螺钉的凸头承力强度,所以在制造中对十字槽深度控制与检测是非常重要的,但其十字槽深度又没有通用的检测工具进行测量。In the manufacture of aviation aircraft products, aviation cross-recessed screws are widely used in the connection of aircraft body structures. They are the load-bearing parts of the mechanical connection of aviation aircraft. It is very important to control and detect the depth of the cross groove, but there is no general inspection tool for measuring the depth of the cross groove.
目前航空用螺钉十字槽深度检测只能通过十字冲头冲入深度间接控制,因受材料弹性变形的影响,十字槽的实际深度又不等同于十字冲头冲入深度,要想获得十字槽准确深度,就必须在冲压成型后对十字槽深度进行检测。因此发明一种航空用螺钉十字槽深度检测装置是极其必要。At present, the depth detection of the cross groove of aviation screws can only be controlled indirectly through the penetration depth of the cross punch. Due to the influence of the elastic deformation of the material, the actual depth of the cross groove is not equal to the penetration depth of the cross punch. depth, it is necessary to detect the depth of the cross groove after stamping. Therefore it is extremely necessary to invent a kind of screw cross recess depth detection device for aviation.
发明内容Contents of the invention
为了解决上述问题,本发明提出一种航空用螺钉十字槽深度检测装置及其使用方法。In order to solve the above problems, the present invention proposes a device for detecting the depth of cross grooves of aviation screws and a method for using the same.
一种航空用螺钉十字槽深度检测装置,包括用于测量和显示的指示百分表,还包括:A screw cross recess depth detection device for aviation, including an indicating dial indicator for measurement and display, and also includes:
测量基座,设置在校零平面上,用于支撑各个测量部件;The measuring base is set on the zero-calibration plane and is used to support various measuring components;
开口导向衬套,设置在测量基座内,用于为指示百分表提供垂直方向导向;The open guide bush is arranged in the measuring base and is used to provide vertical direction guidance for the indicating dial indicator;
拧紧滚花螺钉,设置在测量基座的侧端面上,用于固定指示百分表的位置;Tighten the knurled screw and set it on the side end surface of the measuring base to fix the position of the indicating dial indicator;
专用测量头,设置在指示百分表的端部且与测量基座配合,用于辅助指示百分表进行测量。The special measuring head is arranged at the end of the indicating dial indicator and cooperates with the measuring base, and is used to assist the indicating dial indicator to measure.
所述的测量基座上设置有与拧紧滚花螺钉配合的内螺纹、与开口导向衬套配合的测量内孔一、与专用测量头配合的测量内孔二,所述的开口导向衬套与测量内孔二的过盈量保持在0.002mm~0.005mm之间,所述的测量基座的纵向截面为锥形。The measuring base is provided with an internal thread for tightening the knurled screw, a measuring inner hole 1 for cooperating with the opening guide bush, and a measuring inner hole 2 for cooperating with the special measuring head. The interference of the measuring inner hole 2 is kept between 0.002 mm and 0.005 mm, and the longitudinal section of the measuring base is tapered.
所述的开口导向衬套上设置有与指示百分表配合的开口内孔,所述的间隙量为0.015mm~0.025mm。The opening guide bush is provided with an opening inner hole which cooperates with the indicating dial indicator, and the clearance is 0.015mm-0.025mm.
所述的专用测量头上设置有能够接触到被测十字槽最大深度的球面、保持与被测十字槽内壁不接触的锥面、保持与测量内孔二间隙配合的外圆,所述的间隙量为0.015mm~0.025mm。The special measuring head is provided with a spherical surface capable of contacting the maximum depth of the measured cross groove, a tapered surface that is kept out of contact with the inner wall of the measured cross groove, and an outer circle that is kept in cooperation with the second clearance of the measurement inner hole. The amount is 0.015mm to 0.025mm.
利用航空用螺钉十字槽深度检测装置的检测方法,其具体步骤如下:The detection method using the screw cross groove depth detection device for aviation, the specific steps are as follows:
S1:组装:a:将专用测量头与测量基座的测量内孔二配合,间隙量控制在0.015mm~0.025mm之间;S1: Assembly: a: Match the special measuring head with the measuring inner hole 2 of the measuring base, and control the gap between 0.015mm and 0.025mm;
b:将开口导向衬套与测量基座的测量内孔二配合,保持有过盈量0.002mm~0.005mm之间,通过拧紧滚花螺钉与测量基座配合;b: Match the opening guide bush with the measuring inner hole 2 of the measuring base, keep the interference between 0.002mm and 0.005mm, and fit it with the measuring base by tightening the knurled screw;
c:将指示百分表与开口导向衬套的开口内孔配合,间隙控制在0.015mm~0.025mm之间,使指示百分表的球头与专用测量头无间隙贴合,通过拧紧滚花螺钉与开口导向衬套接触固牢;c: Match the indicating dial indicator with the opening inner hole of the opening guide bushing, the gap is controlled between 0.015mm and 0.025mm, so that the ball head of the indicating dial indicator and the special measuring head fit without gap, and the knurling is tightened The screw is firmly in contact with the opening guide bush;
S2:检测:a:通过测量基座下端的校准平面与专用测量头的球面平齐,将指示百分表指针对“0”位;S2: Detection: a: Through the calibration plane at the lower end of the measuring base being aligned with the spherical surface of the special measuring head, point the pointer of the dial indicator to the "0" position;
b:将被测的十字螺钉端面与测量基座贴平,专用测量头的球面自由落入螺钉的十字槽底部,指示百分表的指针与原“0”值之差,就是该螺钉十字槽的加工深度。b: Put the end face of the Phillips screw to be tested flat against the measuring base, and the spherical surface of the special measuring head freely falls into the bottom of the cross groove of the screw, indicating the difference between the pointer of the dial indicator and the original "0" value, which is the cross groove of the screw. processing depth.
本发明的有益效果是:相对于传统的因受材料弹性变形的影响无法获得十字槽的准确深度,而必须在冲压成型后对十字槽深度进行检测导致加工效率低,本发明简便、快捷、精确保证了十字螺钉制造强度要求,其定位、校准、拆卸、操作简便,保证了产品的可靠性,同时,提高了检测速度,节约了制造成本。The beneficial effects of the present invention are: compared to the traditional method where the exact depth of the cross groove cannot be obtained due to the influence of the elastic deformation of the material, but the depth of the cross groove must be detected after stamping and forming, resulting in low processing efficiency, the present invention is simple, fast and accurate The manufacturing strength requirement of the Phillips screw is guaranteed, and its positioning, calibration, disassembly, and operation are simple, ensuring the reliability of the product, and at the same time, improving the detection speed and saving the manufacturing cost.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1为本发明的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;
图2为本发明的指示百分表结构示意图;Fig. 2 is the structural schematic diagram of indicating dial gauge of the present invention;
图3为本发明的开口导向衬套结构示意图;Fig. 3 is a schematic structural view of the opening guide bushing of the present invention;
图4为本发明的开口导向衬套侧视结构示意图;Fig. 4 is a side view structural schematic diagram of the opening guide bush of the present invention;
图5为本发明的拧紧滚花螺钉结构示意图;Fig. 5 is the structure schematic diagram of tightening knurled screw of the present invention;
图6为本发明的专用测量头结构示意图;Fig. 6 is a schematic structural view of a dedicated measuring head of the present invention;
图7为本发明的测量基座结构示意图。Fig. 7 is a schematic structural diagram of the measurement base of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面对本发明进一步阐述。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further elaborated below.
如图1至图7所示,一种航空用螺钉十字槽深度检测装置,包括用于测量和显示的指示百分表1,还包括:As shown in Figures 1 to 7, an aviation screw cross groove depth detection device includes an indicating dial indicator 1 for measurement and display, and also includes:
测量基座5,设置在校零平面上,用于支撑各个测量部件;The measuring base 5 is set on the zero-calibration plane and is used to support each measuring component;
开口导向衬套2,设置在测量基座5内,用于为指示百分表1提供垂直方向导向;The opening guide bushing 2 is arranged in the measuring base 5, and is used to provide a vertical direction guide for the indicating dial indicator 1;
拧紧滚花螺钉3,设置在测量基座5的侧端面上,用于固定指示百分表1的位置;Tighten the knurled screw 3, which is arranged on the side end surface of the measuring base 5, and is used to fix the position indicating the dial indicator 1;
专用测量头4,设置在指示百分表1的端部且与测量基座5配合,用于辅助指示百分表1进行测量。The dedicated measuring head 4 is arranged at the end of the indicating dial indicator 1 and cooperates with the measuring base 5 to assist the indicating dial indicator 1 to perform measurement.
图1中的a为校零平面。A in Figure 1 is the zero plane.
相对于传统的因受材料弹性变形的影响无法获得十字槽的准确深度,而必须在冲压成型后对十字槽深度进行检测导致加工效率低,本发明简便、快捷、精确保证了十字螺钉制造强度要求,其定位、校准、拆卸、操作简便,保证了产品的可靠性,同时,提高了检测速度,节约了制造成本。Compared with the traditional method where the exact depth of the cross groove cannot be obtained due to the influence of the elastic deformation of the material, and the depth of the cross groove must be detected after stamping and forming, resulting in low processing efficiency, the invention is simple, fast and accurate to ensure the manufacturing strength requirements of the cross screw , its positioning, calibration, disassembly, and easy operation ensure the reliability of the product. At the same time, it improves the detection speed and saves the manufacturing cost.
所述的测量基座5上设置有与拧紧滚花螺钉3配合的内螺纹5a、与开口导向衬套2配合的测量内孔一5b、与专用测量头4配合的测量内孔二5c,所述的开口导向衬套2与测量内孔二5c的过盈量保持在0.002mm~0.005mm之间,所述的测量基座5的纵向截面为锥形。The measuring base 5 is provided with an internal thread 5a cooperating with the tightening knurled screw 3, a measuring inner hole 1 5b cooperating with the opening guide bush 2, and a measuring inner hole 2 5c cooperating with the special measuring head 4. The interference between the opening guide bush 2 and the measuring inner hole 2 5c is kept between 0.002 mm and 0.005 mm, and the longitudinal section of the measuring base 5 is tapered.
所述的开口导向衬套2上设置有与指示百分表1配合的开口内孔2a,所述的间隙量为0.015mm~0.025mm。The opening guide bush 2 is provided with an opening inner hole 2a that cooperates with the indicating dial indicator 1, and the gap is 0.015mm-0.025mm.
所述的拧紧滚花螺钉3的外表面设置了用于增大外表面摩擦的内螺纹。The outer surface of the tightening knurled screw 3 is provided with an internal thread for increasing the friction of the outer surface.
所述的专用测量头4上设置有能够接触到被测十字槽最大深度的球面4a、保持与被测十字槽内壁不接触的锥面4b、保持与测量内孔二5c间隙配合的外圆4c,所述的间隙量为0.015mm~0.025mm。The special-purpose measuring head 4 is provided with a spherical surface 4a capable of contacting the maximum depth of the measured cross groove, a tapered surface 4b kept out of contact with the inner wall of the measured cross groove, and an outer circle 4c kept in clearance fit with the measuring inner hole 2 5c , the gap amount is 0.015 mm to 0.025 mm.
利用航空用螺钉十字槽深度检测装置的检测方法,其具体步骤如下:The detection method using the screw cross groove depth detection device for aviation, the specific steps are as follows:
S1:组装:a:将专用测量头4与测量基座5的测量内孔二5c配合,间隙量控制在0.015mm~0.025mm之间;S1: Assembly: a: Match the special measuring head 4 with the measuring inner hole 2 5c of the measuring base 5, and control the gap between 0.015mm and 0.025mm;
b:将开口导向衬套2与测量基座5的测量内孔二5c配合,保持有过盈量0.002mm~0.005mm之间,通过拧紧滚花螺钉3与测量基座5配合;b: Cooperate the opening guide bush 2 with the measurement inner hole 2 5c of the measurement base 5, keeping an interference between 0.002mm and 0.005mm, and cooperate with the measurement base 5 by tightening the knurled screw 3;
c:将指示百分表1与开口导向衬套2的开口内孔2a配合,间隙控制在0.015mm~0.025mm之间,使指示百分表1的球头与专用测量头4无间隙贴合,通过拧紧滚花螺钉3与开口导向衬套2接触,开口导向衬套2受拧紧滚花螺钉3的拧紧力产生向内挤压,致夹紧指示百分表1固牢;c: Match the indicating dial indicator 1 with the opening inner hole 2a of the opening guide bush 2, and control the gap between 0.015mm and 0.025mm, so that the ball head of the indicating dial indicator 1 fits the special measuring head 4 without gap , by tightening the knurled screw 3 and contacting the opening guide bush 2, the opening guide bush 2 is squeezed inward by the tightening force of the knurled screw 3, so that the clamping indicator dial indicator 1 is firm;
S2:检测:a:通过测量基座5下端的校准平面与专用测量头4的球面4a平齐,将指示百分表1指针对“0”位;S2: Detection: a: By measuring the calibration plane at the lower end of the base 5 and the spherical surface 4a of the special measuring head 4, pointing the pointer 1 of the indicator dial to the "0" position;
b:将被测的十字螺钉端面与测量基座5贴平,专用测量头4的球面4a自由落入螺钉的十字槽底部,指示百分表1的指针与原“0”值之差,就是该螺钉十字槽的加工深度,获得十字槽加工深度检测,从而控制加工深度,保证产品质量。b: Put the end face of the Phillips screw to be tested flat with the measuring base 5, and the spherical surface 4a of the special measuring head 4 freely falls into the bottom of the cross groove of the screw, indicating the difference between the pointer of dial indicator 1 and the original "0" value, which is The processing depth of the cross groove of the screw is detected by the processing depth of the cross groove, so as to control the processing depth and ensure the product quality.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and what are described in the above-mentioned embodiments and description are only the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention also has various Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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