Disclosure of Invention
In view of the above, the invention aims to provide an interface-enhanced phosphogypsum light inner wall partition plate to solve the problems of poor heat insulation effect and low mechanical property of the existing phosphogypsum light inner wall partition plate.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
the interface-enhanced phosphogypsum light inner wall partition board comprises the following raw materials in parts by weight:
phosphogypsum: 75-95 parts of (A) and (B),
cement: 1-5 parts of (A) a stabilizer,
core-shell structure foamed polystyrene lightweight aggregate: 3-8 parts of (A) a water-soluble polymer,
retarder: 0.3 to 0.5 portion of,
water-retaining agent: 0.2 to 0.4 portion of,
water reducing agent: 0.3 to 0.5 portion of,
air entraining agent: 0.1 to 0.2 portion.
Optionally, the core-shell structure expanded polystyrene lightweight aggregate comprises the following raw materials in parts by weight:
expanded polystyrene particles: 10-16 parts of (by weight),
triethanolamine: 5-6 parts of (A) a stabilizer,
ethylene-vinyl acetate: 4-6 parts of (A) a solvent,
polyvinyl alcohol: 4-5 parts of (A) a solvent,
cement: 34-39 parts of (by weight),
fly ash: 27-31 parts of (A) and (B),
silica fume: 7-8 parts of (A) a solvent,
water: 15-25 parts.
Optionally, the expanded polystyrene particles are formed by adding a foaming agent into polystyrene resin and foaming, and the particle diameter of the expanded polystyrene particles is 3-5mm, and the bulk density is 8-15kg/m3。
Optionally, the ethylene vinyl acetate has a solids content of 60%.
Optionally, the cement is portland cement; the fly ash is I-grade fly ash, and A1 in the fly ash2O3+SiO2+Fe2O388.92% in total; the particle size of the silica fume is 0.1-0.3 μm.
Optionally, the phosphogypsum is phosphogypsum hemihydrate; the weight percentage of the semi-hydrated phosphogypsum is more than 88 percent, the screen residue of a 0.2mm square-hole screen of the semi-hydrated phosphogypsum is less than 8 percent, and the flexural strength of the semi-hydrated phosphogypsum is more than 3.5MPa after 2 hours.
Optionally, the retarder is a gypsum-specific protein retarder; the water-retaining agent is one of hydroxypropyl methyl cellulose ether, hydroxyethyl cellulose ether and carboxymethyl cellulose ether.
Optionally, the water reducing agent is a polycarboxylic acid water reducing agent, and the water reducing rate of the polycarboxylic acid water reducing agent is more than 20%; the air entraining agent is one or more of sodium dodecyl sulfate, triterpenoid saponin and bamboo oil.
The second purpose of the invention is to provide a method for preparing the interface-enhanced phosphogypsum light inner wall partition board, which comprises the following steps:
weighing water according to the water-cement ratio of (0.5-0.7) to 1, adding the retarder, the water-retaining agent, the water reducing agent and the air entraining agent into the water, stirring, adding the phosphogypsum, the cement and the core-shell structure foamed polystyrene light aggregate, and continuously stirring to obtain slurry A;
and forming the slurry A, and solidifying the slurry A to obtain the interface-enhanced phosphogypsum light inner wall partition plate.
Optionally, the core-shell structure expanded polystyrene lightweight aggregate is prepared by the following method:
uniformly mixing triethanolamine, ethylene-vinyl acetate and polyvinyl alcohol to obtain a surface modifier A;
spraying the surface modifier A on the surfaces of the expanded polystyrene particles, stirring, adding cement, fly ash, silica fume and water to the surface of the expanded polystyrene particles to be completely wetted, continuously stirring, and then sealing and aging to obtain the core-shell structure expanded polystyrene light aggregate.
Compared with the prior art, the interface-reinforced phosphogypsum light inner wall partition plate has the following advantages:
1. the interface-enhanced phosphogypsum light interior wall partition board takes phosphogypsum as a main raw material and is compounded with cement, core-shell structure foamed polystyrene light aggregate, a retarder, a water-retaining agent, a water reducing agent and an air entraining agent, on one hand, the use of the core-shell structure foamed polystyrene light aggregate enhances the compatibility of the light aggregate with the phosphogypsum and the cement, and improves the bonding strength of the light aggregate with the phosphogypsum and the cement, thereby effectively improving the heat preservation and insulation effects and the mechanical properties of the interface-enhanced phosphogypsum light interior wall partition board, on the other hand, the use of the retarder, the water-retaining agent, the water reducing agent, the air entraining agent and other additives also greatly improves the working properties of the interface-enhanced phosphogypsum light interior wall partition board, and further enhances the mechanical properties and the heat preservation and insulation effects of the interface-enhanced phosphogypsum light interior wall partition board. Meanwhile, the utilization rate of the phosphogypsum can reach 95 percent, the problem of resource utilization of the phosphogypsum is solved, and the phosphogypsum has remarkable social and environmental benefits.
2. The interface-enhanced phosphogypsum light inner wall partition board has the advantages of simple preparation method, mild preparation conditions and easy industrial production.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The present invention will be described in detail with reference to examples.
Example 1
The interface-enhanced phosphogypsum light inner wall partition board comprises the following raw materials in parts by weight:
phosphogypsum: 80 parts of cement: 2 parts of core-shell structure expanded polystyrene lightweight aggregate: 3 parts of retarder: 0.3 part of water-retaining agent: 0.3 part of water reducing agent: 0.4 part, air entraining agent: 0.1 part.
In this embodiment, the raw materials of the core-shell structure expanded polystyrene lightweight aggregate include the following components:
expanded polystyrene particles: 10 parts, triethanolamine: 6 parts of ethylene-vinyl acetate: 4 parts, polyvinyl alcohol: 4 parts of cement: 34 parts of fly ash: 30 parts, silica fume: 7 parts of water: and 17 parts.
Wherein the expanded polystyrene particles in the core-shell structure expanded polystyrene light aggregate are prepared by adding foaming agent into polystyrene resin for foaming, the particle size is 3mm, and the bulk density is 15kg/m3(ii) a The ethylene-vinyl acetate solids content was 60%; the cement is ordinary portland cement; the fly ash is I-grade fly ash, and A1 in the fly ash2O3+SiO2+Fe2O388.92% in total; the particle size of the silica fume was 0.1. mu.m.
The core-shell structure foamed polystyrene lightweight aggregate is prepared by the following method:
mixing triethanolamine, ethylene-vinyl acetate and polyvinyl alcohol according to the proportion of the raw materials, and uniformly stirring to obtain a surface modifier A;
spraying the surface modifier A on the surface of the continuously stirred foamed polystyrene lightweight aggregate, stirring for 90s, putting the foamed polystyrene lightweight aggregate into a ball forming mill, adding cement, fly ash, silica fume and water according to the mixture ratio of the raw materials, continuously stirring for 60s, uniformly mixing, sealing and aging for 48h to obtain the foamed polystyrene lightweight aggregate with the core-shell structure.
The core-shell structure foamed polystyrene light aggregate in the embodiment takes emulsion consisting of triethanolamine, ethylene-vinyl acetate and polyvinyl alcohol as a surface modifier, and is sprayed on the surface of foamed polystyrene particles to modify the surface of the foamed polystyrene particles, so that the surface of the foamed polystyrene particles is changed from hydrophobicity to hydrophilicity, the bonding property between the foamed polystyrene particles and inorganic cementing materials such as cement, gypsum and the like is greatly improved, and when the foamed polystyrene light aggregate is used for preparing an interface-enhanced phosphogypsum light inner wall partition plate, the phenomena of floating and layering in the stirring process can be avoided, the foamed polystyrene light aggregate can be uniformly distributed in slurry, and the workability, the heat preservation and insulation effect and the mechanical property of the interface-enhanced phosphogypsum light inner wall partition plate are further greatly improved. In addition, the embodiment adopts an aging mode for treatment in the preparation process, which is beneficial to further improving the mechanical property of the core-shell structure foamed polystyrene light aggregate, and is further beneficial to further improving the mechanical property of the prepared interface-enhanced phosphogypsum light inner wall partition board.
In addition, in the embodiment, the phosphogypsum is semi-hydrated phosphogypsum, which is obtained by washing, drying, grinding, calcining and aging the phosphogypsum, and has the mass fraction of more than 88%, the screen residue of a 0.2mm square-hole sieve of less than 8% and the bending strength of more than 3.5MPa in 2 h; the retarder is a protein retarder special for gypsum; the water-retaining agent is hydroxypropyl methyl cellulose ether; the water reducing agent is a polycarboxylate water reducing agent, and the water reducing rate of the polycarboxylate water reducing agent is 22%; the air entraining agent is sodium dodecyl sulfate.
In the embodiment, the water reducing agent is added to reduce the water demand and the free water content of the phosphogypsum, cement and core-shell structure expanded polystyrene light aggregate in the interface-enhanced phosphogypsum light inner wall partition board, the later-stage mechanical strength of the system can be further improved, the shrinkage can be reduced, the water retaining agent is added to ensure the effective solidification of the water in the system, the bleeding phenomenon disappears, the workability of the system is further improved, the retarder is added to delay the hydration induction period of the phosphogypsum, the setting time is greatly prolonged, the forming is convenient, and meanwhile, a certain amount of micropores can be introduced into the system by adding the air entraining agent, so that the volume density of the product and the heat conductivity coefficient of the product are reduced, and the product has a good heat insulation effect.
The interface-enhanced phosphogypsum light inner wall partition plate is prepared by the following method:
weighing water according to a water-cement ratio of 0.5: 1, adding the water into a stirrer, adding a retarder, a water-retaining agent, a water-reducing agent and an air-entraining agent into the stirrer according to the mixture ratio of the raw materials, stirring for 1-2min, adding phosphogypsum, cement and core-shell structure foamed polystyrene light aggregate, and continuously stirring for 2-3min to obtain slurry A, wherein the water-cement ratio refers to the ratio of the water usage to the total usage of the phosphogypsum and the cement, the total usage of the phosphogypsum and the cement in the interface-enhanced phosphogypsum light inner wall partition board is 82 parts, and 41 parts of water is weighed according to the water-cement ratio of 0.5: 1;
and (3) quickly injecting the slurry A into a gypsum mould for forming, and removing the mould after the slurry A is solidified to obtain the interface-enhanced phosphogypsum light inner wall partition plate.
Example 2
This example differs from example 1 in that: the interface-enhanced phosphogypsum light inner wall partition plate comprises the following raw materials in percentage by weight:
phosphogypsum: 85 parts of cement: 4, core-shell structure foamed polystyrene lightweight aggregate: 6 parts of retarder: 0.4 part of water-retaining agent: 0.4 part of water reducing agent: 0.3 part, air entraining agent: 0.2 part.
The core-shell structure foamed polystyrene lightweight aggregate comprises the following raw materials:
expanded polystyrene particles: 12 parts, triethanolamine: 6 parts of ethylene-vinyl acetate: 5 parts, polyvinyl alcohol: 4 parts of cement: 36 parts of fly ash: 28 parts, silica fume: 7 parts of water: and 20 parts.
And the expanded polystyrene particles in this example had a particle diameter of 5mm and a bulk densityIs 8kg/m3。
Meanwhile, in the embodiment, the water retention agent is carboxymethyl cellulose ether.
In addition, in the preparation process of the interface-enhanced phosphogypsum light interior wall partition board in the embodiment, the adding amount of water is weighed according to the water-cement ratio of 0.7: 1, namely, in the embodiment, the total usage amount of the phosphogypsum and the cement in the interface-enhanced phosphogypsum light interior wall partition board is 89 parts, and 62.3 parts of water is weighed according to the water-cement ratio of 0.7: 1.
Example 3
This example differs from example 1 in that: the interface-enhanced phosphogypsum light inner wall partition plate comprises the following raw materials in percentage by weight:
phosphogypsum: 95 parts of cement: 4, core-shell structure foamed polystyrene lightweight aggregate: 8 parts of retarder: 0.3 part of water-retaining agent: 0.4 part of water reducing agent: 0.5 part, air entraining agent: 0.2 part.
The core-shell structure foamed polystyrene lightweight aggregate comprises the following raw materials:
expanded polystyrene particles: 16 parts of triethanolamine: 5 parts, ethylene-vinyl acetate: 5 parts, polyvinyl alcohol: 5 parts of cement: 39 parts of fly ash: 30 parts, silica fume: 7 parts of water: and 25 parts.
And the expanded polystyrene particles in this example had a particle diameter of 5mm and a bulk density of 8kg/m3。
Meanwhile, in the embodiment, the water retention agent is hydroxyethyl cellulose ether, and the air entraining agent is triterpenoid saponin.
In addition, in the preparation process of the interface-enhanced phosphogypsum light interior wall partition board in the embodiment, the adding amount of water is weighed according to the water-cement ratio of 0.7: 1, namely, in the embodiment, the total using amount of the phosphogypsum and the cement in the interface-enhanced phosphogypsum light interior wall partition board is 99 parts, and 69.3 parts of water is weighed according to the water-cement ratio of 0.7: 1.
Example 4
This example differs from example 1 in that: the interface-enhanced phosphogypsum light inner wall partition plate comprises the following raw materials in percentage by weight:
phosphogypsum: 90 parts of cement: 2 parts of core-shell structure expanded polystyrene lightweight aggregate: 8 parts of retarder: 0.3 part of water-retaining agent: 0.3 part of water reducing agent: 0.5 part, air entraining agent: 0.1 part.
The core-shell structure foamed polystyrene lightweight aggregate comprises the following raw materials: expanded polystyrene particles: 13 parts, triethanolamine: 4 parts of ethylene-vinyl acetate: 5 parts, polyvinyl alcohol: 4 parts of cement: 35 parts of fly ash: 30 parts, silica fume: 8 parts of water: 22 parts of.
And the expanded polystyrene particles in this example had a particle diameter of 4mm and a bulk density of 12kg/m3。
Meanwhile, the air entraining agent in the embodiment is bamboo grease.
In addition, in the preparation process of the interface-enhanced phosphogypsum light interior wall partition board in the embodiment, the addition amount of water is weighed according to the water-cement ratio of 0.6: 1, namely, in the embodiment, the total usage amount of the phosphogypsum and the cement in the interface-enhanced phosphogypsum light interior wall partition board is 92 parts, and 55.2 parts of water is weighed according to the water-cement ratio of 0.6: 1.
Example 5
This example differs from example 1 in that: the interface-enhanced phosphogypsum light inner wall partition plate comprises the following raw materials in percentage by weight:
phosphogypsum: 95 parts of cement: 5 parts of core-shell structure foamed polystyrene lightweight aggregate: 6 parts of retarder: 0.3 part of water-retaining agent: 0.4 part of water reducing agent: 0.5 part, air entraining agent: 0.1 part.
The core-shell structure foamed polystyrene lightweight aggregate comprises the following raw materials:
expanded polystyrene particles: 10 parts, triethanolamine: 5 parts, ethylene-vinyl acetate: 5 parts, polyvinyl alcohol: 4 parts of cement: 34 parts of fly ash: 27 parts, silica fume: 7 parts of water: and 20 parts.
And the expanded polystyrene particles in this example had a particle diameter of 4mm and a bulk density of 12kg/m3。
Meanwhile, in the embodiment, the water retention agent is carboxymethyl cellulose ether, and the air entraining agent is bamboo grease.
In the embodiment, the total usage amount of the phosphogypsum and the cement in the interface-enhanced phosphogypsum light inner wall partition board is 100 parts, so 50 parts of water are required to be weighed according to the water-cement ratio of 0.5: 1 in the preparation process of the interface-enhanced phosphogypsum light inner wall partition board.
The performance of the interface reinforced phosphogypsum light inner wall partition board of the embodiment 1-embodiment 5 of the invention is tested, and the test result is shown in table 1.
As can be seen from Table 1, the interface-enhanced phosphogypsum light inner wall partition in the embodiments 1 to 5 of the invention has good heat insulation performance, the heat conductivity coefficient is 0.12 to 0.17W/(m.K), the density is low, and the absolute dry density is 573-3The mechanical strength is high, the absolute dry compressive strength is 3.2-6.0MPa, the drying shrinkage value is smaller, and the drying shrinkage value is 0.13-0.15 mm/m.
TABLE 1
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.