CN110202213A - A kind of cylindrical type cold-working steel cutting equipment and its application method - Google Patents
A kind of cylindrical type cold-working steel cutting equipment and its application method Download PDFInfo
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- CN110202213A CN110202213A CN201910387723.4A CN201910387723A CN110202213A CN 110202213 A CN110202213 A CN 110202213A CN 201910387723 A CN201910387723 A CN 201910387723A CN 110202213 A CN110202213 A CN 110202213A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/26—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
- B23Q17/2233—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work for adjusting the tool relative to the workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
- B23Q3/064—Work-clamping means adapted for holding workpieces having a special form or being made from a special material for holding elongated workpieces, e.g. pipes, bars or profiles
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Abstract
一种圆柱型冷作钢用切割设备,包括工作台、连接杆、左右移动组件和第三安装架;工作台的下端设置支撑柱,工作台的安装仓内设有前后移动组件;安装仓的下端开口处设有圆台型的收集罩;工作台上并排设置第一安装架和第二安装架;第一安装架连接顶板;第二安装架和第一安装架相互靠近的端面上分别设有夹持组件;第二安装架的滑动连接顶板和工作台;第三安装架并排设置在工作台和顶板之间,第三安装架上设置左右移动组件;左右移动组件的下端设置切割组件;连接杆的两端分别连接第三安装架,且连接杆连接前后移动组件。本发明还公开了上述圆柱型冷作钢用切割设备的使用方法。本发明提供的切割设备操作简单使用方便,能快速对圆柱形冷作钢进行切割。
A cylindrical cold-work steel cutting equipment, including a workbench, connecting rods, left and right moving components and a third installation frame; the lower end of the workbench is provided with a support column, and the installation compartment of the workbench is equipped with a front and rear movement component; the installation compartment The lower end opening is provided with a circular platform-shaped collection cover; the first mounting frame and the second mounting frame are arranged side by side on the workbench; the first mounting frame is connected to the top plate; clamping assembly; the sliding connection of the second mounting frame to the top plate and the workbench; the third mounting frame is arranged side by side between the workbench and the top plate, and the left and right moving components are set on the third mounting frame; the cutting component is set at the lower end of the left and right moving components; the connection Both ends of the rod are respectively connected to the third installation frame, and the connecting rod is connected to the front and rear moving components. The invention also discloses a method for using the cutting equipment for cylindrical cold work steel. The cutting equipment provided by the invention is easy to operate and easy to use, and can quickly cut cylindrical cold-work steel.
Description
技术领域technical field
本发明涉及冷作钢切割设备技术领域,尤其涉及一种圆柱型冷作钢用切割设备及其使用方法。The invention relates to the technical field of cold-work steel cutting equipment, in particular to a cylindrical cold-work steel cutting equipment and a usage method thereof.
背景技术Background technique
对于成品圆柱形的冷作钢在使用时,往往需要对长长的冷作钢进行切断,从而获得符合人们使用长度的圆柱形冷作钢;在对圆柱形冷作钢进行切割时,往往都是操作人员手动按住冷作钢并使用切割机对冷作钢进行切割;但是冷作钢硬度高,使得人工手动对冷作钢进行切割的效率非常低;另外,人工手按固定圆柱形冷作钢很不稳定,圆柱形冷作钢容易发生偏移,发生偏移的冷作钢容易造成切割刀的损坏,更严重的容易对操作人员造成误伤;切割过程中四射的碎屑不容易收集;为解决上述问题,本申请中提出一种圆柱型冷作钢用切割设备及其使用方法。When using the finished cylindrical cold work steel, it is often necessary to cut the long cold work steel to obtain a cylindrical cold work steel that meets the length of people's use; when cutting the cylindrical cold work steel, it is often necessary It is the operator who manually presses the cold work steel and uses the cutting machine to cut the cold work steel; but the hardness of the cold work steel is high, so that the efficiency of manually cutting the cold work steel is very low; in addition, the manual hand presses the fixed cylindrical cold work The working steel is very unstable, and the cylindrical cold working steel is prone to deflection. The deflected cold working steel is easy to cause damage to the cutting knife, and more seriously, it is easy to cause accidental injury to the operator; the debris scattered during the cutting process is not easy Collection; In order to solve the above problems, the present application proposes a cutting equipment for cylindrical cold work steel and a method of use thereof.
发明内容Contents of the invention
(一)发明目的(1) Purpose of the invention
为解决背景技术中存在的技术问题,本发明提出一种圆柱型冷作钢用切割设备及其使用方法,本发明提供的切割设备操作简单使用方便,能快速对圆柱形冷作钢进行夹持固定并快速对其进行切割,且切割效果好。In order to solve the technical problems existing in the background technology, the present invention proposes a cutting device for cylindrical cold-work steel and its use method. The cutting device provided by the present invention is easy to operate and easy to use, and can quickly clamp cylindrical cold-work steel Fix it and cut it quickly, and it cuts well.
(二)技术方案(2) Technical solutions
为解决上述问题,本发明提供了一种圆柱型冷作钢用切割设备,包括工作台、支撑柱、收集罩、连接杆、第一安装架、夹持组件、左右移动组件、第二安装架、紧定件、第一滑动件、第一安装板、切割组件、顶板和第三安装架;In order to solve the above problems, the present invention provides a cutting equipment for cylindrical cold work steel, which includes a workbench, a support column, a collection cover, a connecting rod, a first mounting frame, a clamping assembly, a left and right moving assembly, and a second mounting frame , a fastener, a first slide, a first mounting plate, a cutting assembly, a top plate and a third mounting frame;
工作台的下端设置支撑柱,工作台上设有安装仓;安装仓在工作台的两端均设有开口,安装仓内设有用于驱动第三安装架朝向或者远离第一安装架移动的前后移动组件和第一导向杆;安装仓的下端开口处设有圆台型的收集罩;The lower end of the workbench is provided with support columns, and the workbench is provided with installation bins; the installation bins are provided with openings at both ends of the workbench, and the installation bins are provided with front and back for driving the third installation frame to move toward or away from the first installation frame. The moving assembly and the first guide rod; the lower end opening of the installation warehouse is provided with a conical collection cover;
第一安装架设置在工作台的一侧,且第一安装架的上端连接顶板;第二安装架位于工作台的另一侧,第二安装架和第一安装架相互靠近的端面上分别设置用于夹持固定圆柱形冷作钢的夹持组件;第二安装架的上端滑动连接顶板,第二安装架的下端设置第一安装板;第一安装板上设有竖直的第一安装孔,第一安装板的下端设置第一滑动件;第一滑动件上均设有竖直的第二安装孔和第三安装孔;第三安装孔分别连通第二安装孔;第一导向杆分别穿过第三安装孔,第一导向杆滑动连接第一滑动件;紧定件分别依次旋入第一安装孔和第二安装孔内,紧定件朝向第一导向杆的端面压紧第一导向杆;The first mounting frame is arranged on one side of the workbench, and the upper end of the first mounting frame is connected to the top plate; the second mounting frame is located on the other side of the workbench, and the end faces of the second mounting frame and the first mounting frame are respectively arranged A clamping assembly for clamping and fixing cylindrical cold-worked steel; the upper end of the second mounting frame is slidably connected to the top plate, and the lower end of the second mounting frame is provided with a first mounting plate; the first mounting plate is provided with a vertical first mounting plate hole, the lower end of the first mounting plate is provided with a first sliding piece; the first sliding piece is provided with a vertical second mounting hole and a third mounting hole; the third mounting holes communicate with the second mounting hole respectively; the first guide rod pass through the third mounting holes respectively, and the first guide rod is slidably connected to the first sliding member; a guide rod;
第三安装架并排分布在工作台的两侧,第三安装架的两端分别滑动连接工作台和顶板,第三安装架和第一安装架并排设置,第三安装架上设置用于驱动切割组件朝向第一安装架移动或者远离第一安装架移动的左右移动组件;左右移动组件的下端设置用于切割圆柱形冷作钢的切割组件;连接杆的两端分别连接第三安装架,且连接杆连接前后移动组件。The third mounting frame is distributed side by side on both sides of the workbench, and the two ends of the third mounting frame are slidingly connected to the workbench and the top plate respectively. The third mounting frame and the first mounting frame are arranged side by side, and the third mounting frame is set for driving cutting. The left and right moving components move toward the first mounting frame or move away from the first mounting frame; the lower end of the left and right moving component is provided with a cutting component for cutting cylindrical cold-work steel; the two ends of the connecting rod are respectively connected to the third mounting frame, and The connecting rod connects the front and rear movement components.
优选的,前后移动组件包括第二滑动件、第一螺纹杆和手轮;第二滑动件与连接杆连接,且第二滑动件上设有竖直的第一螺纹孔;第一螺纹杆螺纹穿过第一螺纹孔,且第一螺纹杆的两端转动连接安装仓内壁;第一螺纹杆的一端穿出安装仓并连接手轮。Preferably, the front and rear moving assembly includes a second slide, a first threaded rod and a hand wheel; the second slide is connected to the connecting rod, and the second slide is provided with a vertical first threaded hole; the first threaded rod is threaded Pass through the first threaded hole, and the two ends of the first threaded rod are rotatably connected to the inner wall of the installation chamber; one end of the first threaded rod passes through the installation chamber and is connected to the handwheel.
优选的,左右移动组件包括第一驱动装置、第二导向杆、第三滑动件和第二螺纹杆;第三滑动件上设有依次设有竖直的第四安装孔和第二螺纹孔;第二导向杆穿过第四安装孔,且第二导向杆滑动连接第三滑动件,,第二导向杆分别连接第三安装架;第二螺纹杆螺纹穿过第二螺纹孔;第二螺纹杆的两端分别转动连接第三安装架,且第二螺纹杆传动连接设置在第三安装架上的第一驱动装置。Preferably, the left and right moving assembly includes a first drive device, a second guide rod, a third slider and a second threaded rod; the third slider is provided with a vertical fourth mounting hole and a second threaded hole in sequence; The second guide rod passes through the fourth mounting hole, and the second guide rod is slidably connected to the third slider, and the second guide rod is respectively connected to the third mounting frame; the second threaded rod thread passes through the second threaded hole; the second threaded rod passes through the second threaded hole; Both ends of the rod are respectively rotatably connected to the third mounting frame, and the second threaded rod is transmission-connected to the first driving device arranged on the third mounting frame.
优选的,左右移动组件还包括标尺杆;标尺杆上设有刻度条;第三滑动件上设有指针,第三滑动件上设有竖直的第五安装孔和方形孔;方形孔连通第五安装孔;标尺杆穿过第五安装孔,且标尺杆的两端分别连接第三安装架;指针指向刻度条。Preferably, the left and right moving assembly also includes a scale rod; the scale rod is provided with a scale bar; the third sliding member is provided with a pointer, and the third sliding member is provided with a vertical fifth mounting hole and a square hole; the square hole communicates with the second Five mounting holes; the scale rod passes through the fifth mounting hole, and the two ends of the scale rod are respectively connected to the third mounting frame; the pointer points to the scale bar.
优选的,切割组件包括第二安装板、第二驱动装置和切割轮;第二安装板设置在左右移动组件的下端;第二驱动装置的设置在第二安装板上;切割轮设置在第二驱动装置的输出轴上。Preferably, the cutting assembly includes a second mounting plate, a second driving device and a cutting wheel; the second mounting plate is arranged at the lower end of the left and right moving assembly; the second driving device is arranged on the second mounting plate; the cutting wheel is arranged on the second on the output shaft of the drive unit.
优选的,切割组件还包括第一升降装置;第一升降装置的固定端连接左右移动组件,第一升降装置的伸缩端连接第二安装板。Preferably, the cutting assembly further includes a first elevating device; the fixed end of the first elevating device is connected to the left and right moving assembly, and the telescopic end of the first elevating device is connected to the second mounting plate.
优选的,夹持组件包括第一夹持块、第二升降装置和第二夹持块;第一夹持块分别可拆卸设置在第一安装架和第二安装架上,第一夹持块的上端面设有用于放置圆柱形冷作钢的第一放置槽;第二夹持块分为位于第一夹持块的上方,第二夹持块朝向第一夹持块的端面设有第二放置槽,第二夹持块分别连接第二升降装置;第二升降装置分别设置在第一安装架和第二安装架上。Preferably, the clamping assembly includes a first clamping block, a second lifting device and a second clamping block; the first clamping block is detachably arranged on the first mounting frame and the second mounting frame respectively, and the first clamping block The upper end surface of the second clamping block is provided with a first placement groove for placing cylindrical cold-worked steel; the second clamping block is divided into two parts located above the first clamping block, and the end face of the second clamping block facing the first clamping block is provided with a second clamping block. Two placement slots, the second clamping blocks are respectively connected to the second lifting device; the second lifting device is respectively arranged on the first mounting frame and the second mounting frame.
优选的,第一放置槽和第二放置槽的底面均为曲面;第一放置槽的长度和第一夹持块的长度相同。Preferably, the bottom surfaces of the first placement groove and the second placement groove are both curved surfaces; the length of the first placement groove is the same as that of the first clamping block.
优选的,顶板上滑动设有透明防护板。Preferably, a transparent protective plate is slidably provided on the top plate.
本发明还提供了一种关于上述圆柱型冷作钢用切割设备的使用方法,其特征在于,包括以下具体步骤:The present invention also provides a method for using the cutting equipment for cylindrical cold work steel, which is characterized in that it includes the following specific steps:
S1、根据待切割圆柱形冷作钢的长度调整第一安装架和第二安装架之间的距离;S1. Adjust the distance between the first mounting frame and the second mounting frame according to the length of the cylindrical cold-worked steel to be cut;
S2、将待切割圆柱形冷作钢的两端分别与第一安装架和第二安装架上的夹持组件连接,并将冷作钢的朝向第一安装架的一端与第一安装架紧贴;旋转紧定件,使得紧定件朝向第一导向杆的端面压紧第一导向杆;S2. Connect the two ends of the cylindrical cold-worked steel to be cut with the clamping components on the first mounting frame and the second mounting frame respectively, and tighten the end of the cold-worked steel toward the first mounting frame with the first mounting frame Paste; rotate the tightening piece so that the tightening piece presses the first guide rod towards the end face of the first guide rod;
S3、通过标尺杆确定需要切割的圆柱形冷作钢的切割长度,使用左右移动组件调整切割组件的位置,将切割组件移动至圆柱形冷作钢的切割处;S3. Determine the cutting length of the cylindrical cold work steel that needs to be cut through the scale rod, use the left and right moving components to adjust the position of the cutting component, and move the cutting component to the cutting place of the cylindrical cold work steel;
S4、使用前后移动组件将第三安装架朝向第一安装架移动,切割组件对圆柱形冷作钢切割并将冷作钢切断;S4. Use the front and rear moving components to move the third mounting frame towards the first mounting frame, and the cutting component cuts the cylindrical cold work steel and cuts off the cold work steel;
S5、使用前后移动组件将第三安装架远离第一安装架移动,并将切断后的圆柱形冷作钢从夹持组件上取下。S5. Use the front and rear moving components to move the third mounting frame away from the first mounting frame, and remove the cut cylindrical cold work steel from the clamping component.
本发明的上述技术方案具有如下有益的技术效果:The technical solution of the present invention has the following beneficial technical effects:
本发明操作简单使用方便,能对不同规格尺寸的冷作钢进行切割;通过设有的夹持组件方便对不同规格尺寸的冷作钢进行夹持紧定,且能保证冷作钢两端的夹紧力相同,避免人工按压冷作钢因不稳定导致切割刀损坏的事故发生;通过设有的左右移动组件和前后移动组件能快速控制切割组件对冷作钢进行切割,大大提高切割效率;The invention is easy to operate and easy to use, and can cut cold-work steels of different specifications and sizes; it is convenient to clamp and fasten cold-work steels of different specifications and sizes through the provided clamping components, and can ensure the clamping of both ends of the cold-work steels The tightening force is the same, avoiding accidents caused by manual pressing of the cold work steel due to instability of the cutting knife; through the left and right moving components and forward and backward moving components, the cutting component can be quickly controlled to cut the cold work steel, greatly improving the cutting efficiency;
本发明还设有标尺杆用于对夹持固定后的冷作钢进行测量,从而快速切割得到所需长度的冷作钢,进而大大提高生产效率;The present invention is also equipped with a scale rod for measuring the clamped and fixed cold-worked steel, so as to quickly cut and obtain the required length of cold-worked steel, thereby greatly improving production efficiency;
切割时产生的废料由收集罩收集到收集箱内,从而提高装置的整洁性;另外在装置上设有透明防护板,通过透明防护板方便查看冷作钢切割情况,透明防护板还能对四射的碎屑进行格挡,避免碎屑对操作人员造成伤害。The waste generated during cutting is collected into the collection box by the collection cover, so as to improve the cleanliness of the device; in addition, there is a transparent protective plate on the device, through which it is convenient to check the cutting conditions of the cold work steel, and the transparent protective plate can also protect the four Block the shot debris to prevent the debris from causing injury to the operator.
附图说明Description of drawings
图1为本发明提出的一种圆柱型冷作钢用切割设备的结构示意图。Fig. 1 is a structural schematic diagram of a cylindrical cold-work steel cutting equipment proposed by the present invention.
图2为本发明提出的一种圆柱型冷作钢用切割设备中A处局部放大的结构示意图。Fig. 2 is a partially enlarged structural schematic diagram of A in a cylindrical cold-work steel cutting device proposed by the present invention.
图3为本发明提出的一种圆柱型冷作钢用切割设备的主视图。Fig. 3 is a front view of a cylindrical cold-work steel cutting device proposed by the present invention.
图4为本发明提出的一种圆柱型冷作钢用切割设备中工作台的安装结构俯视图。Fig. 4 is a top view of the installation structure of the workbench in the cutting equipment for cylindrical cold work steel proposed by the present invention.
图5为本发明提出的一种圆柱型冷作钢用切割设备中切割组件的安装结构示意图。Fig. 5 is a schematic diagram of the installation structure of a cutting assembly in a cutting device for cylindrical cold-work steel proposed by the present invention.
图6为本发明提出的一种圆柱型冷作钢用切割设备中第一夹持块的立体结构示意图。Fig. 6 is a three-dimensional schematic diagram of the first clamping block in a cylindrical cold-work steel cutting device proposed by the present invention.
图7为本发明提出的一种圆柱型冷作钢用切割设备中第二夹持块的立体结构示意图。Fig. 7 is a schematic diagram of the three-dimensional structure of the second clamping block in a cylindrical cold-work steel cutting device proposed by the present invention.
附图标记:1、工作台;2、支撑柱;3、收集罩;4、第二滑动件;5、第一螺纹杆;6、连接杆;7、第一安装架;8、第一夹持块;81、第一放置槽;82、固定块;83、第七安装孔;9、第一驱动装置;10、第二升降装置;11、第二夹持块;111、第二放置槽;12、夹持组件;13、第二导向杆;14、标尺杆;15、第二安装架;16、紧定件;17、第一安装板;18、切割组件;181、第二安装板;182、第二驱动装置;183、切割轮;19、手轮;20、透明防护板;21、第三滑动件;22、指针;23、第二螺纹杆;24、方形孔;25、顶板;26、第三安装架;27、控制开关;28、第一导向杆;101、侧板;102、后立板;103、前立板;104、安装仓。Reference signs: 1. workbench; 2. support column; 3. collection cover; 4. second sliding member; 5. first threaded rod; 6. connecting rod; 7. first mounting bracket; 8. first clip Holding block; 81, first placement slot; 82, fixed block; 83, seventh installation hole; 9, first driving device; 10, second lifting device; 11, second clamping block; 111, second placement slot 12, clamping assembly; 13, second guide rod; 14, scale rod; 15, second mounting frame; 16, fastener; 17, first mounting plate; 18, cutting assembly; 181, second mounting plate ; 182, the second driving device; 183, the cutting wheel; 19, the hand wheel; 20, the transparent protective plate; 21, the third slide; 22, the pointer; 23, the second threaded rod; 24, the square hole; 25, the top plate ; 26, the third installation frame; 27, the control switch; 28, the first guide bar; 101, the side plate; 102, the rear vertical plate; 103, the front vertical plate;
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本发明进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in combination with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are exemplary only, and are not intended to limit the scope of the present invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concept of the present invention.
如图1-7所示,本发明提出的一种圆柱型冷作钢用切割设备,包括工作台1、支撑柱2、收集罩3、连接杆6、第一安装架7、夹持组件12、左右移动组件、第二安装架15、紧定件16、第一滑动件、第一安装板17、切割组件18、顶板25和第三安装架26;As shown in Figures 1-7, a cylindrical cold-work steel cutting equipment proposed by the present invention includes a workbench 1, a support column 2, a collection cover 3, a connecting rod 6, a first mounting frame 7, and a clamping assembly 12 , the left and right moving assembly, the second mounting frame 15, the tightening member 16, the first sliding member, the first mounting plate 17, the cutting assembly 18, the top plate 25 and the third mounting frame 26;
工作台1的下端设置支撑柱2,工作台1上设有安装仓104;工作台1包括侧板101、后立板102和前立板103;侧板101并排设置;后立板102和前立板103并排设置在侧板101之间,后立板102和前立板103的两端分别连接侧板101;并排设置的侧板101、后立板102和前立板103组成具有安装仓104的工作台1;后立板102上设有挡板;挡板的上端连接顶板25;The lower end of the workbench 1 is provided with a support column 2, and the workbench 1 is provided with an installation warehouse 104; the workbench 1 includes a side plate 101, a rear vertical plate 102 and a front vertical plate 103; the side plates 101 are arranged side by side; the rear vertical plate 102 and the front vertical plate The vertical boards 103 are arranged side by side between the side boards 101, and the two ends of the rear vertical board 102 and the front vertical board 103 are respectively connected to the side boards 101; The workbench 1 of 104; the rear vertical plate 102 is provided with a baffle; the upper end of the baffle is connected to the top plate 25;
安装仓104在工作台1的两端均设有开口,安装仓104内设有用于驱动第三安装架26朝向或者远离第一安装架移动的前后移动组件和第一导向杆28;安装仓104的下端开口处设有圆台型的收集罩3;收集罩3的面积大的一端朝向切割组件18;切割时产生的废料掉落到收集罩3内,在收集罩3下方的出料孔出放置收集箱即可对切割产生的金属碎屑进行收集;The installation warehouse 104 is provided with openings at both ends of the workbench 1, and the installation warehouse 104 is provided with a front and rear moving assembly and a first guide rod 28 for driving the third installation frame 26 to move toward or away from the first installation frame; the installation warehouse 104 The lower opening of the lower end is provided with a conical collection cover 3; the large end of the collection cover 3 faces the cutting assembly 18; the waste generated during cutting falls into the collection cover 3 and is placed in the discharge hole below the collection cover 3. The collection box can collect the metal debris generated by cutting;
需要说明的是,前后移动组件和第一导向杆28垂直设置,即当前后移动组件的两端分别连接后立板102和前立板103,第一导向杆28的两端分别连接侧板101;It should be noted that the front and rear moving components and the first guide rod 28 are vertically arranged, that is, the two ends of the front and rear moving components are respectively connected to the rear vertical plate 102 and the front vertical plate 103, and the two ends of the first guiding rod 28 are respectively connected to the side plates 101 ;
第一安装架7设置在工作台1的一侧,且第一安装架7的上端连接顶板25;第二安装架15位于工作台1的另一侧,第二安装架15和第一安装架7相互靠近的端面上分别设置用于夹持固定圆柱形冷作钢的夹持组件12;第二安装架15的上端滑动连接顶板25,第二安装架15的下端设置第一安装板17;第一安装板17上设有竖直的第一安装孔,第一安装板17的下端设置第一滑动件;第一滑动件上均设有竖直的第二安装孔和第三安装孔;第三安装孔分别连通第二安装孔;第一导向杆28分别穿过第三安装孔,第一导向杆28滑动连接第一滑动件;紧定件16分别依次旋入第一安装孔和第二安装孔内,紧定件16朝向第一导向杆28的端面压紧第一导向杆28;The first mounting frame 7 is arranged on one side of the workbench 1, and the upper end of the first mounting frame 7 is connected to the top plate 25; the second mounting frame 15 is positioned at the other side of the workbench 1, and the second mounting frame 15 and the first mounting frame 7. The clamping components 12 for clamping and fixing the cylindrical cold-worked steel are respectively arranged on the end faces close to each other; the upper end of the second mounting frame 15 is slidably connected to the top plate 25, and the lower end of the second mounting frame 15 is provided with the first mounting plate 17; The first mounting plate 17 is provided with a vertical first mounting hole, and the lower end of the first mounting plate 17 is provided with a first slide; the first slide is provided with a vertical second mounting hole and a third mounting hole; The third mounting holes communicate with the second mounting holes respectively; the first guide rods 28 pass through the third mounting holes respectively, and the first guide rods 28 are slidably connected to the first slider; the fasteners 16 are respectively screwed into the first mounting holes and the second mounting holes In the second mounting hole, the tightening member 16 presses the first guide rod 28 toward the end surface of the first guide rod 28;
第三安装架26并排分布在工作台1的两侧,第三安装架26的两端分别滑动连接工作台1和顶板25,第三安装架26和第一安装架7并排设置,第三安装架26上设置用于驱动切割组件18朝向第一安装架7移动或者远离第一安装架7移动的左右移动组件;左右移动组件的下端设置用于切割圆柱形冷作钢的切割组件18;连接杆6的两端分别连接第三安装架,且连接杆6连接前后移动组件。The third mounting frame 26 is distributed side by side on both sides of the workbench 1, and the two ends of the third mounting frame 26 are slidingly connected to the workbench 1 and the top plate 25 respectively, and the third mounting frame 26 and the first mounting frame 7 are arranged side by side. The frame 26 is provided with a left and right moving assembly for driving the cutting assembly 18 to move toward the first mounting frame 7 or away from the first mounting frame 7; the lower end of the left and right moving assembly is provided with a cutting assembly 18 for cutting cylindrical cold work steel; Both ends of the rod 6 are respectively connected to the third installation frame, and the connecting rod 6 is connected to the front and rear moving components.
在一个可选的实施例中,前后移动组件包括第二滑动件4、第一螺纹杆5和手轮19;第二滑动件4与连接杆6连接,且第二滑动件4上设有竖直的第一螺纹孔;第一螺纹杆5螺纹穿过第一螺纹孔,且第一螺纹杆5的两端转动连接安装仓104内壁;第一螺纹杆5的一端穿出安装仓104并连接手轮19。In an optional embodiment, the front and rear moving assembly includes a second slide 4, a first threaded rod 5 and a hand wheel 19; the second slide 4 is connected to the connecting rod 6, and the second slide 4 is provided with a vertical Straight first threaded hole; the first threaded rod 5 is threaded through the first threaded hole, and the two ends of the first threaded rod 5 are rotatably connected to the inner wall of the installation warehouse 104; one end of the first threaded rod 5 passes through the installation warehouse 104 and is connected to hand wheel 19.
需要说明的是,通过旋转手轮19带动第一螺纹杆5旋转;第一螺纹杆5螺纹连接第二滑动件4带动第二滑动件4沿着第一螺纹杆5一端,即可带动第三安装架26朝向或者远离第一安装架7移动,同时也是带动切割组件18朝向或者远离固定在第一安装架7和第二安装架15上的圆柱形冷作钢移动。It should be noted that the rotation of the first threaded rod 5 is driven by rotating the hand wheel 19; The mounting frame 26 moves toward or away from the first mounting frame 7 , and at the same time drives the cutting assembly 18 to move toward or away from the cylindrical cold work steel fixed on the first mounting frame 7 and the second mounting frame 15 .
在一个可选的实施例中,左右移动组件包括第一驱动装置9、第二导向杆13、第三滑动件21和第二螺纹杆23;第三滑动件21上设有依次设有竖直的第四安装孔和第二螺纹孔;第二导向杆13穿过第四安装孔,且第二导向杆13滑动连接第三滑动件21,,第二导向杆13分别连接第三安装架26;第二螺纹杆23螺纹穿过第二螺纹孔;第二螺纹杆23的两端分别转动连接第三安装架26,且第二螺纹杆23传动连接设置在第三安装架26上的第一驱动装置9。In an optional embodiment, the left and right moving assembly includes a first drive device 9, a second guide rod 13, a third slider 21 and a second threaded rod 23; the third slider 21 is provided with vertical The fourth mounting hole and the second threaded hole; the second guide rod 13 passes through the fourth mounting hole, and the second guide rod 13 is slidably connected to the third slider 21, and the second guide rod 13 is respectively connected to the third mounting frame 26 ; The second threaded rod 23 is threaded through the second threaded hole; the two ends of the second threaded rod 23 are respectively rotated and connected to the third mounting bracket 26, and the second threaded rod 23 is transmission-connected to the first mounting frame 26 arranged on the third mounting frame 26; drive unit 9.
进一步的,第一驱动装置9选用变频电机。Further, the first driving device 9 is a variable frequency motor.
需要说明的是,第一驱动装置9通过运行带动第二螺纹杆23转动;第三滑动件21沿着第二导向杆13进行滑动,从而带动与第三滑动件21连接的切割组件18沿着第二导向杆13朝向或者远离第一安装架7移动。It should be noted that the first driving device 9 drives the second threaded rod 23 to rotate through operation; the third sliding member 21 slides along the second guide rod 13, thereby driving the cutting assembly 18 connected with the third sliding member 21 along the The second guide rod 13 moves toward or away from the first installation frame 7 .
在一个可选的实施例中,左右移动组件还包括标尺杆14;标尺杆14上设有刻度条;第三滑动件21上设有指针22,第三滑动件21上设有竖直的第五安装孔和方形孔24;方形孔24连通第五安装孔;标尺杆14穿过第五安装孔,且标尺杆14的两端分别连接第三安装架26;指针22指向刻度条。In an optional embodiment, the left and right moving assembly also includes a scale bar 14; the scale bar 14 is provided with a scale bar; the third slide 21 is provided with a pointer 22, and the third slide 21 is provided with a vertical first Five mounting holes and a square hole 24; the square hole 24 communicates with the fifth mounting hole; the scale rod 14 passes through the fifth mounting hole, and the two ends of the scale rod 14 are respectively connected to the third mounting frame 26; the pointer 22 points to the scale bar.
需要说明的是,与第一安装架7同侧的第三安装架26和第一安装架7平行设置,与第一安装架7同侧的第三安装架26朝向第二安装架15的端面与第一安装架7朝向第二安装架15的端面在同一竖直平面内;当待切割圆柱形冷作钢的一端和第一安装架7的端面紧贴时,指针22指向的刻度条的数值为切割轮183到第一安装架7的垂直距离;It should be noted that the third mounting frame 26 on the same side as the first mounting frame 7 is arranged in parallel with the first mounting frame 7, and the third mounting frame 26 on the same side as the first mounting frame 7 faces the end surface of the second mounting frame 15 In the same vertical plane with the end face of the first mounting frame 7 towards the second mounting frame 15; The value is the vertical distance from the cutting wheel 183 to the first mounting frame 7;
通过设有的标尺杆14进行测量需要切断的冷作钢的长度,从而大大提高切割效率。The length of the cold work steel to be cut is measured through the provided scale rod 14, thereby greatly improving the cutting efficiency.
在一个可选的实施例中,切割组件18包括第二安装板181、第二驱动装置182和切割轮183;第二安装板181设置在左右移动组件的下端;第二驱动装置182的设置在第二安装板181上;切割轮183设置在第二驱动装置182的输出轴上。In an optional embodiment, the cutting assembly 18 includes a second mounting plate 181, a second driving device 182 and a cutting wheel 183; the second mounting plate 181 is arranged at the lower end of the left and right moving assembly; the second driving device 182 is arranged at On the second mounting plate 181 ; the cutting wheel 183 is arranged on the output shaft of the second driving device 182 .
需要说明的是,切割轮183指的是对冷作钢进行切割的切割刀或者切割片等;第二驱动装置182选用变频电机。It should be noted that the cutting wheel 183 refers to a cutting knife or a cutting blade for cutting cold-work steel; the second driving device 182 is a variable frequency motor.
在一个可选的实施例中,切割组件18还包括第一升降装置;第一升降装置的固定端连接左右移动组件,第一升降装置的伸缩端连接第二安装板181。In an optional embodiment, the cutting assembly 18 further includes a first elevating device; the fixed end of the first elevating device is connected to the left and right moving assembly, and the telescopic end of the first elevating device is connected to the second mounting plate 181 .
需要说明的是,第一升降装置选用液压缸;通过设有的第一升降装置调整对冷作钢切割过程中切割轮183的高度,以保证切割轮183对不同直径的冷作钢切割时切割轮183充分和冷作钢接触。It should be noted that the first lifting device is a hydraulic cylinder; the height of the cutting wheel 183 in the process of cutting cold-work steel is adjusted by the provided first lifting device, so as to ensure that the cutting wheel 183 cuts different diameters of cold-work steel. The wheel 183 is fully in contact with the cold work steel.
在一个可选的实施例中,夹持组件12包括第一夹持块8、第二升降装置10和第二夹持块11;第一夹持块8分别可拆卸设置在第一安装架7和第二安装架15上,第一夹持块8的上端面设有用于放置圆柱形冷作钢的第一放置槽81;第二夹持块11分为位于第一夹持块8的上方,第二夹持块11朝向第一夹持块8的端面设有第二放置槽111,第二夹持块11分别可拆卸连接第二升降装置10;第二升降装置10分别设置在第一安装架7和第二安装架15上。In an optional embodiment, the clamping assembly 12 includes a first clamping block 8, a second lifting device 10 and a second clamping block 11; the first clamping blocks 8 are detachably arranged on the first mounting frame 7 And on the second mounting frame 15, the upper end surface of the first clamping block 8 is provided with the first placement groove 81 for placing cylindrical cold work steel; , the second clamping block 11 is provided with a second placement groove 111 towards the end face of the first clamping block 8, and the second clamping block 11 is respectively detachably connected to the second lifting device 10; the second lifting device 10 is respectively arranged on the first Mounting frame 7 and the second mounting frame 15.
需要说明的是,第一夹持块8上设有固定块82;固定块82上设有竖直的第七安装孔83;第七安装孔83内设有紧定螺栓;紧定螺栓分别螺纹旋入第一安装架7和第二安装架15上设有的第八安装孔内;通过紧定螺栓连接实现第一夹持块8和第一安装架7和第二安装架15的可拆卸连接;It should be noted that the first clamping block 8 is provided with a fixed block 82; the fixed block 82 is provided with a vertical seventh mounting hole 83; the seventh mounting hole 83 is provided with a tightening bolt; Screw into the eighth mounting hole provided on the first mounting frame 7 and the second mounting frame 15; realize the detachability of the first clamping block 8 and the first mounting frame 7 and the second mounting frame 15 through a set bolt connection connect;
根据不同规格的冷作钢尺寸进行更换第一夹持块8和第二夹持块11,从而能满足对不同规格的冷作钢进行夹持紧定。The first clamping block 8 and the second clamping block 11 are replaced according to the size of the cold-worked steel of different specifications, so that the clamping and fastening of the cold-worked steels of different specifications can be satisfied.
需要说明的是,将带切割冷作钢的两端分别放置在第一夹持块8的第一放置槽81内,再通过第二升降装置10带动第二夹持块11对冷作钢进行夹持固定,从而大大提高冷作钢固定时的稳定性,通过第二升降装置10保证对冷作钢的两端的夹持力相同。It should be noted that the two ends of the strip-cut cold work steel are respectively placed in the first placement groove 81 of the first clamping block 8, and then the second lifting device 10 drives the second clamping block 11 to carry out the cold work steel. Clamping and fixing greatly improve the stability of the cold-worked steel when it is fixed, and the second lifting device 10 ensures that the clamping force on both ends of the cold-worked steel is the same.
在一个可选的实施例中,第一放置槽81和第二放置槽111的底面均为曲面;第一放置槽81的长度和第一夹持块8的长度相同。In an optional embodiment, the bottom surfaces of the first placement groove 81 and the second placement groove 111 are both curved surfaces; the length of the first placement groove 81 is the same as the length of the first clamping block 8 .
需要说明的是,第一放置槽81的长度和第一夹持块8的长度相同,保证冷作钢放置在第一放置槽81内时,保证冷作钢的端面与第一安装架7贴合;It should be noted that the length of the first placement groove 81 is the same as the length of the first clamping block 8 to ensure that when the cold-work steel is placed in the first placement groove 81, the end face of the cold-work steel is in close contact with the first installation frame 7. combine;
需要说明的是,第一安装架7、第二安装架15以及第三安装架26的作用为安装上述部件,因此安装架可以选用但不限于板状结构。It should be noted that the function of the first mounting frame 7 , the second mounting frame 15 and the third mounting frame 26 is to mount the above-mentioned components, so the mounting frame can be selected but not limited to a plate-like structure.
在一个可选的实施例中,顶板25上滑动设有透明防护板20。In an optional embodiment, a transparent protective plate 20 is slidably disposed on the top plate 25 .
需要说明的是,透明防护板20沿着顶板25的长度方向移动;通过设有在透明防护板20对切割时四射的金属碎屑进行格挡,大大提高切割时的安全性。It should be noted that the transparent protective plate 20 moves along the length direction of the top plate 25; the safety during cutting is greatly improved by providing the transparent protective plate 20 to block the metal debris scattered during cutting.
在一个可选的实施例中,工作台1上设有控制开关27;控制开关27位于靠近手轮19的一侧;控制开关27包括第一驱动装置控制开关、第二驱动装置控制开关和第二升降装置控制开关;第一驱动装置控制开关和第一驱动装置9电性连接;第二驱动装置控制开关和第二驱动装置182电性连接;第二升降装置控制开关和第二升降装置10电性连接。In an optional embodiment, the workbench 1 is provided with a control switch 27; the control switch 27 is located on a side close to the handwheel 19; the control switch 27 includes a first driving device control switch, a second driving device control switch and a second driving device control switch. Two lifting device control switches; the first driving device control switch is electrically connected to the first driving device 9; the second driving device control switch is electrically connected to the second driving device 182; the second lifting device control switch is connected to the second lifting device 10 electrical connection.
本发明还提出的一种圆柱型冷作钢用切割设备的使用方法,包括以下具体步骤:The present invention also proposes a method for using a cutting device for cylindrical cold work steel, comprising the following specific steps:
S1、根据待切割圆柱形冷作钢的长度调整第一安装架7和第二安装架15之间的距离;S1, adjust the distance between the first mounting frame 7 and the second mounting frame 15 according to the length of the cylindrical cold-worked steel to be cut;
S2、将待切割圆柱形冷作钢的两端分别与第一安装架7和第二安装架15上的夹持组件12连接,并将冷作钢的朝向第一安装架7的一端与第一安装架7紧贴;旋转紧定件16,使得紧定件16朝向第一导向杆28的端面压紧第一导向杆28;S2. Connect the two ends of the cylindrical cold-worked steel to be cut with the clamping assembly 12 on the first mounting frame 7 and the second mounting frame 15 respectively, and connect the end of the cold-worked steel toward the first mounting frame 7 with the first mounting frame 7 A mounting frame 7 is in close contact; the tightening member 16 is rotated so that the tightening member 16 presses the first guide rod 28 towards the end surface of the first guide rod 28;
S3、通过标尺杆14确定需要切割的圆柱形冷作钢的切割长度,使用左右移动组件调整切割组件18的位置,将切割组件18移动至圆柱形冷作钢的切割处;S3, determine the cutting length of the cylindrical cold work steel to be cut by the scale rod 14, use the left and right moving components to adjust the position of the cutting assembly 18, and move the cutting assembly 18 to the cutting place of the cylindrical cold work steel;
S4、使用前后移动组件将第三安装架26朝向第一安装架7移动,切割组件18对圆柱形冷作钢切割并将冷作钢切断;S4. Use the front and rear moving components to move the third installation frame 26 towards the first installation frame 7, and the cutting assembly 18 cuts the cylindrical cold work steel and cuts off the cold work steel;
S5、使用前后移动组件将第三安装架26远离第一安装架7移动,并将切断后的圆柱形冷作钢从夹持组件12上取下。S5. Use the forward and backward moving assembly to move the third mounting frame 26 away from the first mounting frame 7, and remove the cut cylindrical cold work steel from the clamping assembly 12.
应当理解的是,本发明的上述具体实施方式仅仅用于示例性说明或解释本发明的原理,而不构成对本发明的限制。因此,在不偏离本发明的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。此外,本发明所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and not to limit the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present invention shall fall within the protection scope of the present invention. Furthermore, it is intended that the appended claims of the present invention embrace all changes and modifications that come within the scope and metesques of the appended claims, or equivalents of such scope and metes and bounds.
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