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CN110195798B - A self-locking valve and system - Google Patents

A self-locking valve and system Download PDF

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Publication number
CN110195798B
CN110195798B CN201910605017.2A CN201910605017A CN110195798B CN 110195798 B CN110195798 B CN 110195798B CN 201910605017 A CN201910605017 A CN 201910605017A CN 110195798 B CN110195798 B CN 110195798B
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China
Prior art keywords
valve
locking
self
valve stem
clamping piece
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CN201910605017.2A
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CN110195798A (en
Inventor
兰正辉
余俊伟
邓辉
顾才利
李治
舒维泉
唐克超
文玉龙
唐宁
杨靖
朱超
邓旭宏
昂仁杰
唐琳
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Chengdu Gas Group Co ltd
Zigong Zigao Valve Co ltd
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Chengdu Gas Group Co ltd
Zigong Zigao Valve Co ltd
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Priority to CN202110948757.3A priority Critical patent/CN113970010B/en
Priority to CN201910605017.2A priority patent/CN110195798B/en
Publication of CN110195798A publication Critical patent/CN110195798A/en
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Publication of CN110195798B publication Critical patent/CN110195798B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K35/00Means to prevent accidental or unauthorised actuation
    • F16K35/06Means to prevent accidental or unauthorised actuation using a removable actuating or locking member, e.g. a key

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Preventing Unauthorised Actuation Of Valves (AREA)

Abstract

The invention relates to the technical field of valves, and discloses a self-locking valve, which comprises a valve rod, wherein the top of the valve rod is connected with a clamping piece for driving the valve rod to rotate, and the self-locking valve is characterized in that: the valve rod and the clamping piece are provided with a self-locking mechanism, and the self-locking mechanism comprises an opening and closing stroke slot hole formed in the clamping piece, a pushing block fixed on the valve rod and capable of relatively running in the opening and closing stroke slot hole, and clamping grooves respectively formed in the clamping piece and the valve rod and matched with each other; the clamping piece is connected with the valve rod in a rotating fit way. The self-locking valve can realize the self-locking function of the valve in the closed state, and the valve cannot be directly opened again after self locking. The valve can be prevented from being opened by misoperation and accidents caused by misoperation. The safety operation of the valve is improved, and the personal safety of staff is ensured.

Description

一种自锁阀门及系统A self-locking valve and system

技术领域Technical Field

本发明涉及阀门技术领域,特别是涉及一种自锁阀门及系统。The present invention relates to the field of valve technology, and in particular to a self-locking valve and a system.

背景技术Background Art

阀门是用来开闭管路、控制流向、调节和控制输送介质的参数(温度、压力和流量)的管路附件。阀门是流体输送系统中的控制部件,具有截止、调节、导流、防止逆流、稳压、分流或溢流泄压等功能。用于流体控制系统的阀门,从最简单的截止阀到极为复杂的自控系统中所用的各种阀门,其品种和规格相当繁多。Valves are pipe accessories used to open and close pipes, control flow direction, and adjust and control the parameters (temperature, pressure, and flow) of the conveying medium. Valves are control components in fluid conveying systems and have functions such as shutoff, regulation, diversion, backflow prevention, pressure stabilization, flow diversion, or overflow pressure relief. Valves used in fluid control systems come in a wide variety of varieties and specifications, from the simplest shutoff valves to various valves used in extremely complex automatic control systems.

阀门分布于城市管道建设的各个角落,例如自来水管道、天然气管道、供热管道等,与人们的生活居住环境安全息息相关。另外,阀门还广泛应用在化工、制药等领域,控制过程设备或者生产流程。阀门在工作中,管道维护,或发生紧急情况时,需要紧急关断阀门,避免管道内介质继续输送对下游造成危害。但是,现有的阀门在使用中,任何人都可以打开或者切断阀门,上述的随意操作性存在着很大的安全隐患和管理漏洞。出于上述阀门使用中的具体问题,亟需一种可以自锁且安全有效的阀门。在管道正常输送介质时(可能)发生紧急或意外情况下,任何人都可关闭切断阀门,避免发生意外或安全事故,或者尽可能降低事故造成的损坏程度。并且,阀门关闭后即锁死,任何人均不可直接再次将阀门开启。此阀门的开启,需要由专业管理人员或者授权的操作人员借助钥匙才能将关闭的阀门开启。防止在紧急事件未处理完毕情况下,阀门再次被错误开启,引发事故。Valves are distributed in every corner of urban pipeline construction, such as water pipelines, natural gas pipelines, heating pipelines, etc., and are closely related to the safety of people's living environment. In addition, valves are also widely used in the fields of chemical industry, pharmaceutical industry, etc. to control process equipment or production processes. When the valve is working, pipeline maintenance, or an emergency occurs, the valve needs to be shut down urgently to prevent the medium in the pipeline from continuing to be transported and causing harm to the downstream. However, in the use of existing valves, anyone can open or cut off the valve, and the above-mentioned arbitrary operability has great safety hazards and management loopholes. Due to the specific problems in the use of the above-mentioned valves, a self-locking, safe and effective valve is urgently needed. In the event of an emergency or accident (possible) when the pipeline is normally transporting the medium, anyone can close and cut off the valve to avoid accidents or safety accidents, or minimize the damage caused by the accident. In addition, the valve is locked after closing, and no one can directly open the valve again. The opening of this valve requires professional management personnel or authorized operators to use a key to open the closed valve. Prevent the valve from being opened again by mistake when the emergency event has not been handled, causing an accident.

发明内容Summary of the invention

本发明旨在提供一种自锁阀门及系统,以解决现有技术中的上述技术问题。The present invention aims to provide a self-locking valve and a system to solve the above-mentioned technical problems in the prior art.

本发明采用的技术方案为:The technical solution adopted by the present invention is:

一种自锁阀门,包括阀杆,阀杆顶部连接驱动阀杆转动的卡合件,所述阀杆和卡合件上设置有自锁机构,自锁机构包括开设在卡合件上的开闭行程槽孔、固定在阀杆上的可在开闭行程槽孔内相对运行的推块、分别开设在卡合件和阀杆上且相互配合的卡槽;卡合件与阀杆转动配合连接。A self-locking valve comprises a valve stem, the top of the valve stem is connected to a clamping piece that drives the valve stem to rotate, the valve stem and the clamping piece are provided with a self-locking mechanism, the self-locking mechanism comprises an opening and closing stroke slot hole formed on the clamping piece, a push block fixed to the valve stem and capable of relatively moving in the opening and closing stroke slot hole, and clamping grooves respectively formed on the clamping piece and the valve stem and cooperating with each other; the clamping piece is rotatably connected to the valve stem.

根据本发明提供的自锁阀门,所述自锁机构为关位自锁机构,阀杆处于开位状态时,推块处于开闭行程槽孔的起端;所述开闭行程槽孔为弧形,其与阀杆同轴心。According to the self-locking valve provided by the present invention, the self-locking mechanism is a closed position self-locking mechanism. When the valve stem is in the open position, the push block is at the starting end of the opening and closing stroke slot hole; the opening and closing stroke slot hole is arc-shaped and coaxial with the valve stem.

根据本发明提供的自锁阀门,所述自锁机构为开位自锁机构,阀杆处于关位状态时,推块处于开闭行程槽孔的末端;所述开闭行程槽孔为弧形,其与阀杆同轴心。According to the self-locking valve provided by the present invention, the self-locking mechanism is an open-position self-locking mechanism. When the valve stem is in the closed position, the push block is at the end of the opening and closing stroke slot hole; the opening and closing stroke slot hole is arc-shaped and coaxial with the valve stem.

根据本发明提供的自锁阀门,所述卡合件上固定连接有手柄。According to the self-locking valve provided by the present invention, a handle is fixedly connected to the engaging member.

根据本发明提供的自锁阀门,所述卡槽分别延卡合件和阀杆轴向设置在转动面上。According to the self-locking valve provided by the present invention, the clamping grooves are respectively arranged on the rotating surface along the axial direction of the clamping member and the valve stem.

根据本发明提供的自锁阀门,所述阀杆外部套设有同轴设置的阀杆密封接头,阀杆密封接头和卡合件上设置有限位机构。According to the self-locking valve provided by the present invention, the valve stem is externally sleeved with a coaxially arranged valve stem sealing joint, and a limiting mechanism is arranged on the valve stem sealing joint and the engaging member.

根据本发明提供的自锁阀门,所述限位机构包括阀杆密封接头顶部成形的锁止部,和卡合件底部成形的卡合部。According to the self-locking valve provided by the present invention, the limiting mechanism includes a locking portion formed at the top of the valve stem sealing joint, and a clamping portion formed at the bottom of the clamping piece.

根据本发明提供的自锁阀门,所述锁止部与卡合部分别设有高低不同的两台阶面,且相互卡止配合;锁止部两台阶之间的间距与卡合件开闭行程相适配,阀杆上固定有限制在锁止部两台阶之间内移动的阻挡件。According to the self-locking valve provided by the present invention, the locking part and the engaging part are respectively provided with two step surfaces of different heights, and are engaged with each other; the spacing between the two steps of the locking part is adapted to the opening and closing stroke of the engaging part, and a blocking part is fixed on the valve stem to limit the movement between the two steps of the locking part.

根据本发明提供的自锁阀门,所述阀杆的顶端可拆卸固定连接有卡合件锁定组件,卡合件锁定组件包括螺钉,及将卡合件抵压在阀杆顶端的压板。According to the self-locking valve provided by the present invention, the top end of the valve stem is detachably and fixedly connected with a clamping piece locking assembly, which includes a screw and a pressure plate for pressing the clamping piece against the top end of the valve stem.

本发明采用的另一技术方案为:Another technical solution adopted by the present invention is:

一种自锁阀门系统,包括上述技术方案中的任一所述的自锁阀门,其特征在于,还包括解锁键,解锁键与卡槽卡合。A self-locking valve system comprises the self-locking valve described in any one of the above technical solutions, characterized in that it also comprises an unlocking key, which is engaged with the locking slot.

本发明的有益效果是:The beneficial effects of the present invention are:

本自锁阀门能够实现阀门在关闭状态时自锁功能,自锁后不可再次直接将阀门开启。可以避免误操作错误开启阀门,造成事故。提升了阀门的安全操作性,保证了工作人员的人身安全。This self-locking valve can realize the self-locking function when the valve is in the closed state. After self-locking, the valve cannot be directly opened again. It can avoid the accident caused by the wrong operation of the valve. It improves the safe operation of the valve and ensures the personal safety of the staff.

本自锁阀门还能够实现阀门在开启状态时自锁功能,自锁后不可再次直接将阀门关闭。可以避免误操作错误关闭阀门,中断物料输送。The self-locking valve can also realize the self-locking function when the valve is in the open state. After self-locking, the valve cannot be directly closed again. It can avoid the wrong operation of closing the valve and interrupting the material transportation.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明优选实施例的结构示意图(爆炸图);FIG1 is a schematic structural diagram (exploded view) of a preferred embodiment of the present invention;

其中,为便于清楚展示结构,图1中还给出了锁止部的局部放大图以及手柄和卡合部的多视角图;In order to clearly show the structure, FIG1 also shows a partial enlarged view of the locking portion and multi-view views of the handle and the engaging portion;

图2是图1的俯视示意图(省略卡合部和手柄);FIG2 is a schematic top view of FIG1 (with the engaging portion and the handle omitted);

图3是本发明优选实施例的结构示意图(半剖视);FIG3 is a schematic structural diagram (half-section view) of a preferred embodiment of the present invention;

图4是本发明优选实施例的结构示意图(全剖视);FIG4 is a schematic structural diagram of a preferred embodiment of the present invention (full cross-sectional view);

图5是本发明优选实施例的工作演示示意图;FIG5 is a schematic diagram showing a working example of a preferred embodiment of the present invention;

具体实施方式DETAILED DESCRIPTION

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图,对本发明进一步详细说明。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此其不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore they cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;当然的,还可以是机械连接,也可以是电连接;另外的,还可以是直接相连,也可以是通过中间媒介间接相连,或者可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; of course, it can also be a mechanical connection or an electrical connection; in addition, it can also be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

实施例一Embodiment 1

如图1-图5所示,本发明提供了一种自锁阀门,包括阀杆8,阀杆8顶部连接驱动阀杆转动的卡合件,所述阀杆8和卡合件上设置有自锁机构,自锁机构包括开设在卡合件上的开闭行程槽孔16、固定在阀杆8上的可在开闭行程槽孔16内相对运行的推块11、分别开设在卡合件和阀杆8上且相互配合的卡槽;卡合件与阀杆8转动配合连接。As shown in Figures 1 to 5, the present invention provides a self-locking valve, including a valve stem 8, the top of the valve stem 8 is connected to a clamping piece that drives the valve stem to rotate, the valve stem 8 and the clamping piece are provided with a self-locking mechanism, the self-locking mechanism includes an opening and closing stroke slot hole 16 opened on the clamping piece, a push block 11 fixed to the valve stem 8 and capable of relatively running in the opening and closing stroke slot hole 16, and clamping grooves respectively opened on the clamping piece and the valve stem 8 and matching with each other; the clamping piece is rotatably matched with the valve stem 8.

所述自锁机构为关位自锁机构,阀杆8处于开位状态时,推块11处于开闭行程槽孔16的起端;所述开闭行程槽孔16为弧形,其与阀杆8同轴心。The self-locking mechanism is a closed position self-locking mechanism. When the valve stem 8 is in the open position, the push block 11 is at the starting end of the opening and closing stroke slot hole 16; the opening and closing stroke slot hole 16 is arc-shaped and coaxial with the valve stem 8.

所述阀杆8外部套设有同轴设置的阀杆密封接头,阀杆密封接头和卡合件上设置有限位机构。The valve stem 8 is sleeved with a coaxially arranged valve stem sealing joint on its exterior, and a limiting mechanism is arranged on the valve stem sealing joint and the engaging member.

所述限位机构包括阀杆密封接头顶部成形的锁止部5,和卡合件底部成形的卡合部19,The limiting mechanism includes a locking portion 5 formed at the top of the valve stem sealing joint and a clamping portion 19 formed at the bottom of the clamping member.

所述锁止部5与卡合部19分别设有高低不同的两台阶面,且相互卡止配合;锁止部5两台阶之间的间距与卡合件开闭行程相适配,阀杆8上固定有限制在锁止部5两台阶之间内移动的阻挡件7。The locking portion 5 and the engaging portion 19 are respectively provided with two step surfaces of different heights, and are engaged with each other; the spacing between the two steps of the locking portion 5 is adapted to the opening and closing stroke of the engaging member, and a blocking member 7 is fixed on the valve stem 8 to limit the movement between the two steps of the locking portion 5.

具体的,所述锁止部5成形有第一台阶13和第二台阶12,第一台阶13与第二台阶12之间具有间隙,且第一台阶13高于第二台阶12;所述阻挡件7由阀杆8圆柱面半径方向向外伸出,并限制在所述间隙内;所述推块11设于阻挡件7的上方。Specifically, the locking portion 5 is formed with a first step 13 and a second step 12, there is a gap between the first step 13 and the second step 12, and the first step 13 is higher than the second step 12; the blocking member 7 extends outward from the radial direction of the cylindrical surface of the valve stem 8 and is confined in the gap; the push block 11 is arranged above the blocking member 7.

所述阻挡件7为阻挡柱、阻挡销、阻挡块。The blocking member 7 is a blocking column, a blocking pin, or a blocking block.

所述推块11设置为键,对应的在阀杆8的圆柱面上开设有键槽,键固定嵌入在键槽内。The push block 11 is configured as a key, and a key slot is correspondingly provided on the cylindrical surface of the valve stem 8, and the key is fixedly embedded in the key slot.

阻挡件7设置有两个,对称的分布在阀杆8的两侧。由于阻挡件7设置在所述间隙内,阻挡件7在随阀杆8转动的时候均会受到第一台阶13和第二台阶12的限制,不会脱离出间隙。There are two blocking members 7, which are symmetrically distributed on both sides of the valve stem 8. Since the blocking member 7 is arranged in the gap, the blocking member 7 will be restricted by the first step 13 and the second step 12 when rotating with the valve stem 8, and will not escape from the gap.

通常第一台阶13和第二台阶12相对设置。第一台阶13和第二台阶12为弧板状,其与锁止部5、阀杆密封接头一体成型。Usually, the first step 13 and the second step 12 are arranged opposite to each other. The first step 13 and the second step 12 are in the shape of arc plates, which are integrally formed with the locking portion 5 and the valve stem sealing joint.

所述卡合部19为圆环形,其中心的通孔供阀杆8插入固定;开闭行程槽孔16的内弧面与通孔贯穿;推块11穿设并限制在开闭行程槽孔16内,开闭行程槽孔16的起端可推动推块11带动阀杆8转动;所述卡合部19的底面成形有第三台阶18,第三台阶18与第一台阶13、第二台阶12适配;所述第三台阶18与第二台阶12面接触,第三台阶18在随手柄17转动时受到第一台阶13限位。The engaging portion 19 is in a circular shape, and the through hole in the center is used for the valve stem 8 to be inserted and fixed; the inner arc surface of the opening and closing stroke slot hole 16 passes through the through hole; the push block 11 is penetrated and restricted in the opening and closing stroke slot hole 16, and the starting end of the opening and closing stroke slot hole 16 can push the push block 11 to drive the valve stem 8 to rotate; the bottom surface of the engaging portion 19 is formed with a third step 18, and the third step 18 is adapted to the first step 13 and the second step 12; the third step 18 is in surface contact with the second step 12, and the third step 18 is limited by the first step 13 when rotating with the handle 17.

另外自锁阀门还包括阀门本体,其主要由壳体、球体2组成,球体2设于壳体内呈密封连接;所述壳体的上部成形有阀杆密封接头;所述球体2的顶部固定连接阀杆8,阀杆8穿过阀杆密封接头向外伸出,并与阀杆密封接头密封连接;卡合部19与锁止部5相适配且卡合连接;推块11和阻挡件7固定在所述阀杆8上,具体为其外圆面上;对手柄17(卡合部19上固定连接有手柄17)施加扭矩M,推块11在手柄17的作用下驱动阀杆8从而带动球体2转动,其被开闭行程槽孔16的起端推动,与此同时,卡合部19在锁止部5上转动并带动阻挡件7在第一位置锁止,球体2与壳体形成闭路关闭阀门;对手柄17(卡合部19上固定连接有手柄17)施加反向扭矩T,推块11固定不动,卡合部19在锁止部5上反向空转并在第二位置扣合锁止,此时推块11自开闭行程槽孔16的起端变换到末端,而阀杆8和球体2保持原始位置不转动。In addition, the self-locking valve also includes a valve body, which is mainly composed of a shell and a ball 2. The ball 2 is arranged in the shell and is sealed. A valve stem sealing joint is formed on the upper part of the shell. The top of the ball 2 is fixedly connected to the valve stem 8, and the valve stem 8 extends outward through the valve stem sealing joint and is sealed and connected to the valve stem sealing joint. The clamping part 19 is adapted to and clamped with the locking part 5. The push block 11 and the blocking member 7 are fixed on the valve stem 8, specifically on its outer circumferential surface. A torque M is applied to the handle 17 (the handle 17 is fixedly connected to the clamping part 19), and the push block 11 is pushed on the handle 17. Under the action, the valve stem 8 is driven to rotate, thereby driving the ball 2 to rotate, and it is pushed by the starting end of the opening and closing stroke slot hole 16. At the same time, the engaging part 19 rotates on the locking part 5 and drives the blocking member 7 to lock in the first position, and the ball 2 and the shell form a closed-circuit valve; a reverse torque T is applied to the handle 17 (the handle 17 is fixedly connected to the engaging part 19), the push block 11 is fixed, the engaging part 19 reversely rotates on the locking part 5 and is locked in the second position. At this time, the push block 11 changes from the starting end of the opening and closing stroke slot hole 16 to the end, while the valve stem 8 and the ball 2 maintain their original positions and do not rotate.

关于阀门本体,其技术方案属于现有技术。球壳内设置起(硬)密封作用的阀盖4,而球壳的两端固定连接与管路连接的阀盖4。As for the valve body, its technical solution belongs to the prior art. A valve cover 4 having a (hard) sealing function is arranged in the spherical shell, and both ends of the spherical shell are fixedly connected to the valve cover 4 connected to the pipeline.

所述阀杆密封接头为圆柱形或圆台形,其中心具有供阀杆8穿过的避让孔,通孔壁与阀杆8之间设置有密封件。The valve stem sealing joint is cylindrical or truncated cone-shaped, with a avoidance hole in the center for the valve stem 8 to pass through, and a sealing member is arranged between the through hole wall and the valve stem 8 .

关于阀杆8与阀杆密封接头间的密封连接(密封件)也属于现有技术。例如:阀杆8与凸缘间设置有多道密封,具体为O型密封圈,在最上层O型密封圈的上方还在阀杆8外嵌套有外压环6,外压环6向下压紧O型密封圈,O型密封圈形变堵住阀杆8与凸缘的间隙起到密封作用。The sealing connection (seal) between the valve stem 8 and the valve stem sealing joint also belongs to the prior art. For example, multiple seals are arranged between the valve stem 8 and the flange, specifically O-type sealing rings, and an outer pressure ring 6 is nested outside the valve stem 8 above the top O-type sealing ring. The outer pressure ring 6 presses the O-type sealing ring downward, and the O-type sealing ring is deformed to block the gap between the valve stem 8 and the flange to play a sealing role.

所述卡合部19上固定连接有手柄17,操作人员手动扳动手柄17可以旋转卡合部19带动阀杆8转动。当然的,卡合部19还可配置气动、电动自动开阀执行工具,用于自动开闭阀门。The clamping part 19 is fixedly connected with a handle 17, and the operator manually pulls the handle 17 to rotate the clamping part 19 to drive the valve stem 8 to rotate. Of course, the clamping part 19 can also be equipped with a pneumatic or electric automatic valve opening execution tool for automatically opening and closing the valve.

所述阀杆8的顶端可拆卸固定连接有卡合件锁定组件,卡合件锁定组件包括螺钉10,螺钉10旋入阀杆8端部内并将卡合件抵压在阀杆8顶端的压板10。The top end of the valve stem 8 is detachably fixedly connected with a snap-fit locking assembly, which includes a screw 10 . The screw 10 is screwed into the end of the valve stem 8 and presses the snap-fit against the pressure plate 10 at the top end of the valve stem 8 .

本发明实施例一的工作原理是:The working principle of the first embodiment of the present invention is:

阀门的各零件间按设计原理、装配关系、连接关系相互配合。阀门处于正常开位状态时(即阀门为通路,开启状态(参见图五-1)),可直接操作手柄17顺时针(行业规则,通常是顺时针关闭)旋转关闭阀门(参见图五-2)。如想再操作手柄17开启阀门(逆时针旋转手柄17),此时,手柄17只能逆向空转一定角度(具体角度视间隙而定,图示中为90度),而阀门依然是处于关位状态(即阀门为闭路,关闭状态(参见图五-3)),从而达到阀门关位锁定状态,即阀门只能关不能开,阀门关位时不能再次直接开启。该自锁阀门又称之为关位自锁阀门。The various parts of the valve cooperate with each other according to the design principle, assembly relationship and connection relationship. When the valve is in the normal open position (i.e. the valve is in the passage, open state (see Figure 5-1)), the handle 17 can be directly operated to rotate clockwise (industry rules, usually clockwise closed) to close the valve (see Figure 5-2). If you want to operate the handle 17 to open the valve again (rotate the handle 17 counterclockwise), at this time, the handle 17 can only rotate in the reverse direction for a certain angle (the specific angle depends on the gap, 90 degrees in the figure), and the valve is still in the closed position (i.e. the valve is closed and closed (see Figure 5-3)), thereby achieving the valve closed position locking state, that is, the valve can only be closed but not opened, and the valve cannot be directly opened again when it is closed. This self-locking valve is also called a closed position self-locking valve.

具体分析:Specific analysis:

参见下述本发明实施例二的工作原理。See the working principle of the second embodiment of the present invention below.

实施例二Embodiment 2

如图1-图5所示,本发明提供了一种自锁阀门系统,包括上述技术方案中实施例一的自锁阀门,还包括解锁键20,解锁键20与卡槽卡合。解锁键插入卡槽内啮合连接;阀门开启时,反向扭矩T驱动卡合部19转动,并通过解锁键带动阀杆8反向转动,破除卡合部19空转的状态,且卡合部19带动阻挡件7在第二位置锁止,球体2与壳体形成开路打开阀门。As shown in Figures 1 to 5, the present invention provides a self-locking valve system, including the self-locking valve of the first embodiment of the above technical solution, and also including an unlocking key 20, which is engaged with the card slot. The unlocking key is inserted into the card slot for meshing connection; when the valve is opened, the reverse torque T drives the engagement portion 19 to rotate, and drives the valve stem 8 to rotate in the opposite direction through the unlocking key, breaking the idle state of the engagement portion 19, and the engagement portion 19 drives the blocking member 7 to lock in the second position, and the ball 2 and the shell form an open circuit to open the valve.

所述卡槽分别延卡合件和阀杆8轴向设置在转动面上。具体的,卡槽分为第一凹槽14和第二凹槽15。第一凹槽14竖向开设在阀杆8的圆柱面上;第二凹槽15竖向开设在所述通孔壁上,第二凹槽15与第一凹槽14可配合成形为卡槽,此卡槽即为锁孔。The clamping groove is respectively arranged on the rotating surface along the axial direction of the clamping member and the valve stem 8. Specifically, the clamping groove is divided into a first groove 14 and a second groove 15. The first groove 14 is vertically opened on the cylindrical surface of the valve stem 8; the second groove 15 is vertically opened on the wall of the through hole, and the second groove 15 and the first groove 14 can be matched to form a clamping groove, which is a lock hole.

另外,卡合件锁定组件的压板9上开设有避让锁孔的缺口,使锁孔露出。In addition, a notch is provided on the pressing plate 9 of the locking assembly of the engaging member to avoid the lock hole, so that the lock hole is exposed.

本发明实施例二的工作原理是:The working principle of the second embodiment of the present invention is:

阀门的各零件间按设计原理、装配关系、连接关系相互配合。阀门处于正常开位状态时(即阀门为通路,开启状态(参见图五-1)),可直接操作手柄17顺时针(行业规则,通常是顺时针关闭)旋转关闭阀门(参见图五-2)。如想再操作手柄17开启阀门(逆时针旋转手柄17),此时,手柄17只能逆向空转一定角度(具体角度视间隙而定,图示中为90度),而阀门依然是处于关位状态(即阀门为闭路,关闭状态(参见图五-3)),从而达到阀门关位锁定状态,即阀门只能关不能开。若需要再次开启阀门,需要操作人员把专用的解锁键20插入手柄17的卡合部19与阀杆8上配合而成的锁孔内(在阀门关位状态下(参见图五-4)),再逆时针旋转手柄17,阀门即可正常开启);开启到位阀门通路后(参见图五-5)取下解锁键20,此时阀门恢复到正常工作状态,此时阀门可以直接关闭,关闭后又不能直接打开。The various parts of the valve cooperate with each other according to the design principle, assembly relationship, and connection relationship. When the valve is in the normal open position (i.e., the valve is in the passage and open state (see Figure 5-1)), the handle 17 can be directly operated to rotate clockwise (industry rules, usually clockwise to close) to close the valve (see Figure 5-2). If you want to operate the handle 17 to open the valve again (rotate the handle 17 counterclockwise), at this time, the handle 17 can only rotate in the reverse direction for a certain angle (the specific angle depends on the gap, 90 degrees in the figure), and the valve is still in the closed position (i.e., the valve is closed and closed (see Figure 5-3)), thereby achieving the valve closed position locking state, that is, the valve can only be closed but not opened. If the valve needs to be opened again, the operator needs to insert the special unlocking key 20 into the lock hole formed by the engaging portion 19 of the handle 17 and the valve stem 8 (when the valve is in the closed position (see Figure 5-4)), and then rotate the handle 17 counterclockwise, and the valve can be opened normally); after the valve passage is opened to the full extent (see Figure 5-5), remove the unlocking key 20, and the valve returns to its normal working state. At this time, the valve can be directly closed, but cannot be directly opened after closing.

具体分析:Specific analysis:

如图一所示,A面和B面分别是锁止部5上第一台阶13和第二台阶12的顶面,B面低于A面。第一台阶13和第二台阶12的两侧面分别有关位限位面Q2、Q1,开位限位面S1、S2(开位、关位参见上述解释)。也就是当阻挡件7抵靠在Q2和/或Q1面受限制时,此时阀门为关闭状态;而当阻挡件7抵靠在S1和/或S2面受限制时,此时阀门为开启状态。K3、Q4为卡合部19上开闭行程槽孔16的两端面。K1、K2为键的两侧面,其中K1为驱动平面,键配合卡入开闭行程槽孔16内,可由卡合部19上开闭行程槽孔16的K3面推动其带动阀杆8转动。P面为限位柱或限位销的外圆面。E、F面是卡合部19上第三台阶18的顶面,第三台阶18的侧面S3为卡合部19关位限位面,Q3为卡合部19开位限位面。卡合部19的E面与锁止部5的B面面接触,F面与A面面接触,卡合部19与锁止部5啮合在一起。As shown in Figure 1, surface A and surface B are the top surfaces of the first step 13 and the second step 12 on the locking part 5, respectively, and surface B is lower than surface A. The two side surfaces of the first step 13 and the second step 12 are the closing limit surfaces Q2 and Q1, and the opening limit surfaces S1 and S2 (see the above explanation for the open position and the closed position). That is, when the blocking member 7 is restricted against the Q2 and/or Q1 surfaces, the valve is in a closed state; and when the blocking member 7 is restricted against the S1 and/or S2 surfaces, the valve is in an open state. K3 and Q4 are the two end surfaces of the opening and closing stroke slot hole 16 on the engaging part 19. K1 and K2 are the two side surfaces of the key, of which K1 is the driving plane. The key fits into the opening and closing stroke slot hole 16, and the K3 surface of the opening and closing stroke slot hole 16 on the engaging part 19 can push it to drive the valve stem 8 to rotate. Surface P is the outer cylindrical surface of the limiting column or limiting pin. The E and F surfaces are the top surfaces of the third step 18 on the engaging portion 19, the side surface S3 of the third step 18 is the closing limit surface of the engaging portion 19, and Q3 is the opening limit surface of the engaging portion 19. The E surface of the engaging portion 19 is in surface contact with the B surface of the locking portion 5, and the F surface is in surface contact with the A surface, and the engaging portion 19 and the locking portion 5 are meshed together.

如图五-1,阀门正常开位状态,此时施加弯矩M(通常是顺时针操作手柄17旋转90度),实现阀门关闭,如图五-2。顺时针操作手柄17旋转过程中,卡合部19上开闭行程槽孔16的K3面始终与阀杆8上键的K1面抵接在一起,从而带动阀杆8及球体2顺时针旋转,直到阀杆8的P面同时碰到第一台阶13的S1面和/或第二台阶12的S2面后受到限制不可继续转动(此时的各部件配合所处位置即为第一位置),即可实现阀门关闭,如图五-2。上述阀杆8在转动中,球体2始终做同步回转运动。As shown in Figure 5-1, the valve is in the normal open position. At this time, a bending moment M is applied (usually the handle 17 is rotated 90 degrees clockwise) to close the valve, as shown in Figure 5-2. During the clockwise rotation of the handle 17, the K3 surface of the opening and closing stroke slot 16 on the engaging portion 19 is always in contact with the K1 surface of the key on the valve stem 8, thereby driving the valve stem 8 and the ball 2 to rotate clockwise until the P surface of the valve stem 8 simultaneously hits the S1 surface of the first step 13 and/or the S2 surface of the second step 12 and is restricted from further rotation (the position of each component at this time is the first position), and the valve can be closed, as shown in Figure 5-2. When the valve stem 8 rotates, the ball 2 always performs synchronous rotation.

如图五-2,阀门处于关闭并自锁状态。1、当手柄17继续施加弯矩M,手柄17顺时针转动,卡合部19上第三台阶18的Q3面正好抵触到锁止部5上第一台阶13的Q2面,因此不能再继续顺时针转动手柄17,阀杆8不会转动(此时的各部件配合所处位置即为第一位置)。阀门始终处于关位状态。2、此时若施加反向弯矩T(通常是逆时针操作手柄17反转90度),卡合部19只是在空转,其不能带动阀杆8做同步旋转。逆时针操作手柄17反转过程中,阀杆8上的键只是在开闭行程槽孔16内内空转,即K1面、K2面在开闭行程槽孔16内空转,K3面、Q4面不能推动K1面、K2面带动阀杆8转动。此时阀门处于关闭状态。如图五-2,当手柄17继续逆时针转动,当卡合部19上的S3面正好碰到锁止部5上第一台阶13的S1面受到抵挡限制,因此手柄17不能再继续转动(此时的各部件配合所处位置即为第二位置)。此过程中,手柄17逆时针转动未能带动阀杆8同步转动开启阀门,阀门始终处于关位状态,即阀门自锁不可被开启,如图五-3。As shown in Figure 5-2, the valve is in a closed and self-locking state. 1. When the handle 17 continues to apply bending moment M, the handle 17 rotates clockwise, and the Q3 surface of the third step 18 on the engaging portion 19 just contacts the Q2 surface of the first step 13 on the locking portion 5, so the handle 17 can no longer be rotated clockwise, and the valve stem 8 will not rotate (the position of each component at this time is the first position). The valve is always in a closed state. 2. At this time, if a reverse bending moment T is applied (usually the handle 17 is reversed 90 degrees counterclockwise), the engaging portion 19 is just idling, and it cannot drive the valve stem 8 to rotate synchronously. During the reverse process of the counterclockwise operating handle 17, the key on the valve stem 8 is just idling in the opening and closing stroke slot 16, that is, the K1 surface and the K2 surface are idling in the opening and closing stroke slot 16, and the K3 surface and the Q4 surface cannot push the K1 surface and the K2 surface to drive the valve stem 8 to rotate. At this time, the valve is in a closed state. As shown in Figure 5-2, when the handle 17 continues to rotate counterclockwise, the S3 surface on the engaging portion 19 just hits the S1 surface of the first step 13 on the locking portion 5 and is blocked, so the handle 17 can no longer rotate (the position of each component at this time is the second position). In this process, the counterclockwise rotation of the handle 17 fails to drive the valve stem 8 to rotate synchronously to open the valve, and the valve is always in the closed position, that is, the valve is self-locking and cannot be opened, as shown in Figure 5-3.

如图五-4,阀门在插入解锁键20的情况下,阀门才能正常进行启闭操作。阀门关位状态,转动手柄17,此时手柄17为空转,使第二凹槽15与第一凹槽14配合成形为锁孔,并从锁孔中插入解锁键20。解锁键20的解锁部将第二凹槽15与第一凹槽14卡合扣紧在一起,实现阀杆8与卡合部19能够联动。卡合部19(手柄17)、阀杆8间形成新的传动链,操作手柄17逆时针转动,阀杆8和球体2同步回转,即可打开阀门,阀门处于通路状态,如图五-5。而如果此时,拨出解锁键20,操作手柄17顺时针转动又可将阀门关闭,并且关闭后不能直接开启阀门,原理同上不再赘述。As shown in Figure 5-4, the valve can only be opened and closed normally when the unlocking key 20 is inserted. When the valve is in the closed position, turn the handle 17, and the handle 17 is idle at this time, so that the second groove 15 and the first groove 14 cooperate to form a lock hole, and the unlocking key 20 is inserted from the lock hole. The unlocking part of the unlocking key 20 snaps the second groove 15 and the first groove 14 together, so that the valve stem 8 and the snapping part 19 can be linked. A new transmission chain is formed between the snapping part 19 (handle 17) and the valve stem 8. The operating handle 17 rotates counterclockwise, and the valve stem 8 and the ball 2 rotate synchronously, and the valve can be opened. The valve is in a passage state, as shown in Figure 5-5. If the unlocking key 20 is pulled out at this time, the operating handle 17 rotates clockwise to close the valve, and the valve cannot be opened directly after closing. The principle is the same as above and will not be repeated.

实施例三Embodiment 3

实施例一自锁阀门的技术方案还可以应用在管路常通不可关闭的状态。例如为设备输送冷媒用于冷却设备。当冷媒中断输送,设备得不到充分散热,被烧坏。此时该种自锁阀为开位自锁阀门,具体的应用为:阀门关闭处于关位,此时管道闭路;当需要输送冷媒时,操作手柄17打开阀门,管道通路,冷媒开始输送;冷媒输送中,阀门处于开位,其不能再次被直接关闭,阀门处于开位锁定状态;即阀门只能开不能关,阀门开位时不能再次直接关闭。The technical solution of the self-locking valve in the first embodiment can also be applied to the state where the pipeline is always open and cannot be closed. For example, the refrigerant is transported to the equipment for cooling the equipment. When the refrigerant is interrupted, the equipment cannot get sufficient heat dissipation and is burned. At this time, this kind of self-locking valve is an open-position self-locking valve, and the specific application is: the valve is closed in the closed position, and the pipeline is closed; when the refrigerant needs to be transported, the operating handle 17 opens the valve, the pipeline is open, and the refrigerant starts to be transported; during the refrigerant transportation, the valve is in the open position, and it cannot be directly closed again, and the valve is in the open position locked state; that is, the valve can only be opened and not closed, and the valve cannot be directly closed again when it is in the open position.

阀门需要关闭时,使用解锁键20与卡槽卡合;此时方可关闭阀门。When the valve needs to be closed, the unlocking key 20 is engaged with the card slot; only then can the valve be closed.

具体技术方案为:The specific technical solution is:

一种自锁阀门,包括阀杆8,阀杆8顶部连接驱动阀杆转动的卡合件,所述阀杆8和卡合件上设置有自锁机构,自锁机构包括开设在卡合件上的开闭行程槽孔16、固定在阀杆8上的可在开闭行程槽孔16内相对运行的推块11、分别开设在卡合件和阀杆8上且相互配合的卡槽;卡合件与阀杆8转动配合连接。A self-locking valve comprises a valve stem 8, the top of the valve stem 8 is connected to a clamping piece for driving the valve stem to rotate, the valve stem 8 and the clamping piece are provided with a self-locking mechanism, the self-locking mechanism comprises an opening and closing stroke slot hole 16 provided on the clamping piece, a push block 11 fixed on the valve stem 8 and capable of relatively running in the opening and closing stroke slot hole 16, and clamping grooves respectively provided on the clamping piece and the valve stem 8 and cooperating with each other; the clamping piece is rotatably connected to the valve stem 8.

所述自锁机构为开位自锁机构,阀杆8处于关位状态时,推块11处于开闭行程槽孔16的末端;所述开闭行程槽孔16为弧形,其与阀杆8同轴心。The self-locking mechanism is an open position self-locking mechanism. When the valve stem 8 is in the closed position, the push block 11 is at the end of the opening and closing stroke slot hole 16; the opening and closing stroke slot hole 16 is arc-shaped and coaxial with the valve stem 8.

开闭行程槽孔16随手柄17、卡合部19逆时针转动时,其末端可推动推块11带动阀杆8其其上连接的球体2逆时针转动,阀门开启。此后,当手柄17、卡合部19顺时针转动,推块11自开闭行程槽孔16的末端变换到起端(推块11在开闭行程槽孔16内“空转”,实际上推块11并不转动,空转的现象是由卡合部19旋转造成的相对转动),而阀杆8和球体2保持原始位置不转动,及阀门不再被关闭,处于开位自锁状态。When the opening and closing stroke slot hole 16 rotates counterclockwise with the handle 17 and the engaging part 19, its end can push the push block 11 to drive the valve stem 8 and the ball 2 connected thereto to rotate counterclockwise, and the valve is opened. Thereafter, when the handle 17 and the engaging part 19 rotate clockwise, the push block 11 changes from the end of the opening and closing stroke slot hole 16 to the starting end (the push block 11 "idles" in the opening and closing stroke slot hole 16, but in fact the push block 11 does not rotate, and the phenomenon of idling is a relative rotation caused by the rotation of the engaging part 19), while the valve stem 8 and the ball 2 remain in their original positions and do not rotate, and the valve is no longer closed and is in an open position self-locking state.

该开位自锁阀门的具体工作原理,参照对比实施例二中关位自锁阀门的工作原理,不难理解,恕不赘述。The specific working principle of the open position self-locking valve can be easily understood by referring to the working principle of the closed position self-locking valve in the second comparative embodiment, and will not be described in detail.

最后应说明的是:以上各实施例仅仅为本发明的较优实施例用以说明本发明的技术方案,而非对其限制,当更不是限制本发明的专利范围;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围;另外,将本发明的技术方案直接或间接的运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。Finally, it should be noted that the above embodiments are only preferred embodiments of the present invention to illustrate the technical solutions of the present invention, rather than limiting them, and certainly not limiting the patent scope of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention. In addition, the direct or indirect application of the technical solutions of the present invention in other related technical fields is also included in the patent protection scope of the present invention.

上文中各附图标记表示的零部件名称如下:The names of the components represented by the reference numerals in the above text are as follows:

阀体1、球体2、阀座3、阀盖4、锁止部5、外压环6、阻挡件7、阀杆8、压板9、螺钉10、推块11、第二台阶12、第一台阶13、第一凹槽14、第二凹槽15、开闭行程槽孔16、手柄17、第三台阶18、卡合部19、解锁键20。Valve body 1, ball 2, valve seat 3, valve cover 4, locking part 5, outer pressure ring 6, blocking member 7, valve stem 8, pressure plate 9, screw 10, push block 11, second step 12, first step 13, first groove 14, second groove 15, opening and closing stroke slot hole 16, handle 17, third step 18, engaging part 19, unlocking key 20.

Claims (7)

1.一种自锁阀门,包括阀杆,阀杆顶部连接驱动阀杆转动的卡合件,其特征在于:所述阀杆和卡合件上设置有自锁机构,自锁机构包括开设在卡合件上的开闭行程槽孔、固定在阀杆上的可在开闭行程槽孔内相对运行的推块、分别开设在卡合件和阀杆上且相互配合的卡槽;卡合件与阀杆转动配合连接;所述阀杆外部套设有同轴设置的阀杆密封接头,阀杆密封接头和卡合件上设置有限位机构,所述限位机构包括阀杆密封接头顶部成形的锁止部,和卡合件底部成形的卡合部,所述锁止部与卡合部分别设有高低不同的两台阶面,且相互卡止配合;锁止部两台阶之间的间距与卡合件开闭行程相适配,阀杆上固定有限制在锁止部两台阶之间内移动的阻挡件。1. A self-locking valve, comprising a valve stem, a clamping piece connected to the top of the valve stem for driving the valve stem to rotate, characterized in that: a self-locking mechanism is arranged on the valve stem and the clamping piece, the self-locking mechanism comprises an opening and closing stroke slot hole provided on the clamping piece, a push block fixed on the valve stem and capable of relatively running in the opening and closing stroke slot hole, and clamping grooves respectively provided on the clamping piece and the valve stem and cooperating with each other; the clamping piece is rotatably connected and cooperated with the valve stem; a coaxially arranged valve stem sealing joint is sleeved on the outer side of the valve stem, and a limiting mechanism is arranged on the valve stem sealing joint and the clamping piece, the limiting mechanism comprises a locking portion formed on the top of the valve stem sealing joint, and a clamping portion formed at the bottom of the clamping piece, the locking portion and the clamping portion are respectively provided with two step surfaces of different heights, and are locked and cooperated with each other; the spacing between the two steps of the locking portion is adapted to the opening and closing stroke of the clamping piece, and a blocking member is fixed on the valve stem to limit the movement between the two steps of the locking portion. 2.根据权利要求1所述的自锁阀门,其特征在于:所述自锁机构为关位自锁机构,阀杆处于开位状态时,推块处于开闭行程槽孔的起端;所述开闭行程槽孔为弧形,其与阀杆同轴心。2. The self-locking valve according to claim 1 is characterized in that: the self-locking mechanism is a closed position self-locking mechanism, when the valve stem is in the open position, the push block is at the starting end of the opening and closing stroke slot hole; the opening and closing stroke slot hole is arc-shaped and coaxial with the valve stem. 3.根据权利要求1所述的自锁阀门,其特征在于:所述自锁机构为开位自锁机构,阀杆处于关位状态时,推块处于开闭行程槽孔的末端;所述开闭行程槽孔为弧形,其与阀杆同轴心。3. The self-locking valve according to claim 1 is characterized in that: the self-locking mechanism is an open-position self-locking mechanism, when the valve stem is in the closed position, the push block is at the end of the opening and closing stroke slot hole; the opening and closing stroke slot hole is arc-shaped and coaxial with the valve stem. 4.根据权利要求1所述的自锁阀门,其特征在于:所述卡合件上固定连接有手柄。4. The self-locking valve according to claim 1, characterized in that a handle is fixedly connected to the engaging member. 5.根据权利要求1所述的自锁阀门,其特征在于:所述卡槽分别延卡合件和阀杆轴向设置在转动面上。5. The self-locking valve according to claim 1, characterized in that the clamping grooves are arranged on the rotating surface along the axial direction of the clamping piece and the valve stem respectively. 6.根据权利要求1所述的自锁阀门,其特征在于:所述阀杆的顶端可拆卸固定连接有卡合件锁定组件,卡合件锁定组件包括螺钉,及将卡合件抵压在阀杆顶端的压板。6. The self-locking valve according to claim 1 is characterized in that: the top end of the valve stem is detachably fixedly connected with a snap-fit locking assembly, and the snap-fit locking assembly includes a screw and a pressure plate that presses the snap-fit against the top end of the valve stem. 7.一种自锁阀门系统,包括权利要求1-6中任一所述的自锁阀门,其特征在于,还包括解锁键,解锁键与卡槽卡合。7. A self-locking valve system, comprising the self-locking valve according to any one of claims 1 to 6, characterized in that it also comprises an unlocking key, which is engaged with the locking slot.
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