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CN110194641B - Interface-enhanced phosphogypsum light inner wall partition board and preparation method thereof - Google Patents

Interface-enhanced phosphogypsum light inner wall partition board and preparation method thereof Download PDF

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CN110194641B
CN110194641B CN201910411271.9A CN201910411271A CN110194641B CN 110194641 B CN110194641 B CN 110194641B CN 201910411271 A CN201910411271 A CN 201910411271A CN 110194641 B CN110194641 B CN 110194641B
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phosphogypsum
water
interface
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CN110194641A (en
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马保国
胡鹏辉
苏英
金子豪
孙仲达
吴潇
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Wuhan University of Technology WUT
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/04Macromolecular compounds
    • C04B16/10Treatment for enhancing the mixability with the mortar
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/10Coating or impregnating
    • C04B20/1055Coating or impregnating with inorganic materials
    • C04B20/1077Cements, e.g. waterglass
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/143Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being phosphogypsum
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Architecture (AREA)
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  • Organic Chemistry (AREA)
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  • Inorganic Chemistry (AREA)
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Abstract

本发明提供一种界面增强磷石膏轻质内墙隔板及其制备方法,按重量份计,该界面增强磷石膏轻质内墙隔板的原料包括以下组分:磷石膏:75‑95份,水泥:1‑5份,核壳结构发泡聚苯乙烯轻集料:3‑8份,缓凝剂:0.3‑0.5份,保水剂:0.2‑0.4份,减水剂:0.3‑0.5份,引气剂:0.1‑0.2份。本发明的界面增强磷石膏轻质内墙隔板以磷石膏为主要原料,并复配水泥、核壳结构发泡聚苯乙烯轻集料以及缓凝剂、保水剂、减水剂和引气剂,其中,核壳结构发泡聚苯乙烯轻集料的使用,增强了轻集料与磷石膏以及水泥的相容性,提高了轻集料与磷石膏以及水泥的的粘接强度,从而有效提高了本发明的界面增强磷石膏轻质内墙隔板的保温隔热效果和力学性能。The invention provides an interface-enhanced phosphogypsum lightweight interior wall partition and a preparation method thereof. In parts by weight, the raw materials of the interface-enhanced phosphogypsum lightweight interior wall partition include the following components: phosphogypsum: 75-95 parts , cement: 1-5 parts, core-shell structure expanded polystyrene lightweight aggregate: 3-8 parts, retarder: 0.3-0.5 parts, water retention agent: 0.2-0.4 parts, water reducing agent: 0.3-0.5 parts , Air-entraining agent: 0.1‑0.2 parts. The interface-enhanced phosphogypsum lightweight interior wall partition of the invention uses phosphogypsum as the main raw material, and is compounded with cement, core-shell structure foamed polystyrene light aggregate, retarder, water-retaining agent, water-reducing agent and air-entraining agent. Among them, the use of core-shell structure foamed polystyrene light aggregates enhances the compatibility of light aggregates with phosphogypsum and cement, and improves the bonding strength of light aggregates with phosphogypsum and cement, thereby The thermal insulation effect and mechanical properties of the interface-enhanced phosphogypsum lightweight interior wall partition board of the present invention are effectively improved.

Description

Interface-enhanced phosphogypsum light inner wall partition board and preparation method thereof
Technical Field
The invention relates to the technical field of building materials, in particular to an interface-enhanced phosphogypsum light inner wall partition board and a preparation method thereof.
Background
Phosphogypsum is a solid waste produced in the preparation of phosphoric acid by an industrial wet method, and the average production of each ton of P2O54.5-5.5 tons of phosphogypsum can be formed. Because of the large amount of impurities (mainly phosphorus, fluorine and organic matters) in the phosphogypsum, the existence of the impurities can cause the fluctuation of the properties of the phosphogypsum, so that the performance of the phosphogypsum is unstable, thereby limiting the utilization of the phosphogypsum. According to nothingCompletely counting, the annual emission of phosphogypsum in China is more than 8000 million tons at present, the comprehensive utilization rate is less than 20 percent, and the total stockpiling quantity is more than 5 hundred million tons. Impurities such as phosphorus, fluorine and organic matters remained in the phosphogypsum can enter underground along with rainwater to pollute soil and water resources, and phosphogypsum dust raised during mechanical operation can pollute air. The comprehensive utilization of phosphogypsum as a resource has become a technical problem to be solved urgently at present. The phosphogypsum is calcined to generate semi-hydrated phosphogypsum so as to prepare the building material, which is the most common and mature technology for phosphogypsum at present.
According to the plan of Ministry of construction, the proportion of energy-saving buildings in existing residential buildings in cities and towns in 2020 is more than 60 percent, so that the development of safe, environment-friendly, efficient and energy-saving heat-insulating materials is urgent, and the development of the light internal wall partition plate of the phosphogypsum not only treats the solid waste phosphogypsum, but also well embodies the concept of building energy saving. However, in the preparation process of the phosphogypsum light inner wall partition board, the bonding performance of the interface of the light aggregate and the cementing material is poor, so that the heat insulation effect is poor and the mechanical property is low.
Disclosure of Invention
In view of the above, the invention aims to provide an interface-enhanced phosphogypsum light inner wall partition plate to solve the problems of poor heat insulation effect and low mechanical property of the existing phosphogypsum light inner wall partition plate.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
the interface-enhanced phosphogypsum light inner wall partition board comprises the following raw materials in parts by weight:
phosphogypsum: 75-95 parts of (A) and (B),
cement: 1-5 parts of (A) a stabilizer,
core-shell structure foamed polystyrene lightweight aggregate: 3-8 parts of (A) a water-soluble polymer,
retarder: 0.3 to 0.5 portion of,
water-retaining agent: 0.2 to 0.4 portion of,
water reducing agent: 0.3 to 0.5 portion of,
air entraining agent: 0.1 to 0.2 portion.
Optionally, the core-shell structure expanded polystyrene lightweight aggregate comprises the following raw materials in parts by weight:
expanded polystyrene particles: 10-16 parts of (by weight),
triethanolamine: 5-6 parts of (A) a stabilizer,
ethylene-vinyl acetate: 4-6 parts of (A) a solvent,
polyvinyl alcohol: 4-5 parts of (A) a solvent,
cement: 34-39 parts of (by weight),
fly ash: 27-31 parts of (A) and (B),
silica fume: 7-8 parts of (A) a solvent,
water: 15-25 parts.
Optionally, the expanded polystyrene particles are formed by adding a foaming agent into polystyrene resin and foaming, and the particle diameter of the expanded polystyrene particles is 3-5mm, and the bulk density is 8-15kg/m3
Optionally, the ethylene vinyl acetate has a solids content of 60%.
Optionally, the cement is portland cement; the fly ash is I-grade fly ash, and A1 in the fly ash2O3+SiO2+Fe2O388.92% in total; the particle size of the silica fume is 0.1-0.3 μm.
Optionally, the phosphogypsum is phosphogypsum hemihydrate; the weight percentage of the semi-hydrated phosphogypsum is more than 88 percent, the screen residue of a 0.2mm square-hole screen of the semi-hydrated phosphogypsum is less than 8 percent, and the flexural strength of the semi-hydrated phosphogypsum is more than 3.5MPa after 2 hours.
Optionally, the retarder is a gypsum-specific protein retarder; the water-retaining agent is one of hydroxypropyl methyl cellulose ether, hydroxyethyl cellulose ether and carboxymethyl cellulose ether.
Optionally, the water reducing agent is a polycarboxylic acid water reducing agent, and the water reducing rate of the polycarboxylic acid water reducing agent is more than 20%; the air entraining agent is one or more of sodium dodecyl sulfate, triterpenoid saponin and bamboo oil.
The second purpose of the invention is to provide a method for preparing the interface-enhanced phosphogypsum light inner wall partition board, which comprises the following steps:
weighing water according to the water-cement ratio of (0.5-0.7) to 1, adding the retarder, the water-retaining agent, the water reducing agent and the air entraining agent into the water, stirring, adding the phosphogypsum, the cement and the core-shell structure foamed polystyrene light aggregate, and continuously stirring to obtain slurry A;
and forming the slurry A, and solidifying the slurry A to obtain the interface-enhanced phosphogypsum light inner wall partition plate.
Optionally, the core-shell structure expanded polystyrene lightweight aggregate is prepared by the following method:
uniformly mixing triethanolamine, ethylene-vinyl acetate and polyvinyl alcohol to obtain a surface modifier A;
spraying the surface modifier A on the surfaces of the expanded polystyrene particles, stirring, adding cement, fly ash, silica fume and water to the surface of the expanded polystyrene particles to be completely wetted, continuously stirring, and then sealing and aging to obtain the core-shell structure expanded polystyrene light aggregate.
Compared with the prior art, the interface-reinforced phosphogypsum light inner wall partition plate has the following advantages:
1. the interface-enhanced phosphogypsum light interior wall partition board takes phosphogypsum as a main raw material and is compounded with cement, core-shell structure foamed polystyrene light aggregate, a retarder, a water-retaining agent, a water reducing agent and an air entraining agent, on one hand, the use of the core-shell structure foamed polystyrene light aggregate enhances the compatibility of the light aggregate with the phosphogypsum and the cement, and improves the bonding strength of the light aggregate with the phosphogypsum and the cement, thereby effectively improving the heat preservation and insulation effects and the mechanical properties of the interface-enhanced phosphogypsum light interior wall partition board, on the other hand, the use of the retarder, the water-retaining agent, the water reducing agent, the air entraining agent and other additives also greatly improves the working properties of the interface-enhanced phosphogypsum light interior wall partition board, and further enhances the mechanical properties and the heat preservation and insulation effects of the interface-enhanced phosphogypsum light interior wall partition board. Meanwhile, the utilization rate of the phosphogypsum can reach 95 percent, the problem of resource utilization of the phosphogypsum is solved, and the phosphogypsum has remarkable social and environmental benefits.
2. The interface-enhanced phosphogypsum light inner wall partition board has the advantages of simple preparation method, mild preparation conditions and easy industrial production.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The present invention will be described in detail with reference to examples.
Example 1
The interface-enhanced phosphogypsum light inner wall partition board comprises the following raw materials in parts by weight:
phosphogypsum: 80 parts of cement: 2 parts of core-shell structure expanded polystyrene lightweight aggregate: 3 parts of retarder: 0.3 part of water-retaining agent: 0.3 part of water reducing agent: 0.4 part, air entraining agent: 0.1 part.
In this embodiment, the raw materials of the core-shell structure expanded polystyrene lightweight aggregate include the following components:
expanded polystyrene particles: 10 parts, triethanolamine: 6 parts of ethylene-vinyl acetate: 4 parts, polyvinyl alcohol: 4 parts of cement: 34 parts of fly ash: 30 parts, silica fume: 7 parts of water: and 17 parts.
Wherein the expanded polystyrene particles in the core-shell structure expanded polystyrene light aggregate are prepared by adding foaming agent into polystyrene resin for foaming, the particle size is 3mm, and the bulk density is 15kg/m3(ii) a The ethylene-vinyl acetate solids content was 60%; the cement is ordinary portland cement; the fly ash is I-grade fly ash, and A1 in the fly ash2O3+SiO2+Fe2O388.92% in total; the particle size of the silica fume was 0.1. mu.m.
The core-shell structure foamed polystyrene lightweight aggregate is prepared by the following method:
mixing triethanolamine, ethylene-vinyl acetate and polyvinyl alcohol according to the proportion of the raw materials, and uniformly stirring to obtain a surface modifier A;
spraying the surface modifier A on the surface of the continuously stirred foamed polystyrene lightweight aggregate, stirring for 90s, putting the foamed polystyrene lightweight aggregate into a ball forming mill, adding cement, fly ash, silica fume and water according to the mixture ratio of the raw materials, continuously stirring for 60s, uniformly mixing, sealing and aging for 48h to obtain the foamed polystyrene lightweight aggregate with the core-shell structure.
The core-shell structure foamed polystyrene light aggregate in the embodiment takes emulsion consisting of triethanolamine, ethylene-vinyl acetate and polyvinyl alcohol as a surface modifier, and is sprayed on the surface of foamed polystyrene particles to modify the surface of the foamed polystyrene particles, so that the surface of the foamed polystyrene particles is changed from hydrophobicity to hydrophilicity, the bonding property between the foamed polystyrene particles and inorganic cementing materials such as cement, gypsum and the like is greatly improved, and when the foamed polystyrene light aggregate is used for preparing an interface-enhanced phosphogypsum light inner wall partition plate, the phenomena of floating and layering in the stirring process can be avoided, the foamed polystyrene light aggregate can be uniformly distributed in slurry, and the workability, the heat preservation and insulation effect and the mechanical property of the interface-enhanced phosphogypsum light inner wall partition plate are further greatly improved. In addition, the embodiment adopts an aging mode for treatment in the preparation process, which is beneficial to further improving the mechanical property of the core-shell structure foamed polystyrene light aggregate, and is further beneficial to further improving the mechanical property of the prepared interface-enhanced phosphogypsum light inner wall partition board.
In addition, in the embodiment, the phosphogypsum is semi-hydrated phosphogypsum, which is obtained by washing, drying, grinding, calcining and aging the phosphogypsum, and has the mass fraction of more than 88%, the screen residue of a 0.2mm square-hole sieve of less than 8% and the bending strength of more than 3.5MPa in 2 h; the retarder is a protein retarder special for gypsum; the water-retaining agent is hydroxypropyl methyl cellulose ether; the water reducing agent is a polycarboxylate water reducing agent, and the water reducing rate of the polycarboxylate water reducing agent is 22%; the air entraining agent is sodium dodecyl sulfate.
In the embodiment, the water reducing agent is added to reduce the water demand and the free water content of the phosphogypsum, cement and core-shell structure expanded polystyrene light aggregate in the interface-enhanced phosphogypsum light inner wall partition board, the later-stage mechanical strength of the system can be further improved, the shrinkage can be reduced, the water retaining agent is added to ensure the effective solidification of the water in the system, the bleeding phenomenon disappears, the workability of the system is further improved, the retarder is added to delay the hydration induction period of the phosphogypsum, the setting time is greatly prolonged, the forming is convenient, and meanwhile, a certain amount of micropores can be introduced into the system by adding the air entraining agent, so that the volume density of the product and the heat conductivity coefficient of the product are reduced, and the product has a good heat insulation effect.
The interface-enhanced phosphogypsum light inner wall partition plate is prepared by the following method:
weighing water according to a water-cement ratio of 0.5: 1, adding the water into a stirrer, adding a retarder, a water-retaining agent, a water-reducing agent and an air-entraining agent into the stirrer according to the mixture ratio of the raw materials, stirring for 1-2min, adding phosphogypsum, cement and core-shell structure foamed polystyrene light aggregate, and continuously stirring for 2-3min to obtain slurry A, wherein the water-cement ratio refers to the ratio of the water usage to the total usage of the phosphogypsum and the cement, the total usage of the phosphogypsum and the cement in the interface-enhanced phosphogypsum light inner wall partition board is 82 parts, and 41 parts of water is weighed according to the water-cement ratio of 0.5: 1;
and (3) quickly injecting the slurry A into a gypsum mould for forming, and removing the mould after the slurry A is solidified to obtain the interface-enhanced phosphogypsum light inner wall partition plate.
Example 2
This example differs from example 1 in that: the interface-enhanced phosphogypsum light inner wall partition plate comprises the following raw materials in percentage by weight:
phosphogypsum: 85 parts of cement: 4, core-shell structure foamed polystyrene lightweight aggregate: 6 parts of retarder: 0.4 part of water-retaining agent: 0.4 part of water reducing agent: 0.3 part, air entraining agent: 0.2 part.
The core-shell structure foamed polystyrene lightweight aggregate comprises the following raw materials:
expanded polystyrene particles: 12 parts, triethanolamine: 6 parts of ethylene-vinyl acetate: 5 parts, polyvinyl alcohol: 4 parts of cement: 36 parts of fly ash: 28 parts, silica fume: 7 parts of water: and 20 parts.
And the expanded polystyrene particles in this example had a particle diameter of 5mm and a bulk densityIs 8kg/m3
Meanwhile, in the embodiment, the water retention agent is carboxymethyl cellulose ether.
In addition, in the preparation process of the interface-enhanced phosphogypsum light interior wall partition board in the embodiment, the adding amount of water is weighed according to the water-cement ratio of 0.7: 1, namely, in the embodiment, the total usage amount of the phosphogypsum and the cement in the interface-enhanced phosphogypsum light interior wall partition board is 89 parts, and 62.3 parts of water is weighed according to the water-cement ratio of 0.7: 1.
Example 3
This example differs from example 1 in that: the interface-enhanced phosphogypsum light inner wall partition plate comprises the following raw materials in percentage by weight:
phosphogypsum: 95 parts of cement: 4, core-shell structure foamed polystyrene lightweight aggregate: 8 parts of retarder: 0.3 part of water-retaining agent: 0.4 part of water reducing agent: 0.5 part, air entraining agent: 0.2 part.
The core-shell structure foamed polystyrene lightweight aggregate comprises the following raw materials:
expanded polystyrene particles: 16 parts of triethanolamine: 5 parts, ethylene-vinyl acetate: 5 parts, polyvinyl alcohol: 5 parts of cement: 39 parts of fly ash: 30 parts, silica fume: 7 parts of water: and 25 parts.
And the expanded polystyrene particles in this example had a particle diameter of 5mm and a bulk density of 8kg/m3
Meanwhile, in the embodiment, the water retention agent is hydroxyethyl cellulose ether, and the air entraining agent is triterpenoid saponin.
In addition, in the preparation process of the interface-enhanced phosphogypsum light interior wall partition board in the embodiment, the adding amount of water is weighed according to the water-cement ratio of 0.7: 1, namely, in the embodiment, the total using amount of the phosphogypsum and the cement in the interface-enhanced phosphogypsum light interior wall partition board is 99 parts, and 69.3 parts of water is weighed according to the water-cement ratio of 0.7: 1.
Example 4
This example differs from example 1 in that: the interface-enhanced phosphogypsum light inner wall partition plate comprises the following raw materials in percentage by weight:
phosphogypsum: 90 parts of cement: 2 parts of core-shell structure expanded polystyrene lightweight aggregate: 8 parts of retarder: 0.3 part of water-retaining agent: 0.3 part of water reducing agent: 0.5 part, air entraining agent: 0.1 part.
The core-shell structure foamed polystyrene lightweight aggregate comprises the following raw materials: expanded polystyrene particles: 13 parts, triethanolamine: 4 parts of ethylene-vinyl acetate: 5 parts, polyvinyl alcohol: 4 parts of cement: 35 parts of fly ash: 30 parts, silica fume: 8 parts of water: 22 parts of.
And the expanded polystyrene particles in this example had a particle diameter of 4mm and a bulk density of 12kg/m3
Meanwhile, the air entraining agent in the embodiment is bamboo grease.
In addition, in the preparation process of the interface-enhanced phosphogypsum light interior wall partition board in the embodiment, the addition amount of water is weighed according to the water-cement ratio of 0.6: 1, namely, in the embodiment, the total usage amount of the phosphogypsum and the cement in the interface-enhanced phosphogypsum light interior wall partition board is 92 parts, and 55.2 parts of water is weighed according to the water-cement ratio of 0.6: 1.
Example 5
This example differs from example 1 in that: the interface-enhanced phosphogypsum light inner wall partition plate comprises the following raw materials in percentage by weight:
phosphogypsum: 95 parts of cement: 5 parts of core-shell structure foamed polystyrene lightweight aggregate: 6 parts of retarder: 0.3 part of water-retaining agent: 0.4 part of water reducing agent: 0.5 part, air entraining agent: 0.1 part.
The core-shell structure foamed polystyrene lightweight aggregate comprises the following raw materials:
expanded polystyrene particles: 10 parts, triethanolamine: 5 parts, ethylene-vinyl acetate: 5 parts, polyvinyl alcohol: 4 parts of cement: 34 parts of fly ash: 27 parts, silica fume: 7 parts of water: and 20 parts.
And the expanded polystyrene particles in this example had a particle diameter of 4mm and a bulk density of 12kg/m3
Meanwhile, in the embodiment, the water retention agent is carboxymethyl cellulose ether, and the air entraining agent is bamboo grease.
In the embodiment, the total usage amount of the phosphogypsum and the cement in the interface-enhanced phosphogypsum light inner wall partition board is 100 parts, so 50 parts of water are required to be weighed according to the water-cement ratio of 0.5: 1 in the preparation process of the interface-enhanced phosphogypsum light inner wall partition board.
The performance of the interface reinforced phosphogypsum light inner wall partition board of the embodiment 1-embodiment 5 of the invention is tested, and the test result is shown in table 1.
As can be seen from Table 1, the interface-enhanced phosphogypsum light inner wall partition in the embodiments 1 to 5 of the invention has good heat insulation performance, the heat conductivity coefficient is 0.12 to 0.17W/(m.K), the density is low, and the absolute dry density is 573-3The mechanical strength is high, the absolute dry compressive strength is 3.2-6.0MPa, the drying shrinkage value is smaller, and the drying shrinkage value is 0.13-0.15 mm/m.
TABLE 1
Figure BDA0002062877840000091
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (6)

1.一种界面增强磷石膏轻质内墙隔板,其特征在于,按重量份计,所述界面增强磷石膏轻质内墙隔板的原料由以下组分组成:1. an interface-enhancing phosphogypsum lightweight interior wall clapboard is characterized in that, by weight, the raw material of the interface-enhancing phosphogypsum lightweight interior wall clapboard is made up of the following components: 磷石膏:75-95份,Phosphogypsum: 75-95 parts, 水泥:1-5份,Cement: 1-5 parts, 核壳结构发泡聚苯乙烯轻集料:3-8份,Core-shell structure expanded polystyrene light aggregate: 3-8 parts, 缓凝剂:0.3-0.5份,Retarder: 0.3-0.5 parts, 保水剂:0.2-0.4份,Water retention agent: 0.2-0.4 parts, 减水剂:0.3-0.5份,Water reducing agent: 0.3-0.5 parts, 引气剂:0.1-0.2份;Air-entraining agent: 0.1-0.2 parts; 所述核壳结构发泡聚苯乙烯轻集料的原料由以下组分组成:The raw material of the core-shell structure foamed polystyrene light aggregate is composed of the following components: 发泡聚苯乙烯颗粒:10-16份,Expanded polystyrene particles: 10-16 parts, 三乙醇胺:5-6份,Triethanolamine: 5-6 parts, 乙烯-醋酸乙烯酯:4-6份,Ethylene-vinyl acetate: 4-6 parts, 聚乙烯醇:4-5份,Polyvinyl alcohol: 4-5 parts, 水泥:34-39份,Cement: 34-39 parts, 粉煤灰:27-31份,Fly ash: 27-31 parts, 硅灰:7-8份,Silica fume: 7-8 parts, 水:15-25份;Water: 15-25 parts; 所述核壳结构发泡聚苯乙烯轻集料通过以下方法制得:The core-shell structure foamed polystyrene light aggregate is obtained by the following method: 将三乙醇胺、乙烯-醋酸乙烯酯和聚乙烯醇混合均匀,得到表面改性剂A;Mixing triethanolamine, ethylene-vinyl acetate and polyvinyl alcohol uniformly to obtain surface modifier A; 将表面改性剂A喷洒在发泡聚苯乙烯颗粒的表面,搅拌,待发泡聚苯乙烯颗粒的表面完全润湿,加入水泥、粉煤灰、硅灰和水,继续搅拌,然后,密封陈化,得到核壳结构发泡聚苯乙烯轻集料;Spray the surface modifier A on the surface of the expanded polystyrene particles, stir, and when the surface of the expanded polystyrene particles is completely wet, add cement, fly ash, silica fume and water, continue to stir, and then seal Aging to obtain core-shell structure foamed polystyrene light aggregate; 所述水泥为普通硅酸盐水泥;所述粉煤灰为Ι级粉煤灰,且所述粉煤灰中A12O3+SiO2+Fe2O3的总含量为88.92%;所述硅灰的粒径为0.1-0.3μm;The cement is ordinary Portland cement; the fly ash is grade 1 fly ash, and the total content of A1 2 O 3 +SiO 2 +Fe 2 O 3 in the fly ash is 88.92%; the The particle size of silica fume is 0.1-0.3 μm; 所述磷石膏为半水磷石膏;所述半水磷石膏的质量分数大于88%,且所述半水磷石膏的0.2mm方孔筛筛余小于8%,2h抗折强度大于3.5MPa。The phosphogypsum is hemihydrate phosphogypsum; the mass fraction of the hemihydrate phosphogypsum is greater than 88%, and the 0.2mm square hole sieve residue of the hemihydrate phosphogypsum is less than 8%, and the 2h flexural strength is greater than 3.5MPa. 2.根据权利要求1所述的界面增强磷石膏轻质内墙隔板,其特征在于,所述发泡聚苯乙烯颗粒由聚苯乙烯树脂加入发泡剂发泡而成,且所述发泡聚苯乙烯颗粒的粒径为3-5mm,堆积密度为8-15kg/m32. The interface-enhanced phosphogypsum lightweight interior wall partition according to claim 1, wherein the expanded polystyrene particles are foamed by adding a foaming agent to polystyrene resin, and the foamed polystyrene particles are foamed. The particle size of the expanded polystyrene particles is 3-5 mm, and the bulk density is 8-15 kg/m 3 . 3.根据权利要求1所述的界面增强磷石膏轻质内墙隔板,其特征在于,所述乙烯-醋酸乙烯酯的固体含量为60%。3. The interface-enhanced phosphogypsum lightweight interior wall partition according to claim 1, wherein the solid content of the ethylene-vinyl acetate is 60%. 4.根据权利要求1所述的界面增强磷石膏轻质内墙隔板,其特征在于,所述缓凝剂为石膏专用蛋白质类缓凝剂;所述保水剂为羟丙基甲基纤维素醚、羟乙基纤维素醚、羧甲基纤维素醚中的一种。4. The interface-enhanced phosphogypsum lightweight interior wall clapboard according to claim 1, wherein the retarder is a special protein-based retarder for gypsum; the water-retaining agent is hydroxypropyl methylcellulose One of ether, hydroxyethyl cellulose ether and carboxymethyl cellulose ether. 5.根据权利要求1所述的界面增强磷石膏轻质内墙隔板,其特征在于,所述减水剂为聚羧酸减水剂,所述聚羧酸减水剂的减水率大于20%;所述引气剂为十二烷基硫酸钠、三萜皂苷、竹本油脂中的一种或多种。5. The interface-enhanced phosphogypsum lightweight interior wall partition according to claim 1, wherein the water reducing agent is a polycarboxylate water reducing agent, and the water reducing rate of the polycarboxylate water reducing agent is greater than 20%; the air-entraining agent is one or more of sodium lauryl sulfate, triterpenoid saponins, and bamboo oil. 6.制备权利要求1至5任一项所述的界面增强磷石膏轻质内墙隔板的方法,其特征在于,包括以下步骤:6. The method for preparing the interface-enhanced phosphogypsum lightweight interior wall clapboard according to any one of claims 1 to 5, characterized in that, comprising the following steps: 按照(0.5-0.7)∶1的水灰比称取水,向所述水中加入所述缓凝剂、所述保水剂、所述减水剂和所述引气剂,搅拌,再加入所述磷石膏、所述水泥和所述核壳结构发泡聚苯乙烯轻集料,继续搅拌,得到浆体A;Weigh water according to the water-cement ratio of (0.5-0.7):1, add the retarder, the water-retaining agent, the water-reducing agent and the air-entraining agent to the water, stir, and then add the phosphorus The gypsum, the cement and the core-shell structure expanded polystyrene light aggregate are continuously stirred to obtain a slurry A; 将所述浆体A成型,待所述浆体A凝固后,得到界面增强磷石膏轻质内墙隔板。The slurry A is formed, and after the slurry A is solidified, an interface-enhanced phosphogypsum lightweight interior wall partition is obtained.
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