CN110201512A - A kind of method and apparatus of flue gas desulfurization and denitrification - Google Patents
A kind of method and apparatus of flue gas desulfurization and denitrification Download PDFInfo
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 193
- 239000003546 flue gas Substances 0.000 title claims abstract description 193
- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 94
- 230000023556 desulfurization Effects 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims abstract description 41
- 239000002002 slurry Substances 0.000 claims abstract description 262
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims abstract description 49
- 238000001556 precipitation Methods 0.000 claims abstract description 38
- 239000006228 supernatant Substances 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000007921 spray Substances 0.000 claims description 115
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 23
- 239000007789 gas Substances 0.000 claims description 18
- 229910010293 ceramic material Inorganic materials 0.000 claims description 17
- 238000003756 stirring Methods 0.000 claims description 14
- 229910052742 iron Inorganic materials 0.000 claims description 11
- 239000002994 raw material Substances 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 10
- 238000007254 oxidation reaction Methods 0.000 claims description 8
- 235000019504 cigarettes Nutrition 0.000 claims 1
- 210000002966 serum Anatomy 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000006243 chemical reaction Methods 0.000 abstract description 4
- 238000005507 spraying Methods 0.000 description 43
- 238000002156 mixing Methods 0.000 description 25
- 238000004064 recycling Methods 0.000 description 9
- 238000007885 magnetic separation Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 238000004062 sedimentation Methods 0.000 description 8
- 238000004131 Bayer process Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 239000008235 industrial water Substances 0.000 description 5
- 239000002244 precipitate Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 238000000227 grinding Methods 0.000 description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 3
- 239000000292 calcium oxide Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001376 precipitating effect Effects 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 235000010261 calcium sulphite Nutrition 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- JESHZQPNPCJVNG-UHFFFAOYSA-L magnesium;sulfite Chemical compound [Mg+2].[O-]S([O-])=O JESHZQPNPCJVNG-UHFFFAOYSA-L 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 230000021962 pH elevation Effects 0.000 description 1
- 239000002006 petroleum coke Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000012286 potassium permanganate Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/60—Simultaneously removing sulfur oxides and nitrogen oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/75—Multi-step processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/76—Gas phase processes, e.g. by using aerosols
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/78—Liquid phase processes with gas-liquid contact
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
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Abstract
本发明涉及烟气处理技术领域,具体涉及一种烟气脱硫脱硝的方法和装置。本发明提供了一种烟气脱硫脱硝的方法,本发明先将部分赤泥与水混合后对待处理烟气进行第一次脱硫脱硝处理,然后将反应后所得第一浆液进行沉淀处理,得到的上清液与剩余赤泥混合,用于第二次脱硫脱硝处理,在提高脱硫脱硝效果的同时,提高了赤泥的利用率,降低了生产成本;经过第一次脱硫脱硝处理的烟气与臭氧混合,利用臭氧将难溶于水的NO氧化成易溶于水的NO2以及N2O5,再进行第二次脱硫脱硝,有效提高了脱硫脱硝效果,总脱硫效果高达95%以上,总脱硝效率为60~80%。
The invention relates to the technical field of flue gas treatment, in particular to a method and device for flue gas desulfurization and denitrification. The present invention provides a flue gas desulfurization and denitrification method. In the present invention, part of the red mud is mixed with water, and then the flue gas to be treated is subjected to the first desulfurization and denitrification treatment, and then the first slurry obtained after the reaction is subjected to precipitation treatment to obtain The supernatant is mixed with the remaining red mud for the second desulfurization and denitrification treatment. While improving the desulfurization and denitrification effect, the utilization rate of the red mud is improved and the production cost is reduced; the flue gas after the first desulfurization and denitrification treatment is combined with Ozone is mixed, using ozone to oxidize the insoluble NO into water-soluble NO 2 and N 2 O 5 , and then perform the second desulfurization and denitrification, which effectively improves the desulfurization and denitrification effect, and the total desulfurization effect is as high as 95%. The total denitrification efficiency is 60-80%.
Description
技术领域technical field
本发明涉及烟气处理技术领域,具体涉及一种烟气脱硫脱硝的方法和装置。The invention relates to the technical field of flue gas treatment, in particular to a method and device for flue gas desulfurization and denitrification.
背景技术Background technique
赤泥是一种以铝土矿为原料生产氧化铝过程中排放出来的废渣,据估计,每生产1t氧化铝产出约1~1.5t赤泥,每年产生近1.2亿吨赤泥,2017年全球赤泥累积排放达到约39亿吨。目前,处置赤泥的方式大都为露天堆存,由于赤泥的粒度较细,碱性强(pH值为10~13),风干后飘散到空气中易造成大气污染,遇雨水会使周边土壤碱性化,进而渗入到地下水中,给动植物的生长带来安全隐患,因此,实现对赤泥的再利用越来越受到研究者的关注。Red mud is a kind of waste residue discharged during the production of alumina using bauxite as raw material. It is estimated that about 1 to 1.5 tons of red mud is produced for every 1 ton of alumina produced, and nearly 120 million tons of red mud are produced every year. In 2017 The global cumulative discharge of red mud reaches about 3.9 billion tons. At present, most of the ways to dispose of red mud are open-air storage. Due to the fine particle size and strong alkalinity (pH value of 10-13) of red mud, it is easy to cause air pollution after being air-dried, and the surrounding soil will be polluted by rainwater. Alkalinization, and then seeping into groundwater, brings safety hazards to the growth of animals and plants. Therefore, realizing the reuse of red mud has attracted more and more attention from researchers.
众所周知,工业上产生的SO2、NOx可以造成光化学烟雾以及酸雨现象,是造成大气污染的主要因素,现有技术中有关于利用赤泥脱除烟气中SO2的报道,但在脱硫基础上同时实现脱硝鲜有报道。中国专利CN109224820A介绍了一种锅炉烟气臭氧氧化脱硝的方法,但该方法需要提供亚硫酸镁、高锰酸钾组成的吸收液,增加了成本,而且该方法只能实现对烟气的脱硝,脱硫效果欠佳。As we all know, SO 2 and NO x produced in industry can cause photochemical smog and acid rain, which are the main factors causing air pollution. Simultaneous denitrification has rarely been reported. Chinese patent CN109224820A introduces a method for ozone oxidation and denitrification of boiler flue gas, but this method needs to provide an absorption liquid composed of magnesium sulfite and potassium permanganate, which increases the cost, and this method can only achieve denitrification of flue gas. The desulfurization effect is not good.
发明内容Contents of the invention
本发明的目的在于提供一种烟气脱硫脱硝的方法和装置,本发明利用赤泥与臭氧结合作用,不仅提高了烟气的脱硫脱硝效率,还实现了对赤泥的再利用,降低了生产成本,具有较好的经济和环保效益。The object of the present invention is to provide a method and device for flue gas desulfurization and denitrification. The present invention utilizes the combination of red mud and ozone, which not only improves the desulfurization and denitrification efficiency of flue gas, but also realizes the reuse of red mud, reducing production It has good economic and environmental benefits.
为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
本发明提供了一种烟气脱硫脱硝的方法,包括以下步骤:The invention provides a method for flue gas desulfurization and denitrification, comprising the following steps:
将部分赤泥与水进行混合,得到初始浆液;Mix part of the red mud with water to obtain the initial slurry;
将所述初始浆液与待处理烟气进行混合,进行第一次脱硫脱硝处理,得到第一浆液和第一烟气;The initial slurry is mixed with the flue gas to be treated, and the first desulfurization and denitrification treatment is performed to obtain the first slurry and the first flue gas;
将所述第一浆液进行沉淀处理,得到上清液;Precipitating the first slurry to obtain a supernatant;
将所述上清液与剩余赤泥进行混合,得到第二浆液;mixing the supernatant with the remaining red mud to obtain a second slurry;
将所述第一烟气与臭氧进行混合,发生氧化反应,得到第二烟气;mixing the first flue gas with ozone to undergo an oxidation reaction to obtain a second flue gas;
将所述第二浆液与所述第二烟气进行混合,进行第二次脱硫脱硝处理,将所得第三烟气排放。The second slurry is mixed with the second flue gas, the second desulfurization and denitrification treatment is performed, and the obtained third flue gas is discharged.
优选地,所述部分赤泥与水的质量比为1:(10~40)。Preferably, the mass ratio of the part of red mud to water is 1:(10-40).
优选地,所述部分赤泥与所述剩余赤泥的粒度独立地为100~300目。Preferably, the particle size of the partial red mud and the remaining red mud are independently 100-300 mesh.
优选地,所述初始浆液与待处理烟气的液气比为1~10L/m3。Preferably, the liquid-gas ratio of the initial slurry to the flue gas to be treated is 1-10 L/m 3 .
优选地,所述沉淀处理的时间为6~10h。Preferably, the time for the precipitation treatment is 6-10 hours.
优选地,所述第一烟气中的NO与臭氧的摩尔比为1:(1~1.8)。Preferably, the molar ratio of NO to ozone in the first flue gas is 1:(1-1.8).
优选地,所述第二浆液与所述第二烟气的液气比为1~6L/m3 Preferably, the liquid-gas ratio of the second slurry to the second flue gas is 1-6L/ m3
优选地,所述第一浆液进行沉淀处理后还得到下层浆液;将所述下层浆液作为制备陶瓷材料的原料;Preferably, the first slurry is subjected to precipitation treatment to obtain a lower layer slurry; the lower layer slurry is used as a raw material for preparing ceramic materials;
所述第二次脱硫脱硝处理后还得到第三浆液,采用磁选法回收所述第三浆液中的铁,得到赤泥浆液;将所述赤泥浆液作为制备陶瓷材料的原料。A third slurry is also obtained after the second desulfurization and denitrification treatment, and the iron in the third slurry is recovered by magnetic separation to obtain a red mud slurry; the red mud slurry is used as a raw material for preparing ceramic materials.
本发明提供了一种烟气脱硫脱硝的装置,包括The invention provides a flue gas desulfurization and denitrification device, comprising
浆液槽9;slurry tank 9;
与所述浆液槽9的出料口连通的第一喷淋塔2;The first spray tower 2 communicated with the outlet of the slurry tank 9;
与所述第一喷淋塔2的第一浆液出口连通的沉淀槽8;A settling tank 8 communicated with the first slurry outlet of the first spray tower 2;
与所述沉淀槽8的出水口连通的循环浆液槽12;A circulating slurry tank 12 communicated with the water outlet of the settling tank 8;
与所述循环浆液槽12的出料口连通的第二喷淋塔11;The second spray tower 11 communicated with the outlet of the circulating slurry tank 12;
所述第二喷淋塔11与所述第一喷淋塔2的第一烟气出口相连通;The second spray tower 11 communicates with the first flue gas outlet of the first spray tower 2;
所述第一喷淋塔2与所述第二喷淋塔11之间设置有臭氧发生器10;An ozone generator 10 is arranged between the first spray tower 2 and the second spray tower 11;
所述臭氧发生器10的臭氧出口与所述第一喷淋塔2和所述第二喷淋塔11之间的烟气管道相连通。The ozone outlet of the ozone generator 10 communicates with the flue gas pipeline between the first spray tower 2 and the second spray tower 11 .
优选地,还包括第一搅拌装置3-1和第二搅拌装置3-2,所述第一搅拌装置3-1设置于所述第一喷淋塔2内部的底部;所述第二搅拌装置3-2设置于所述第二喷淋塔11内部的底部。Preferably, it also includes a first stirring device 3-1 and a second stirring device 3-2, the first stirring device 3-1 is arranged at the bottom inside the first spray tower 2; the second stirring device 3-2 is arranged at the bottom inside the second spray tower 11.
本发明提供了一种烟气脱硫脱硝的方法,包括以下步骤:将部分赤泥与水进行混合,得到初始浆液;将所述初始浆液与待处理烟气进行混合,进行第一次脱硫脱硝处理,得到第一浆液和第一烟气;将所述第一浆液进行沉淀处理,得到上清液;将所述上清液与剩余赤泥进行混合,得到第二浆液;将所述第一烟气与臭氧进行混合,发生氧化反应,得到第二烟气;将所述第二浆液与所述第二烟气进行混合,进行第二次脱硫脱硝处理,得到第三浆液和第三烟气,将所得第三烟气排放。本发明先将部分赤泥与水混合后对待处理烟气进行第一次脱硫脱硝处理,然后将反应后所得第一浆液进行沉淀处理,得到的上清液与剩余赤泥混合,用于第二次脱硫脱硝处理,在提高脱硫脱硝效果的同时,提高了赤泥的利用率,降低了生产成本;经过第一次脱硫脱硝处理的烟气与臭氧混合,利用臭氧将难溶于水的NO氧化成易溶于水的NO2以及N2O5,再进行第二次脱硫脱硝,有效提高了脱硫脱硝效果,总脱硫效果高达95%以上,总脱硝效率为60~80%。另外,本发明中第一浆液进行沉淀处理后所得下层浆液与第三浆液经过处理后可以用于制备陶瓷材料,实现资源的最大化利用,具有重要的环保意义。The invention provides a method for flue gas desulfurization and denitrification, comprising the following steps: mixing part of the red mud with water to obtain an initial slurry; mixing the initial slurry with the flue gas to be treated to perform the first desulfurization and denitrification treatment , to obtain the first slurry and the first flue gas; the first slurry is subjected to precipitation treatment to obtain a supernatant; the supernatant is mixed with the remaining red mud to obtain a second slurry; the first flue gas Gas and ozone are mixed, oxidation reaction occurs, and the second flue gas is obtained; the second slurry is mixed with the second flue gas, and the second desulfurization and denitrification treatment is performed to obtain the third slurry and the third flue gas, The obtained third flue gas is discharged. In the present invention, part of the red mud is first mixed with water, and then the flue gas to be treated is desulfurized and denitrified for the first time, and then the first slurry obtained after the reaction is subjected to precipitation treatment, and the obtained supernatant is mixed with the remaining red mud for the second The secondary desulfurization and denitrification treatment improves the utilization rate of red mud and reduces the production cost while improving the desulfurization and denitrification effect; the flue gas after the first desulfurization and denitrification treatment is mixed with ozone, and the insoluble NO in water is oxidized by ozone NO 2 and N 2 O 5 which are easily soluble in water, and then carry out the second desulfurization and denitrification effect, which effectively improves the desulfurization and denitrification effect. The total desulfurization effect is as high as 95%, and the total denitrification efficiency is 60-80%. In addition, in the present invention, the lower layer slurry obtained after the first slurry is subjected to precipitation treatment and the third slurry can be used to prepare ceramic materials after treatment, so as to realize the maximum utilization of resources, which has important environmental protection significance.
本发明提供了一种烟气脱硫脱硝的装置,本发明提供的装置各处理单元配置合理、运行稳定、自动化程度高,脱硫脱硝效果好,适合规模化处理烟气。The invention provides a flue gas desulfurization and denitrification device. The device provided by the invention has reasonable configuration of each processing unit, stable operation, high degree of automation, good desulfurization and denitrification effect, and is suitable for large-scale treatment of flue gas.
附图说明Description of drawings
图1为本发明提供的烟气脱硫脱硝的装置结构示意图,图中,1-待处理烟气进口,2-第一喷淋塔,3-1-第一搅拌装置,3-2-第二搅拌装置,4-1-第一喷淋装置,4-2-第二喷淋装置,5-1-第一循环泵,5-2-第二循环泵,5-3-第三循环泵,6-第二烟气进口,7-1-第三喷淋装置,7-2-第四喷淋装置,8-沉淀槽,9-浆液槽,10-臭氧发生器,11-第二喷淋塔,12-循环浆液槽。Fig. 1 is a schematic structural diagram of a flue gas desulfurization and denitrification device provided by the present invention. In the figure, 1-the inlet of flue gas to be treated, 2-the first spray tower, 3-1-the first stirring device, 3-2-the second Stirring device, 4-1-first spraying device, 4-2-second spraying device, 5-1-first circulating pump, 5-2-second circulating pump, 5-3-third circulating pump, 6-Second flue gas inlet, 7-1-Third spraying device, 7-2-Fourth spraying device, 8-Sedimentation tank, 9-Slurry tank, 10-Ozone generator, 11-Second spraying Tower, 12-cycle slurry tank.
具体实施方式Detailed ways
本发明提供了一种烟气脱硫脱硝的方法,包括以下步骤:The invention provides a method for flue gas desulfurization and denitrification, comprising the following steps:
将部分赤泥与水进行混合,得到初始浆液;Mix part of the red mud with water to obtain the initial slurry;
将所述初始浆液与待处理烟气进行混合,进行第一次脱硫脱硝处理,得到第一浆液和第一烟气;The initial slurry is mixed with the flue gas to be treated, and the first desulfurization and denitrification treatment is performed to obtain the first slurry and the first flue gas;
将所述第一浆液进行沉淀处理,得到上清液;Precipitating the first slurry to obtain a supernatant;
将所述上清液与剩余赤泥进行混合,得到第二浆液;mixing the supernatant with the remaining red mud to obtain a second slurry;
将所述第一烟气与臭氧进行混合,发生氧化反应,得到第二烟气;mixing the first flue gas with ozone to undergo an oxidation reaction to obtain a second flue gas;
将所述第二浆液与所述第二烟气进行混合,进行第二次脱硫脱硝处理,得到第三浆液和第三烟气,将所得第三烟气排放。The second slurry is mixed with the second flue gas, and a second desulfurization and denitration treatment is performed to obtain a third slurry and a third flue gas, and the obtained third flue gas is discharged.
本发明将部分赤泥与水进行混合,得到初始浆液。在本发明中,所述赤泥优选为生产氧化铝过程中产生的废渣,在本发明的具体实施例中优选采用铝镁厂产的拜耳法赤泥。在本发明中,所述赤泥的粒度优选为100~300目,更优选为200~300目。在本发明的具体实施方式中,若市售赤泥的粒径过大,优选经球磨得到粒径合适的赤泥后再使用。本发明优选先将市售赤泥进行球磨得到粒径合适的赤泥,然后取部分赤泥用于第一次脱硫脱硝,剩余赤泥用于后续第二次脱硫脱硝。本发明对所述部分赤泥与剩余赤泥的质量比没有特殊的限定,以得到符合pH值要求的初始浆液和第二浆液为宜。In the invention, part of the red mud is mixed with water to obtain initial slurry. In the present invention, the red mud is preferably waste slag produced in the process of producing alumina, and in a specific embodiment of the present invention, Bayer process red mud produced by aluminum and magnesium plants is preferably used. In the present invention, the particle size of the red mud is preferably 100-300 mesh, more preferably 200-300 mesh. In a specific embodiment of the present invention, if the particle size of the commercially available red mud is too large, it is preferable to use the red mud with a suitable particle size after ball milling. In the present invention, it is preferred to ball mill commercially available red mud to obtain red mud with a suitable particle size, then take part of the red mud for the first desulfurization and denitrification, and the remaining red mud for the subsequent second desulfurization and denitrification. In the present invention, there is no special limitation on the mass ratio of the part of the red mud to the remaining red mud, and it is better to obtain the initial slurry and the second slurry that meet the pH value requirements.
本发明对所述水的来源没有特殊的限定,优选采用工业用水。本发明对所述部分赤泥与水的混合方式没有特殊的限定,采用本领域常规的混合方式即可。在本发明中,所述部分赤泥与水的质量比优选为1:(10~40),更优选为1:20。In the present invention, the source of the water is not particularly limited, and industrial water is preferably used. In the present invention, there is no special limitation on the mixing method of the part of the red mud and water, and a conventional mixing method in the field can be used. In the present invention, the mass ratio of the part of red mud to water is preferably 1:(10-40), more preferably 1:20.
得到初始浆液后,本发明将所述初始浆液与待处理烟气进行混合,进行第一次脱硫脱硝处理,得到第一浆液和第一烟气。在本发明中,所述初始浆液与待处理烟气的液气比优选为1~10L/m3,更优选为6L/m3。本发明通过提高液气比,增加了气液接触面积,能促进初始浆液对SO2、NOx的吸收。在本发明中,所述待处理烟气优选为石油焦煅烧烟气,所述待处理烟气的温度优选为150℃~200℃,更优选为160℃;所述待处理烟气的流量优选为1.8~2.5m3/h,更优选为2.2m3/h;所述待处理烟气中的SO2的浓度优选为1500~3500mg/m3,更优选为3000mg/m3;NO的浓度优选为200~500mg/m3,更优选为400mg/m3。After the initial slurry is obtained, the present invention mixes the initial slurry with the flue gas to be treated, performs the first desulfurization and denitrification treatment, and obtains the first slurry and the first flue gas. In the present invention, the liquid-gas ratio of the initial slurry to the flue gas to be treated is preferably 1-10 L/m 3 , more preferably 6 L/m 3 . The invention increases the gas-liquid contact area by increasing the liquid-gas ratio, and can promote the absorption of SO 2 and NO x by the initial slurry. In the present invention, the flue gas to be treated is preferably petroleum coke calcined flue gas, and the temperature of the flue gas to be treated is preferably 150°C to 200°C, more preferably 160°C; the flow rate of the flue gas to be treated is preferably 1.8-2.5m 3 /h, more preferably 2.2m 3 /h; the concentration of SO 2 in the flue gas to be treated is preferably 1500-3500mg/m 3 , more preferably 3000mg/m 3 ; the concentration of NO Preferably it is 200-500 mg/m 3 , more preferably 400 mg/m 3 .
在本发明中,所述混合的方式优选为将所述初始浆液喷淋到所述待处理烟气上,提高初始浆液与烟气的接触面积,进而提高脱硫脱硝效率。In the present invention, the mixing method is preferably to spray the initial slurry onto the flue gas to be treated, so as to increase the contact area between the initial slurry and the flue gas, thereby increasing the desulfurization and denitrification efficiency.
本发明在所述第一次脱硫脱硝处理的过程中,对待处理烟气进行第一次脱硫脱硝处理,发生的反应主要包括:In the process of the first desulfurization and denitrification treatment, the present invention performs the first desulfurization and denitrification treatment on the flue gas to be treated, and the reactions that occur mainly include:
SO2+H2O→H2SO3;SO 2 +H 2 O→H 2 SO 3 ;
Al2O3+3H2SO3→Al2(SO3)3+3H2O;Al 2 O 3 +3H 2 SO 3 →Al 2 (SO 3 ) 3 +3H 2 O;
Na2O+H2SO3→Na2SO3+H2O;Na2O + H2SO3 → Na2SO3 + H2O ;
CaO+H2SO3→CaSO3+H2O;CaO+ H2SO3 → CaSO3 + H2O ;
3NO2+H2O→2HNO3+NO。3NO 2 +H 2 O → 2HNO 3 +NO.
其中,氧化铝、氧化钠和氧化钙均来自赤泥。本发明在所述第一次脱硫脱硝处理的过程中,所得浆液的pH值会下降,当所得浆液的pH值下降到5以下时,本发明优选排出部分浆液,作为第一浆液进行后续沉淀处理,同时补充相同体积的初始浆液。在本发明中,所述第一浆液优选占第一次脱硫脱硝处理所得浆液总体积的30~60%。Among them, alumina, sodium oxide and calcium oxide all come from red mud. In the process of the first desulfurization and denitrification treatment in the present invention, the pH value of the obtained slurry will drop, and when the pH value of the obtained slurry drops below 5, the present invention preferably discharges part of the slurry as the first slurry for subsequent precipitation treatment , while replenishing the same volume of initial slurry. In the present invention, the first slurry preferably accounts for 30-60% of the total volume of the slurry obtained from the first desulfurization and denitrification treatment.
本发明将所述第一浆液进行沉淀处理,得到上清液。在本发明中,所述沉淀处理的方式优选为静置沉淀,所述沉淀处理的温度优选为60℃;所述沉淀处理的时间优选为6~10h。In the present invention, the first slurry is subjected to precipitation treatment to obtain a supernatant. In the present invention, the method of the precipitation treatment is preferably static precipitation, and the temperature of the precipitation treatment is preferably 60°C; the time of the precipitation treatment is preferably 6-10 hours.
得到上清液后,本发明将所述上清液与剩余赤泥进行混合,得到第二浆液。本发明优选取整个浆液体积的20~40%用于与剩余赤泥进行混合,剩余上清液仍然留在沉淀处理所得固体沉淀上,形成下层浆液,用于制备陶瓷材料。After obtaining the supernatant, the present invention mixes the supernatant with the remaining red mud to obtain the second slurry. In the present invention, 20-40% of the entire slurry volume is preferably used for mixing with the remaining red mud, and the remaining supernatant remains on the solid precipitate obtained from the precipitation treatment to form a lower layer of slurry for preparing ceramic materials.
本发明对所述上清液与剩余赤泥的质量比没有特殊的要求,以得到pH值为7的第二浆液为宜。本发明对所述第一浆液中的上清液再利用,用于后续第二次脱硫脱硝,不仅减少了生产成本,还提高了脱硫脱硝能力。The present invention has no special requirements on the mass ratio of the supernatant to the remaining red mud, and it is better to obtain the second slurry with a pH value of 7. The present invention reuses the supernatant in the first slurry for the subsequent second desulfurization and denitrification, which not only reduces the production cost, but also improves the desulfurization and denitrification capacity.
得到第一烟气后,本发明将所述第一烟气与臭氧进行混合,发生氧化反应,得到第二烟气。在本发明中,所述第一烟气中的NO与臭氧的摩尔比优选为1:(1~1.8)。在本发明中,所述氧化反应的时间优选为1.2~1.5s。本发明在第一烟气与臭氧的混合过程中,利用臭氧将难溶于水的NO氧化成易溶于水的NO2以及N2O5,然后再进行后续的第二次脱硫脱硝,能够有效提高脱硫脱硝效果。After the first flue gas is obtained, the present invention mixes the first flue gas with ozone for an oxidation reaction to obtain the second flue gas. In the present invention, the molar ratio of NO and ozone in the first flue gas is preferably 1:(1-1.8). In the present invention, the oxidation reaction time is preferably 1.2-1.5s. In the mixing process of the first flue gas and ozone, the present invention uses ozone to oxidize the insoluble NO into water-soluble NO 2 and N 2 O 5 , and then performs the subsequent second desulfurization and denitrification, which can Effectively improve the effect of desulfurization and denitrification.
得到第二浆液和第二烟气后,本发明将所述第二浆液与所述第二烟气进行混合,进行第二次脱硫脱硝处理,得到第三浆液和第三烟气。在本发明中,所述第二浆液与所述第二烟气的液气比优选为1~6L/m3,更优选为5L/m3。在本发明中,所述混合的方式优选为将所述第二浆液喷淋到所述第二烟气上,提高第二浆液与烟气的接触面积,进而提高脱硫脱硝效率。After the second slurry and the second flue gas are obtained, the present invention mixes the second slurry with the second flue gas, performs a second desulfurization and denitrification treatment, and obtains the third slurry and the third flue gas. In the present invention, the liquid-gas ratio of the second slurry to the second flue gas is preferably 1-6 L/m 3 , more preferably 5 L/m 3 . In the present invention, the mixing method is preferably to spray the second slurry onto the second flue gas to increase the contact area between the second slurry and the flue gas, thereby increasing the desulfurization and denitrification efficiency.
本发明在所述第二次脱硫脱硝处理的过程中,对第二烟气进行第二次脱硫脱硝处理,发生的反应主要包括:In the present invention, during the second desulfurization and denitration treatment, the second flue gas is subjected to the second desulfurization and denitration treatment, and the reactions that occur mainly include:
SO2+H2O→2H++SO3 2-;SO 2 +H 2 O → 2H + +SO 3 2- ;
N2O5+H2O→2HNO3;N 2 O 5 +H 2 O→2HNO 3 ;
本发明在所述第二次脱硫脱硝处理的过程中,利用上清液中所含的SO3 2-、HSO3 -与Fe3+,与赤泥混合,Fe3+液相催化氧化SO2和NOx溶于液相中,形成S6+化合物,增强了脱硫脱硝效率。经过第二次脱硫脱硝处理后排出的第三烟气总脱硫效率高达95%以上,总脱硝效率达到60~80%,符合烟气排放标准,可以直接排放。在本发明中,所述第三浆液的pH值优选为4。In the process of the second desulfurization and denitrification treatment, the present invention uses SO 3 2- , HSO 3 - and Fe 3+ contained in the supernatant to mix with red mud, and Fe 3+ liquid-phase catalytically oxidizes SO 2 and NO x dissolve in the liquid phase to form S 6+ compounds, which enhance the desulfurization and denitrification efficiency. The total desulfurization efficiency of the third flue gas discharged after the second desulfurization and denitrification treatment is as high as 95%, and the total denitrification efficiency reaches 60-80%, which meets the flue gas emission standard and can be discharged directly. In the present invention, the pH value of the third slurry is preferably 4.
得到第三浆液后,本发明优选采用磁选法回收第三浆液中的铁,得到赤泥浆液。在本发明中,优选将所述赤泥浆液作为制备陶瓷材料的原料,或者优选与前文所述第一浆液进行沉淀处理后得到的下层浆液混合,得到的混合物料作为制备陶瓷材料的原料。在本发明中,所述混合物料主要成分为Al2O3、SiO2等,具备了生产陶瓷材料的基本条件,且经过磁选法回收了浆液中的铁以后,避免了铁对瓷体白度、透明度的影响,因此,经过脱硫脱硝处理后得到的混合物料可以用于制备陶瓷材料,在对赤泥回收再利用的同时,使得赤泥变废为宝,具有较高的经济效益和环保效益。After the third slurry is obtained, the present invention preferably uses magnetic separation to recover iron in the third slurry to obtain red mud slurry. In the present invention, the red mud slurry is preferably used as a raw material for preparing ceramic materials, or preferably mixed with the lower layer slurry obtained after the above-mentioned first slurry is subjected to precipitation treatment, and the obtained mixed material is used as a raw material for preparing ceramic materials. In the present invention, the main components of the mixed material are Al 2 O 3 , SiO 2 , etc., which meet the basic conditions for the production of ceramic materials, and after the iron in the slurry is recovered by magnetic separation, the whitening effect of the iron on the porcelain body is avoided. Therefore, the mixed material obtained after desulfurization and denitrification treatment can be used to prepare ceramic materials. While recycling red mud, it turns waste into treasure, which has high economic benefits and environmental protection. benefit.
本发明提供了一种烟气脱硫脱硝的装置,包括The invention provides a flue gas desulfurization and denitrification device, comprising
浆液槽9;slurry tank 9;
与所述浆液槽9的出料口连通的第一喷淋塔2;The first spray tower 2 communicated with the outlet of the slurry tank 9;
与所述第一喷淋塔2的第一浆液出口连通的沉淀槽8;A settling tank 8 communicated with the first slurry outlet of the first spray tower 2;
与所述沉淀槽8的出水口连通的循环浆液槽12;A circulating slurry tank 12 communicated with the water outlet of the settling tank 8;
与所述循环浆液槽12的出料口连通的第二喷淋塔11;The second spray tower 11 communicated with the outlet of the circulating slurry tank 12;
所述第二喷淋塔11与所述第一喷淋塔2的第一烟气出口相连通;The second spray tower 11 communicates with the first flue gas outlet of the first spray tower 2;
所述第一喷淋塔2与所述第二喷淋塔11之间设置有臭氧发生器10;An ozone generator 10 is arranged between the first spray tower 2 and the second spray tower 11;
所述臭氧发生器10的臭氧出口与所述第一喷淋塔2和所述第二喷淋塔11之间的烟气管道相连通。The ozone outlet of the ozone generator 10 communicates with the flue gas pipeline between the first spray tower 2 and the second spray tower 11 .
本发明提供的烟气脱硫脱硝装置包括浆液槽9。在本发明中,所述浆液槽9用于混合所述部分赤泥和水;本发明对于所述浆液槽9没有特殊的限定,能够保证所述混合过程顺利进行即可。The flue gas desulfurization and denitrification device provided by the present invention includes a slurry tank 9 . In the present invention, the slurry tank 9 is used to mix the part of the red mud and water; the present invention has no special limitation on the slurry tank 9, as long as the mixing process can be ensured to proceed smoothly.
本发明提供的烟气脱硫脱硝装置包括与所述浆液槽9的出料口连通的第一喷淋塔2。在本发明中,所述第一喷淋塔2用于进行所述第一次脱硫脱硝处理;本发明对所述第一喷淋塔2没有特殊的限定,能够保证所述第一次脱硫脱硝处理顺利进行即可。The flue gas desulfurization and denitrification device provided by the present invention includes a first spray tower 2 communicating with the outlet of the slurry tank 9 . In the present invention, the first spray tower 2 is used for the first desulfurization and denitrification treatment; the present invention has no special limitation on the first spray tower 2, which can ensure the desulfurization and denitrification for the first time Processing goes smoothly.
作为本发明的一个实施例,所述第一喷淋塔2包括待处理烟气进口1、初始浆液进口、第一烟气出口和第一浆液出口。作为本发明的一个实施例,所述第一烟气出口设置于所述第一喷淋塔2的顶部,用于排出第一烟气;所述第一浆液出口设置于所述第一喷淋塔2的底部,用于排出第一浆液。As an embodiment of the present invention, the first spray tower 2 includes a flue gas inlet 1 to be treated, an initial slurry inlet, a first flue gas outlet and a first slurry outlet. As an embodiment of the present invention, the first flue gas outlet is arranged at the top of the first spray tower 2 for discharging the first flue gas; the first slurry outlet is arranged at the first spray tower 2 The bottom of column 2 is used to discharge the first slurry.
作为本发明的一个实施例,所述待处理烟气进口1和初始浆液进口独立地设置于所述第一喷淋塔2的侧面。As an embodiment of the present invention, the inlet 1 for flue gas to be treated and the inlet for initial slurry are independently arranged on the side of the first spray tower 2 .
作为本发明的一个实施例,所述烟气脱硫脱硝装置还包括第一喷淋装置4-1和第二喷淋装置4-2,所述第一喷淋装置4-1和第二喷淋装置4-2独立地设置于所述第一喷淋塔2内部的顶部,与所述初始浆液进口相连通。作为发明的一个实施例,所述第一喷淋装置4-1和第二喷淋装置4-2呈上下设置。在本发明中,初始浆液经初始浆液进口进入第一喷淋装置4-1和第二喷淋装置4-2中,喷淋到待处理烟气中。As an embodiment of the present invention, the flue gas desulfurization and denitrification device further includes a first spray device 4-1 and a second spray device 4-2, and the first spray device 4-1 and the second spray device The device 4-2 is independently arranged at the top inside the first spray tower 2 and communicated with the initial slurry inlet. As an embodiment of the invention, the first shower device 4-1 and the second shower device 4-2 are arranged up and down. In the present invention, the initial slurry enters the first spraying device 4-1 and the second spraying device 4-2 through the initial slurry inlet, and is sprayed into the flue gas to be treated.
作为本发明的一个实施例,所述待处理烟气进口1的高度低于所述第一喷淋装置4-1和第二喷淋装置4-2的高度。在本发明中,所述初始浆液经初始浆液进口进入第一喷淋装置4-1和第二喷淋装置4-2中,所述待处理烟气经待处理烟气进口1进入第一喷淋塔2中,初始浆液自上而下流动,待处理烟气自下而上流动,有利于提高初始浆液与烟气的接触面积,使所述第一次脱硫脱硝处理更加充分。As an embodiment of the present invention, the height of the untreated flue gas inlet 1 is lower than the heights of the first spraying device 4-1 and the second spraying device 4-2. In the present invention, the initial slurry enters the first spraying device 4-1 and the second spraying device 4-2 through the initial slurry inlet, and the untreated flue gas enters the first spraying device through the untreated flue gas inlet 1. In the shower tower 2, the initial slurry flows from top to bottom, and the flue gas to be treated flows from bottom to top, which is beneficial to increase the contact area between the initial slurry and flue gas, and makes the first desulfurization and denitrification treatment more sufficient.
作为本发明的一个实施例,所述烟气脱硫脱硝装置还包括第一循环泵5-1,本发明利用第一循环泵5-1将第一喷淋塔2中经过脱硫脱硝处理的浆液送入第一喷淋装置4-1和第二喷淋装置4-2中,使所得浆液循环利用。本发明对所述浆液的循环使用次数没有特殊的要求,以所得浆液的pH值下降到5以下时为宜,有利于经后续沉淀处理所得下层浆液用于制备陶瓷材料。As an embodiment of the present invention, the flue gas desulfurization and denitrification device further includes a first circulation pump 5-1. Into the first spraying device 4-1 and the second spraying device 4-2, the resulting slurry is recycled. The present invention has no special requirements on the number of cycles of the slurry, and it is better when the pH value of the obtained slurry drops below 5, which is beneficial for the lower layer slurry obtained through subsequent precipitation treatment to be used for preparing ceramic materials.
作为本发明的一个实施例,所述烟气脱硫脱硝装置还包括第一搅拌装置3-1,所述第一搅拌装置3-1设置于所述第一喷淋塔2内部的底部。本发明借助搅拌装置能够防止赤泥颗粒在第一喷淋塔2内沉淀堆积,确保第一浆液能够均匀地输送到沉淀槽中。As an embodiment of the present invention, the flue gas desulfurization and denitrification device further includes a first stirring device 3 - 1 , and the first stirring device 3 - 1 is arranged at the bottom inside the first spray tower 2 . The present invention can prevent the red mud particles from settling and accumulating in the first spray tower 2 by means of the stirring device, so as to ensure that the first slurry can be evenly transported to the settling tank.
本发明提供的烟气脱硫脱硝装置包括与所述第一喷淋塔2的第一浆液出口连通的沉淀槽8。在本发明中,所述沉淀槽8用于所述沉淀处理;本发明对于所述沉淀槽8没有特殊的限定,能够保证所述沉淀处理顺利进行即可。The flue gas desulfurization and denitrification device provided by the present invention includes a settling tank 8 communicated with the first slurry outlet of the first spray tower 2 . In the present invention, the settling tank 8 is used for the settling treatment; the settling tank 8 is not particularly limited in the present invention, as long as it can ensure the smooth progress of the settling process.
作为本发明的一个实施例,所述烟气脱硫脱硝装置还包括第二循环泵5-2,所述第二循环泵5-2设置于所述第一喷淋塔2和所述沉淀槽8之间,用于将第一喷淋塔2中排出的第一浆液输送至沉淀槽8中。As an embodiment of the present invention, the flue gas desulfurization and denitrification device further includes a second circulation pump 5-2, and the second circulation pump 5-2 is arranged on the first spray tower 2 and the sedimentation tank 8 In between, it is used to transport the first slurry discharged from the first spray tower 2 to the settling tank 8 .
本发明提供的烟气脱硫脱硝装置包括与所述沉淀槽8的出水口连通的循环浆液槽12。在本发明中,所述循环浆液槽12用于混合所述剩余赤泥和上清液;本发明对于所述循环浆液槽12没有特殊的限定,能够保证所述混合过程顺利进行即可。The flue gas desulfurization and denitrification device provided by the present invention includes a circulating slurry tank 12 communicated with the water outlet of the sedimentation tank 8 . In the present invention, the circulating slurry tank 12 is used for mixing the remaining red mud and supernatant; the present invention has no special limitation on the circulating slurry tank 12, as long as the mixing process can be ensured to proceed smoothly.
本发明提供的烟气脱硫脱硝装置包括与所述循环浆液槽12的出料口连通的第二喷淋塔11。在本发明中,所述第二喷淋塔11用于进行所述第二次脱硫脱硝处理;本发明对所述第二喷淋塔11没有特殊的限定,能够保证所述第二次脱硫脱硝处理顺利进行即可。The flue gas desulfurization and denitrification device provided by the present invention includes a second spray tower 11 communicated with the outlet of the circulating slurry tank 12 . In the present invention, the second spray tower 11 is used for the second desulfurization and denitrification treatment; the present invention has no special limitation on the second spray tower 11, which can ensure the second desulfurization and denitrification Processing goes smoothly.
作为本发明的一个实施例,所述第二喷淋塔11包括第二烟气进口6、第二浆液进口、第三烟气出口和第三浆液出口。作为本发明的一个实施例,所述第三烟气出口设置于所述第二喷淋塔11的顶部,用于排出第三烟气;所述第三浆液出口设置于所述第二喷淋塔11的底部,用于排出第三浆液。As an embodiment of the present invention, the second spray tower 11 includes a second flue gas inlet 6, a second slurry inlet, a third flue gas outlet and a third slurry outlet. As an embodiment of the present invention, the third flue gas outlet is arranged at the top of the second spray tower 11 for discharging the third flue gas; the third slurry outlet is arranged at the second spray tower 11 The bottom of column 11 is used to discharge the third slurry.
作为本发明的一个实施例,所述第二烟气进口6和第二浆液进口独立地设置于所述第二喷淋塔11的侧面。As an embodiment of the present invention, the second flue gas inlet 6 and the second slurry inlet are independently arranged on the side of the second spray tower 11 .
作为本发明的一个实施例,所述烟气脱硫脱硝装置还包括第三喷淋装置7-1和第四喷淋装置7-2,所述第三喷淋装置7-1和第四喷淋装置7-2独立地设置于所述第二喷淋塔11内部的顶部,与所述第二浆液进口相连通。作为发明的一个实施例,所述第三喷淋装置7-1和第四喷淋装置7-2呈上下设置。在本发明中,第二浆液经第二浆液进口第三喷淋装置7-1和第四喷淋装置7-2中,喷淋到第二烟气中。As an embodiment of the present invention, the flue gas desulfurization and denitrification device further includes a third spraying device 7-1 and a fourth spraying device 7-2, and the third spraying device 7-1 and the fourth spraying device The device 7-2 is independently arranged at the top inside the second spray tower 11 and communicated with the second slurry inlet. As an embodiment of the invention, the third shower device 7-1 and the fourth shower device 7-2 are arranged up and down. In the present invention, the second slurry enters the third spraying device 7-1 and the fourth spraying device 7-2 through the second slurry, and is sprayed into the second flue gas.
作为本发明的一个实施例,所述第二烟气进口6的高度低于所述第三喷淋装置7-1和第四喷淋装置7-2的高度。在本发明中,所述第二浆液经第二浆液进口进入第三喷淋装置7-1和第四喷淋装置7-2中,所述第二烟气经第二烟气进口6进入第二喷淋塔11中,第二浆液自上而下流动,第二烟气自下而上流动,有利于提高第二浆液与第二烟气的接触面积,使所述第二次脱硫脱硝处理充分进行。As an embodiment of the present invention, the height of the second flue gas inlet 6 is lower than that of the third spraying device 7-1 and the fourth spraying device 7-2. In the present invention, the second slurry enters the third spraying device 7-1 and the fourth spraying device 7-2 through the second slurry inlet, and the second flue gas enters the third spraying device 7-2 through the second flue gas inlet 6 In the second spray tower 11, the second slurry flows from top to bottom, and the second flue gas flows from bottom to top, which is conducive to increasing the contact area between the second slurry and the second flue gas, so that the second desulfurization and denitrification treatment fully carried out.
作为本发明的一个实施例,所述烟气脱硫脱硝装置还包括第三循环泵5-3,本发明利用第三循环泵5-3将第二喷淋塔11中经过脱硫脱硝处理的浆液送入第三喷淋装置7-1和第四喷淋装置7-2中,使所得浆液循环利用。本发明对所述浆液的循环使用次数没有特殊的要求,以所得浆液的pH值下降到4为宜,有利于所得第三浆液用于制备陶瓷材料。As an embodiment of the present invention, the flue gas desulfurization and denitrification device further includes a third circulating pump 5-3, and the present invention uses the third circulating pump 5-3 to send the desulfurized and denitrified slurry in the second spray tower 11 to into the third spraying device 7-1 and the fourth spraying device 7-2 to recycle the resulting slurry. In the present invention, there is no special requirement on the number of cycles of the slurry, and it is preferable that the pH value of the obtained slurry is reduced to 4, which is beneficial for the obtained third slurry to be used for preparing ceramic materials.
作为本发明的一个实施例,所述烟气脱硫脱硝装置还包括第二搅拌装置3-2,所述第二搅拌装置3-2设置于所述第二喷淋塔11内部的底部。本发明借助搅拌装置能够防止赤泥颗粒在第二喷淋塔11内沉淀堆积,确保第三浆液的顺利排出。As an embodiment of the present invention, the flue gas desulfurization and denitrification device further includes a second stirring device 3 - 2 , and the second stirring device 3 - 2 is arranged at the bottom inside the second spray tower 11 . The present invention can prevent the red mud particles from settling and accumulating in the second spray tower 11 by means of the stirring device, so as to ensure the smooth discharge of the third slurry.
在本发明中,所述第二喷淋塔11与所述第一喷淋塔2的第一烟气出口相连通。在本发明中,所述第一喷淋塔2排出的第一烟气进入第二喷淋塔11中进行二次脱硫脱硝处理,提高脱硫脱硝效果。In the present invention, the second spray tower 11 communicates with the first flue gas outlet of the first spray tower 2 . In the present invention, the first flue gas discharged from the first spray tower 2 enters the second spray tower 11 for secondary desulfurization and denitration treatment to improve the effect of desulfurization and denitrification.
本发明提供的烟气脱硫脱硝装置包括臭氧发生器10,所述臭氧发生器10设置于所述第一喷淋塔2与第二喷淋塔11之间,所述臭氧发生器10的臭氧出口与所述第一喷淋塔2和所述第二喷淋塔11之间的烟气管道相连通。在本发明中,臭氧发生器10产生臭氧进入第一喷淋塔2与所述第二喷淋塔11之间的烟气管道中,在管道中与第一烟气进行混合,并将第一烟气中的NO氧化为易溶于水的NO2和N2O5,进而提高脱硝效率。The flue gas desulfurization and denitration device provided by the present invention includes an ozone generator 10, and the ozone generator 10 is arranged between the first spray tower 2 and the second spray tower 11, and the ozone outlet of the ozone generator 10 It communicates with the flue gas pipeline between the first spray tower 2 and the second spray tower 11 . In the present invention, the ozone generator 10 produces ozone and enters in the flue gas pipeline between the first spray tower 2 and the second spray tower 11, mixes with the first flue gas in the pipeline, and mixes the first The NO in the flue gas is oxidized to NO 2 and N 2 O 5 which are easily soluble in water, thereby improving the denitrification efficiency.
下面结合图1,对利用本发明提供的烟气脱硫脱硝装置进行烟气处理的具体步骤进行说明:将部分赤泥浆料与水加入浆液槽9中进行混合,得到初始浆液;将所述初始浆液和待处理烟气送入第一喷淋塔2中,进行第一次脱硫脱硝处理,得到第一浆液和第一烟气;所述第一浆液进入沉淀槽8中进行沉淀处理,得到上清液和下层浆液;将所述上清液与剩余赤泥加入循环浆液槽12中进行混合,得到第二浆液;将所述第一烟气与臭氧发生器10产生的臭氧混合,发生氧化反应,得到第二烟气;将所述第二浆液和第二烟气送入第二喷淋塔11中,进行第二次脱硫脱硝处理,得到第三浆液和第三烟气;采用磁选法回收第三浆液中的铁,得到赤泥浆液,将所述赤泥浆液与第一浆液进行沉淀处理后得到的下层浆液混合,得到的混合物料用于制备陶瓷材料;所述第三烟气经烟囱排出。Below in conjunction with Fig. 1, the specific steps of flue gas treatment using the flue gas desulfurization and denitrification device provided by the present invention are described: adding part of the red mud slurry and water to the slurry tank 9 for mixing to obtain the initial slurry; and the flue gas to be treated are sent into the first spray tower 2 for the first desulfurization and denitrification treatment to obtain the first slurry and the first flue gas; the first slurry enters the sedimentation tank 8 for precipitation treatment to obtain the supernatant liquid and the lower layer of slurry; the supernatant and the remaining red mud are added to the circulating slurry tank 12 for mixing to obtain the second slurry; the first flue gas is mixed with the ozone generated by the ozone generator 10, and an oxidation reaction occurs. Obtain the second flue gas; send the second slurry and the second flue gas into the second spray tower 11, and perform the second desulfurization and denitrification treatment to obtain the third slurry and the third flue gas; recover by magnetic separation iron in the third slurry to obtain red mud slurry, mix the red mud slurry with the lower layer slurry obtained after the first slurry is subjected to precipitation treatment, and the obtained mixed material is used to prepare ceramic materials; the third flue gas passes through the chimney discharge.
下面将结合本发明中的实施例,对本发明中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
本实施例采用的是宁夏铝镁厂产的拜耳法赤泥,按质量百分比计,所述拜耳法赤泥的组成为:CaO 24.7%、Al2O323.9%、SiO222.38%、Na2O 13.12%、Fe2O39.14%、TiO23.57%以及不可避免的杂质。In this example, the Bayer process red mud produced by Ningxia Aluminum and Magnesium Factory is used. In terms of mass percentage, the composition of the Bayer process red mud is: CaO 24.7%, Al 2 O 3 23.9%, SiO 2 22.38%, Na 2 O 13.12%, Fe 2 O 3 9.14%, TiO 2 3.57%, and unavoidable impurities.
将上述拜耳法赤泥球磨至100目~200目,将磨好的赤泥与工业用水按照固液比1:35的质量比加入到浆液槽9中进行混合,得到初始浆液,所述初始浆液进入第一喷淋塔2中经第一喷淋装置4-1和第二喷淋装置4-2喷出,与待处理烟气中的SO2、NOx进行第一次脱硫脱硝处理,得到第一烟气,所得浆液经第一循环泵5-1输送至第一喷淋装置4-1和第二喷淋装置4-2中循环利用,当所得浆液的pH值下降到5以下时,排出30%~40%的浆液作为第一浆液进行后续沉淀处理,同时由浆液槽9向第一喷淋塔2中补充相同体积的初始浆液;其中,待处理烟气中SO2的浓度为3000mg/m3、NO的浓度为400mg/m3,待处理烟气的流量为2.2m3/h,温度为160℃,初始浆液与工业烟气的液气比为6L/m3;The above-mentioned Bayer process red mud is ball-milled to 100 mesh to 200 mesh, and the ground red mud and industrial water are added to the slurry tank 9 according to the mass ratio of solid-to-liquid ratio of 1:35 for mixing to obtain the initial slurry. The initial slurry Enter the first spray tower 2, spray out through the first spray device 4-1 and the second spray device 4-2, and perform the first desulfurization and denitrification treatment with SO 2 and NO x in the flue gas to be treated to obtain The first flue gas and the resulting slurry are transported to the first spraying device 4-1 and the second spraying device 4-2 for recycling through the first circulation pump 5-1. When the pH value of the obtained slurry drops below 5, Discharge 30% to 40% of the slurry as the first slurry for subsequent precipitation treatment, and at the same time replenish the same volume of initial slurry from the slurry tank 9 to the first spray tower 2 ; wherein, the concentration of SO in the flue gas to be treated is 3000mg /m 3 , the concentration of NO is 400mg/m 3 , the flow rate of flue gas to be treated is 2.2m 3 /h, the temperature is 160°C, and the liquid-gas ratio of initial slurry to industrial flue gas is 6L/m 3 ;
在沉淀槽8中对排出的第一浆液进行7h的沉淀处理,取出30%的上清液与磨好的剩余赤泥加入到循环浆液槽12中进行混合,得到pH值为7的第二浆液;剩余上清液仍然留在沉淀处理所得固体沉淀上,形成下层浆液;In the sedimentation tank 8, the discharged first slurry was subjected to 7h precipitation treatment, and 30% of the supernatant was taken out and the remaining red mud after grinding was added to the circulating slurry tank 12 for mixing to obtain the second slurry with a pH value of 7 ; The remaining supernatant remains on the solid precipitate obtained from the precipitation treatment to form a lower layer of slurry;
臭氧发生器10产生的臭氧进入第一喷淋塔2与所述第二喷淋塔11之间的烟气管道中,与第一烟气混合1.2s,将第一烟气中的NO氧化成NO2以及N2O5,得到第二烟气;其中臭氧发生器10产生的臭氧与第一烟气中NO的摩尔比为1;The ozone produced by the ozone generator 10 enters the flue gas pipeline between the first spray tower 2 and the second spray tower 11, mixes with the first flue gas for 1.2s, and oxidizes the NO in the first flue gas into NO 2 and N 2 O 5 to obtain the second flue gas; wherein the molar ratio of the ozone produced by the ozone generator 10 to the NO in the first flue gas is 1;
上述第二浆液进入第二喷淋塔11中经第三喷淋装置7-1和第四喷淋装置7-2喷出,与第二烟气进行第二次脱硫脱硝处理,得到第三浆液和第三烟气,其中,第二浆液与第二烟气的液气比为5L/m3;The above-mentioned second slurry enters the second spray tower 11, is sprayed out by the third spray device 7-1 and the fourth spray device 7-2, and performs the second desulfurization and denitrification treatment with the second flue gas to obtain the third slurry and the third flue gas, wherein the liquid-gas ratio of the second slurry to the second flue gas is 5L/m 3 ;
所得浆液经第三循环泵5-3输送至第三喷淋装置7-1和第四喷淋装置7-2中循环利用,直到浆液的pH值为4,排出第三浆液,采用磁选法回收第三浆液中的铁,得到赤泥浆液,将所述赤泥浆液与第一浆液进行沉淀处理后得到的下层浆液混合,得到的混合物料作为制备陶瓷材料的原料。The obtained slurry is transported to the third spraying device 7-1 and the fourth spraying device 7-2 through the third circulation pump 5-3 for recycling until the pH value of the slurry is 4, and the third slurry is discharged, and the magnetic separation method is used The iron in the third slurry is recovered to obtain a red mud slurry, and the red mud slurry is mixed with the lower layer slurry obtained after the first slurry is subjected to precipitation treatment, and the obtained mixed material is used as a raw material for preparing ceramic materials.
对第三烟气的成分进行检测,结果显示:SO2的浓度为126mg/m3,NOx的浓度为156mg/m3,脱硫效率为95.8%,脱硝效率为61%。The composition of the third flue gas was detected, and the results showed that the concentration of SO 2 was 126 mg/m 3 , the concentration of NO x was 156 mg/m 3 , the desulfurization efficiency was 95.8%, and the denitrification efficiency was 61%.
实施例2Example 2
将上述拜耳法赤泥球磨至200目~300目,将磨好的赤泥与工业用水按照固液比1:25的质量比加入到浆液槽9中进行混合,得到初始浆液,所述初始浆液进入第一喷淋塔2中经第一喷淋装置4-1和第二喷淋装置4-2喷出,与待处理烟气中的SO2、NOx进行第一次脱硫脱硝处理,得到第一烟气,所得浆液经第一循环泵5-1输送至第一喷淋装置4-1和第二喷淋装置4-2中循环利用,当所得浆液的pH值下降到5以下时,排出40%~60%的浆液作为第一浆液进行后续沉淀处理,同时由浆液槽9向第一喷淋塔2中补充相同体积的初始浆液;其中,待处理烟气中SO2的浓度为3000mg/m3、NO的浓度为400mg/m3,待处理烟气的流量为2.2m3/h,温度为160℃,初始浆液与工业烟气的液气比为6L/m3;The above-mentioned Bayer process red mud is ball-milled to 200-300 mesh, and the ground red mud and industrial water are added to the slurry tank 9 according to the mass ratio of solid-to-liquid ratio of 1:25 for mixing to obtain the initial slurry. The initial slurry Enter the first spray tower 2, spray out through the first spray device 4-1 and the second spray device 4-2, and perform the first desulfurization and denitrification treatment with SO 2 and NO x in the flue gas to be treated to obtain The first flue gas and the resulting slurry are transported to the first spraying device 4-1 and the second spraying device 4-2 for recycling through the first circulation pump 5-1. When the pH value of the obtained slurry drops below 5, Discharge 40% to 60% of the slurry as the first slurry for subsequent precipitation treatment, and at the same time replenish the same volume of initial slurry from the slurry tank 9 to the first spray tower 2 ; wherein, the concentration of SO in the flue gas to be treated is 3000mg /m 3 , the concentration of NO is 400mg/m 3 , the flow rate of flue gas to be treated is 2.2m 3 /h, the temperature is 160°C, and the liquid-gas ratio of initial slurry to industrial flue gas is 6L/m 3 ;
在沉淀槽8中对排出的第一浆液进行7h的沉淀处理,取出30%的上清液与磨好的剩余赤泥加入到循环浆液槽12中进行混合,得到pH值为7的第二浆液;剩余上清液仍然留在沉淀处理所得固体沉淀上,形成下层浆液;In the sedimentation tank 8, the discharged first slurry was subjected to 7h precipitation treatment, and 30% of the supernatant was taken out and the remaining red mud after grinding was added to the circulating slurry tank 12 for mixing to obtain the second slurry with a pH value of 7 ; The remaining supernatant remains on the solid precipitate obtained from the precipitation treatment to form a lower layer of slurry;
臭氧发生器10产生的臭氧进入第一喷淋塔2与所述第二喷淋塔11之间的烟气管道中,与第一烟气混合1.2s,将第一烟气中的NO氧化成NO2以及N2O5,得到第二烟气;其中臭氧发生器10产生的臭氧与第一烟气中NO的摩尔比为1;The ozone produced by the ozone generator 10 enters the flue gas pipeline between the first spray tower 2 and the second spray tower 11, mixes with the first flue gas for 1.2s, and oxidizes the NO in the first flue gas into NO 2 and N 2 O 5 to obtain the second flue gas; wherein the molar ratio of the ozone produced by the ozone generator 10 to the NO in the first flue gas is 1;
上述第二浆液进入第二喷淋塔11中经第三喷淋装置7-1和第四喷淋装置7-2喷出,与第二烟气进行第二次脱硫脱硝处理,得到第三浆液和第三烟气,其中,第二浆液与第二烟气的液气比为5L/m3;The above-mentioned second slurry enters the second spray tower 11, is sprayed out by the third spray device 7-1 and the fourth spray device 7-2, and performs the second desulfurization and denitrification treatment with the second flue gas to obtain the third slurry and the third flue gas, wherein the liquid-gas ratio of the second slurry to the second flue gas is 5L/m 3 ;
所得浆液经第三循环泵5-3输送至第三喷淋装置7-1和第四喷淋装置7-2中循环利用,直到浆液的pH值为4,排出第三浆液,采用磁选法回收第三浆液中的铁,得到赤泥浆液,将所述赤泥浆液与第一浆液进行沉淀处理后得到的下层浆液混合,得到的混合物料作为制备陶瓷材料的原料。The obtained slurry is transported to the third spraying device 7-1 and the fourth spraying device 7-2 through the third circulation pump 5-3 for recycling until the pH value of the slurry is 4, and the third slurry is discharged, and the magnetic separation method is used The iron in the third slurry is recovered to obtain a red mud slurry, and the red mud slurry is mixed with the lower layer slurry obtained after the first slurry is subjected to precipitation treatment, and the obtained mixed material is used as a raw material for preparing ceramic materials.
对第三烟气的成分进行检测,结果显示:SO2的浓度为84mg/m3,NOx的浓度为137mg/m3,脱硫效率为97.2%,脱硝效率为65.75%。The composition of the third flue gas was detected, and the results showed that the concentration of SO 2 was 84 mg/m 3 , the concentration of NO x was 137 mg/m 3 , the desulfurization efficiency was 97.2%, and the denitrification efficiency was 65.75%.
实施例3Example 3
将上述拜耳法赤泥球磨至200目~300目,将磨好的赤泥与工业用水按照固液比1:25的质量比加入到浆液槽9中进行混合,得到初始浆液,所述初始浆液进入第一喷淋塔2中经第一喷淋装置4-1和第二喷淋装置4-2喷出,与待处理烟气中的SO2、NOx进行第一次脱硫脱硝处理,得到第一烟气,所得浆液经第一循环泵5-1输送至第一喷淋装置4-1和第二喷淋装置4-2中循环利用,当所得浆液的pH值下降到5以下时,排出30%~40%的浆液作为第一浆液进行后续沉淀处理,同时由浆液槽9向第一喷淋塔2中补充相同体积的初始浆液;其中,待处理烟气中SO2的浓度为3000mg/m3、NO的浓度为400mg/m3,待处理烟气的流量为2.2m3/h,温度为160℃,初始浆液与工业烟气的液气比为6L/m3;The above-mentioned Bayer process red mud is ball-milled to 200-300 mesh, and the ground red mud and industrial water are added to the slurry tank 9 according to the mass ratio of solid-to-liquid ratio of 1:25 for mixing to obtain the initial slurry. The initial slurry Enter the first spray tower 2, spray out through the first spray device 4-1 and the second spray device 4-2, and perform the first desulfurization and denitrification treatment with SO 2 and NO x in the flue gas to be treated to obtain The first flue gas and the resulting slurry are transported to the first spraying device 4-1 and the second spraying device 4-2 for recycling through the first circulation pump 5-1. When the pH value of the obtained slurry drops below 5, Discharge 30% to 40% of the slurry as the first slurry for subsequent precipitation treatment, and at the same time replenish the same volume of initial slurry from the slurry tank 9 to the first spray tower 2 ; wherein, the concentration of SO in the flue gas to be treated is 3000mg /m 3 , the concentration of NO is 400mg/m 3 , the flow rate of flue gas to be treated is 2.2m 3 /h, the temperature is 160°C, and the liquid-gas ratio of initial slurry to industrial flue gas is 6L/m 3 ;
在沉淀槽8中对排出的第一浆液进行7h的沉淀处理,取出30%的上清液与磨好的剩余赤泥加入到循环浆液槽12中进行混合,得到pH值为7的第二浆液;剩余上清液仍然留在沉淀处理所得固体沉淀上,形成下层浆液;In the sedimentation tank 8, the discharged first slurry was subjected to 7h precipitation treatment, and 30% of the supernatant was taken out and the remaining red mud after grinding was added to the circulating slurry tank 12 for mixing to obtain the second slurry with a pH value of 7 ; The remaining supernatant remains on the solid precipitate obtained from the precipitation treatment to form a lower layer of slurry;
臭氧发生器10产生的臭氧进入第一喷淋塔2与所述第二喷淋塔11之间的烟气管道中,与第一烟气混合1.2s,将第一烟气中的NO氧化成NO2以及N2O5,得到第二烟气;其中臭氧发生器10产生的臭氧与第一烟气中NO的摩尔比为1.5:1;The ozone produced by the ozone generator 10 enters the flue gas pipeline between the first spray tower 2 and the second spray tower 11, mixes with the first flue gas for 1.2s, and oxidizes the NO in the first flue gas into NO 2 and N 2 O 5 to obtain the second flue gas; wherein the molar ratio of ozone produced by the ozone generator 10 to NO in the first flue gas is 1.5:1;
上述第二浆液进入第二喷淋塔11中经第三喷淋装置7-1和第四喷淋装置7-2喷出,与第二烟气进行第二次脱硫脱硝处理,得到第三浆液和第三烟气,其中,第二浆液与第二烟气的液气比为5L/m3;The above-mentioned second slurry enters the second spray tower 11, is sprayed out by the third spray device 7-1 and the fourth spray device 7-2, and performs the second desulfurization and denitrification treatment with the second flue gas to obtain the third slurry and the third flue gas, wherein the liquid-gas ratio of the second slurry to the second flue gas is 5L/m 3 ;
所得浆液经第三循环泵5-3输送至第三喷淋装置7-1和第四喷淋装置7-2中循环利用,直到浆液的pH值为4,排出第三浆液,采用磁选法回收第三浆液中的铁,得到赤泥浆液,将所述赤泥浆液与第一浆液进行沉淀处理后得到的下层浆液混合,得到的混合物料作为制备陶瓷材料的原料。The obtained slurry is transported to the third spraying device 7-1 and the fourth spraying device 7-2 through the third circulation pump 5-3 for recycling until the pH value of the slurry is 4, and the third slurry is discharged, and the magnetic separation method is used The iron in the third slurry is recovered to obtain a red mud slurry, and the red mud slurry is mixed with the lower layer slurry obtained after the first slurry is subjected to precipitation treatment, and the obtained mixed material is used as a raw material for preparing ceramic materials.
对第三烟气的成分进行检测,结果显示:SO2的浓度为69mg/m3,NOx的浓度为106mg/m3,脱硫效率为97.7%,脱硝效率为73.5%。The composition of the third flue gas was detected, and the results showed that the concentration of SO 2 was 69 mg/m 3 , the concentration of NO x was 106 mg/m 3 , the desulfurization efficiency was 97.7%, and the denitrification efficiency was 73.5%.
实施例4Example 4
将上述拜耳法赤泥球磨至200目~300目,将磨好的赤泥与工业用水按照固液比1:15的质量比加入到浆液槽9中进行混合,得到初始浆液,所述初始浆液进入第一喷淋塔2中经第一喷淋装置4-1和第二喷淋装置4-2喷出,与待处理烟气中的SO2、NOx进行第一次脱硫脱硝处理,得到第一烟气,所得浆液经第一循环泵5-1输送至第一喷淋装置4-1和第二喷淋装置4-2中循环利用,当所得浆液的pH值下降到5以下时,排出30%~40%的浆液作为第一浆液进行后续沉淀处理,同时由浆液槽9向第一喷淋塔2中补充相同体积的初始浆液;其中,待处理烟气中SO2的浓度为3000mg/m3、NO的浓度为400mg/m3,待处理烟气的流量为2.2m3/h,温度为160℃,初始浆液与工业烟气的液气比为6L/m3;The above-mentioned Bayer process red mud is ball-milled to 200-300 mesh, and the ground red mud and industrial water are added to the slurry tank 9 according to the mass ratio of solid-to-liquid ratio of 1:15 for mixing to obtain the initial slurry. The initial slurry Enter the first spray tower 2, spray out through the first spray device 4-1 and the second spray device 4-2, and perform the first desulfurization and denitrification treatment with SO 2 and NO x in the flue gas to be treated to obtain The first flue gas and the resulting slurry are transported to the first spraying device 4-1 and the second spraying device 4-2 for recycling through the first circulation pump 5-1. When the pH value of the obtained slurry drops below 5, Discharge 30% to 40% of the slurry as the first slurry for subsequent precipitation treatment, and at the same time replenish the same volume of initial slurry from the slurry tank 9 to the first spray tower 2 ; wherein, the concentration of SO in the flue gas to be treated is 3000mg /m 3 , the concentration of NO is 400mg/m 3 , the flow rate of flue gas to be treated is 2.2m 3 /h, the temperature is 160°C, and the liquid-gas ratio of initial slurry to industrial flue gas is 6L/m 3 ;
在沉淀槽8中对排出的第一浆液进行7h的沉淀处理,取出30%的上清液与磨好的剩余赤泥加入到循环浆液槽12中进行混合,得到pH值为7的第二浆液;剩余上清液仍然留在沉淀处理所得固体沉淀上,形成下层浆液;In the sedimentation tank 8, the discharged first slurry was subjected to 7h precipitation treatment, and 30% of the supernatant was taken out and the remaining red mud after grinding was added to the circulating slurry tank 12 for mixing to obtain the second slurry with a pH value of 7 ; The remaining supernatant remains on the solid precipitate obtained from the precipitation treatment to form a lower layer of slurry;
臭氧发生器10产生的臭氧进入第一喷淋塔2与所述第二喷淋塔11之间的烟气管道中,与第一烟气混合1.2s,将第一烟气中的NO氧化成NO2以及N2O5,得到第二烟气;其中臭氧发生器10产生的臭氧与第一烟气中NO的摩尔比为1.8:1;The ozone produced by the ozone generator 10 enters the flue gas pipeline between the first spray tower 2 and the second spray tower 11, mixes with the first flue gas for 1.2s, and oxidizes the NO in the first flue gas into NO 2 and N 2 O 5 to obtain the second flue gas; wherein the molar ratio of ozone produced by the ozone generator 10 to NO in the first flue gas is 1.8:1;
上述第二浆液进入第二喷淋塔11中经第三喷淋装置7-1和第四喷淋装置7-2喷出,与第二烟气进行第二次脱硫脱硝处理,得到第三浆液和第三烟气,其中,第二浆液与第二烟气的液气比为5L/m3;The above-mentioned second slurry enters the second spray tower 11, is sprayed out by the third spray device 7-1 and the fourth spray device 7-2, and performs the second desulfurization and denitrification treatment with the second flue gas to obtain the third slurry and the third flue gas, wherein the liquid-gas ratio of the second slurry to the second flue gas is 5L/m 3 ;
所得浆液经第三循环泵5-3输送至第三喷淋装置7-1和第四喷淋装置7-2中循环利用,直到浆液的pH值为4,排出第三浆液,采用磁选法回收第三浆液中的铁,得到赤泥浆液,将所述赤泥浆液与第一浆液进行沉淀处理后得到的下层浆液混合,得到的混合物料作为制备陶瓷材料的原料。The obtained slurry is transported to the third spraying device 7-1 and the fourth spraying device 7-2 through the third circulation pump 5-3 for recycling until the pH value of the slurry is 4, and the third slurry is discharged, and the magnetic separation method is used The iron in the third slurry is recovered to obtain a red mud slurry, and the red mud slurry is mixed with the lower layer slurry obtained after the first slurry is subjected to precipitation treatment, and the obtained mixed material is used as a raw material for preparing ceramic materials.
对第三烟气的成分进行检测,结果显示:SO2的浓度为57mg/m3,NOx的浓度为76mg/m3,脱硫效率为98.1%,脱硝效率为81%。The composition of the third flue gas was detected, and the results showed that the concentration of SO 2 was 57 mg/m 3 , the concentration of NO x was 76 mg/m 3 , the desulfurization efficiency was 98.1%, and the denitrification efficiency was 81%.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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