Disclosure of Invention
Accordingly, it is necessary to provide a movable roof and a railway truck, which solve the problem of low unloading efficiency of the conventional movable roof.
The above purpose is achieved by the following technical scheme:
the movable top cover comprises a left top cover and a right top cover which are symmetrically arranged at the top of a railway open wagon, side beams are arranged at the positions, close to the side walls of the wagon, of the left top cover and the right top cover, flexible devices are arranged on the side beams and fixedly connected to the side beams, the flexible devices can cover gaps between the side beams and the side walls of the wagon, when the wagon is turned over for unloading, materials in the wagon are washed away from the flexible devices under the action of gravity, the gaps are opened, and the materials are scattered from the gaps and are discharged.
In one embodiment, the flexible device includes a plurality of cover assemblies disposed along the length of the open wagon cargo compartment, the sum of the lengths of the plurality of cover assemblies being greater than the length of the open wagon cargo compartment.
In one embodiment, a plurality of the cover assemblies are staggered up and down.
In one embodiment, the flexible means comprises a cover assembly having a length greater than or equal to the length of the open wagon cargo compartment.
In one embodiment, the covering component comprises a plurality of strip brushes, one ends of the strip brushes are fixedly connected to the edge beams, the strip brushes are closely arranged to form a covering surface, and the covering surface can cover the gap.
In one embodiment, the strip brush is connected to one end of the side beam, a mounting groove is formed in the side beam, the cross sections of the mounting groove and the mounting groove are T-shaped, and the mounting groove is blocked by the mounting groove.
In one embodiment, the strip brush is made of nylon.
In one embodiment, the side rail is extruded from aluminum.
The invention also provides a railway open wagon, which comprises the movable top cover in any one of the embodiments, and further comprises a driving device, wherein the driving device can drive the movable top cover to turn over so as to open or close the top of the cargo compartment of the open wagon.
In one embodiment, the movable top cover comprises a movable cover plate, and the movable cover plate is rotatably arranged on the movable top cover.
The beneficial effects of the invention are as follows:
the invention provides a movable top cover and a railway open wagon applying the movable top cover, wherein the movable top cover comprises a left top cover and a right top cover, a driving device is arranged on the railway open wagon, and the driving device can drive the left top cover and the right top cover to turn over along the width direction of the open wagon so as to open or close the top of a container of the open wagon. The side beam of the movable top cover is at a certain distance from the side wall of the cargo box of the open wagon, and the side beam is provided with a flexible device which can cover the gap between the side beam and the side wall. When the open wagon is used for overturning and unloading, the wagon pressing device of the wagon is gradually close to the top of the side wall of the cargo box from top to bottom, firstly, the wagon pressing device contacts the flexible device, and as the flexible device has certain flexibility, the wagon pressing device is extruded and deformed by the wagon pressing device, retracts into the cargo box, continuously moves downwards to press the top of the cargo box, and then, overturning and unloading operations are carried out. And after the open wagon turns over a certain angle along the width direction, the shot moves under the action of gravity, moves to the movable top cover and flushes the flexible device, and the flexible device is stressed to deform towards the outer side of the cargo box, so that a gap between the side beam of the movable top cover and the side wall of the cargo box is opened, and the shot can flow out of the gap to finish unloading.
Detailed Description
The present invention will be further described in detail below with reference to examples, which are provided to illustrate the objects, technical solutions and advantages of the present invention. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The numbering of components herein, such as "first," "second," etc., is used merely to distinguish between the described objects and does not have any sequential or technical meaning. The term "coupled" as used herein includes both direct and indirect coupling (coupling), unless otherwise indicated. In the description of the present application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the device or element in question must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
Railway vehicles for goods comprise open cars, drafts, tank trucks and the like, and in order to facilitate goods loading and unloading of the railway open cars for transporting large amounts of goods such as coal, ore, wood and the like, a top cover is not arranged at the top of a container of the railway open cars, and the container of the railway open cars generally comprises side walls with longer lengths, end walls with shorter lengths and an underframe. In order to prevent dust emission caused by particles or cargoes in the open wagon or pollution caused by external sundries entering the open wagon, a movable top cover is additionally arranged on part of the open wagon, but after the movable top cover is additionally arranged, the movable top cover is positioned on the side wall of the cargo compartment of the open wagon when being opened, as shown in fig. 2, the dumper cannot compress the side wall to carry out unloading operation, and only can carry out unloading in other modes, so that the efficiency is low.
As shown in fig. 1 and 3, the present invention provides a movable roof 100 and a railway open wagon using the movable roof 100, wherein the movable roof 100 comprises a left roof and a right roof, the left roof and the right roof comprise a supporting frame formed by main beams and side beams 130 and a cover plate arranged on the supporting frame, a driving device 300 is arranged on the railway open wagon, the driving device 300 can drive the left roof and the right roof to turn over along the width direction of the open wagon so as to open or close the top of a container of the open wagon, when loading cargoes, the movable roof 100 turns outwards to open the top of a cargo box of the open wagon, the cargoes are loaded from the top of the cargo box of the open wagon, and after the loading is completed, the movable roof 100 turns inwards to close the top of the cargo box. The side beam 130 of the movable top cover 100 is at a certain distance from the side wall of the cargo box of the open wagon, the side beam 130 is provided with a flexible device 110, and the flexible device 110 can cover the gap between the side beam 130 and the side wall. When the movable top cover 100 is closed, the flexible device 110 can play a role in sealing, when the open wagon is used for dumping, the wagon pressing device of the wagon is gradually close to the top of the side wall of the cargo box from top to bottom, firstly, the flexible device 110 is contacted with the flexible device, and is extruded and deformed by the wagon pressing device of the wagon, the flexible device is retracted into a container, the wagon pressing device of the wagon continuously moves downwards to press the top of the cargo box, and then, dumping is carried out. And, after the open wagon turns over a certain angle along the width direction, the shot moves under the action of gravity, moves to the movable top cover 100 and washes the flexible device 110, and the flexible device 110 is stressed to deform towards the outer side of the cargo box, so that a gap between the side beam 130 of the movable top cover 100 and the side wall of the cargo box is opened, and the shot can flow out of the gap to finish unloading.
Preferably, as shown in fig. 1 and 3, the flexible device 110 includes a plurality of covering components, the plurality of covering components are disposed on the side beams 130 along the length direction of the cargo compartment, the overall length of the plurality of covering components is greater than the length of the cargo compartment of the open wagon, and the shielding edges formed by the plurality of covering components after being mounted on the side beams 130 can completely cover the gaps between the side beams 130 and the side walls of the cargo compartment. Because the partial car dumper presser presses the partial area at the top of the side wall of the cargo compartment, a plurality of covering components are arranged, and the car presser only contacts with the partial covering components, so that the loss is reduced, and the service life of the movable top cover 100 is prolonged.
Preferably, as shown in fig. 3, a plurality of cover members are staggered up and down. The staggered arrangement of the upper and lower rows of cover components can reduce gaps between the cover components and further reduce dust emission.
Preferably, the flexible device 110 includes a cover assembly having a length greater than or equal to the length of the cargo compartment, and a cover assembly mounted to the side rail 130 to completely cover the gap between the side rail 130 and the cargo compartment side wall. Because the partial car dumper presser compresses tightly the top of whole goods railway carriage or compartment side wall, set up one and cover the subassembly and can make the action of covering each position of subassembly have synchronism when the presser compresses tightly the subassembly, prevent simultaneously that the subassembly from being out of shape to other directions because of the flexibility accident.
Preferably, as shown in fig. 3 and 5, the covering assembly in the above embodiment is composed of a plurality of strip brushes 112, and the plurality of strip brushes 112 are spliced to form the covering assembly. Because the covering component is often extruded by the car pressing device and washed by bulk materials, the covering component formed by the plurality of strip brushes 112 is easy to damage, compared with the covering component formed by integrating, the covering component distributes the received acting force to the plurality of strip brushes 112, so that the risk of damage is reduced, and even if part of strip brushes 112 in the covering component are washed and damaged, only the individual strip brushes 112 are needed to be replaced, and the whole covering component is not needed to be replaced.
Preferably, as shown in fig. 5, one end of the strip brush 112 is provided with a mounting edge, and correspondingly, the edge beam 130 is provided with a mounting groove. In the illustrated embodiment, the mounting edge is a "T" shaped edge, while the mounting slot is a "T" shaped slot. When the cover assembly is assembled, the installation edges of the plurality of strip brushes 112 are only needed to be plugged into the installation grooves of the edge beam 130, and the plurality of strip brushes 112 are mutually close to form the cover assembly. Since the strip brush 112 itself is made of a flexible material, it can be conveniently fitted into the mounting groove. It should be understood that the "T" shaped mounting edge mounting slot is only one possible mounting means and that other common mechanical attachment means may be employed with the present invention.
Preferably, the middle strip brush 112 of the covering assembly is made of nylon. Since the strip brush 112 is capable of being deformed to a certain extent, the strip brush 112 is required to have a certain flexibility, and the cover assembly is required to avoid being directly pressed between the vehicle pressing device and the top of the side wall when the vehicle pressing device is pressed down, so that the flexibility of the strip brush 112 is not excessively high. Nylon is a common flexible material, has good wear resistance and strength, and has moderate flexibility. It should be understood that nylon is just one alternative flexible material, and that other common flexible materials such as polyvinyl chloride, polytetrafluoroethylene, etc. may also be used in the present invention.
Preferably, as shown in fig. 1, the cover assembly includes a plurality of cover plates, and the plurality of cover plates may be closely arranged in a row, and adjacent cover plates overlap each other such that there is no gap between the plurality of cover plates. Or the plurality of covering plates are divided into an upper row and a lower row, and the covering plates in the upper row and the lower row are arranged in a staggered way. It should be noted that, regardless of the arrangement of the plurality of cover plates in one or more rows, the plurality of cover plates form a cover assembly that completely covers the gap between the side rail and the side wall of the cargo box. The members constituting the cover assembly may have shapes other than a strip shape and a plate shape, as long as the cover assembly constituted by a plurality of members can cover the slit.
Preferably, the side rail 130 is extruded from aluminum. The aluminum material has good machining performance, light weight, can be assembled with the movable top cover 100 and the covering component more conveniently, and can reduce the weight of the whole movable top cover 100 to a certain extent. It should be appreciated that aluminum is only one alternative material, and that the removable top cover 100 has specific requirements, such as rust resistance, corrosion resistance, etc., and common materials such as stainless steel may be used according to specific requirements.
Preferably, as shown in fig. 3, in order to increase the efficiency of dumping, a removable cover 120 is further disposed on the removable cover 100, and the removable cover 120 is rotatably disposed on the removable cover 100. The flap 120 can be in the illustrated position and can close the top of the cargo box except when the vehicle is dumped. When the vehicle is turned over and unloaded, the movable cover plate 120 rotates to be opened under the action of the gravity of the shot particles, so that the shot particles can be scattered from the opening position of the movable cover plate 120, and the unloading is completed. Because of the limited width of the gap between the side sill 130 of the movable roof 100 and the side wall of the cargo box, the discharge rate is slow only through the gap. The movable cover plate 120 is arranged on the movable top cover 100, and the movable cover plate 120 is opened during unloading, so that most of the area on the movable top cover 100 can be unloaded, and the unloading speed is increased.
Preferably, the end of the movable cover plate 120 far away from the rotation connection part is provided with a mounting edge, the main beam and the variable of the movable top cover 100 are provided with mounting grooves, and the mounting edge can be clamped in the mounting grooves. Because the movable cover plate 120 can rotate, when the open wagon normally operates, the movable cover plate 120 needs to be prevented from being opened in a part of the area due to accidental rotation, the movable cover plate 120 is provided with a mounting edge at one end far away from a rotating joint of the movable cover plate 120, mounting grooves are formed in the main beam and the side beams 130, the movable cover plate 120 can be fixedly clamped on the movable cover plate 100 through the mounting edge and the mounting grooves, the movable cover plate 120 can be prevented from being opened due to accidental rotation, during dumping, the movable cover plate 120 is impacted by the shot particles under the action of impact force, the mounting edge on the movable cover plate 120 can be separated from the mounting grooves due to the large gravity of the shot particles, the movable cover plate 120 can be further rotated freely, and the shot particles are scattered from the opening of the movable cover plate 120, so that dumping is completed.
Preferably, a torsion spring is provided at the rotational connection of the movable cover 120 and the movable top cover 100. Because the movable cover 120 can rotate, when the open wagon normally operates, the movable cover 120 needs to be prevented from opening the partial area of the movable top cover 100 due to accidental rotation, and a torsion spring is arranged at the rotating connection position, so that the movable cover 120 is in a closed state or has a tendency of rotating to the closed state under the action of the torsion spring. When the vehicle is turned over and unloaded, the movable cover plate 120 is impacted by the shot particles under the action of impact force, the movable cover plate 120 rotates to be opened due to the fact that the gravity of the shot particles is larger than the force of the torsion spring, and after the unloading is completed, the movable cover plate 120 is restored to a closed state under the action of the torsion spring.
The technical features of the above embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.