CN110205768A - A kind of Clothing Specialty dip dyeing apparatus convenient for keeping internal dye liquor concentration in real time - Google Patents
A kind of Clothing Specialty dip dyeing apparatus convenient for keeping internal dye liquor concentration in real time Download PDFInfo
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- CN110205768A CN110205768A CN201910617797.2A CN201910617797A CN110205768A CN 110205768 A CN110205768 A CN 110205768A CN 201910617797 A CN201910617797 A CN 201910617797A CN 110205768 A CN110205768 A CN 110205768A
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- 238000004043 dyeing Methods 0.000 title claims abstract description 46
- 239000004744 fabric Substances 0.000 claims abstract description 43
- 238000010438 heat treatment Methods 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 238000007789 sealing Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 238000001514 detection method Methods 0.000 claims description 8
- 239000000178 monomer Substances 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims 3
- 238000007906 compression Methods 0.000 claims 3
- 238000010276 construction Methods 0.000 claims 2
- 230000001105 regulatory effect Effects 0.000 claims 2
- 239000012530 fluid Substances 0.000 claims 1
- 238000007598 dipping method Methods 0.000 abstract description 39
- 238000009434 installation Methods 0.000 abstract description 32
- 239000007788 liquid Substances 0.000 abstract description 26
- 238000004040 coloring Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 10
- 230000037303 wrinkles Effects 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 abstract description 5
- 239000000975 dye Substances 0.000 description 45
- 238000010586 diagram Methods 0.000 description 9
- 239000002699 waste material Substances 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000007667 floating Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010016 exhaust dyeing Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
- D06B23/28—Means for regulating the amount of treating material picked up by the textile material during its treatment in response to a test conducted on the treating material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明公开了一种便于实时保持内部染液浓度的服装专业用浸染装置,包括浸染箱和加热辊,所述浸染箱的顶端安装有支撑辊,所述浸染箱的内侧设置有夹紧装置,所述加热辊的内部安装有加热芯,所述下压辊转动安装在固定架的底部内侧,所述浸染箱的内部固定连接有固定杆,所述进液管的顶部安装有密封块,所述高浓度染液箱位于浸染箱的前侧,所述浸染箱的顶部前后两侧均固定有侧板,所述安装杆的外侧固定有支杆.该便于实时保持内部染液浓度的服装专业用浸染装置,能够实时保持浸染箱体内部染液的浓度,便于保证上色效果,便于对布料进行夹持,有利于避免布料出现褶皱,能够辅助调节布料传动速度,有利于保证浸染质量。
The invention discloses a professional clothing dipping device for maintaining the concentration of the internal dye solution in real time, comprising a dipping box and a heating roller, a support roller is installed on the top of the dipping box, and a clamping device is arranged inside the dipping box, A heating core is installed inside the heating roller, the lower pressing roller is rotatably installed on the bottom inside of the fixed frame, a fixed rod is fixedly connected to the inside of the dipping tank, and a sealing block is installed on the top of the liquid inlet pipe. The high-concentration dye solution tank is located on the front side of the dye solution tank, side panels are fixed on the front and rear sides of the top of the dye solution tank, and support rods are fixed on the outside of the installation rod. The dip dyeing device can maintain the concentration of the dye solution inside the dip dyeing box in real time, which is convenient for ensuring the coloring effect, convenient for clamping the fabric, helping to avoid wrinkles in the fabric, and assisting in adjusting the transmission speed of the fabric, which is conducive to ensuring the quality of the dip dyeing.
Description
技术领域technical field
本发明涉及服装专业相关技术领域,具体为一种便于实时保持内部染液浓度的服装专业用浸染装置。The invention relates to the technical field related to the clothing profession, in particular to a dipping device for the clothing profession which is convenient for maintaining the concentration of the internal dye solution in real time.
背景技术Background technique
随着人们对生活品质的要求不断提高,人们的审美观念也在发生改变,服装是人们日常生活中必不可少的物品,为了保证跟随大众要求,因此现在多有开设服装专业进行服装设计等工作教学,在进行服装专业的练习时,需要使用大量的布匹,因此为了满足布匹的要求,就需要对布匹进行浸染;With the continuous improvement of people's requirements for the quality of life, people's aesthetic concepts are also changing. Clothing is an indispensable item in people's daily life. In order to ensure that it follows the requirements of the public, there are now many clothing majors for clothing design and other work. In teaching, a large amount of cloth needs to be used in the practice of clothing specialty, so in order to meet the requirements of cloth, it is necessary to dip dye the cloth;
但是现有技术背景下的浸染装置在进行使用时,仍然存在一定的问题,例如:However, when the dipping device under the background of the prior art is used, there are still certain problems, such as:
1、不能够实时保持浸染箱体内部染液的浓度,不利于保证浸染质量;1. The concentration of the dye solution inside the dipping box cannot be maintained in real time, which is not conducive to ensuring the quality of the dipping;
2、不便于保证上色效果,不便于保证布料的使用质量;2. It is not convenient to ensure the coloring effect, and it is not convenient to ensure the quality of the fabric;
3、不便于对布料进行夹持,不利于避免布料出现褶皱;3. It is not convenient to clamp the fabric, and it is not conducive to avoiding the wrinkles of the fabric;
4、不能够辅助调节布料传动速度,不利于保证上色质量。4. It cannot assist in adjusting the transmission speed of the fabric, which is not conducive to ensuring the quality of coloring.
因此,我们提出一种便于实时保持内部染液浓度的服装专业用浸染装置,以便于解决上述中提出的问题。Therefore, we propose a professional dip-dyeing device for clothing that is convenient for maintaining the concentration of the internal dye solution in real time, so as to solve the above-mentioned problems.
发明内容Contents of the invention
本发明的目的在于提供一种便于实时保持内部染液浓度的服装专业用浸染装置,以解决上述背景技术提出的目前的浸染装置,不能够实时保持浸染箱体内部染液的浓度,不便于保证上色效果,不便于对布料进行夹持,不利于避免布料出现褶皱,不能够辅助调节布料传动速度,不利于保证浸染质量的问题。The purpose of the present invention is to provide a kind of clothing professional dip-dyeing device that is convenient to maintain the concentration of the internal dye solution in real time, to solve the problem that the current dip-dye device proposed by the above-mentioned background technology cannot maintain the concentration of the dye solution inside the dip-dye box in real time, and it is not convenient to ensure The dyeing effect is not convenient for clamping the fabric, it is not conducive to avoiding the wrinkles of the fabric, it cannot assist in adjusting the transmission speed of the fabric, and it is not conducive to ensuring the quality of the dyeing.
为实现上述目的,本发明提供如下技术方案:一种便于实时保持内部染液浓度的服装专业用浸染装置,包括浸染箱和加热辊,所述浸染箱的顶端安装有支撑辊,且支撑辊的外侧搭接有布料,所述浸染箱的内侧设置有夹紧装置,且夹紧装置的下方内侧设置有加热辊,所述加热辊的内部安装有加热芯,且加热辊的下方内侧设置有下压辊,所述下压辊转动安装在固定架的底部内侧,且固定架设置在浸染箱的内部中间位置,所述固定架的上方设置有安装板,且安装板的底端面分别连接有连接杆和挤压弹簧,并且连接杆位于挤压弹簧的内侧;In order to achieve the above object, the present invention provides the following technical solutions: a professional clothing dipping device that is convenient for maintaining the concentration of the internal dye solution in real time, including a dipping box and a heating roller, a support roller is installed on the top of the dipping box, and the support roller Cloth is overlapped on the outside, a clamping device is arranged on the inner side of the dipping box, and a heating roller is arranged on the lower inner side of the clamping device, a heating core is installed inside the heating roller, and a lower inner side of the heating roller is arranged Pressing roller, the lower pressing roller is rotatably mounted on the inner side of the bottom of the fixing frame, and the fixing frame is arranged at the inner middle position of the dipping box, a mounting plate is arranged above the fixing frame, and the bottom end surface of the mounting plate is respectively connected with connecting rod and squeeze spring, and the connecting rod is located inside the squeeze spring;
所述浸染箱的内部固定连接有固定杆,且固定杆的内侧安装有进液管,所述进液管的顶部安装有密封块,且进液管的顶端连接有连接管,所述固定杆的外侧连接有检测装置,且检测装置包括连接绳、浓度传感器和漂浮球,所述连接绳的顶端连接有浓度传感器,且浓度传感器的外侧不完全包裹有漂浮球,所述连接管的顶端连接有水泵,且水泵的输入端与高浓度染液箱相连接,所述高浓度染液箱位于浸染箱的前侧,且高浓度染液箱的左侧安装有中央处理器,并且高浓度染液箱的内部安装有搅拌装置,所述安装板的上方设置有传动杆,且传动杆的外侧固定有造波板,并且传动杆的顶部连接有传动带;The inside of the dipping tank is fixedly connected with a fixed rod, and a liquid inlet pipe is installed on the inside of the fixed rod, a sealing block is installed on the top of the liquid inlet pipe, and a connecting pipe is connected to the top of the liquid inlet pipe. A detection device is connected to the outer side of the pipe, and the detection device includes a connecting rope, a concentration sensor and a floating ball. There is a water pump, and the input end of the water pump is connected to the high-concentration dye solution tank. The high-concentration dye solution tank is located A stirring device is installed inside the liquid tank, a transmission rod is arranged above the installation plate, and a wave-making plate is fixed on the outside of the transmission rod, and a transmission belt is connected to the top of the transmission rod;
所述浸染箱的顶部前后两侧均固定有侧板,且侧板的内侧设置有安装杆,所述安装杆的外侧固定有支杆,且安装杆的设置在固定座的内侧,所述支杆的底端面连接有拉紧弹簧,且拉紧弹簧的底端连接有卡块。Side plates are fixed on the front and rear sides of the top of the dipping box, and the inside of the side plate is provided with a mounting rod, and the outside of the mounting rod is fixed with a pole, and the mounting rod is arranged on the inside of the fixing seat. A tension spring is connected to the bottom end of the rod, and a locking block is connected to the bottom end of the tension spring.
优选的,所述夹紧装置包括固定辊、固定板、安装辊、调节槽、调节杆和连接垫,且固定辊的顶部固定连接有固定板,固定板的顶部内侧设置有安装辊,且安装辊的顶端开设有调节槽,安装辊的顶端连接有调节杆,且安装辊的顶部外侧设置有连接垫。Preferably, the clamping device includes a fixed roller, a fixed plate, an installation roller, an adjustment groove, an adjustment rod and a connection pad, and the top of the fixed roller is fixedly connected with a fixed plate, and the inner side of the top of the fixed plate is provided with an installation roller, and the installation The top of the roller is provided with an adjustment groove, the top of the installation roller is connected with an adjustment rod, and the outside of the top of the installation roller is provided with a connection pad.
优选的,所述固定辊与安装辊之间平行设置,且安装辊与调节杆之间的连接方式为螺纹连接,并且调节杆的形状结构呈圆台形结构。Preferably, the fixed roller and the installation roller are arranged in parallel, and the connection between the installation roller and the adjustment rod is screw connection, and the shape and structure of the adjustment rod is a truncated cone structure.
优选的,所述加热辊通过密封轴承与浸染箱之间转动连接,且加热辊与加热芯之间呈一一对应设置,并且加热辊在浸染箱的内侧对称设置。Preferably, the heating roller is rotatably connected to the dyeing box through sealed bearings, and the heating roller and the heating core are arranged in a one-to-one correspondence, and the heating rollers are arranged symmetrically inside the dyeing box.
优选的,所述下压辊通过固定架在安装板的下方构成伸缩结构,且固定架与安装板之间对称设置有连接杆,并且连接杆与固定架和安装板之间均为滑动结构,同时连接杆单体之间铰接。Preferably, the lower pressure roller forms a telescopic structure under the mounting plate through the fixing frame, and connecting rods are symmetrically arranged between the fixing frame and the mounting plate, and the connecting rods, the fixing frame and the mounting plate are all sliding structures, Simultaneously, the connecting rod monomers are hinged.
优选的,所述固定杆在浸染箱的内侧设置有3组,且固定杆单体之间呈三角形分布,并且固定杆整体呈镂空结构。Preferably, there are three sets of fixing rods arranged inside the dipping tank, and the fixing rods are distributed in a triangle, and the fixing rods as a whole have a hollow structure.
优选的,所述进液管单体之间通过连接管构成连通结构,且连接管通过水泵与高浓度染液箱相连通,并且进液管的外表面均匀开设有出液孔。Preferably, the liquid inlet pipes are connected to each other through a connecting pipe, and the connecting pipe is connected to the high-concentration dye solution tank through a water pump, and the outer surface of the liquid inlet pipe is uniformly provided with liquid outlet holes.
优选的,所述传动杆与造波板之间为一体化结构,且造波板整体呈半圆柱形结构,并且造波板单体之间相互平行。Preferably, the transmission rod and the wave-making plate are in an integrated structure, and the wave-making plate has a semi-cylindrical structure as a whole, and the individual wave-making plates are parallel to each other.
优选的,所述安装杆与固定座之间卡合连接,且固定座在浸染箱的外侧构成弹性结构,并且支杆和固定座在安装杆的外侧均等间距设置。Preferably, the installation rod and the fixing seat are engaged and connected, and the fixing seat forms an elastic structure on the outside of the dipping tank, and the support rod and the fixing seat are arranged at equal intervals on the outside of the installation rod.
优选的,所述支杆通过拉紧弹簧与卡块之间伸缩连接,且卡块与卡座之间卡合连接,并且卡座固定安装在浸染箱的外侧。Preferably, the support rod is telescopically connected to the clamping block through a tension spring, and the clamping block is engaged with the clamping seat, and the clamping base is fixedly installed on the outside of the dipping box.
与现有技术相比,本发明的有益效果是:该便于实时保持内部染液浓度的服装专业用浸染装置,能够实时保持浸染箱体内部染液的浓度,便于保证上色效果,便于对布料进行夹持,有利于避免布料出现褶皱,能够辅助调节布料传动速度,有利于保证浸染质量;Compared with the prior art, the beneficial effect of the present invention is: the professional clothing dip-dyeing device that is convenient for maintaining the concentration of the internal dye solution in real time can maintain the concentration of the dye solution inside the dip-dyeing box in real time, which is convenient for ensuring the coloring effect and convenient for the cloth to be dyed. Clamping is beneficial to avoid wrinkles in the fabric, and can assist in adjusting the transmission speed of the fabric, which is conducive to ensuring the quality of dip-dyeing;
1.通过浓度传感器能够实时对浸染箱内侧的染液浓度进行检测,从而便于通过中央处理器控制水泵打开,以便于将高浓度染液箱的内部的高浓度染液通入浸染箱的内部,同时通过进液管的多组设置,便于通过造波板对浸染箱内部液体晃动的同时保证染液的快速混合,进而保证浓度要求;1. The concentration sensor can detect the concentration of the dye solution inside the dyeing tank in real time, so that the central processor can control the opening of the water pump, so that the high-concentration dye solution inside the high-concentration dye solution tank can be passed into the inside of the dipping tank. At the same time, through the multi-group setting of the liquid inlet pipe, it is convenient to shake the liquid inside the dyeing tank through the wave-making plate, and at the same time ensure the rapid mixing of the dyeing liquid, thereby ensuring the concentration requirement;
2.通过固定辊与安装辊之间的平行设置,便于对布料进行展平,有利于避免布料的表面出现褶皱,同时通过安装辊与调节杆之间的螺纹连接,便于调节对布料的摩擦力度,进而便于调节布料的移动速度;2. Through the parallel setting between the fixed roller and the installation roller, it is convenient to flatten the cloth and help to avoid wrinkles on the surface of the cloth. At the same time, through the threaded connection between the installation roller and the adjustment rod, it is easy to adjust the friction of the cloth. , so as to facilitate the adjustment of the moving speed of the cloth;
3.通过下压辊的重力和挤压弹簧的弹性作用,便于使得下压辊下压,从而便于保证布料的张紧,有利于避免出现褶皱的同时,便于布料张紧使得染料进入布料内;3. Through the gravity of the lower pressure roller and the elasticity of the extrusion spring, it is easy to make the lower pressure roller press down, so as to ensure the tension of the fabric, which is beneficial to avoid wrinkles and facilitate the tension of the fabric so that the dye enters the fabric;
4.通过侧板能够使得废料流入,且通过出液孔在侧板内侧的倾斜设置,能够避免废料回流,便于进行废料收集,有利于保证布料的上色效果,从而保证浸染质量。4. The waste material can flow in through the side plate, and the oblique setting of the liquid outlet hole on the inner side of the side plate can avoid waste material backflow, facilitate waste material collection, and help ensure the coloring effect of the cloth, thereby ensuring the quality of exhaust dyeing.
附图说明Description of drawings
图1为本发明正面剖切结构示意图;Fig. 1 is the schematic diagram of the cut-away structure of the front of the present invention;
图2为本发明侧面剖切结构示意图;Fig. 2 is a schematic diagram of a side cut structure of the present invention;
图3为本发明正面结构示意图;Fig. 3 is a schematic diagram of the front structure of the present invention;
图4为本发明夹紧装置的侧面结构示意图;Fig. 4 is a schematic view of the side structure of the clamping device of the present invention;
图5为本发明安装辊与调节杆连接结构示意图;Fig. 5 is a schematic diagram of the connection structure between the installation roller and the adjustment rod of the present invention;
图6为本发明加热辊的侧面剖切结构示意图;Fig. 6 is a schematic diagram of the side cutaway structure of the heating roller of the present invention;
图7为本发明图2中A部放大结构示意图;Fig. 7 is a schematic diagram of the enlarged structure of part A in Fig. 2 of the present invention;
图8为本发明传动杆单体连接结构示意图;Fig. 8 is a schematic diagram of the single connection structure of the transmission rod of the present invention;
图9为本发明图2中B部放大结构示意图;Fig. 9 is a schematic diagram of the enlarged structure of part B in Fig. 2 of the present invention;
图10为本发明安装杆的正面结构示意图;Fig. 10 is a schematic view of the front structure of the mounting rod of the present invention;
图11为本发明工作流程示意图。Fig. 11 is a schematic diagram of the workflow of the present invention.
图中:1、浸染箱;2、支撑辊;3、布料;4、夹紧装置;401、固定辊;402、固定板;403、安装辊;404、调节槽;405、调节杆;406、连接垫;5、加热辊;6、密封轴承;7、加热芯;8、下压辊;9、固定架;10、安装板;11、连接杆;12、挤压弹簧;13、固定杆;14、进液管;15、密封块;16、连接管;17、检测装置;1701、连接绳;1702、浓度传感器;1703、漂浮球;18、出液孔;19、中央处理器;20、水泵;21、高浓度染液箱;22、搅拌装置;23、传动杆;24、造波板;25、传动带;26、侧板;27、安装杆;28、支杆;29、固定座;30、拉紧弹簧;31、卡座;32、卡块。In the figure: 1, dyeing box; 2, support roller; 3, cloth; 4, clamping device; 401, fixed roller; 402, fixed plate; 403, installation roller; 404, adjustment tank; 405, adjustment rod; 406, Connecting pad; 5. Heating roller; 6. Sealed bearing; 7. Heating core; 8. Lower pressure roller; 9. Fixing frame; 10. Mounting plate; 11. Connecting rod; 14. Liquid inlet pipe; 15. Seal block; 16. Connecting pipe; 17. Detection device; 1701. Connecting rope; 1702. Concentration sensor; 1703. Floating ball; 18. Liquid outlet hole; 19. Central processing unit; 20. Water pump; 21. High-concentration dye solution tank; 22. Stirring device; 23. Transmission rod; 24. Wave-making plate; 25. Transmission belt; 26. Side plate; 27. Installation rod; 28. Support rod; 30, tension spring; 31, deck; 32, block.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-11,本发明提供一种技术方案:一种便于实时保持内部染液浓度的服装专业用浸染装置,包括浸染箱1、支撑辊2、布料3、夹紧装置4、加热辊5、密封轴承6、加热芯7、下压辊8、固定架9、安装板10、连接杆11、挤压弹簧12、固定杆13、进液管14、密封块15、连接管16、检测装置17、出液孔18、中央处理器19、水泵20、高浓度染液箱21、搅拌装置22、传动杆23、造波板24、传动带25、侧板26、安装杆27、支杆28、固定座29、拉紧弹簧30、卡座31和卡块32,浸染箱1的顶端安装有支撑辊2,且支撑辊2的外侧搭接有布料3,浸染箱1的内侧设置有夹紧装置4,且夹紧装置4的下方内侧设置有加热辊5,加热辊5的内部安装有加热芯7,且加热辊5的下方内侧设置有下压辊8,下压辊8转动安装在固定架9的底部内侧,且固定架9设置在浸染箱1的内部中间位置,固定架9的上方设置有安装板10,且安装板10的底端面分别连接有连接杆11和挤压弹簧12,并且连接杆11位于挤压弹簧12的内侧;Please refer to Fig. 1-11, the present invention provides a technical solution: a kind of dip-dyeing device for clothing professional which is convenient to maintain the concentration of internal dye solution in real time, including dip-dyeing box 1, support roller 2, cloth 3, clamping device 4, heating roller 5. Sealed bearing 6, heating core 7, lower pressure roller 8, fixed frame 9, mounting plate 10, connecting rod 11, extrusion spring 12, fixing rod 13, liquid inlet pipe 14, sealing block 15, connecting pipe 16, detection Device 17, liquid outlet 18, central processing unit 19, water pump 20, high-concentration dye solution tank 21, stirring device 22, transmission rod 23, wave-making plate 24, transmission belt 25, side plate 26, installation rod 27, support rod 28 , fixed seat 29, tension spring 30, deck 31 and block 32, the top of dipping box 1 is equipped with support roll 2, and the outside of support roll 2 is overlapped with cloth 3, the inboard of dipping box 1 is provided with clamping device 4, and the lower inner side of the clamping device 4 is provided with a heating roller 5, the heating core 7 is installed inside the heating roller 5, and the lower pressing roller 8 is arranged on the lower inner side of the heating roller 5, and the lower pressing roller 8 is rotatably mounted on a fixed The inner side of the bottom of the frame 9, and the fixed frame 9 is arranged in the inner middle position of the dipping box 1, the top of the fixed frame 9 is provided with a mounting plate 10, and the bottom end surface of the mounting plate 10 is connected with a connecting rod 11 and an extrusion spring 12 respectively, And the connecting rod 11 is located on the inner side of the extrusion spring 12;
浸染箱1的内部固定连接有固定杆13,且固定杆13的内侧安装有进液管14,进液管14的顶部安装有密封块15,且进液管14的顶端连接有连接管16,固定杆13的外侧连接有检测装置17,且检测装置17包括连接绳1701、浓度传感器1702和漂浮球1703,连接绳1701的顶端连接有浓度传感器1702,且浓度传感器1702的外侧不完全包裹有漂浮球1703,连接管16的顶端连接有水泵20,且水泵20的输入端与高浓度染液箱21相连接,高浓度染液箱21位于浸染箱1的前侧,且高浓度染液箱21的左侧安装有中央处理器19,并且高浓度染液箱21的内部安装有搅拌装置22,安装板10的上方设置有传动杆23,且传动杆23的外侧固定有造波板24,并且传动杆23的顶部连接有传动带25;The interior of the dipping tank 1 is fixedly connected with a fixed rod 13, and the inside of the fixed rod 13 is equipped with a liquid inlet pipe 14, the top of the liquid inlet pipe 14 is equipped with a sealing block 15, and the top of the liquid inlet pipe 14 is connected with a connecting pipe 16, The outer side of the fixed rod 13 is connected with a detection device 17, and the detection device 17 includes a connection rope 1701, a concentration sensor 1702 and a floating ball 1703. Ball 1703, the top of connecting pipe 16 is connected with water pump 20, and the input end of water pump 20 is connected with high-concentration dye solution tank 21, and high-concentration dye solution tank 21 is positioned at the front side of dipping tank 1, and high-concentration dye solution tank 21 The left side of the central processing unit 19 is installed, and the inside of the high-concentration dye solution tank 21 is equipped with a stirring device 22, the top of the mounting plate 10 is provided with a transmission rod 23, and the outside of the transmission rod 23 is fixed with a wave-making plate 24, and The top of the transmission rod 23 is connected with a transmission belt 25;
浸染箱1的顶部前后两侧均固定有侧板26,且侧板26的内侧设置有安装杆27,安装杆27的外侧固定有支杆28,且安装杆27的设置在固定座29的内侧,支杆28的底端面连接有拉紧弹簧30,且拉紧弹簧30的底端连接有卡块32。Side plates 26 are fixed on the front and rear sides of the top of the dipping box 1, and the inside of the side plate 26 is provided with a mounting rod 27, and the outside of the mounting rod 27 is fixed with a pole 28, and the mounting rod 27 is arranged on the inside of a fixed seat 29. A tension spring 30 is connected to the bottom end of the strut 28 , and a locking block 32 is connected to the bottom end of the tension spring 30 .
如图1、图4和图5中夹紧装置4包括固定辊401、固定板402、安装辊403、调节槽404、调节杆405和连接垫406,且固定辊401的顶部固定连接有固定板402,固定板402的顶部内侧设置有安装辊403,且安装辊403的顶端开设有调节槽404,安装辊403的顶端连接有调节杆405,且安装辊403的顶部外侧设置有连接垫406,固定辊401与安装辊403之间平行设置,且安装辊403与调节杆405之间的连接方式为螺纹连接,并且调节杆405的形状结构呈圆台形结构,便于对安装辊403与固定板402之间对连接垫406的夹持力度进行调节,便于调节对布料3的摩擦力度。As shown in Figure 1, Figure 4 and Figure 5, the clamping device 4 includes a fixed roller 401, a fixed plate 402, a mounting roller 403, an adjustment groove 404, an adjustment rod 405 and a connecting pad 406, and the top of the fixed roller 401 is fixedly connected with a fixed plate 402, the top inside of the fixed plate 402 is provided with an installation roller 403, and the top of the installation roller 403 is provided with an adjustment groove 404, the top of the installation roller 403 is connected with an adjustment rod 405, and the top outside of the installation roller 403 is provided with a connection pad 406, The fixed roller 401 and the installation roller 403 are arranged in parallel, and the connection mode between the installation roller 403 and the adjustment rod 405 is threaded connection, and the shape structure of the adjustment rod 405 is a conical structure, which is convenient for the installation roller 403 and the fixed plate 402 The clamping strength of the connecting pad 406 is adjusted to facilitate the adjustment of the frictional strength of the cloth 3 .
如图1和图6中加热辊5通过密封轴承6与浸染箱1之间转动连接,且加热辊5与加热芯7之间呈一一对应设置,并且加热辊5在浸染箱1的内侧对称设置,便于对布料3进行加热,从而保证上色效果,如图2中下压辊8通过固定架9在安装板10的下方构成伸缩结构,且固定架9与安装板10之间对称设置有连接杆11,并且连接杆11与固定架9和安装板10之间均为滑动结构,同时连接杆11单体之间铰接,便于对布料3进行张紧,以保证上色效果。As shown in Fig. 1 and Fig. 6, the heating roller 5 is rotationally connected with the dyeing tank 1 through the sealed bearing 6, and the heating roller 5 and the heating core 7 are arranged in a one-to-one correspondence, and the heating roller 5 is symmetrical inside the dyeing tank 1 It is convenient to heat the cloth 3, so as to ensure the coloring effect. As shown in Figure 2, the lower pressure roller 8 forms a telescopic structure under the mounting plate 10 through the mounting plate 9, and there is a symmetrical structure between the mounting plate 10 and the mounting plate 9. The connecting rod 11, and between the connecting rod 11 and the fixed frame 9 and the mounting plate 10 are all sliding structures, and the connecting rod 11 is hinged between the monomers simultaneously, so as to facilitate the tensioning of the cloth 3 to ensure the coloring effect.
如图1和图2中固定杆13在浸染箱1的内侧设置有3组,且固定杆13单体之间呈三角形分布,并且固定杆13整体呈镂空结构,便于染液的向外扩散,如图3中进液管14单体之间通过连接管16构成连通结构,且连接管16通过水泵20与高浓度染液箱21相连通,并且进液管14的外表面均匀开设有出液孔18,便于保证高浓度染液均匀的向浸染箱1内部扩散。As shown in Fig. 1 and Fig. 2, there are 3 groups of fixed rods 13 arranged on the inside of the dipping tank 1, and the fixed rods 13 are distributed in a triangle, and the fixed rods 13 are hollowed out as a whole, so as to facilitate the outward diffusion of the dye solution. As shown in Figure 3, the liquid inlet pipe 14 forms a communication structure through the connecting pipe 16, and the connecting pipe 16 communicates with the high-concentration dye solution tank 21 through the water pump 20, and the outer surface of the liquid inlet pipe 14 is evenly provided with a liquid outlet. The hole 18 is convenient to ensure that the high-concentration dye solution is evenly diffused to the inside of the dipping tank 1 .
如图1、图2和图8中传动杆23与造波板24之间为一体化结构,且造波板24整体呈半圆柱形结构,并且造波板24单体之间相互平行,便于对造波板24进行转动,便于浸染箱1内部染液晃动。As shown in Figure 1, Figure 2 and Figure 8, the transmission rod 23 and the wave-making plate 24 are an integrated structure, and the wave-making plate 24 is a semi-cylindrical structure as a whole, and the wave-making plates 24 are parallel to each other, which is convenient The wave-making plate 24 is rotated to facilitate the shaking of the dye solution inside the dipping tank 1 .
如图2、图9和图10中安装杆27与固定座29之间卡合连接,且固定座29在浸染箱1的外侧构成弹性结构,并且支杆28和固定座29在安装杆27的外侧均等间距设置,便于通过支杆28的倾斜设置,保证避免废料回流,支杆28通过拉紧弹簧30与卡块32之间伸缩连接,且卡块32与卡座31之间卡合连接,并且卡座31固定安装在浸染箱1的外侧,有利于保证结构的稳定性。As shown in Fig. 2, Fig. 9 and Fig. 10, the mounting rod 27 is engaged and connected with the fixed seat 29, and the fixed seat 29 forms an elastic structure on the outside of the dipping box 1, and the pole 28 and the fixed seat 29 are on the side of the mounting rod 27. The outer side is arranged at equal intervals, which is convenient for the inclined setting of the support rod 28 to ensure the avoidance of waste material backflow. And the deck 31 is fixedly installed on the outside of the dipping box 1, which is beneficial to ensure the stability of the structure.
工作原理:在使用该便于实时保持内部染液浓度的服装专业用浸染装置时,首先向浸染箱1的内部注入适合浓度的染液,然后将高浓度的然后注入到高浓度染液箱21的内部进行备用,将布料3通过支撑辊2的上方后穿入到固定辊401与安装辊403之间的空隙中,然后依次绕过加热辊5、下压辊8和另一侧加热辊5的下方后通过另一侧的夹紧装置4后进行穿出,在通过支撑辊2的支撑进行收卷;Working principle: when using the garment professional dip-dyeing device which is convenient for maintaining the concentration of the internal dye solution in real time, firstly inject a suitable concentration of dye solution into the dipping tank 1, and then inject the high-concentration dye solution into the high-concentration dye solution tank 21. For internal backup, the cloth 3 passes through the top of the support roller 2 and penetrates into the gap between the fixed roller 401 and the installation roller 403, and then bypasses the heating roller 5, the lower pressure roller 8 and the heating roller 5 on the other side in turn. After passing through the clamping device 4 on the other side, it goes out, and is rewound with the support of the support roller 2;
在布料3经外力进行收卷移动时,通过固定辊401与安装辊403之间的夹持,从而有利于将布料3进行展平,同时通过调节杆405与安装辊403之间的螺纹连接,从而通过安装辊403顶端设置的调节杆405使得安装辊403的顶端能够扩张,进而使得固定板402与安装辊403之间对连接垫406夹持的紧密度进行调节,从而能够调节安装辊403在固定板402的内侧的转动速度,进而便于调节对于布料3的摩擦力,便于辅助调节布料3的移动速度,从而保证上色,且布料3贴合在加热辊5的下侧,通过加热辊5内部加热芯7的加热作用(加热芯7是为现有技术背景下成熟的技术),能够对布料3进行加热,从而保证上色效果;When the cloth 3 is rewound and moved by external force, the clamping between the fixed roller 401 and the installation roller 403 facilitates the flattening of the cloth 3, and at the same time through the threaded connection between the adjustment rod 405 and the installation roller 403, Thereby, the top end of the installation roller 403 can be expanded by the adjustment rod 405 provided at the top of the installation roller 403, and then the tightness of the connection pad 406 clamped between the fixed plate 402 and the installation roller 403 can be adjusted, so that the installation roller 403 can be adjusted. The rotation speed of the inner side of the fixed plate 402 is convenient to adjust the friction force for the cloth 3, and is convenient to assist in adjusting the moving speed of the cloth 3, so as to ensure the coloring, and the cloth 3 is attached to the lower side of the heating roller 5, and passes through the heating roller 5. The heating effect of the internal heating core 7 (the heating core 7 is a mature technology under the background of the existing technology), can heat the cloth 3, thereby ensuring the coloring effect;
在下压辊8的重力作用以及挤压弹簧12弹性作用下,使得下压辊8在安装板10的下方下压,从而保证布料3的张紧,同时固定架9和安装板10之间通过连接杆11保证了下压辊8的稳定性,且通过加热辊5的对称设置,便于使用染料进行上色,同时通过另一侧的固定辊401和安装辊403对布料3进行夹持,便于滤除布料3上的多余染料,便于长时间使用;Under the action of gravity of the lower pressure roller 8 and the elastic action of the extrusion spring 12, the lower pressure roller 8 is pressed down under the mounting plate 10, thereby ensuring the tension of the cloth 3, and at the same time, the fixed frame 9 and the mounting plate 10 are connected The rod 11 ensures the stability of the lower pressure roller 8, and the symmetrical arrangement of the heating roller 5 facilitates the use of dyes for coloring, while the cloth 3 is clamped by the fixing roller 401 and the installation roller 403 on the other side, which is convenient for filtering. Remove the excess dye on the cloth 3, which is convenient for long-term use;
同时在进行使用时,通过浓度传感器1702的作用,对浸染箱1内部的染液浓度进行实时检测,且浓度传感器1702通过漂浮球1703漂浮在浸染箱1的中部,通过中央处理器19对浓度传感器1702发出的信息进行处理,从而选择性打开水泵20,在水泵20的作用下,使得水泵20将高浓度染液箱21内部的高浓度染液通过连接管16输送至进液管14的内部,同时通过进液管14外表面均匀开设的出液孔18以及呈镂空结构的固定杆13向浸染箱1的内部扩散,且通过外部电机的带动下,使得传动杆23发生转动,同时通过传动带25带动传动杆23单体同步进行转动,从而使得造波板24转动,进而通过造波板24的半圆柱体结构使得浸染箱1内部的染液晃动,进而加快高浓度染液与浸染箱1内部染液的混合速度,进而有利于实时保证浸染箱1内部的染液浓度;Simultaneously when using, through the effect of concentration sensor 1702, the dye liquor concentration inside dipping tank 1 is detected in real time, and concentration sensor 1702 floats in the middle part of dipping tank 1 by floating ball 1703, through central processing unit 19 to concentration sensor The information sent by 1702 is processed, thereby selectively turning on the water pump 20, and under the action of the water pump 20, the water pump 20 transports the high-concentration dye solution inside the high-concentration dye solution tank 21 to the inside of the liquid inlet pipe 14 through the connecting pipe 16, At the same time, the liquid outlet hole 18 uniformly opened on the outer surface of the liquid inlet pipe 14 and the fixed rod 13 in a hollow structure spread to the inside of the dipping tank 1, and driven by an external motor, the transmission rod 23 is rotated, and the transmission rod 23 is driven by the transmission belt 25 at the same time. Drive the transmission rod 23 to rotate synchronously, so that the wave-making plate 24 rotates, and then through the semi-cylindrical structure of the wave-making plate 24, the dye liquor inside the dipping tank 1 shakes, thereby accelerating the high-concentration dyeing liquor and the inside of the dipping tank 1. The mixing speed of the dye solution is beneficial to ensure the concentration of the dye solution inside the dipping tank 1 in real time;
且在进行浸染的同时,布料3外侧的废料漂浮在浸染箱1的内部,在浸染箱1内部液面晃动的同时,使得废料越过浸染箱1的顶部留到侧板26的内侧,同时安装杆27和支杆28避免废料回流至浸染箱1的内部,同时支杆28通过拉紧弹簧30和卡块32卡合连接在卡座31的内侧,从而保证了支杆28的稳定,从而便于对废料进行处理,以保证浸染的质量,这就是该便于实时保持内部染液浓度的服装专业用浸染装置的整个工作过程,本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。And while carrying out dip-dyeing, the waste material outside the cloth 3 floats in the inside of the dip-dye box 1, and while the liquid level inside the dip-dye box 1 sloshes, the waste material is left over the top of the dip-dye box 1 to the inside of the side plate 26, and the rod is installed at the same time 27 and pole 28 prevent waste from flowing back to the inside of the dipping tank 1, while pole 28 is engaged and connected to the inside of deck 31 by tension spring 30 and block 32, thereby ensuring the stability of pole 28, thereby facilitating Waste materials are processed to ensure the quality of exhaust dyeing. This is the whole working process of the garment professional exhaust dyeing device that is convenient for maintaining the concentration of internal dye solution in real time. technology.
本发明使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The standard parts used in the present invention can be purchased from the market, and the special-shaped parts can be customized according to the instructions and the records of the accompanying drawings. The specific connection methods of each part adopt mature bolts, rivets, welding, etc. in the prior art. Conventional means, machinery, parts and equipment all adopt conventional models in the prior art, plus circuit connections adopt conventional connection methods in the prior art, and will not be described in detail here.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., shall be included in the protection scope of the present invention.
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