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CN110203503A - A kind of four Axle mould group of linear splines for being posted at a high speed - Google Patents

A kind of four Axle mould group of linear splines for being posted at a high speed Download PDF

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Publication number
CN110203503A
CN110203503A CN201910343588.3A CN201910343588A CN110203503A CN 110203503 A CN110203503 A CN 110203503A CN 201910343588 A CN201910343588 A CN 201910343588A CN 110203503 A CN110203503 A CN 110203503A
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spline
linear
plate
fixed
module
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徐华
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Suzhou Lingyu Electronic Technology Co Ltd
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Suzhou Lingyu Electronic Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65CLABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00Details of labelling machines or apparatus
    • B65C9/02Devices for moving articles, e.g. containers, past labelling station
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65CLABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00Details of labelling machines or apparatus
    • B65C9/26Devices for applying labels

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Abstract

本发明公开了一种用于高速转贴的直线花键四轴模。该直线花键四轴模组包括主梁,X向直线模组安装在主梁下表面两端,Y向直线模组安装在主梁上表面,Y向直线模组的移动端安装有移动架,移动架内固定有两个伺服电机,每个伺服电机的外伸轴上键连接一个主动同步带轮,花键模组的花键轴从上至下依次轴套连接有被动同步带轮、花键螺母、丝杠螺母以及被动同步带轮,每个被动同步带轮通过同步带连接一个主动同步带轮,两个伺服电机的启停能够带动花键轴输出直线运动、圆周转动以及螺旋运动。本发明具有速度快,负载大,移动位置精度高,生产效率高的效果。

The invention discloses a linear spline four-axis die for high-speed transfer. The linear spline four-axis module includes a main beam, the X-direction linear module is installed at both ends of the lower surface of the main beam, the Y-direction linear module is installed on the upper surface of the main beam, and the moving end of the Y-direction linear module is installed with a moving frame , there are two servo motors fixed in the moving frame, each servo motor is connected to an active synchronous pulley with a key on the extension shaft, and the spline shaft of the spline module is connected with a passive synchronous pulley, Spline nut, lead screw nut and passive synchronous pulley, each passive synchronous pulley is connected to an active synchronous pulley through a synchronous belt, the start and stop of the two servo motors can drive the spline shaft to output linear motion, circular rotation and spiral motion . The invention has the effects of high speed, large load, high precision of moving position and high production efficiency.

Description

一种用于高速转贴的直线花键四轴模组A linear spline four-axis module for high-speed transfer

技术领域technical field

本发明涉及3C生产中高速直线四轴转贴装置,特别涉及一种用于高速转贴的直线花键四轴模组。The invention relates to a high-speed linear four-axis transfer device in 3C production, in particular to a linear spline four-axis module for high-speed transfer.

背景技术Background technique

3C产品生产中,常涉及片料转贴工艺,现有转贴常采用人工转贴或转贴模组,人工转贴速度慢,容易产生人为因素误差,产品质量不可控,而且耗费大量人力成本;转贴模组通常有两种形式,其一为单轴和气缸相互结合的模式,该模式的缺陷在于速度慢,转运负载小,往复运动中振动大,位置精度低,产品精度低,良品率低,需要维修频繁,设备使用率低;其二为机械手直接搬运,其缺陷在于,机械手体积大,空间布局受限,受产品规格影响较大,而且也存在速度慢,负载小的问题。The production of 3C products often involves sheet material reposting process. The existing reposting often uses manual reposting or reposting modules. Manual reposting is slow, prone to human error, product quality is uncontrollable, and consumes a lot of labor costs; There are two forms, one is the combination of single shaft and cylinder, the disadvantages of this mode are slow speed, small transfer load, large vibration during reciprocating motion, low position accuracy, low product accuracy, low yield rate, and frequent maintenance , the utilization rate of the equipment is low; the second is the direct handling by the manipulator, the disadvantage is that the manipulator is large in size, the space layout is limited, it is greatly affected by the product specifications, and there are also problems of slow speed and small load.

发明内容Contents of the invention

为了解决上述问题的一个或多个,本发明提供了一种用于高速转贴的直线花键四轴模组。In order to solve one or more of the above problems, the present invention provides a linear spline four-axis module for high-speed reposting.

根据本发明的一个方面,该直线花键四轴模组包括主梁,According to one aspect of the present invention, the linear spline four-axis module includes a main beam,

X向直线模组固定在底座上,X向直线模组的移动端安装在主梁下表面两端,The X-direction linear module is fixed on the base, and the moving end of the X-direction linear module is installed at both ends of the lower surface of the main beam.

Y向直线模组安装在主梁上表面,Y向直线模组的移动端安装有移动架,The Y-direction linear module is installed on the upper surface of the main beam, and the moving end of the Y-direction linear module is installed with a moving frame.

移动架内固定有两个伺服电机,每个伺服电机的外伸轴上键连接一个主动同步带轮,There are two servo motors fixed in the moving frame, each servo motor is connected to a driving synchronous pulley with a key on the extended shaft.

花键模组包括花键轴以及固定块,花键轴从上至下依次轴套连接有被动同步带轮、花键螺母、丝杠螺母以及被动同步带轮,固定块连接在移动架内,固定块上端孔安装丝杠螺母且下端孔安装花键螺母,每个被动同步带轮通过同步带连接一个主动同步带轮,两个伺服电机的启停能够带动花键轴输出直线运动、圆周转动以及螺旋运动。The spline module includes a spline shaft and a fixed block. The spline shaft is connected with a passive synchronous pulley, a spline nut, a screw nut and a passive synchronous pulley from top to bottom. The fixed block is connected to the moving frame. The upper end hole of the fixed block is installed with a screw nut and the lower end hole is installed with a spline nut. Each passive synchronous pulley is connected to an active synchronous pulley through a synchronous belt. The start and stop of the two servo motors can drive the spline shaft to output linear motion and circular rotation. and spiral motion.

该装置采用X箱直线模组、Y向直线模组进行高精度的XY方向高速高精度移动,Z方向和R方向旋转通过花键模组和两个伺服电机的结合实现上下以及旋转运动,其有益效果是:其一,直线模组以及花键模组速度快,负载大,移动位置精度高,大大提高了设备速度和负载能力,生产效率高;其二,负载大,能够适用各种规格的产品,设备使用率高;其三,设备整体尺寸小,空间布局灵活的优势,方便设备的安装调试,减小生产线的占地面积,方便观察操作;其四,无人化操作,避免了人为因素误差,同时降低了维修中停次数,节约了维修时间以及维修人员,设备稼动率高,生产效率高。The device adopts the X-box linear module and the Y-direction linear module to perform high-precision high-speed and high-precision movement in the XY direction, and the Z-direction and R-direction rotation realizes up and down and rotary motion through the combination of the spline module and two servo motors. The beneficial effects are as follows: firstly, the linear module and the spline module have fast speed, large load, and high precision of moving position, greatly improving the equipment speed and load capacity, and high production efficiency; secondly, the large load can be applied to various specifications Third, the overall size of the equipment is small and the space layout is flexible, which facilitates the installation and debugging of the equipment, reduces the floor space of the production line, and facilitates observation and operation; fourth, the unmanned operation avoids the Human factor error, while reducing the number of maintenance stops, saving maintenance time and maintenance personnel, high equipment utilization rate, high production efficiency.

在一些实施方式中,X向直线模组包括一个直线电机以及相互配合的第一滑轨、第一滑块,直线电机和第一滑轨沿X向相互平行安装在底座上,直线电机的移动端、第一滑块分别连接主梁下表面两端,In some embodiments, the X-direction linear module includes a linear motor and a first sliding rail and a first sliding block that cooperate with each other. The linear motor and the first sliding rail are installed on the base parallel to each other along the X direction. The movement of the linear motor The end and the first slider are respectively connected to the two ends of the lower surface of the main girder,

Y向直线模组包括一个直线电机,主梁上表面固定一个直线电机,直线电机的移动端安装移动架。The Y-direction linear module includes a linear motor, a linear motor is fixed on the upper surface of the main beam, and a moving frame is installed at the moving end of the linear motor.

在一些实施方式中,直线电机包括相互配合的马达动子、马达定子,马达定子固定在底板中间,马达动子滑动连接在马达定子上,马达动子上表面连接在动子座下表面中间,马达动子上安装有位置回馈系统接头以及马达电源线接头,动子座的侧表面安装有位置回馈系统的传感器,底板的侧表面安装有位置回馈系统的感应条,感应条两端设有极限开关。In some embodiments, the linear motor includes a motor mover and a motor stator that cooperate with each other, the motor stator is fixed in the middle of the bottom plate, the motor mover is slidably connected to the motor stator, the upper surface of the motor mover is connected to the middle of the lower surface of the mover seat, The position feedback system connector and the motor power line connector are installed on the motor mover. The sensor of the position feedback system is installed on the side surface of the mover base. The sensor bar of the position feedback system is installed on the side surface of the bottom plate. switch.

在一些实施方式中,直线电机还包括相互配合的第二滑轨、第二滑块,动子座下表面两侧分别安装有两个第二滑块,底板上表面两侧分别固定有第二滑轨,每条第二滑轨上滑动连接有两个第二滑块。In some embodiments, the linear motor further includes a second sliding rail and a second sliding block that cooperate with each other. Two second sliding blocks are respectively installed on both sides of the lower surface of the mover seat, and two second sliding blocks are respectively fixed on both sides of the upper surface of the bottom plate. Slide rails, each second slide rail is slidably connected with two second slide blocks.

在一些实施方式中,底座包括左底梁、右底梁,左底梁以及右底梁为工字型梁,右底梁上安装有一个底板,左底梁上安装一个轨道板,轨道板上固定有第一滑轨,In some embodiments, the base includes a left bottom beam and a right bottom beam, the left bottom beam and the right bottom beam are I-shaped beams, a bottom plate is installed on the right bottom beam, a track plate is installed on the left bottom beam, and a track plate is mounted on the track plate. fixed with the first slide rail,

两个第一滑块上表面固定在转接板,转接板连接在主梁一端下表面,主梁另一端下表面连接一个动子座,The upper surfaces of the two first sliders are fixed to the adapter plate, the adapter plate is connected to the lower surface of one end of the main beam, and the lower surface of the other end of the main beam is connected to a mover seat,

Y向直线模组的底板连接在主梁上表面或为主梁,移动架连接Y向直线模组的动子座。The bottom plate of the Y-direction linear module is connected to the upper surface of the main beam or the main beam, and the moving frame is connected to the mover seat of the Y-direction linear module.

在一些实施方式中,第二滑轨两端分别设有橡胶柱状的防撞器,防撞器通过安装座固定在底板上,第一滑轨两端也安装有橡胶柱状的防撞器。In some embodiments, the two ends of the second slide rail are respectively provided with rubber columnar bumpers, and the bumpers are fixed on the bottom plate through the mounting base, and the two ends of the first slide rail are also installed with rubber columnar bumpers.

在一些实施方式中,X向直线模组包括第一拖链架,第一拖链架包括门架结构的第一本体,第一本体的立板下端分别连接防撞器的安装座或底板上,第一本体外侧向上折弯再向内折弯为C形体,第一拖链位于C形体内且固定在C形体的立板上,第一拖链另一端固定在第一拖链板上,第一拖链板位于第一本体内侧且固定在主梁上,In some embodiments, the X-direction linear module includes a first towline frame, and the first towline frame includes a first body of a door frame structure, and the lower end of the vertical plate of the first body is respectively connected to the mounting seat or the bottom plate of the bumper , the outside of the first body is bent upwards and then bent inwards to form a C-shaped body, the first drag chain is located in the C-shaped body and fixed on the vertical plate of the C-shaped body, the other end of the first drag chain is fixed on the first drag chain plate, The first drag chain plate is located inside the first body and fixed on the main beam,

Y向直线模组包括第二拖链架,第二拖链架包括门体结构的第二本体,第二本体两侧向上折弯形成翼板,第二本体的立板下端连接在防撞器的安装座,第二拖链位于翼板内且一端固定在第二本体的水平板上,第二拖链的另一端固定在第二拖链板上,第二拖链板固定在移动架上。The Y-direction linear module includes the second drag chain frame, which includes the second body of the door structure. The two sides of the second body are bent upwards to form a wing plate. The lower end of the vertical plate of the second body is connected to the bumper. The second drag chain is located in the wing plate and one end is fixed on the horizontal plate of the second body, the other end of the second drag chain is fixed on the second drag chain plate, and the second drag chain plate is fixed on the mobile frame .

在一些实施方式中,花键轴是一根设有滚珠丝杆和花键的轨道槽的轴,花键螺母为滚珠花键外筒,丝杠螺母为滚珠丝杆螺母,固定块位于两个伺服电机之间,两个伺服电机垂直布置且输出轴反向设置,主动同步带轮分别和被动同步带轮位于一个平面内。In some embodiments, the spline shaft is a shaft provided with a ball screw and a track groove of the spline, the spline nut is a ball spline outer cylinder, the lead screw nut is a ball screw nut, and the fixing block is located at two Between the servo motors, the two servo motors are arranged vertically and the output shafts are arranged in opposite directions, and the active synchronous pulley and the passive synchronous pulley are respectively located in the same plane.

在一些实施方式中,花键轴上端以及下端分别设有一个环状结构的限位套,限位套沿径向开设有一字缝,一字缝一端壁上设有螺纹孔且另一端对应位置设有安装通孔,夹紧螺丝穿过安装通孔、一字缝旋入螺纹孔固定在花键轴上。In some embodiments, the upper end and the lower end of the spline shaft are respectively provided with a limit sleeve with a ring structure, and the limit sleeve is provided with a slot along the radial direction, and a threaded hole is provided on one end wall of the slot, and the other end corresponds to the position There is a through hole for installation, and the clamping screw passes through the through hole for installation, and is screwed into the threaded hole through the slot and fixed on the spline shaft.

在一些实施方式中,移动架为内部中空且下端开口的矩形箱体结构,移动架的下开口安装有密封板,在花键轴的安装位置,移动架的上盖板以及密封板上分别开设有穿孔,移动架的两侧板后端、后侧板下端去材料设有避让口,避让口设有连接主梁的安装板。In some embodiments, the mobile frame is a rectangular box structure with a hollow interior and an open lower end, and a sealing plate is installed on the lower opening of the mobile frame. There are perforations, and the rear ends of the two side plates of the mobile frame and the lower ends of the rear side plates are provided with escape openings, and the escape openings are provided with mounting plates connected to the main beam.

附图说明Description of drawings

图1为本发明一实施方式的一种用于高速转贴的直线花键四轴模组的三维示意图;Fig. 1 is a three-dimensional schematic diagram of a linear spline four-axis module for high-speed reposting according to an embodiment of the present invention;

图2为图1所示X向直线模组2、Y向直线模组的三维示意图;Fig. 2 is a three-dimensional schematic diagram of the X-direction linear module 2 and the Y-direction linear module shown in Fig. 1;

图3为图1所示直线电机的三维示意图;Fig. 3 is a three-dimensional schematic diagram of the linear motor shown in Fig. 1;

图4为图3所示直线电机的俯视示意图;Fig. 4 is a schematic top view of the linear motor shown in Fig. 3;

图5为图4所示直线电机的A-A剖视示意图;Fig. 5 is a schematic sectional view of A-A of the linear motor shown in Fig. 4;

图6为图1所示移动架以及花键模组的三维示意图;Fig. 6 is a three-dimensional schematic diagram of the mobile frame and the spline module shown in Fig. 1;

图7为图6所示移动架以及花键模组的主视示意图;Fig. 7 is a schematic front view of the mobile frame and the spline module shown in Fig. 6;

图8为图7所示移动架以及花键模组的B-B示意图;Fig. 8 is a B-B schematic diagram of the mobile frame and the spline module shown in Fig. 7;

图9为图6所示花键模组以及伺服电机的三维示意图;Fig. 9 is a three-dimensional schematic diagram of the spline module and the servo motor shown in Fig. 6;

主梁1,X向直线模组2,第一滑轨21,第一滑块22,第一拖链板23,第一拖链架24,第一本体241,C形体242,第一拖链25,Y向直线模组3,第二拖链架31,第二本体311,翼板312,第二拖链32,第二拖链板33,移动架4,穿孔41,避让口42,密封板43,伺服电机5,花键模组6,花键轴61,花键螺母62,丝杠螺母63,固定块64,被动同步带轮65,主动同步带轮66,限位套67,底座7,左底梁71,右底梁72,轨道板73,直线电机8,底板80,马达动子81,马达定子82,动子座83,第二滑轨84,第二滑块85,传感器86,感应条87,防撞器88。Main beam 1, X-direction linear module 2, first slide rail 21, first slider 22, first drag chain plate 23, first drag chain frame 24, first body 241, C-shaped body 242, first drag chain 25, Y-direction linear module 3, second drag chain frame 31, second body 311, wing plate 312, second drag chain 32, second drag chain plate 33, moving frame 4, perforation 41, avoidance port 42, seal Plate 43, servo motor 5, spline module 6, spline shaft 61, spline nut 62, lead screw nut 63, fixed block 64, passive synchronous pulley 65, active synchronous pulley 66, limit sleeve 67, base 7. Left bottom beam 71, right bottom beam 72, track plate 73, linear motor 8, bottom plate 80, motor mover 81, motor stator 82, mover seat 83, second slide rail 84, second slider 85, sensor 86, induction bar 87, bumper 88.

具体实施方式Detailed ways

下面结合附图对本发明作进一步详细的说明。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The present invention will be described in further detail below in conjunction with the accompanying drawings. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "inner" and "outer ” refer to directions towards or away from the geometric center of a particular part, respectively.

图1至图9示意性地显示了根据本发明的一种实施方式的一种用于高速转贴的直线花键四轴模组。如图所示,该装置主梁1,1 to 9 schematically show a linear spline four-axis module for high-speed reposting according to an embodiment of the present invention. As shown in the figure, the main beam 1 of the device,

X向直线模组2固定在底座7上,X向直线模组2的移动端安装在主梁1下表面两端,The X-direction linear module 2 is fixed on the base 7, and the moving end of the X-direction linear module 2 is installed on both ends of the lower surface of the main beam 1,

Y向直线模组3安装在主梁1上表面,Y向直线模组3的移动端安装有移动架4,移动架4内固定有两个伺服电机5,每个伺服电机5的外伸轴上键连接一个主动同步带轮66,The Y-direction linear module 3 is installed on the upper surface of the main beam 1, and the moving end of the Y-direction linear module 3 is equipped with a moving frame 4, and two servo motors 5 are fixed inside the moving frame 4, and the extension shaft of each servo motor 5 The upper key is connected with a driving synchronous pulley 66,

花键模组6包括花键轴61以及固定块64,花键轴61从上至下依次轴套连接有被动同步带轮65、花键螺母62、丝杠螺母63以及被动同步带轮65,固定块64连接在移动架4内,固定块64上端孔安装丝杠螺母63且下端孔安装花键螺母62,每个被动同步带轮65通过同步带连接一个主动同步带轮66,花键轴61的下端为输出端,两个伺服电机5的启停能够带动花键轴61输出直线运动、圆周转动以及螺旋运动。The spline module 6 includes a spline shaft 61 and a fixed block 64. The spline shaft 61 is sequentially connected with a passive synchronous pulley 65, a spline nut 62, a screw nut 63 and a passive synchronous pulley 65 from top to bottom. The fixed block 64 is connected in the mobile frame 4, the screw nut 63 is installed in the upper end hole of the fixed block 64 and the spline nut 62 is installed in the lower end hole, each passive synchronous pulley 65 is connected with a driving synchronous pulley 66 by a synchronous belt, and the spline shaft The lower end of 61 is the output end, and the start and stop of the two servo motors 5 can drive the spline shaft 61 to output linear motion, circular rotation and helical motion.

该花键模组6中,丝杠螺母63和花键轴61构成滚珠丝杠螺母副,将回转运动转化为直线运动,具有高精度、可逆性和高效率以及很小的摩擦阻力,花键螺母62和花键轴61构成滚珠花键螺母副,能够实现圆周运动和直线运动复合而成的螺旋运动,滚动花键副中,当花键套利用其中的钢球在经过精密磨削的花键轴上直线运动时,可以传递扭矩进行转动。花键副具有较紧凑的结构,能够传递超额的载荷及动力,并且具有较长的寿命。In the spline module 6, the screw nut 63 and the spline shaft 61 form a ball screw nut pair, which converts rotary motion into linear motion, and has high precision, reversibility, high efficiency, and small frictional resistance. The nut 62 and the spline shaft 61 form a ball spline nut pair, which can realize the helical motion compounded by circular motion and linear motion. When the key shaft moves linearly, it can transmit torque for rotation. The spline pair has a relatively compact structure, can transmit excess load and power, and has a long life.

因此,该花键模组6的输出运动为,上端的被动同步带轮65带动丝杠螺母63转动,花键轴61进行上下移动,下端的被动同步带轮65带动花键螺母62转动,花键轴61进行上下运动、圆周转动复合而成的螺旋转动,两个被动同步带轮65分别带动丝杠螺母63、花键螺母62作同向转动,花键轴61进行圆周转动。Therefore, the output motion of the spline module 6 is that the passive synchronous pulley 65 at the upper end drives the screw nut 63 to rotate, the spline shaft 61 moves up and down, the passive synchronous pulley 65 at the lower end drives the spline nut 62 to rotate, and the spline nut 62 rotates. The key shaft 61 performs helical rotation compounded by vertical motion and circular rotation. Two passive synchronous pulleys 65 respectively drive the lead screw nut 63 and the spline nut 62 to rotate in the same direction, and the spline shaft 61 performs circular rotation.

该装置采用X箱直线模组2、Y向直线模组3进行高精度的XY方向高速高精度移动,Z方向和R方向旋转通过花键模组6和两个伺服电机的结合实现上下以及旋转运动,其有益效果是:其一,直线模组以及花键模组6速度快,负载大,移动位置精度高,大大提高了设备速度和负载能力,生产效率高;其二,负载大,能够适用各种规格的产品,设备使用率高;其三,设备整体尺寸小,空间布局灵活的优势,方便设备的安装调试,减小生产线的占地面积,方便观察操作;其四,无人化操作,避免了人为因素误差,同时降低了维修中停次数,节约了维修时间以及维修人员,设备稼动率高,生产效率高。The device adopts the X-box linear module 2 and the Y-direction linear module 3 to perform high-precision high-speed and high-precision movement in the XY direction, and the Z-direction and R-direction rotation realizes up and down and rotation through the combination of the spline module 6 and two servo motors. Movement, its beneficial effects are: first, the linear module and the spline module 6 have fast speed, large load, and high precision of moving position, which greatly improves the speed and load capacity of the equipment, and the production efficiency is high; second, the large load can It is suitable for products of various specifications, and the equipment utilization rate is high; third, the overall size of the equipment is small, and the advantages of flexible space layout facilitate the installation and debugging of equipment, reduce the floor area of the production line, and facilitate observation and operation; fourth, unmanned The operation avoids human error, reduces the number of maintenance stops, saves maintenance time and maintenance personnel, and has high equipment utilization rate and high production efficiency.

优选的,X向直线模组2包括一个直线电机8以及相互配合的第一滑轨21、第一滑块22,直线电机8和第一滑轨21沿X向相互平行安装在底座7上,直线电机8的移动端、第一滑块22分别连接主梁1下表面两端,Preferably, the X-direction linear module 2 includes a linear motor 8 and a first sliding rail 21 and a first sliding block 22 that cooperate with each other. The linear motor 8 and the first sliding rail 21 are installed on the base 7 parallel to each other along the X direction. The moving end of the linear motor 8 and the first slider 22 are respectively connected to the two ends of the lower surface of the main beam 1,

Y向直线模组3包括一个直线电机8,主梁1上表面固定一个直线电机8,直线电机8的移动端安装移动架4。其有益效果是:其一,直线电机8结构简单,直线电机不需要经过中间转换机构而直接产生直线运动,使结构大大简化,运动惯量减少,动态响应性能和定位精度大大提高;同时也提高了可靠性,节约了成本,使制造和维护更加简便。其二,加速度高以及适合高速直线运动,运动部分也就无摩擦和噪声;其三,适应性强,直线电机的初级铁芯可以用环氧树脂封成整体,具有较好的防腐、防潮性能,便于在潮湿、粉尘和有害气体的环境中使用。The Y-direction linear module 3 includes a linear motor 8 , a linear motor 8 is fixed on the upper surface of the main beam 1 , and a moving frame 4 is installed on the moving end of the linear motor 8 . Its beneficial effects are: first, the structure of the linear motor 8 is simple, and the linear motor does not need to pass through an intermediate conversion mechanism to directly generate linear motion, so that the structure is greatly simplified, the motion inertia is reduced, and the dynamic response performance and positioning accuracy are greatly improved; Reliability, cost savings, easier manufacturing and maintenance. Second, it has high acceleration and is suitable for high-speed linear motion, and the moving part has no friction and noise; third, it has strong adaptability. The primary iron core of the linear motor can be sealed as a whole with epoxy resin, which has good anti-corrosion and moisture-proof performance. , easy to use in the environment of humidity, dust and harmful gas.

优选的,直线电机8包括相互配合的马达动子81、马达定子82,马达定子82固定在底板80中间,马达动子81滑动连接在马达定子82上,马达动子81上表面连接在动子座83下表面中间,马达动子81上安装有位置回馈系统接头以及马达电源线接头,动子座83的侧表面安装有位置回馈系统的传感器86,底板80的侧表面安装有位置回馈系统的感应条87,感应条87两端设有极限开关。其有益效果是:该设置的直线电机8位置控制精确,加减速度快,适用于高速运行。Preferably, the linear motor 8 includes a motor mover 81 and a motor stator 82 that cooperate with each other. The motor stator 82 is fixed in the middle of the bottom plate 80. The motor mover 81 is slidably connected to the motor stator 82. The upper surface of the motor mover 81 is connected to the mover. In the middle of the lower surface of the seat 83, the position feedback system connector and the motor power line connector are installed on the motor mover 81, the sensor 86 of the position feedback system is installed on the side surface of the mover seat 83, and the position feedback system is installed on the side surface of the bottom plate 80. The sensing strip 87 is provided with limit switches at both ends of the sensing strip 87. The beneficial effect is that the set linear motor 8 has precise position control, fast acceleration and deceleration, and is suitable for high-speed operation.

优选的,直线电机8还包括相互配合的第二滑轨84、第二滑块85,动子座83下表面两侧分别安装有两个第二滑块85,底板80上表面两侧分别固定有第二滑轨84,每条第二滑轨84上滑动连接有两个第二滑块85。其有益效果是:直线滑轨配合,直线运动直线度高,运动摩擦阻力小。Preferably, the linear motor 8 also includes a second sliding rail 84 and a second sliding block 85 that cooperate with each other. Two second sliding blocks 85 are respectively installed on both sides of the lower surface of the mover seat 83, and the two sides of the upper surface of the bottom plate 80 are respectively fixed. There are second slide rails 84 , and two second slide blocks 85 are slidably connected to each second slide rail 84 . The beneficial effect is that the linear sliding rail is matched, the straightness of the linear motion is high, and the motion frictional resistance is small.

优选的,底座7包括左底梁71、右底梁72,左底梁71以及右底梁72为工字型梁,右底梁72上安装有一个底板80,左底梁71上安装一个轨道板73,轨道板73上固定有第一滑轨21,Preferably, the base 7 includes a left bottom beam 71 and a right bottom beam 72, the left bottom beam 71 and the right bottom beam 72 are I-shaped beams, a bottom plate 80 is installed on the right bottom beam 72, and a track is installed on the left bottom beam 71 plate 73, the first slide rail 21 is fixed on the track plate 73,

两个第一滑块22上表面固定在转接板,转接板连接在主梁1一端下表面,主梁1另一端下表面连接一个动子座83,The upper surfaces of the two first sliders 22 are fixed on the adapter plate, the adapter plate is connected to the lower surface of one end of the main beam 1, and the lower surface of the other end of the main beam 1 is connected to a mover seat 83,

Y向直线模组3的底板80连接在主梁1上表面或为主梁1,移动架4连接Y向直线模组3的动子座83。其有益效果是:该底座7结构强度高,刚度高,抗振动效果好,方便安装调整,能够获得优良的安装平面。The bottom plate 80 of the Y-direction linear module 3 is connected to the upper surface of the main beam 1 or the main beam 1 , and the moving frame 4 is connected to the mover seat 83 of the Y-direction linear module 3 . The beneficial effects are: the base 7 has high structural strength, high rigidity, good anti-vibration effect, convenient installation and adjustment, and can obtain an excellent installation plane.

优选的,第二滑轨84两端分别设有橡胶柱状的防撞器88,防撞器88通过安装座固定在底板80上,第一滑轨21两端也安装有橡胶柱状的防撞器88。其有益效果是:防撞器88能够减缓异常运行障碍的损伤。Preferably, the two ends of the second slide rail 84 are respectively provided with a rubber columnar bumper 88, the bumper 88 is fixed on the base plate 80 through the mounting seat, and the two ends of the first slide rail 21 are also equipped with a rubber columnar bumper 88. The beneficial effect is that the bumper 88 can slow down the damage of abnormal running obstacles.

优选的,X向直线模组2包括第一拖链架24,第一拖链架24包括门架结构的第一本体241,第一本体241的立板下端分别连接防撞器88的安装座或底板80上,第一本体241外侧向上折弯再向内折弯为C形体242,第一拖链25位于C形体242内且固定在C形体242的立板上,第一拖链25另一端固定在第一拖链板23上,第一拖链板23位于第一本体241内侧且固定在主梁1上,Preferably, the X-direction linear module 2 includes a first drag chain frame 24, and the first drag chain frame 24 includes a first body 241 of a door frame structure, and the lower ends of the vertical plates of the first body 241 are respectively connected to the mounting seats of the bumpers 88 Or on the bottom plate 80, the outside of the first body 241 is bent upwards and then bent inwards to form a C-shaped body 242. The first drag chain 25 is located in the C-shaped body 242 and fixed on the vertical plate of the C-shaped body 242. The first drag chain 25 is in addition One end is fixed on the first drag chain plate 23, the first drag chain plate 23 is located inside the first body 241 and fixed on the main beam 1,

Y向直线模组3包括第二拖链架31,第二拖链架31包括门体结构的第二本体311,第二本体311两侧向上折弯形成翼板312,第二本体311的立板下端连接在防撞器88的安装座,第二拖链32位于翼板312内且一端固定在第二本体311的水平板上,第二拖链32的另一端固定在第二拖链板33上,第二拖链板33固定在移动架4上。其有益效果是:该设置的拖链结构简单,柔性高,多次适应不会损伤电缆。The Y-direction linear module 3 includes a second towline frame 31, and the second towline frame 31 includes a second body 311 of a door structure. Both sides of the second body 311 are bent upward to form wing plates 312. The lower end of the plate is connected to the mount of the bumper 88, the second drag chain 32 is located in the wing plate 312 and one end is fixed on the horizontal plate of the second body 311, and the other end of the second drag chain 32 is fixed on the second drag chain plate 33, the second drag chain plate 33 is fixed on the mobile frame 4. The beneficial effect is that the set drag chain has a simple structure and high flexibility, and the cable will not be damaged after repeated adaptation.

优选的,花键轴61是一根设有滚珠丝杆和花键的轨道槽的轴,花键螺母62为滚珠花键外筒,丝杠螺母63为滚珠丝杆螺母,固定块64位于两个伺服电机5之间,两个伺服电机5垂直布置且输出轴反向设置,主动同步带轮66分别和被动同步带轮64位于一个平面内。Preferably, the spline shaft 61 is a shaft provided with a ball screw and a spline track groove, the spline nut 62 is a ball spline outer cylinder, the lead screw nut 63 is a ball screw nut, and the fixing block 64 is located on both sides. Between the two servo motors 5, two servo motors 5 are vertically arranged and the output shafts are reversed, and the driving synchronous pulley 66 and the passive synchronous pulley 64 are respectively located in a plane.

优选的,花键轴61上端以及下端分别设有一个环状结构的限位套67,限位套67沿径向开设有一字缝,一字缝一端壁上设有螺纹孔且另一端对应位置设有安装通孔,夹紧螺丝穿过安装通孔、一字缝旋入螺纹孔固定在花键轴61上。其有益效果是:限位套67能够防止花键轴61上下移动过位造成丝杠螺母63以及花键螺母62脱离花键轴61的现象,从而使两个螺母中的滚珠外散,设备障碍中停。Preferably, the upper end and the lower end of the spline shaft 61 are respectively provided with a limit sleeve 67 of an annular structure, the limit sleeve 67 is provided with a slot in the radial direction, one end wall of the slot is provided with a threaded hole and the other end corresponds to the position An installation through hole is provided, and the clamping screw passes through the installation through hole and is screwed into the threaded hole through the slot to be fixed on the spline shaft 61 . Its beneficial effect is: the limit sleeve 67 can prevent the phenomenon that the spline shaft 61 moves up and down excessively, causing the screw nut 63 and the spline nut 62 to separate from the spline shaft 61, so that the balls in the two nuts are scattered outward, and the equipment is obstructed. stop.

优选的,移动架4为内部中空且下端开口的矩形箱体结构,移动架4的下开口安装有密封板43,在花键轴61的安装位置,移动架4的上盖板以及密封板43上分别开设有穿孔41,移动架4的两侧板后端、后侧板下端去材料设有避让口42,避让口42设有连接主梁1的安装板。Preferably, the mobile frame 4 is a rectangular box structure with a hollow interior and an open lower end, the lower opening of the mobile frame 4 is equipped with a sealing plate 43, and at the installation position of the spline shaft 61, the upper cover plate of the mobile frame 4 and the sealing plate 43 Perforation 41 is respectively opened on the top, and the rear end of the two side plates of the mobile frame 4 and the lower end of the rear side plate are provided with an escape opening 42, and the escape opening 42 is provided with a mounting plate connecting the main beam 1.

以上所述的仅是本发明的一些实施方式。对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。What have been described above are only some embodiments of the present invention. For those skilled in the art, without departing from the inventive concept of the present invention, several modifications and improvements can be made, and these all belong to the protection scope of the present invention.

Claims (10)

1.一种用于高速转贴的直线花键四轴模组,其特征在于,包括主梁(1),1. A linear spline four-axis module for high-speed reposting, characterized in that it comprises a main beam (1), X向直线模组(2)固定在底座(7)上,所述X向直线模组(2)的移动端安装在所述主梁(1)下表面两端,The X-direction linear module (2) is fixed on the base (7), and the moving end of the X-direction linear module (2) is installed at both ends of the lower surface of the main beam (1), Y向直线模组(3)安装在所述主梁(1)上表面,所述Y向直线模组(3)的移动端安装有移动架(4),The Y-direction linear module (3) is installed on the upper surface of the main beam (1), and the moving end of the Y-direction linear module (3) is equipped with a moving frame (4), 所述移动架(4)内固定有两个伺服电机(5),每个所述伺服电机(5)的外伸轴上键连接一个主动同步带轮(66),Two servomotors (5) are fixed inside the moving frame (4), and a drive synchronous belt pulley (66) is keyed on the outstretched shaft of each of the servomotors (5), 花键模组(6)包括花键轴(61)以及固定块(64),所述花键轴(61)从上至下依次轴套连接有被动同步带轮(65)、花键螺母(62)、丝杠螺母(63)以及所述被动同步带轮(65),所述固定块(64)连接在所述移动架(4)内,所述固定块(64)上端孔安装所述丝杠螺母(63)且下端孔安装所述花键螺母(62),每个所述被动同步带轮(65)通过同步带连接一个所述主动同步带轮(66),两个所述伺服电机(5)的启停能够带动所述花键轴(61)输出直线运动、圆周转动以及螺旋运动。The spline module (6) includes a spline shaft (61) and a fixed block (64), and the spline shaft (61) is sequentially connected with a passive synchronous pulley (65), a spline nut ( 62), screw nuts (63) and the passive synchronous pulley (65), the fixed block (64) is connected in the moving frame (4), and the upper end hole of the fixed block (64) is installed with the The screw nut (63) and the spline nut (62) are installed in the lower end hole, each of the passive synchronous pulleys (65) is connected to one of the active synchronous pulleys (66) through a synchronous belt, and the two servo The start and stop of the motor (5) can drive the spline shaft (61) to output linear motion, circular rotation and spiral motion. 2.根据权利要求1所述的一种用于高速转贴的直线花键四轴模组,其特征在于,所述X向直线模组(2)包括一个直线电机(8)以及相互配合的第一滑轨(21)、第一滑块(22),所述直线电机(8)和所述第一滑轨(21)沿X向相互平行安装在所述底座(7)上,所述直线电机(8)的移动端、所述第一滑块(22)分别连接所述主梁(1)下表面两端,2. A kind of linear spline four-axis module for high-speed reposting according to claim 1, characterized in that, the X-direction linear module (2) includes a linear motor (8) and a first cooperating A slide rail (21), a first slide block (22), the linear motor (8) and the first slide rail (21) are installed parallel to each other on the base (7) along the X direction, and the linear The moving end of the motor (8) and the first slider (22) are respectively connected to both ends of the lower surface of the main beam (1), 所述Y向直线模组(3)包括一个所述直线电机(8),所述主梁(1)上表面固定一个所述直线电机(8),所述直线电机(8)的移动端安装所述移动架(4)。The Y-direction linear module (3) includes a linear motor (8), the upper surface of the main beam (1) is fixed with a linear motor (8), and the moving end of the linear motor (8) is installed The mobile frame (4). 3.根据权利要求2所述的一种用于高速转贴的直线花键四轴模组,其特征在于,所述直线电机(8)包括相互配合的马达动子(81)、马达定子(82),所述马达定子(82)固定在底板(80)中间,所述马达动子(81)滑动连接在所述马达定子(82)上,所述马达动子(81)上表面连接在所述动子座(83)下表面中间,所述马达动子(81)上安装有位置回馈系统接头以及马达电源线接头,所述动子座(83)的侧表面安装有位置回馈系统的传感器(86),所述底板(80)的侧表面安装有位置回馈系统的感应条(87),所述感应条(87)两端设有极限开关。3. A linear spline four-axis module for high-speed reposting according to claim 2, wherein the linear motor (8) includes a motor mover (81) and a motor stator (82) that cooperate with each other. ), the motor stator (82) is fixed in the middle of the bottom plate (80), the motor mover (81) is slidably connected to the motor stator (82), and the upper surface of the motor mover (81) is connected to the In the middle of the lower surface of the mover seat (83), the position feedback system connector and the motor power line connector are installed on the motor mover (81), and the sensor of the position feedback system is installed on the side surface of the mover seat (83). (86), the side surface of the bottom plate (80) is installed with a sensor bar (87) of a position feedback system, and limit switches are arranged at both ends of the sensor bar (87). 4.根据权利要求3所述的一种用于高速转贴的直线花键四轴模组,其特征在于,所述直线电机(8)还包括相互配合的第二滑轨(84)、第二滑块(85),所述动子座(83)下表面两侧分别安装有两个所述第二滑块(85),所述底板(80)上表面两侧分别固定有所述第二滑轨(84),每条所述第二滑轨(84)上滑动连接有两个所述第二滑块(85)。4. A kind of linear spline four-axis module for high-speed reposting according to claim 3, characterized in that, the linear motor (8) also includes a second sliding rail (84), a second slider (85), two second sliders (85) are respectively installed on both sides of the lower surface of the mover seat (83), and the second sliders (85) are respectively fixed on both sides of the upper surface of the bottom plate (80). Slide rails (84), each of the second slide rails (84) is slidably connected with two of the second slide blocks (85). 5.根据权利要求4所述的一种用于高速转贴的直线花键四轴模组,其特征在于,所述底座(7)包括左底梁(71)、右底梁(72),所述左底梁(71)以及所述右底梁(72)为工字型梁,所述右底梁(72)上安装有一个所述底板(80),所述左底梁(71)上安装一个轨道板(73),所述轨道板(73)上固定有所述第一滑轨(21),5. A kind of linear spline four-axis module for high-speed reposting according to claim 4, characterized in that, the base (7) comprises a left bottom beam (71), a right bottom beam (72), and the The left bottom beam (71) and the right bottom beam (72) are I-shaped beams, and a bottom plate (80) is installed on the right bottom beam (72), and the left bottom beam (71) A track plate (73) is installed, and the first slide rail (21) is fixed on the track plate (73), 两个所述第一滑块(22)上表面固定在转接板,所述转接板连接在所述主梁(1)一端下表面,所述主梁(1)另一端下表面连接一个所述动子座(83),The upper surfaces of the two first sliders (22) are fixed on an adapter plate, the adapter plate is connected to the lower surface of one end of the main beam (1), and the lower surface of the other end of the main beam (1) is connected to a the mover seat (83), 所述Y向直线模组(3)的所述底板(80)连接在所述主梁(1)上表面或为所述主梁(1),所述移动架(4)连接所述Y向直线模组(3)的所述动子座(83)。The bottom plate (80) of the Y-direction linear module (3) is connected to the upper surface of the main beam (1) or is the main beam (1), and the moving frame (4) is connected to the Y-direction The mover seat (83) of the linear module (3). 6.根据权利要求5所述的一种用于高速转贴的直线花键四轴模组,其特征在于,所述第二滑轨(84)两端分别设有橡胶柱状的防撞器(88),所述防撞器(88)通过安装座固定在所述底板(80)上,所述第一滑轨(21)两端也安装有橡胶柱状的所述防撞器(88)。6. A kind of linear spline four-axis module for high-speed reposting according to claim 5, characterized in that rubber columnar bumpers (88) are respectively provided at both ends of the second slide rail (84) ), the bumper (88) is fixed on the base plate (80) through a mount, and the bumper (88) in the shape of a rubber column is also installed at both ends of the first slide rail (21). 7.根据权利要求6所述的一种用于高速转贴的直线花键四轴模组,其特征在于,所述X向直线模组(2)包括第一拖链架(24),所述第一拖链架(24)包括门架结构的第一本体(241),所述第一本体(241)的立板下端分别连接所述防撞器(88)的安装座或所述底板(80)上,所述第一本体(241)外侧向上折弯再向内折弯为C形体(242),第一拖链(25)位于所述C形体(242)内且固定在所述C形体(242)的立板上,所述第一拖链(25)另一端固定在第一拖链板(23)上,所述第一拖链板(23)位于所述第一本体(241)内侧且固定在所述主梁(1)上,7. A kind of linear spline four-axis module for high-speed reposting according to claim 6, characterized in that, the X-direction linear module (2) includes a first drag chain frame (24), the The first drag chain frame (24) comprises the first body (241) of the door frame structure, and the lower end of the vertical plate of the first body (241) is respectively connected to the mounting seat of the bumper (88) or the base plate ( 80), the outer side of the first body (241) is bent upwards and then bent inwards to form a C-shaped body (242), and the first drag chain (25) is located in the C-shaped body (242) and fixed on the C-shaped body (242). On the vertical plate of the body (242), the other end of the first drag chain (25) is fixed on the first drag chain plate (23), and the first drag chain plate (23) is located on the first body (241 ) inside and fixed on the main beam (1), 所述Y向直线模组(3)包括第二拖链架(31),所述第二拖链架(31)包括门体结构的第二本体(311),所述第二本体(311)两侧向上折弯形成翼板(312),所述第二本体(311)的立板下端连接在所述防撞器(88)的安装座,第二拖链(32)位于所述翼板(312)内且一端固定在所述第二本体(311)的水平板上,所述第二拖链(32)的另一端固定在第二拖链板(33)上,所述第二拖链板(33)固定在所述移动架(4)上。The Y-direction linear module (3) includes a second drag chain frame (31), and the second drag chain frame (31) includes a second body (311) of a door structure, and the second body (311) Both sides are bent upwards to form a wing plate (312), the lower end of the vertical plate of the second body (311) is connected to the mounting seat of the bumper (88), and the second drag chain (32) is located on the wing plate (312) and one end is fixed on the horizontal plate of the second body (311), the other end of the second drag chain (32) is fixed on the second drag chain plate (33), the second drag chain The chain plate (33) is fixed on the moving frame (4). 8.根据权利要求1所述的一种用于高速转贴的直线花键四轴模组,其特征在于,所述花键轴(61)是一根设有滚珠丝杆和花键的轨道槽的轴,所述花键螺母(62)为滚珠花键外筒,所述丝杠螺母(63)为滚珠丝杆螺母,所述固定块(64)位于两个所述伺服电机(5)之间,两个所述伺服电机(5)垂直布置且输出轴反向设置,所述主动同步带轮(66)分别和所述被动同步带轮(64)位于一个平面内。8. A linear spline four-axis module for high-speed reposting according to claim 1, wherein the spline shaft (61) is a track groove provided with a ball screw and a spline shaft, the spline nut (62) is a ball spline outer cylinder, the screw nut (63) is a ball screw nut, and the fixed block (64) is located between the two servo motors (5) In between, the two servo motors (5) are vertically arranged and the output shafts are set in opposite directions, and the driving synchronous pulley (66) and the passive synchronous pulley (64) are respectively located in a plane. 9.根据权利要求1所述的一种用于高速转贴的直线花键四轴模组,其特征在于,所述花键轴(61)上端以及下端分别设有一个环状结构的限位套(67),所述限位套(67)沿径向开设有一字缝,所述一字缝一端壁上设有螺纹孔且另一端对应位置设有安装通孔,夹紧螺丝穿过所述安装通孔、所述一字缝旋入所述螺纹孔固定在所述花键轴(61)上。9. A linear spline four-axis module for high-speed reposting according to claim 1, characterized in that, the upper end and the lower end of the spline shaft (61) are respectively provided with a ring-shaped stop sleeve (67), the limit sleeve (67) is provided with a slit in the radial direction, a threaded hole is provided on one end wall of the slit, and a through hole is provided at the corresponding position at the other end, and the clamping screw passes through the The through hole is installed, and the slotted seam is screwed into the threaded hole to be fixed on the spline shaft (61). 10.根据权利要求1所述的一种用于高速转贴的直线花键四轴模组,其特征在于,所述移动架(4)为内部中空且下端开口的矩形箱体结构,所述移动架(4)的下开口安装有密封板(43),在所述花键轴(61)的安装位置,所述移动架(4)的上盖板以及所述密封板(43)上分别开设有穿孔(41),所述移动架(4)的两侧板后端、后侧板下端去材料设有避让口(42),所述避让口(42)设有连接所述主梁(1)的安装板。10. A linear spline four-axis module for high-speed reposting according to claim 1, characterized in that, the moving frame (4) is a rectangular box structure with a hollow inside and an open lower end, and the moving The lower opening of the frame (4) is equipped with a sealing plate (43), and at the installation position of the spline shaft (61), the upper cover plate of the moving frame (4) and the sealing plate (43) are respectively provided with There are perforations (41), and the rear end of the two side plates of the mobile frame (4) and the lower end of the rear side plate are provided with an escape port (42), and the avoidance port (42) is provided with a bridge connecting the main beam (1 ) mounting plate.
CN201910343588.3A 2019-04-26 2019-04-26 A kind of four Axle mould group of linear splines for being posted at a high speed Pending CN110203503A (en)

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