CN110195427A - Assembly type aluminum pipe-confined concrete-steel pipe combined jacket ocean platform - Google Patents
Assembly type aluminum pipe-confined concrete-steel pipe combined jacket ocean platform Download PDFInfo
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- CN110195427A CN110195427A CN201910584616.0A CN201910584616A CN110195427A CN 110195427 A CN110195427 A CN 110195427A CN 201910584616 A CN201910584616 A CN 201910584616A CN 110195427 A CN110195427 A CN 110195427A
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B17/02—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor placed by lowering the supporting construction to the bottom, e.g. with subsequent fixing thereto
- E02B17/027—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor placed by lowering the supporting construction to the bottom, e.g. with subsequent fixing thereto steel structures
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B17/0004—Nodal points
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B2017/0056—Platforms with supporting legs
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Abstract
本发明公开了一种装配式铝管‑约束混凝土‑钢管组合导管架海洋平台及其制作方法,属于土木工程的结构工程技术领域。其技术方案为:由导管架和平台构成,平台安装在导管架上,所述导管架包括导管、平台横撑和平台斜撑,导管在竖直方向上设置,导管之间、平台内部分别设有若干根平台横撑和平台斜撑,导管的顶端连接平台,导管的底端固定连接在海底,所述导管包括多个相连接的导管单元;所述导管单元为铝管‑约束混凝土‑钢管双壁空心构件。本发明有效地避免了水下焊接的复杂过程,以及焊接强度不够带来的安全隐患。同时装配式结构易于拆卸的优点使海洋平台的循环利用成为可能,实现了海洋平台结构装配模块化。The invention discloses an assembled aluminum tube-confined concrete-steel tube combined jacket marine platform and a manufacturing method thereof, belonging to the technical field of structural engineering of civil engineering. The technical scheme is as follows: it is composed of a jacket and a platform, the platform is installed on the jacket, the jacket includes a duct, a platform transverse brace and a platform diagonal brace, the ducts are arranged in the vertical direction, and the ducts are arranged between the ducts and inside the platform respectively. There are several platform cross braces and platform diagonal braces, the top end of the conduit is connected to the platform, the bottom end of the conduit is fixedly connected to the seabed, and the conduit includes a plurality of connected conduit units; the conduit units are aluminum pipes-confined concrete-steel pipes Double-walled hollow member. The invention effectively avoids the complicated process of underwater welding and the potential safety hazard caused by insufficient welding strength. At the same time, the advantage of easy disassembly of the assembled structure makes the recycling of the offshore platform possible, and realizes the modular assembly of the offshore platform structure.
Description
技术领域technical field
本发明涉及土木工程的结构工程技术领域,具体涉及一种装配式铝管-约束混凝土-钢管组合导管架海洋平台及其制作方法。The invention relates to the technical field of structural engineering of civil engineering, in particular to an assembled aluminum tube-constrained concrete-steel tube combined jacket offshore platform and a manufacturing method thereof.
背景技术Background technique
海洋平台作为海洋资源开发的基础设施,其中的导管式海洋平台是中浅海海洋平台的主要结构形式。它采用将桩穿过导管使预制的导管架固定在海上,导管架和桩是主要的承重部件,其它设备层及工作区则坐落在平台上。在风、浪、流、冰和地震等海洋环境动力荷载作用下,结构的振动反应十分剧烈。As the infrastructure for the development of marine resources, the offshore platform is the main structural form of the offshore platform in the medium and shallow seas. The prefabricated jacket is fixed on the sea by passing the piles through the conduit, the jacket and piles are the main load-bearing components, and other equipment layers and working areas are located on the platform. Under the action of marine environmental dynamic loads such as wind, wave, current, ice and earthquake, the vibration response of the structure is very severe.
在现有的可行技术方案中,针对导管式海洋平台结构的振动控制,一方面,主要是采用隔振措施或者采用各种阻尼器进行抗振,但隔振措施虽然能较好地控制导管架端帽位移和生活区加速度,却不适合海啸、飓风等荷载,容易倾覆。In the existing feasible technical solutions, for the vibration control of the ducted offshore platform structure, on the one hand, vibration isolation measures or various dampers are mainly used for anti-vibration, but although the vibration isolation measures can better control the jacket The displacement of the end cap and the acceleration of the living area are not suitable for loads such as tsunamis and hurricanes, and are easy to overturn.
另一方面就是改善结构形式。常规的结构形式已不满足结构设计要求,越来越多的组合结构形式应用到实际工程中,组合结构是继承了钢结构和钢筋混凝土结构各自的优点,也克服了两者的缺点而产生的一种新型的体系结构,可充分利用钢材和混凝土的特点,按照最佳几何尺寸,组成最优的组合构件。具有重量轻,构件延性好,减小截面积,同时缩短施工工期等优点。而在组合结构中,钢管混凝土是应用比较多的结构形式,因地制宜、科学的使用钢管混凝土,可满足有关工程结构像大跨、高耸、重载的需要,符合现代化施工技术的工业化要求,钢管混凝土结构因在受力和施工建造等方面的高性能而得到工程界的青睐。Another aspect is to improve the structure. Conventional structural forms can no longer meet the requirements of structural design, and more and more composite structural forms are applied to practical projects. Composite structures inherit the advantages of steel structures and reinforced concrete structures, and also overcome their shortcomings. A new type of architecture that can make full use of the characteristics of steel and concrete to form the optimal composite components according to the optimal geometric dimensions. It has the advantages of light weight, good ductility of components, reduced cross-sectional area, and shortened construction period. In the composite structure, CFST is the most widely used structural form. The scientific use of CFST according to local conditions can meet the needs of related engineering structures such as large span, towering, and heavy load, and meet the industrialization requirements of modern construction technology. Structures are favored by the engineering community for their high performance in terms of force and construction.
虽然装配式建筑在我国得到了极大地推广,但对于海洋平台结构领域来说,从常规的设计及施工方式向装配式结构形式的过渡仍是亟需解决的问题。申请号为CN201510351272.0的中国发明专利提出了一种自复位导管架海洋平台,其导管结构包括外钢管、内钢管、波纹管及夹层混凝土,并且在波纹管内部和平台外侧加装预应力外置钢拉杆,实现海冰、地震等荷载作用下的自复位。但是施工过程中均要求有焊接过程,这对于钢管混凝土的厚壁来说,一方面给焊接过程带来了极大地难度,另一方面钢管的焊接均为单侧焊接,焊接连接强度达不到要求,从而带来安全隐患。但若不采用焊接的方式,由于梁柱节点也是结构体系中重要的受力和传力构件,因此大直径钢管混凝土的柱-柱连接节点的装配,以及钢管混凝土的柱-柱连接以及柱-横(斜)撑连接节点处的装配也是需要解决的问题。Although prefabricated buildings have been greatly promoted in my country, for the field of offshore platform structures, the transition from conventional design and construction methods to prefabricated structures is still an urgent problem to be solved. The Chinese invention patent with the application number CN201510351272.0 proposes a self-resetting jacket offshore platform, the conduit structure of which includes an outer steel pipe, an inner steel pipe, a corrugated pipe and interlayer concrete, and a prestressed outer pipe is installed inside the corrugated pipe and outside the platform. Steel tie rods are installed to realize self-reset under loads such as sea ice and earthquakes. However, the welding process is required in the construction process, which brings great difficulty to the welding process for the thick wall of concrete-filled steel tubes. requirements, resulting in security risks. However, if the welding method is not adopted, since the beam-column joint is also an important force-bearing and force-transmitting member in the structural system, the assembly of the column-column connection node of the large-diameter CFST, as well as the column-column connection and the column-column connection of the CFST The assembly at the connection node of the transverse (diagonal) bracing is also a problem that needs to be solved.
还有学者提出了自升式海洋平台预制装配式桩腿,包括不锈钢外管和高强圆钢管,结构形式虽达到装配式结构的要求,但不可否认的是,单一的钢管柱显然不如双壁空心钢管混凝土组合柱的承载力高。Some scholars have proposed prefabricated pile legs for jack-up offshore platforms, including stainless steel outer pipes and high-strength round steel pipes. Although the structural form meets the requirements of prefabricated structures, it is undeniable that a single steel pipe column is obviously inferior to a double-wall hollow column. CFST composite columns have high bearing capacity.
由此可见,钢管混凝土体系的装配仍缺少新的形式,设计一种既能满足“强节点、弱构件”的抗震性能要求又能实现海洋平台结构装配模块化的节点连接装置是结构工程领域亟需解决的问题。It can be seen that the assembly of CFST system still lacks new forms. Designing a node connection device that can not only meet the seismic performance requirements of "strong nodes and weak members" but also realize the modular assembly of offshore platform structures is an urgent need in the field of structural engineering. problem to be solved.
发明内容SUMMARY OF THE INVENTION
针对现有技术的上述不足,本发明提供一种装配式铝管-约束混凝土-钢管组合导管架海洋平台,有效地避免了水下焊接的复杂过程,以及焊接强度不够所带来的安全隐患。同时装配式结构易于拆卸的优点使海洋平台的循环利用成为可能,实现了海洋平台结构装配模块化。In view of the above deficiencies of the prior art, the present invention provides an assembled aluminum tube-constrained concrete-steel tube combined jacket marine platform, which effectively avoids the complex process of underwater welding and the potential safety hazards caused by insufficient welding strength. At the same time, the advantage of easy disassembly of the assembled structure makes the recycling of the offshore platform possible, and realizes the modular assembly of the offshore platform structure.
本发明的技术方案为:The technical scheme of the present invention is:
装配式铝管-约束混凝土-钢管组合导管架海洋平台,由导管架和平台构成,平台安装在导管架上,所述导管架包括导管、平台横撑和平台斜撑,导管在竖直方向上设置,导管之间设有若干根平台横撑和平台斜撑,导管的顶端连接平台,导管的底端固定连接在海底;所述导管包括多个相连接的导管单元,所述导管单元包括外部约束铝管和内钢管,外部约束铝管采用铝材,充分利用了铝合金材质的耐腐蚀性,有效地避免了导管被海水腐蚀的问题;所述外部约束铝管与内钢管同轴套设,所述外部约束铝管与内钢管之间填充有夹层约束混凝土,所述内钢管的两端面高出外部约束铝管的两端面,且内钢管的两端沿外圆周分别设有圆环形的凸肢;所述导管单元之间、导管单元与平台横撑之间、导管单元与平台斜撑之间通过节点固定连接,所述节点包括两个对称连接的连接部,所述连接部包括卡接部和设置在卡接部两侧的耳板,所述卡接部为一面开口的盒体,包括上顶板、两个侧板、背板和下顶板,所述卡接部的内部,位于上顶板和下顶板之间,从上到下分别设有上隔板和下隔板,所述上顶板和下顶板上均设有凹槽,所述凸肢可通过凹槽卡进上顶板和上隔板、下隔板和下顶板之间的空隙中,所述耳板上设有高强螺栓孔,两个连接部通过耳板上的高强螺栓孔螺栓连接,所述卡接部的两个侧板和背板上分别设有用于固定连接平台横撑和平台斜撑的单边螺栓孔。平台横撑、平台斜撑通过单边螺栓紧固在节点的侧板和背板预留的螺栓孔上,组装过程操作高效快捷,且导管、平台横撑、平台斜撑的长度可根据设计的平台各层尺寸而定。节点由两个通过高强螺栓连接的连接部装配而成,且通过凹槽分别将上下两个导管单元的凸肢固定在节点的上顶板和上隔板、下隔板和下顶板之间,采用这种方式,节点和凸肢紧密结合,稳定性好,而采用高强螺栓连接,能够增加连接强度。所述导管的顶端通过法兰盘节点与平台连接,所述法兰盘节点包括法兰钢管,所述法兰钢管的一端沿外圆周设有圆环形的第一法兰板,另一端沿内圆周设有圆环形的第二法兰板,侧面设有悬臂腹板,所述第一法兰板与平台之间、所述第二法兰板与凸肢之间,以及悬臂腹板与平台横撑之间分别通过高强螺栓连接。The fabricated aluminum tube-confined concrete-steel tube combined jacket offshore platform is composed of a jacket and a platform. The platform is installed on the jacket. The jacket includes a duct, a platform cross brace and a platform diagonal brace. The duct is in the vertical direction. Setting, there are several platform cross braces and platform diagonal braces between the ducts, the top end of the duct is connected to the platform, and the bottom end of the duct is fixedly connected to the seabed; the duct includes a plurality of connected duct units, and the duct unit includes an external The restraining aluminum tube and the inner steel pipe are made of aluminum material, which makes full use of the corrosion resistance of the aluminum alloy material and effectively avoids the problem that the conduit is corroded by seawater; the outer restraining aluminum pipe and the inner steel pipe are coaxially sleeved The outer restraint aluminum tube and the inner steel pipe are filled with interlayer restraint concrete, the two end faces of the inner steel pipe are higher than the two end faces of the outer restraint aluminum pipe, and the two ends of the inner steel pipe are respectively provided with circular rings along the outer circumference. the protruding limbs; the conduit units, between the conduit unit and the platform cross brace, and between the conduit unit and the platform diagonal brace are fixedly connected through nodes, the nodes include two symmetrically connected connecting parts, and the connecting parts include A snap portion and lugs arranged on both sides of the snap portion, the snap portion is a box body with one side open, including an upper top plate, two side plates, a back plate and a lower top plate, the inside of the snap portion, It is located between the upper top plate and the lower top plate. There are upper and lower partitions from top to bottom. The upper and lower top plates are both provided with grooves, and the protruding limbs can be clipped into the upper top plate through the grooves. In the space between the upper clapboard, the lower clapboard and the lower top plate, the lug plate is provided with high-strength bolt holes, and the two connecting parts are connected by bolts through the high-strength bolt holes on the lug plate, and the two connecting parts of the clamping part are bolted together. Each side plate and the back plate are respectively provided with unilateral bolt holes for fixing the platform cross brace and the platform diagonal brace. The platform cross brace and platform diagonal brace are fastened to the bolt holes reserved on the side plate and back plate of the node through unilateral bolts. The assembly process is efficient and fast, and the length of the conduit, platform cross brace and platform diagonal brace can be designed according to the design. The size of each layer of the platform may be determined. The node is assembled by two connecting parts connected by high-strength bolts, and the protruding limbs of the upper and lower conduit units are respectively fixed between the upper and upper partitions, the lower partition and the lower roof of the node through grooves. In this way, the nodes and the protruding limbs are closely combined with good stability, and the high-strength bolt connection can increase the connection strength. The top of the conduit is connected to the platform through a flange node, the flange node includes a flanged steel pipe, one end of the flanged steel pipe is provided with a circular first flange plate along the outer circumference, and the other end is along the outer circumference. The inner circumference is provided with an annular second flange plate, and the side is provided with a cantilever web, between the first flange plate and the platform, between the second flange plate and the protruding limbs, and the cantilever web It is connected with the platform transverse support by high-strength bolts respectively.
进一步地,所述节点的上隔板与凸肢的接触面上,以及下隔板与凸肢的接触面上分别黏贴有橡胶垫,便于缓冲节点上下两端的导管单元安装时的冲击。Further, rubber pads are respectively pasted on the contact surfaces of the upper clapboard and the protruding limbs of the node and the contact surfaces of the lower clapboard and the protruding limbs, so as to buffer the impact of the conduit units at the upper and lower ends of the node during installation.
进一步地,所述高强螺栓采用摩擦型高强螺栓,可使各连接部件之间无相对滑移,连接更紧固。Further, the high-strength bolts are friction-type high-strength bolts, so that there is no relative slippage between the connecting components, and the connection is more secure.
进一步地,所述节点采用铸铝节点或铸铁节点,导管、平台横撑及平台斜撑通过铸铝节点或铸铁节点连接组装,有利于装配式结构构件的加工、运输、吊装及现场安装。Further, the nodes are cast aluminum nodes or cast iron nodes, and the conduits, platform cross braces and platform diagonal braces are connected and assembled through cast aluminum nodes or cast iron nodes, which is conducive to the processing, transportation, hoisting and on-site installation of fabricated structural components.
进一步地,所述铸铝节点或铸铁节点,以及法兰盘节点整体浇筑而成。Further, the cast aluminum node or cast iron node and the flange plate node are integrally cast.
进一步地,所述内钢管采用无缝钢管。Further, the inner steel pipe adopts seamless steel pipe.
本发明还提供了一种装配式铝管-约束混凝土-钢管组合导管架海洋平台的制作方法,包括以下步骤:The present invention also provides a manufacturing method of an assembled aluminum tube-constrained concrete-steel tube composite jacket offshore platform, comprising the following steps:
(1)导管的制作:在外部约束铝管内插入内钢管,浇筑夹层约束混凝土,待浇筑夹层约束混凝土强度满足要求后,将多个导管单元通过铸铝节点或铸铁节点组装成4根导管;(1) Manufacture of conduit: insert an inner steel pipe into the outer restraint aluminum pipe, pour interlayer restraint concrete, and after the strength of the interlayer restraint concrete to be poured meets the requirements, assemble a plurality of pipe units through cast aluminum nodes or cast iron nodes into 4 pipes;
(2)导管架的制作:将平台横撑和平台斜撑分别通过单边螺栓固定在导管的铸铝节点或铸铁节点上;(2) Fabrication of jacket: The platform transverse brace and the platform diagonal brace are respectively fixed on the cast aluminum node or cast iron node of the conduit through unilateral bolts;
(3)平台组装:平台工厂预制完成后,通过驳运或者浮运到海上施工现场,就位后将钢桩及导管打入海底,随后通过法兰盘节点将平台连接在导管的顶端。(3) Platform assembly: After the platform is prefabricated in the factory, it is transported to the offshore construction site by barge or float. After being in place, the steel piles and conduits are driven into the seabed, and then the platform is connected to the top of the conduit through flange nodes.
进一步地,所述内钢管的两端面高出外部约束铝管的两端面,且内钢管的两端沿外圆周分别设有圆环形的凸肢;所述铸铝节点或铸铁节点包括两个对称连接的连接部,所述连接部包括卡接部和设置在卡接部两侧的耳板,所述卡接部为一面开口的盒体,包括上顶板、两个侧板、背板和下顶板,所述卡接部的内部,位于上顶板和下顶板之间,从上到下分别设有上隔板和下隔板,所述上顶板和下顶板上均设有凹槽,所述凸肢可通过凹槽卡进上顶板和上隔板、下隔板和下顶板之间的空隙中,所述耳板上设有高强螺栓孔,两个连接部通过耳板上的高强螺栓孔螺栓连接,所述卡接部的两个侧板和背板上分别设有用于固定连接平台横撑和平台斜撑的单边螺栓孔。Further, the two end faces of the inner steel pipe are higher than the two end faces of the outer restraining aluminum pipe, and the two ends of the inner steel pipe are respectively provided with annular protruding limbs along the outer circumference; the cast aluminum node or cast iron node includes two The connecting part is symmetrically connected, the connecting part includes a clamping part and ear plates arranged on both sides of the clamping part, and the clamping part is a box body with an open side, including an upper top plate, two side plates, a back plate and The lower top plate, the inside of the clipping portion, is located between the upper top plate and the lower top plate, and is respectively provided with an upper partition plate and a lower partition plate from top to bottom, the upper and lower top plates are provided with grooves, so The protruding limbs can be inserted into the gaps between the upper top plate and the upper clapboard, the lower clapboard and the lower top plate through the groove. The two side plates and the back plate of the clamping part are respectively provided with unilateral bolt holes for fixing and connecting the platform cross brace and the platform diagonal brace.
进一步地,所述法兰盘节点包括法兰钢管,所述法兰钢管的一端沿外圆周设有圆环形的第一法兰板,另一端沿内圆周设有圆环形的第二法兰板,侧面设有悬臂腹板,所述第一法兰板与平台之间、所述第二法兰板与凸肢之间,以及悬臂腹板与平台横撑之间分别通过高强螺栓连接。Further, the flange joint includes a flanged steel pipe, one end of the flanged steel pipe is provided with a circular first flange plate along the outer circumference, and the other end is provided with a circular second flange along the inner circumference. The flange plate is provided with a cantilever web on the side, and the connection between the first flange plate and the platform, between the second flange plate and the protruding limb, and between the cantilever web and the platform cross brace are respectively connected by high-strength bolts .
本发明的有益效果在于:The beneficial effects of the present invention are:
1.本发明的装配式海洋平台结构形式,有效地避免了水下焊接的复杂过程,以及焊接强度不够所带来的安全隐患。同时装配式结构易于拆卸的优点使海洋平台的循环利用成为可能,实现了海洋平台结构装配模块化。1. The structural form of the assembled marine platform of the present invention effectively avoids the complex process of underwater welding and the potential safety hazards caused by insufficient welding strength. At the same time, the advantage of easy disassembly of the assembled structure makes the recycling of the offshore platform possible, and realizes the modular assembly of the offshore platform structure.
2.本发明通过铸铝节点或铸铁节点及法兰盘节点解决了大直径钢管混凝土的柱-柱连接节点的装配,以及钢管混凝土的柱-柱连接以及柱-横(斜)撑连接节点处的装配性问题,满足了“强节点、弱构件”的抗震性能要求。2. The present invention solves the assembly of the column-column connection node of the large-diameter concrete filled steel tube, and the column-column connection of the concrete-filled steel tube and the column-horizontal (oblique) bracing connection node through the cast aluminum node or the cast iron node and the flange node. The assembly problem meets the seismic performance requirements of "strong joints and weak members".
3.本发明中,导管的结构承载力高、延性好,其中内钢管起承受沿管壁的轴压荷载的作用,外部约束铝管长度小于内部钢管,其两端距节点有一定间隙,不承受沿管壁的轴向荷载,只承受沿径向的混凝土挤压荷载。当混凝土多向受压时,由于外部约束铝管对侧向压力的约束,限制了混凝土内部微裂缝的发展,能极大地提高混凝土的抗压强度,使得导管的承载能力较传统外壁贯通双壁空心混凝土导管增大,其同时也增强了导管的抗震耗能性能。3. In the present invention, the structural bearing capacity of the conduit is high and the ductility is good, wherein the inner steel pipe plays the role of bearing the axial compressive load along the pipe wall, the length of the outer restraining aluminum pipe is smaller than that of the inner steel pipe, and there is a certain gap between the two ends of the pipe, which is not Bear the axial load along the pipe wall and only bear the concrete extrusion load along the radial direction. When the concrete is compressed in multiple directions, the development of micro-cracks inside the concrete is restricted due to the restraint of the lateral pressure by the externally constrained aluminum tube, which can greatly improve the compressive strength of the concrete and make the bearing capacity of the conduit compared with the traditional outer wall through the double wall. The hollow concrete conduit is enlarged, which also enhances the seismic energy dissipation performance of the conduit.
4.本发明还可与其他类型的抗震手段结合使用,如其他类型的消能减震阻尼器,例如转角阻尼器等,以达到更好的抗震效果。本发明的装配式铝管-约束混凝土-钢管组合导管架海洋平台不仅仅限制于海洋平台结构体系中使用,在土木工程领域的装配式建筑中依然可以安装应用。比如可应用于板材式建筑,盒式建筑,骨架板材式建筑,升层式建筑,以及钢结构和型钢混凝土结构等常见建筑结构;同时,可作为全部承重结构柱,和部分称重式结构柱及临时加固柱。其中,装配的节点形式、材质、节点个数、导管的尺寸及材质,以及具体的布置方案等,完全可以取决于业主的需求,应用领域广泛。4. The present invention can also be used in combination with other types of anti-vibration means, such as other types of energy-dissipating shock-absorbing dampers, such as corner dampers, etc., to achieve better anti-vibration effects. The fabricated aluminum tube-confined concrete-steel tube composite jacket offshore platform of the present invention is not only limited to use in the offshore platform structural system, but can still be installed and applied in fabricated buildings in the field of civil engineering. For example, it can be applied to common building structures such as plate-type buildings, box-type buildings, skeleton plate-type buildings, elevated buildings, as well as steel structures and steel-concrete structures; at the same time, it can be used as all load-bearing structural columns and partial weighing-type structural columns and temporary reinforcement columns. Among them, the assembly node form, material, number of nodes, the size and material of the conduit, as well as the specific layout plan, etc., can completely depend on the needs of the owner, and the application field is wide.
5.整体浇筑的铸铝节点或铸铁节点以及法兰盘节点,只需制作一个模具,工艺性好、易于制造、结构整体更加稳定牢靠、适应性好,且力学性能优异。5. For integrally poured cast aluminum joints or cast iron joints and flange joints, only one mold needs to be made, which has good manufacturability, easy manufacturing, more stable and reliable overall structure, good adaptability, and excellent mechanical properties.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. In other words, other drawings can also be obtained based on these drawings without creative labor.
图1是本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是图1的A-A截面图。FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1 .
图3是导管单元的结构示意图。FIG. 3 is a schematic view of the structure of the catheter unit.
图4是图3的主视图。FIG. 4 is a front view of FIG. 3 .
图5是两个导管单元通过节点连接的连接示意图。Figure 5 is a schematic diagram of the connection of two conduit units connected by a node.
图6是图5的主视图。FIG. 6 is a front view of FIG. 5 .
图7是图5的内部结构示意图。FIG. 7 is a schematic diagram of the internal structure of FIG. 5 .
图8是连接部的内部结构示意图。FIG. 8 is a schematic diagram of the internal structure of the connecting portion.
图9是图8的后视图。FIG. 9 is a rear view of FIG. 8 .
图10是图8的俯视图。FIG. 10 is a plan view of FIG. 8 .
图11是法兰盘节点的结构示意图。Figure 11 is a schematic diagram of the structure of the flange node.
图12是图11的主视图。FIG. 12 is a front view of FIG. 11 .
图13是图11的仰视图。FIG. 13 is a bottom view of FIG. 11 .
图14是导管和平台通过法兰盘节点连接的连接示意图。Figure 14 is a schematic diagram of the connection of the conduit and the platform through the flanged joint.
图15是图14的侧视图。FIG. 15 is a side view of FIG. 14 .
图16是导管、平台和平台横撑通过法兰盘节点连接的连接示意图。Figure 16 is a schematic diagram of the connection of conduits, platforms and platform cross braces through flanged joints.
图中,1-导管、2-平台、3-导管单元、301-外部约束铝管、302-内钢管、303-夹层约束混凝土、4-平台横撑、5-平台斜撑、6-节点、61-卡接部、62-上隔板、63-单边螺栓孔、64-高强螺栓孔、65-下隔板、66-高强螺栓、67-橡胶垫、68-凹槽、69-耳板、610-上顶板、611-下顶板、612-侧板、613-背板、7-法兰盘节点、71-法兰钢管、72-第一法兰板、73-悬臂腹板、74-第二法兰板、8-凸肢。In the figure, 1-duct, 2-platform, 3-duct unit, 301-external restraint aluminum pipe, 302-inner steel pipe, 303-interlayer restraint concrete, 4-platform cross brace, 5-platform diagonal brace, 6-node, 61-clamping part, 62-upper partition, 63-one-side bolt hole, 64-high-strength bolt hole, 65-lower partition, 66-high-strength bolt, 67-rubber pad, 68-groove, 69-ear plate , 610-upper top plate, 611-lower top plate, 612-side plate, 613-back plate, 7-flange joint, 71-flange steel pipe, 72-first flange plate, 73-cantilever web, 74- The second flange plate, 8-protruding limbs.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明中的技术方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to make those skilled in the art better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described The embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1-16所示,本发明提供了一种装配式铝管-约束混凝土-钢管组合导管架海洋平台,由导管架和平台2构成,平台2安装在导管架上,所述导管架包括导管1、平台横撑4和平台斜撑5,导管1在竖直方向上设置,导管1之间设有若干根平台横撑4和平台斜撑5,导管1的顶端连接平台2,导管1的底端固定连接在海底,所述导管1为铝管-约束混凝土-钢管双壁空心构件,包括多个相连接的导管单元3;所述导管单元3包括外部约束铝管301和无缝钢管制成的内钢管302;所述外部约束铝管301与内钢管302同轴套设;所述外部约束铝管301与内钢管302之间填充有夹层约束混凝土303;所述内钢管302的两端面高出外部约束铝管301的两端面,且内钢管302的两端沿外圆周分别设有圆环形的凸肢8;所述导管单元3之间、导管单元3与平台横撑4之间、导管单元3与平台斜撑5之间通过铸铝节点6或铸铁节点6固定连接;导管1的顶端通过法兰盘节点7与平台2连接;所述铸铝节点6或铸铁节点6,以及法兰盘节点7整体浇筑而成。As shown in Figures 1-16, the present invention provides an assembled aluminum tube-confined concrete-steel tube combined jacket offshore platform, which consists of a jacket and a platform 2, and the platform 2 is installed on the jacket, and the jacket includes The duct 1, the platform cross brace 4 and the platform diagonal brace 5, the duct 1 is arranged in the vertical direction, there are several platform horizontal braces 4 and platform diagonal braces 5 between the duct 1, the top of the duct 1 is connected to the platform 2, the duct 1 The bottom end of the duct 1 is fixedly connected to the seabed, and the duct 1 is an aluminum tube-constrained concrete-steel pipe double-walled hollow member, including a plurality of connected duct units 3; the duct unit 3 includes an externally constrained aluminum tube 301 and a seamless steel tube. The inner steel pipe 302 is made; the outer restraining aluminum pipe 301 and the inner steel pipe 302 are coaxially sleeved; the interlayer restraining concrete 303 is filled between the outer restraining aluminum pipe 301 and the inner steel pipe 302; The end faces are higher than the two end faces of the outer restraining aluminum tube 301, and the two ends of the inner steel tube 302 are respectively provided with annular protruding limbs 8 along the outer circumference; Between, the conduit unit 3 and the platform diagonal brace 5 are fixedly connected through the cast aluminum node 6 or the cast iron node 6; the top of the conduit 1 is connected to the platform 2 through the flange node 7; the cast aluminum node 6 or the cast iron node 6, And the flange joint 7 is cast as a whole.
所述节点6包括两个对称连接的连接部;所述连接部包括卡接部61和设置在卡接部61两侧的耳板69;所述卡接部61为一面开口的盒体,包括上顶板610、两个侧板612、背板613和下顶板611;所述卡接部61的内部,位于上顶板610和下顶板611之间,从上到下分别设有上隔板62和下隔板65;所述上顶板610和下顶板611上均设有凹槽68,所述凸肢8可通过凹槽68卡进上顶板610和上隔板62、下隔板65和下顶板611之间的空隙中,其中凹槽68优选为半圆形,其大小与内钢管302的外径相匹配;所述耳板69上设有高强螺栓孔64,两个连接部通过耳板69上的高强螺栓孔64螺栓连接;所述卡接部61的两个侧板612和背板613上分别设有用于固定连接平台横撑4和平台斜撑5的单边螺栓孔63。The node 6 includes two symmetrically connected connecting parts; the connecting part includes a clamping part 61 and ear plates 69 arranged on both sides of the clamping part 61; the clamping part 61 is a box body with an open side, including The upper top plate 610, the two side plates 612, the back plate 613 and the lower top plate 611; the interior of the clip portion 61 is located between the upper top plate 610 and the lower top plate 611, and there are upper partitions 62 and 61 respectively from top to bottom. The lower partition 65; the upper top plate 610 and the lower top plate 611 are provided with grooves 68, and the protruding limbs 8 can be clipped into the upper top plate 610 and the upper partition plate 62, the lower partition plate 65 and the lower top plate through the groove 68 In the space between 611, the groove 68 is preferably semi-circular, and its size matches the outer diameter of the inner steel pipe 302; the lug plate 69 is provided with high-strength bolt holes 64, and the two connecting parts pass through the lug plate 69. The two side plates 612 and the back plate 613 of the clamping part 61 are respectively provided with unilateral bolt holes 63 for fixing and connecting the platform cross brace 4 and the platform diagonal brace 5 .
所述法兰盘节点7包括法兰钢管71;所述法兰钢管71的一端沿外圆周设有圆环形的第一法兰板72,另一端沿内圆周设有圆环形的第二法兰板74,侧面设有悬臂腹板73;所述第一法兰板72与平台2之间、所述第二法兰板74与凸肢8之间,以及悬臂腹板73与平台横撑4之间分别通过高强螺栓66连接。The flange joint 7 includes a flanged steel pipe 71; one end of the flanged steel pipe 71 is provided with a circular first flange plate 72 along the outer circumference, and the other end is provided with a circular second flange along the inner circumference. The flange plate 74 is provided with a cantilever web 73 on the side; between the first flange plate 72 and the platform 2, between the second flange plate 74 and the protruding limb 8, and between the cantilever web 73 and the platform The braces 4 are respectively connected by high-strength bolts 66 .
制作方法:Production Method:
(1)导管1的制作:在外部约束铝管301内插入内钢管302,浇筑夹层约束混凝土303,待浇筑夹层约束混凝土303强度满足要求后,将相邻导管单元3的内钢管302上的凸肢8分别插入铸铝节点6或铸铁节点6其中一个连接部的上顶板610和上隔板62之间、下隔板65和下顶板611之间的空隙中,然后通过高强螺栓66将该连接部与另一个连接部的耳板69固定连接,从而将相邻两个导管单元3的凸肢8固定在铸铝节点6或铸铁节点6内,依照上述方法连接多个导管单元3后组装成4根导管1;(1) Fabrication of the conduit 1: Insert the inner steel pipe 302 into the outer restraint aluminum pipe 301, pour the interlayer restraint concrete 303, and after the strength of the interlayer restraint concrete 303 to be poured meets the requirements, place the protrusions on the inner steel pipe 302 of the adjacent pipe unit 3 The limbs 8 are respectively inserted into the gaps between the upper top plate 610 and the upper partition plate 62 and between the lower partition plate 65 and the lower top plate 611 of one of the connecting parts of the cast aluminum node 6 or the cast iron node 6, and then connected by high-strength bolts 66. One part is fixedly connected with the ear plate 69 of the other connecting part, so that the protruding limbs 8 of the two adjacent conduit units 3 are fixed in the cast aluminum node 6 or the cast iron node 6, and the plurality of conduit units 3 are connected according to the above method and assembled into a 4 catheters 1;
(2)导管架的制作:将平台横撑4和平台斜撑5的两端分别通过单边螺栓固定在组装好的导管1的铸铝节点6或铸铁节点6的侧板和背板预留的单边螺栓孔63上,导管1、平台横撑4、平台斜撑5的长度可根据设计的平台2各层尺寸而定;(2) Fabrication of the jacket: the two ends of the platform cross brace 4 and the platform diagonal brace 5 are respectively fixed on the cast aluminum node 6 of the assembled conduit 1 or the side plate and the back plate of the cast iron node 6 through unilateral bolts. On the unilateral bolt hole 63 of the duct 1, the length of the platform cross brace 4 and the platform diagonal brace 5 can be determined according to the designed dimensions of each layer of the platform 2;
(3)平台2组装:平台2工厂预制完成后,通过驳运或者浮运到海上施工现场,就位后将钢桩及导管1打入海底,通过高强螺栓66将平台2固定在第一法兰板72上,导管1顶端的凸肢8通过高强螺栓66固定在第二法兰板74上,相邻的法兰盘节点7之间的悬臂腹板73通过高强螺栓66连接有平台横撑4。这样,就将4根导管1通过高强螺栓66固定在平台2的下方,从而实现平台2与导管1的连接。(3) Assembly of platform 2: After the platform 2 is prefabricated in the factory, it will be transported to the offshore construction site by barge or float. After being in place, the steel piles and the conduit 1 will be driven into the seabed, and the platform 2 will be fixed on the first flange by high-strength bolts 66. On the plate 72 , the protruding limb 8 at the top of the conduit 1 is fixed on the second flange plate 74 by high-strength bolts 66 , and the cantilever web 73 between the adjacent flange nodes 7 is connected with the platform cross brace 4 through high-strength bolts 66 . . In this way, the four conduits 1 are fixed under the platform 2 through the high-strength bolts 66 , so as to realize the connection between the platform 2 and the conduits 1 .
通过以上方法从下到上逐层拼装,相邻的两个导管单元3由铸铝节点6或铸铁节点6装配成一体,组装成4根导管1,再紧固平台横撑4、平台斜撑5,组装成导管架,随后通过法兰盘节点7将导管1和平台2连接起来。需要拆除时,顺序与安装顺序相反即可,易于安装及拆卸,大大加快了施工速度,施工质量高,直接运输至现场安装,免去现场加工的程序,可广泛应用于浅海区装配式海洋平台的搭建。Through the above method from bottom to top, the two adjacent conduit units 3 are assembled into one by the cast aluminum node 6 or the cast iron node 6, and then assembled into four conduits 1, and then the platform cross braces 4 and platform diagonal braces are fastened. 5. Assemble the jacket into a jacket, and then connect the jacket 1 and the platform 2 through the flange node 7 . When it needs to be dismantled, the order of installation is reversed. It is easy to install and disassemble, which greatly speeds up the construction speed and has high construction quality. It can be directly transported to the site for installation, eliminating the need for on-site processing procedures. 's construction.
本发明中,内钢管302起承受沿管壁的轴压荷载的作用,外部约束铝管301长度小于内钢管302,其两端距节点6有一定间隙,不承受沿管壁的轴向荷载,只承受沿径向的混凝土挤压荷载。当混凝土多向受压时,由于外部约束铝管301对侧向压力的约束,限制了混凝土内部微裂缝的发展,能极大地提高混凝土的抗压强度,使得导管1的承载能力较传统外壁贯通双壁空心混凝土导管增大,其同时也增强了导管1的抗震耗能性能。In the present invention, the inner steel pipe 302 plays the role of bearing the axial compressive load along the pipe wall. The length of the outer restraining aluminum pipe 301 is smaller than that of the inner steel pipe 302, and its two ends have a certain gap from the node 6, so it does not bear the axial load along the pipe wall. Only bear the concrete crushing load along the radial direction. When the concrete is compressed in multiple directions, the development of micro-cracks inside the concrete is restricted due to the restraint of the lateral pressure by the external restraint aluminum tube 301, which can greatly improve the compressive strength of the concrete, and make the bearing capacity of the conduit 1 higher than that of the traditional outer wall. The double-walled hollow concrete conduit is enlarged, which also enhances the seismic energy dissipation performance of the conduit 1 .
优选地,本发明的高强螺栓66采用摩擦型高强螺栓66,可使各连接部件之间无相对滑移,连接更紧固。Preferably, the high-strength bolts 66 of the present invention are friction-type high-strength bolts 66, so that there is no relative slippage between the connecting components, and the connection is more secure.
进一步地,本发明中,铸铝节点6或铸铁节点6的上隔板62与凸肢8的接触面上,以及下隔板65与凸肢8的接触面上分别黏贴有橡胶垫67,便于缓冲节点6上下两端的导管单元3安装时的冲击。Further, in the present invention, rubber pads 67 are respectively pasted on the contact surfaces of the upper clapboard 62 of the cast aluminum node 6 or the cast iron node 6 and the protruding limbs 8, and the contact surfaces of the lower clapboard 65 and the protruding limbs 8, It is convenient to buffer the impact when the conduit units 3 at the upper and lower ends of the node 6 are installed.
尽管通过参考附图并结合优选实施例的方式对本发明进行了详细描述,但本发明并不限于此。在不脱离本发明的精神和实质的前提下,本领域普通技术人员可以对本发明的实施例进行各种等效的修改或替换,而这些修改或替换都应在本发明的涵盖范围内/任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应所述以权利要求的保护范围为准。Although the present invention has been described in detail in conjunction with the preferred embodiments with reference to the accompanying drawings, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, those of ordinary skill in the art can make various equivalent modifications or substitutions to the embodiments of the present invention, and these modifications or substitutions should all fall within the scope of the present invention/any Those skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should all be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims (9)
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CN201910584616.0A CN110195427A (en) | 2019-07-01 | 2019-07-01 | Assembly type aluminum pipe-confined concrete-steel pipe combined jacket ocean platform |
PCT/CN2020/079813 WO2021000604A1 (en) | 2019-07-01 | 2020-03-18 | Assembled aluminum pipe, confined concrete and steel pipe combined jacket offshore platform and manufacturing method therefor |
JP2021539092A JP7132559B2 (en) | 2019-07-01 | 2020-03-18 | Offshore platform and manufacturing method by prefabricated jacket combining aluminum pipe - confined concrete - steel pipe |
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CN111441325A (en) * | 2020-04-08 | 2020-07-24 | 青岛理工大学 | Ocean platform and manufacturing method thereof |
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WO2021000604A1 (en) * | 2019-07-01 | 2021-01-07 | 青岛理工大学 | Assembled aluminum pipe, confined concrete and steel pipe combined jacket offshore platform and manufacturing method therefor |
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- 2019-07-01 CN CN201910584616.0A patent/CN110195427A/en not_active Withdrawn
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- 2020-03-18 WO PCT/CN2020/079813 patent/WO2021000604A1/en active Application Filing
- 2020-03-18 JP JP2021539092A patent/JP7132559B2/en active Active
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Also Published As
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WO2021000604A1 (en) | 2021-01-07 |
JP7132559B2 (en) | 2022-09-07 |
JP2022517748A (en) | 2022-03-10 |
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