CN110193879B - Die for preparing permanent beam template and permanent beam template preparation method - Google Patents
Die for preparing permanent beam template and permanent beam template preparation method Download PDFInfo
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- CN110193879B CN110193879B CN201910599951.8A CN201910599951A CN110193879B CN 110193879 B CN110193879 B CN 110193879B CN 201910599951 A CN201910599951 A CN 201910599951A CN 110193879 B CN110193879 B CN 110193879B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/525—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement containing organic fibres, e.g. wood fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
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Abstract
本发明公开了一种永久性梁模板制备用模具及永久性梁模板制备方法,属于建筑施工技术领域,解决了现有灌浇方式不适用于PVA纤维水泥基永久性梁模板的问题。永久性梁模板制备用模具包括变角度台座和梁体模板;变角度台座包括变角度基座、变角度拼接板和梁体模板固定槽,变角度基座包括基座面板和基座底板,变角度拼接板与基座面板可拆卸地连接;梁体模板包括梁体模板底板、第一梁体模板侧板和第二梁体模板侧板;梁体模板可拆卸地与变角度台座连接。本发明的制备方法如下:制备砂浆;制备永久性梁模板底板和侧板;养护永久性梁模板。本发明的永久性梁模板制备用模具及永久性梁模板制备方法制备方法适用于PVA纤维水泥基永久性梁模板的制备。
The invention discloses a permanent beam template preparation mold and a permanent beam template preparation method, which belong to the technical field of building construction and solve the problem that the existing pouring method is not suitable for PVA fiber cement-based permanent beam template. The mold for permanent beam formwork preparation includes a variable-angle pedestal and a beam body formwork; the variable-angle pedestal includes a variable-angle base, a variable-angle splice plate and a beam formwork fixing slot, and the variable-angle base includes a base panel and a base bottom plate, and the variable-angle base includes a base panel and a base bottom plate. The angle splicing plate is detachably connected with the base panel; the beam body formwork comprises a beam body formwork bottom plate, a first beam body formwork side plate and a second beam body formwork side plate; the beam body formwork is detachably connected with the variable angle pedestal. The preparation method of the invention is as follows: preparing mortar; preparing bottom plate and side plate of permanent beam formwork; curing permanent beam formwork. The mold for preparing the permanent beam formwork and the preparation method for the permanent beam formwork of the present invention are suitable for the preparation of the PVA fiber cement-based permanent beam formwork.
Description
技术领域technical field
本发明属于建筑施工技术领域,特别涉及一种永久性梁模板制备用模具及永久性梁模板制备方法。The invention belongs to the technical field of building construction, and particularly relates to a mold for preparing permanent beam formwork and a method for preparing the permanent beam formwork.
背景技术Background technique
建筑施工过程中,模板工程占钢筋混凝土施工过程中工程费用的20-30%,用工量的30-40%,工期的50-60%,消耗了大量的资源。模板工程常采用木模板和金属模板,其中,木制模板的循环周期短,消耗大量的不可再生资源,不环保,而金属模板造价较高。且该两种模板均需要支模和拆模,不仅耗费人力,而且需要较长的工期。In the construction process, the formwork works account for 20-30% of the project cost, 30-40% of the labor, and 50-60% of the construction period, which consumes a lot of resources. Wood formwork and metal formwork are often used in formwork projects. Among them, wooden formwork has a short cycle period, consumes a lot of non-renewable resources, and is not environmentally friendly, while metal formwork is expensive. Moreover, both of the two formwork require formwork support and formwork removal, which not only consumes manpower, but also requires a long construction period.
目前常用能够免拆的永久性模板,但当前的免拆模板由于在支模后进行混凝土浇筑时,由于受到混凝土跌落荷载的影响,模板底部往往会出现较多裂缝,模板挠度增大,浇筑完毕的梁会出现弯曲变形和梁底裂纹的问题。At present, permanent formwork that can be dismantled is commonly used, but the current formwork without dismantling is affected by the drop load of concrete when concrete is poured after the formwork is supported. The beam will have problems with bending deformation and cracks at the bottom of the beam.
PVA短切纤维具有较好的抗拉性能,能够较好的控制裂缝的开展,且纤维编织网也较多的应用于加固工程,对梁的承载力有较高的提升,将该两种材料应用于永久性梁模板的制作,可有效提高永久性梁模板的承载能力和抗裂能力,但在制备过程中,将PVA短切纤维与纤维编织网共同用于制备永久性模板不仅配合比较难外,由于PVA纤维水泥基体流动性较差,不能采用传统的灌浇方式。PVA chopped fibers have good tensile properties, which can better control the development of cracks, and fiber woven meshes are also widely used in reinforcement projects, which can improve the bearing capacity of beams. Applied to the production of permanent beam formwork, it can effectively improve the bearing capacity and crack resistance of permanent beam formwork, but in the preparation process, it is not only difficult to cooperate with PVA chopped fiber and fiber woven mesh to prepare permanent formwork In addition, due to the poor fluidity of the PVA fiber cement matrix, the traditional pouring method cannot be used.
发明内容SUMMARY OF THE INVENTION
鉴于以上分析,本发明旨在提供永久性梁模板制备用模具及永久性梁模板制备方法,用以解决现有技术中PVA短切纤维与纤维编织网共同用于制备永久性梁模板配合较难,传统的灌浇方式不适用于PVA纤维水泥基永久性梁模板等问题。In view of the above analysis, the present invention aims to provide a permanent beam template preparation mold and a permanent beam template preparation method, in order to solve the problem that in the prior art, the PVA chopped fiber and the fiber woven mesh are used together to prepare the permanent beam template. , the traditional pouring method is not suitable for PVA fiber cement-based permanent beam formwork and other issues.
本发明的目的主要是通过以下技术方案实现的:The object of the present invention is mainly achieved through the following technical solutions:
一方面,本发明提供一种永久性梁模板制备用模具,所述模具包括变角度台座和梁体模板;所述变角度台座包括变角度基座、变角度拼接板和梁体模板固定槽,所述变角度基座包括基座面板和基座底板,所述变角度拼接板与所述基座面板可拆卸地连接;所述梁体模板包括梁体模板底板、第一梁体模板侧板和第二梁体模板侧板;所述第一梁体模板侧板设有阻止砂浆流出的第一挡板,所述第二梁体模板侧板上设有阻止砂浆流出的第二挡板;梁体模板可拆卸地与变角度台座连接。In one aspect, the present invention provides a mold for preparing a permanent beam formwork, the mold comprises a variable-angle pedestal and a beam body formwork; the variable-angle pedestal comprises a variable-angle base, a variable-angle splice plate and a beam body formwork fixing groove, The variable-angle base includes a base panel and a base bottom plate, and the variable-angle splice plate is detachably connected to the base panel; the beam body formwork includes a beam body formwork bottom plate and a first beam body formwork side plate and a second beam body formwork side plate; the first beam body formwork side plate is provided with a first baffle to prevent the mortar from flowing out, and the second beam body formwork side plate is provided with a second baffle plate that prevents the mortar from flowing out; The beam formwork is detachably connected with the variable angle pedestal.
进一步,所述基座面板与所述变角度拼接板通过螺栓可拆卸连接。Further, the base panel and the variable-angle splice plate are detachably connected by bolts.
进一步,所述第一梁体模板侧板靠近变角度基座的一端设置有第一竖槽,远离变角度基座的一端设置有第二竖槽;所述第二梁体模板侧板靠近变角度基座的一端设置有第三竖槽,远离变角度基座的一端设置有第四竖槽,所述第一竖槽和所述第三竖槽用于插入第一端板,所述第二竖槽和所述第四竖槽用于插入第二端板。Further, one end of the side plate of the first beam body formwork close to the variable angle base is provided with a first vertical groove, and one end away from the variable angle base is provided with a second vertical groove; the side plate of the second beam body formwork is close to the variable angle base. One end of the angle base is provided with a third vertical slot, and one end away from the variable-angle base is provided with a fourth vertical slot. The first vertical slot and the third vertical slot are used for inserting the first end plate. The second vertical slot and the fourth vertical slot are used for inserting the second end plate.
进一步,所述变角度台座和所述梁体模板的材质均选用铝板。Further, the materials of the variable-angle pedestal and the beam formwork are made of aluminum plates.
另一方面,本发明提供一种永久性梁模板制备方法,所述制备方法包括如下步骤:On the other hand, the present invention provides a method for preparing a permanent beam formwork, the preparation method comprising the following steps:
S1、制备砂浆;S1, prepare mortar;
S2、制备永久性梁模板底板;S2, prepare permanent beam formwork base plate;
S3、制备第一永久性梁模板侧板;S3, prepare the side plate of the first permanent beam formwork;
S4、制备第二永久性梁模板侧板;S4, prepare the second permanent beam formwork side plate;
S5、养护永久性梁模板,完成永久性梁模板的制备。S5, maintain the permanent beam formwork, and complete the preparation of the permanent beam formwork.
进一步,所述S2中制备永久性梁模板底板的具体步骤为:Further, the concrete steps of preparing permanent beam formwork base plate in described S2 are:
S21、在梁体模板底板上摊铺砂浆,抹匀压实,成为第一砂浆层;S21. Spread the mortar on the bottom plate of the beam formwork, spread it evenly and compact it to become the first mortar layer;
S22、将纤维编织网浸胶,待胶体凝固后,折叠成与梁体模板匹配的U字型,将纤维编织网U字型的底边,对应铺于第一砂浆层上,沿永久性梁模板的长度方向拉直,U字型的两侧边分别固定于第一梁体模板侧板和第二梁体模板侧板上;S22. Dip the fiber woven mesh with glue, and after the colloid is solidified, fold it into a U-shape matching the beam formwork, and place the bottom edge of the U-shape of the fiber woven mesh on the first mortar layer, along the permanent beam. The length direction of the template is straightened, and the two sides of the U-shape are respectively fixed on the side plate of the first beam body template and the side plate of the second beam body template;
S23、在所述S22中U字型的底边的纤维编织网上再铺制一层砂浆,抹匀压实,成为第二砂浆层;S23, spread another layer of mortar on the fiber woven net of the U-shaped bottom edge in the described S22, spread evenly and compact it to become the second mortar layer;
S24、将第二端板插入第二竖槽和第四竖槽中,将内底板放置在第二砂浆层上,并将内底板的一端卡入第二端板的横槽中,然后将第一端板插入第一竖槽和第三竖槽中,完成永久性梁模板底板的制备。S24. Insert the second end plate into the second vertical groove and the fourth vertical groove, place the inner bottom plate on the second mortar layer, snap one end of the inner bottom plate into the horizontal groove of the second end plate, and then place the first One end plate is inserted into the first vertical groove and the third vertical groove to complete the preparation of the bottom plate of the permanent beam formwork.
进一步,所述S22中,Further, in the S22,
所述纤维编织网的宽度W满足如下公式:W=2h1+w1-2d1;The width W of the fiber woven mesh satisfies the following formula: W=2h 1 +w 1 -2d 1 ;
纤维编织网的长度L等于永久性梁模板底板的长度L1;The length L of the woven fiber mesh is equal to the length L 1 of the base plate of the permanent beam formwork;
纤维编织网的U字型侧壁高度Hu满足如下公式:Hu=h1-0.5d1;The U -shaped sidewall height Hu of the fiber woven mesh satisfies the following formula: Hu =h 1 -0.5d 1 ;
纤维编织网的U字型底边宽度Wu满足如下公式:Wu=w1+d1;The width Wu of the U-shaped bottom edge of the fiber woven mesh satisfies the following formula: Wu = w 1 +d 1 ;
公式中,h1为永久性梁模板侧板的高度,w1为永久性梁模板底板的宽度,d1为永久性梁模板底板的厚度。In the formula, h 1 is the height of the side plate of the permanent beam formwork, w 1 is the width of the bottom plate of the permanent beam formwork, and d 1 is the thickness of the bottom plate of the permanent beam formwork.
进一步,所述S3中制备第一永久性梁模板侧板的具体步骤为:Further, the concrete steps of preparing the first permanent beam formwork side plate in the S3 are:
S31、将梁体模板沿顺时针旋转90°,使得第一梁体模板侧板与基座底板平行,将梁体模板与变角度台座固定连接;S31, rotating the beam body formwork 90° clockwise, so that the side plate of the first beam body formwork is parallel to the base bottom plate, and the beam body formwork is fixedly connected to the variable-angle pedestal;
S32、将第一梁体模板侧板作为此时的梁体模板底板,将固定于第一梁体模板侧板上的纤维编织网掀开,重复步骤S21;S32, using the side plate of the first beam body formwork as the bottom plate of the beam body formwork at this time, opening the fiber woven mesh fixed on the side plate of the first beam body formwork, and repeating step S21;
S33、将S32中的纤维编织网铺于S32中的第一砂浆层上,在纤维编织网上再铺制一层砂浆,抹匀压实,成为第二砂浆层;S33, laying the fiber woven mesh in S32 on the first mortar layer in S32, laying another layer of mortar on the fiber woven mesh, smearing and compacting to become the second mortar layer;
S34、将第一侧翼板放置在第二砂浆层上,将第一侧翼板的两端插入第一端板和第二端板的预制凹槽内;完成第一永久性梁模板侧板的制备。S34, placing the first side wing plate on the second mortar layer, inserting both ends of the first side wing plate into the prefabricated grooves of the first end plate and the second end plate; completing the preparation of the side plate of the first permanent beam formwork .
进一步,所述S4中制备第二永久性梁模板侧板的具体步骤为:Further, the concrete steps of preparing the second permanent beam formwork side plate in described S4 are:
S41、将梁体模板沿逆时针旋转180°,使得第二梁体模板侧板与基座底板平行,将梁体模板与变角度台座固定连接;S41, rotating the beam body formwork counterclockwise by 180°, so that the side plate of the second beam body formwork is parallel to the base bottom plate, and the beam body formwork is fixedly connected to the variable-angle pedestal;
S42、将S41中的第二梁体模板侧板作为此时的梁体模板底板,将固定于第二梁体模板侧板上的纤维编织网掀开,重复步骤S21;S42, using the side plate of the second beam body formwork in S41 as the bottom plate of the beam body formwork at this time, lift off the fiber woven mesh fixed on the side plate of the second beam body formwork, and repeat step S21;
S43、将S41中的纤维编织网铺于S41中的第一砂浆层上,纤维编织网上再铺制一层砂浆,抹匀压实,成为第二砂浆层;S43, spread the fiber woven mesh in S41 on the first mortar layer in S41, spread another layer of mortar on the fiber woven mesh, spread evenly and compact it to become the second mortar layer;
S44、将第二侧翼板放置在第二砂浆层上,将第二侧翼板的两端插入第一端板和第二端板的预制凹槽内;第二永久性梁模板侧板的制备完成。S44, placing the second side wing plate on the second mortar layer, inserting both ends of the second side wing plate into the prefabricated grooves of the first end plate and the second end plate; the preparation of the second permanent beam formwork side plate is completed .
进一步,所述S1中的砂浆制备步骤具体如下:Further, the mortar preparation steps in the S1 are as follows:
S11、先将粗砂、精细砂、水泥、粉煤灰、硅灰加入搅拌机中拌合,拌合均匀后,逐渐加入水,最后缓慢加入减水剂,得到搅拌均匀的混合浆料;S11. First, add coarse sand, fine sand, cement, fly ash, and silica fume into a mixer to mix, and after mixing evenly, gradually add water, and finally slowly add a water reducing agent to obtain a uniformly mixed slurry;
S12、向混合浆料中添加PVA短切纤维,将PVA短切纤维分散均匀撒入混合浆料中,搅拌5-15min,得到PVA纤维砂浆。S12, adding PVA chopped fibers to the mixed slurry, evenly dispersing the PVA chopped fibers into the mixed slurry, and stirring for 5-15 minutes to obtain PVA fiber mortar.
与现有技术相比,本发明至少能实现以下技术效果之一:Compared with the prior art, the present invention can achieve at least one of the following technical effects:
1)本发明提供的永久性梁模板制备用模具的变角度拼接板、变角度基座和梁体模板可拆卸地连接,实施时,可以将梁体模板的梁体模板底板与基座底板平行放置进行永久性梁模板底板的制备,然后将变角度拼接板与变角度基座拆开,将梁体模板沿顺时针旋转90°后再与变角度基座固定,进行永久性梁模板侧板的制备;第一梁体模板侧板和第二梁体模板侧板上的挡板可以保证在制备永久性梁模板侧板的时候砂浆不向侧边流出;变角度拼接板可以起到一定的限位作用,同时可以防止梁体模板变形。1) The variable-angle splicing plate, the variable-angle base and the beam body formwork of the permanent beam formwork preparation mold provided by the present invention are detachably connected, and during implementation, the beam body formwork bottom plate of the beam body formwork can be parallel to the base bottom plate Place to prepare the bottom plate of permanent beam formwork, then disassemble the variable-angle splicing plate and the variable-angle base, rotate the beam formwork 90° clockwise, and then fix it with the variable-angle base to carry out the permanent beam formwork side plate The baffles on the side plate of the first beam body formwork and the side plate of the second beam body formwork can ensure that the mortar does not flow out to the side when preparing the side plate of the permanent beam formwork; the variable angle splicing plate can play a certain role It can limit the position and prevent the deformation of the beam formwork at the same time.
2)本发明提供的永久性梁模板制备方法将PVA短切纤维加入混合浆料中,并通过精确控制PVA短切纤维的质量比例,有效提高了永久性梁模板的承载能力和抗裂能力。2) The permanent beam formwork preparation method provided by the present invention adds the PVA chopped fibers into the mixed slurry, and effectively improves the bearing capacity and crack resistance of the permanent beam formwork by precisely controlling the mass ratio of the PVA chopped fibers.
3)本发明提供的浆料流动性较差,不适用于传统的灌浇方式,本发明中将永久性梁模板侧板和永久性梁模板底板的制备分步进行,采用压实的方式,能够高效,高质量的制备永久性梁模板。3) The slurry provided by the present invention has poor fluidity and is not suitable for traditional pouring. Permanent beam formwork can be produced efficiently and with high quality.
4)本发明提供的永久性梁模板制备方法中,U型纤维编织网是一个整体结构,U型纤维编织网将永久性梁模板侧板与永久性梁模板底板形成一个整体,具有较好的整体性,能够提高永久性梁模板的整体一致性,有效提高永久性梁模板的强度。4) In the preparation method of the permanent beam formwork provided by the present invention, the U-shaped fiber woven mesh is an integral structure. The integrity can improve the overall consistency of the permanent beam formwork and effectively improve the strength of the permanent beam formwork.
本发明的其他特征和优点将在随后的说明书中阐述,并且,部分可从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在所写的说明书以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the description which follows, and in part may become apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and drawings.
附图说明Description of drawings
附图仅用于示出具体实施例的目的,而并不认为是对本发明的限制,在整个附图中,相同的附图标记表示相同的部件。The drawings are for the purpose of illustrating specific embodiments only and are not to be considered limiting of the invention, and like reference numerals refer to like parts throughout.
图1为本发明实施例1提供的永久性梁模板制备用模具立体示意图;1 is a schematic perspective view of a mold for preparing a permanent beam formwork provided in Example 1 of the present invention;
图2为本发明实施例1提供的永久性梁模板制备用模具的变角度台座立体示意图;Fig. 2 is the three-dimensional schematic diagram of the variable-angle pedestal of the mold for preparing the permanent beam formwork provided in Example 1 of the present invention;
图3为本发明实施例1提供的永久性梁模板制备用模具的梁体模板立体示意图;3 is a schematic perspective view of a beam body template of a mold for preparing a permanent beam template provided in Example 1 of the present invention;
图4为本发明实施例2提供的永久性梁模板的示意图。FIG. 4 is a schematic diagram of a permanent beam formwork provided in
附图标记:Reference number:
1-变角度台座;11-变角度基座;12-变角度拼接板;2-梁体模板;21-梁体模板底板;22-第一梁体模板侧板;23-第二梁体模板侧板;31-第一端板;32-第二端板;41-第一侧翼板;42-第二侧翼板;5-永久性梁模板底板;51-第一永久性梁模板侧板;52-第二永久性梁模板侧板;6-纤维编织网。1-variable angle pedestal; 11-variable angle base; 12-variable angle splice plate; 2-beam body formwork; 21-beam body formwork bottom plate; 22-first beam body formwork side plate; 23-second beam body formwork side plate; 31-first end plate; 32-second end plate; 41-first side plate; 42-second side plate; 5-permanent beam formwork bottom plate; 51-first permanent beam formwork side plate; 52- Second permanent beam formwork side plate; 6- Fiber woven mesh.
具体实施方式Detailed ways
下面结合附图来具体描述本发明的优选实施例,其中,附图构成本申请一部分,并与本发明的实施例一起用于阐释本发明的原理。The preferred embodiments of the present invention are described below in detail with reference to the accompanying drawings, wherein the accompanying drawings constitute a part of the present application, and together with the embodiments of the present invention, serve to explain the principles of the present invention.
实施例1Example 1
本发明提供了一种永久性梁模板制备用模具,如图1-3所示,该模具包括变角度台座1和梁体模板2;变角度台座1包括变角度基座11、变角度拼接板12和梁体模板固定槽13,变角度基座11包括基座面板和基座底板,变角度拼接板12与基座面板可拆卸地连接;梁体模板2包括梁体模板底板21、第一梁体模板侧板22和第二梁体模板侧板23;第一梁体模板侧板22设有阻止砂浆流出的第一挡板,第二梁体模板侧板23上设有阻止砂浆流出的第二挡板;梁体模板2可拆卸地与变角度台座1连接。The present invention provides a mold for preparing a permanent beam formwork, as shown in Figures 1-3, the mold includes a variable-
具体的,变角度拼接板12与梁体模板固定槽13固定连接,固定连接的方式包括但不限定于焊接连接、采用连接装置以及其他现有连接方式进行连接。优选的,采用焊接连接的方式。Specifically, the variable-
现有技术中,永久性梁模板的制备模具为倒U型,制备时直接灌浇即可,与现有技术相比,本发明提供的永久性梁模板制备用模具的变角度拼接板、变角度基座和梁体模板可拆卸地连接,实施时,可以将梁体模板的梁体模板底板与基座底板平行放置进行永久性梁模板底板的制备,然后将变角度拼接板与变角度基座拆开,将梁体模板旋转后再与变角度基座固定,进行永久性梁模板侧板的制备;第一挡板和第二挡板可以保证在制备永久性梁模板侧板的时候砂浆不向侧边流出;梁体模板固定槽可以起到一定的限位作用,同时可以防止梁体模板变形。In the prior art, the preparation mold of the permanent beam formwork is an inverted U shape, which can be directly poured during preparation. The angle base and the beam formwork are detachably connected. During implementation, the beam formwork base plate of the beam formwork can be placed in parallel with the base baseplate to prepare the permanent beam formwork baseplate, and then the variable angle splicing plate and the variable angle base plate can be placed. The base is disassembled, and the beam formwork is rotated and then fixed with the variable-angle base to prepare the side plate of the permanent beam formwork; the first baffle and the second baffle can ensure that the mortar is prepared during the preparation of the permanent beam formwork side plate. Do not flow out to the side; the beam body formwork fixing groove can play a certain role in limiting, and at the same time can prevent the beam body formwork from being deformed.
具体的,基座面板和变角度拼接板上均设有螺栓孔,基座面板与变角度拼接板通过螺栓可拆卸连接,这样在制备永久性梁模板底板和永久性梁模板侧板的过程中可以将变角度拼接板拆卸并进行再固定,满足不同过程的需要。Specifically, the base panel and the variable-angle splicing plate are provided with bolt holes, and the base panel and the variable-angle splicing plate are detachably connected by bolts, so that in the process of preparing the permanent beam formwork bottom plate and the permanent beam formwork side plate The variable-angle splicing board can be disassembled and re-fixed to meet the needs of different processes.
具体的,第一梁体模板侧板22靠近变角度基座的一端设置有第一竖槽,远离变角度基座的一端设置有第二竖槽,第二梁体模板侧板23靠近变角度基座的一端设置有第三竖槽,远离变角度基座的一端设置有第四竖槽,第一竖槽和第三竖槽用于插入第一端板31,第二竖槽和第四竖槽用于插入第二端板32,采用端板对永久性梁模板进行限位。Specifically, one end of the first beam
具体的,变角度台座1和梁体模板2的材质均选用铝板,铝板具有一定的强度,不易变形,同时,铝板还具有轻量化的特点,可以保证模具的轻量化,便于操作。Specifically, the variable-
实施例2Example 2
本发明提供了一种永久性梁模板制备方法,例如可采用实施例1中的永久性梁模板制备用模具,制备方法包括如下步骤:The present invention provides a method for preparing a permanent beam formwork, for example, the permanent beam formwork preparation mold in Example 1 can be used, and the preparation method includes the following steps:
S1、制备砂浆;S1, prepare mortar;
S2、制备永久性梁模板底板;S2, prepare permanent beam formwork base plate;
S3、制备第一永久性梁模板侧板;S3, prepare the side plate of the first permanent beam formwork;
S4、制备第二永久性梁模板侧板;S4, prepare the second permanent beam formwork side plate;
S5、养护永久性梁模板,完成永久性梁模板的制备。S5, maintain the permanent beam formwork, and complete the preparation of the permanent beam formwork.
具体的,永久性梁模板为U字型模板,如图4所示,U字型的两侧边分别为第一永久性梁模板侧板51和第二永久性梁模板侧板52,U字型的底边为永久性梁模板底板5,永久性梁模板侧板和永久性梁模板底板均为第一砂浆层与第二砂浆层中间夹一层纤维编织网6的结构。Specifically, the permanent beam formwork is a U-shaped formwork. As shown in Figure 4, the two sides of the U-shaped form are the first permanent beam
具体的,S1中的砂浆制备步骤如下:Specifically, the mortar preparation steps in S1 are as follows:
S11:先将粗砂、精细砂、水泥、粉煤灰、硅灰加入搅拌机中,拌合2-5min,优选的,拌合2min,待拌合均匀后,逐渐加入水,最后缓慢加入减水剂,拌合5min,得到搅拌均匀的混合浆料;S11: First add coarse sand, fine sand, cement, fly ash and silica fume into the mixer, mix for 2-5 minutes, preferably, mix for 2 minutes, after mixing evenly, gradually add water, and finally slowly add water reducing agent, and mix for 5 minutes to obtain a well-stirred mixed slurry;
S12:向混合浆料中添加PVA短切纤维,将PVA短切纤维分散均匀撒入混合浆料中,搅拌5-15min,优选10min后,制备得到PVA纤维砂浆。S12: Add PVA chopped fibers to the mixed slurry, disperse the PVA chopped fibers evenly and sprinkle them into the mixed slurry, and stir for 5-15 minutes, preferably 10 minutes, to prepare PVA fiber mortar.
具体的,S11中水、水泥、粉煤灰、粗砂、精细砂、硅灰、减水剂的质量比为:(250-280):(470-490):(140-160):(850-950):(450-470):(30-40):(5-10),按照该比例配合得到的砂浆,具有较高的抗压强度,优选的,质量比为:260:480:150:900:460:35:8。Specifically, the mass ratio of water, cement, fly ash, coarse sand, fine sand, silica fume, and water reducing agent in S11 is: (250-280): (470-490): (140-160): (850 -950): (450-470): (30-40): (5-10), the mortar obtained by mixing according to this ratio has high compressive strength, preferably, the mass ratio is: 260:480:150 :900:460:35:8.
具体的,S12中PVA短切纤维的比例为1%-2%,短切纤维的掺入,能提高基体的抗拉性能,同时能够有效控制永久性梁模板的裂缝开展。短切纤维的比例太低,对基体抗拉能力提升有限;比例太高,基体的流动性会较差,在梁体模板制作过程中,难以实现,因此,短切纤维的质量比控制在1%-2%之间,优选1.2%。Specifically, the proportion of PVA chopped fibers in S12 is 1%-2%. The incorporation of chopped fibers can improve the tensile properties of the matrix, and can effectively control the development of cracks in the permanent beam formwork. If the proportion of chopped fibers is too low, the tensile strength of the matrix will be limited; if the proportion is too high, the fluidity of the matrix will be poor, which is difficult to achieve in the process of making beam formwork. Therefore, the quality ratio of chopped fibers is controlled at 1 %-2%, preferably 1.2%.
示例性的,S2中制备永久性梁模板底板的具体步骤为:Exemplarily, the specific steps of preparing the permanent beam formwork base plate in S2 are:
S21、在梁体模板底板上摊铺砂浆,抹匀压实,成为第一砂浆层;S21. Spread the mortar on the bottom plate of the beam formwork, spread it evenly and compact it to become the first mortar layer;
S22、将纤维编织网浸胶,待胶体凝固后,折叠成与梁体模板匹配的U字型,将纤维编织网U字型的底边,对应铺于第一砂浆层上,沿永久性梁模板的长度方向拉直,U字型的两侧边分别固定于第一梁体模板侧板和第二梁体模板侧板上;S22. Dip the fiber woven mesh with glue, and after the colloid is solidified, fold it into a U-shape matching the beam formwork, and place the bottom edge of the U-shape of the fiber woven mesh on the first mortar layer, along the permanent beam. The length direction of the template is straightened, and the two sides of the U-shape are respectively fixed on the side plate of the first beam body template and the side plate of the second beam body template;
S23、在S22中U字型的底边的纤维编织网上再铺制一层砂浆,抹匀压实,成为第二砂浆层;S23, spread another layer of mortar on the fiber woven mesh at the bottom edge of the U-shaped in S22, spread it evenly and compact it to become the second mortar layer;
S24、将第二端板插入第二竖槽和第四竖槽中,将内底板放置在第二砂浆层上,并将内底板的一端卡入第二端板的横槽中,然后将第一端板插入第一竖槽和第三竖槽中,完成永久性梁模板底板的制备。通过内底板和端板的综合作用可以实现对砂浆层的压实,保证砂浆层的强度,塑造永久性梁模板的形状。S24. Insert the second end plate into the second vertical groove and the fourth vertical groove, place the inner bottom plate on the second mortar layer, snap one end of the inner bottom plate into the horizontal groove of the second end plate, and then place the first One end plate is inserted into the first vertical groove and the third vertical groove to complete the preparation of the bottom plate of the permanent beam formwork. The compaction of the mortar layer can be achieved through the combined action of the inner bottom plate and the end plate, ensuring the strength of the mortar layer and shaping the shape of the permanent beam formwork.
具体的,S21中第一砂浆层的厚度为0.8-2cm,优选1cm。Specifically, the thickness of the first mortar layer in S21 is 0.8-2 cm, preferably 1 cm.
具体的,S23中第二砂浆层的厚度为0.8-2cm,优选1cm。Specifically, the thickness of the second mortar layer in S23 is 0.8-2 cm, preferably 1 cm.
具体的,S22中,纤维编织网的宽度W满足如下公式:W=2h1+w1-2d1;Specifically, in S22, the width W of the fiber woven mesh satisfies the following formula: W=2h 1 +w 1 -2d 1 ;
纤维编织网的长度L等于永久性梁模板底板的长度L1;The length L of the woven fiber mesh is equal to the length L 1 of the base plate of the permanent beam formwork;
纤维编织网的U字型侧壁高度Hu满足如下公式:Hu=h1-0.5d1;The U -shaped sidewall height Hu of the fiber woven mesh satisfies the following formula: Hu =h 1 -0.5d 1 ;
纤维编织网的U字型底边宽度Wu满足如下公式:Wu=w1+d1;The width Wu of the U-shaped bottom edge of the fiber woven mesh satisfies the following formula: Wu = w 1 +d 1 ;
公式中,h1为永久性梁模板侧板的高度,w1为永久性梁模板底板的宽度,d1为永久性梁模板底板的厚度。In the formula, h 1 is the height of the side plate of the permanent beam formwork, w 1 is the width of the bottom plate of the permanent beam formwork, and d 1 is the thickness of the bottom plate of the permanent beam formwork.
示例性的,S3中制备第一永久性梁模板侧板的具体步骤为:Exemplarily, the specific steps of preparing the side plate of the first permanent beam formwork in S3 are:
S31、将梁体模板沿顺时针旋转90°,使得第一梁体模板侧板与基座底板平行,将梁体模板与变角度台座固定连接;S31, rotating the beam body formwork 90° clockwise, so that the side plate of the first beam body formwork is parallel to the base bottom plate, and the beam body formwork is fixedly connected to the variable-angle pedestal;
S32、将第一梁体模板侧板作为此时的梁体模板底板,将固定于第一梁体模板侧板上的纤维编织网掀开,重复步骤S21;S32, using the side plate of the first beam body formwork as the bottom plate of the beam body formwork at this time, opening the fiber woven mesh fixed on the side plate of the first beam body formwork, and repeating step S21;
S33、将S32中的纤维编织网铺于S32中的第一砂浆层上,在纤维编织网上再铺制一层砂浆,抹匀压实,成为第二砂浆层;S33, laying the fiber woven mesh in S32 on the first mortar layer in S32, laying another layer of mortar on the fiber woven mesh, smearing and compacting to become the second mortar layer;
S34、将第一侧翼板放置在第二砂浆层上,将第一侧翼板的两端插入第一端板和第二端板的预制凹槽内;完成第一永久性梁模板侧板的制备。S34, placing the first side wing plate on the second mortar layer, inserting both ends of the first side wing plate into the prefabricated grooves of the first end plate and the second end plate; completing the preparation of the side plate of the first permanent beam formwork .
示例性的,S4中制备第二永久性梁模板侧板的具体步骤为:Exemplarily, the specific steps of preparing the second permanent beam formwork side plate in S4 are:
S41、将梁体模板沿逆时针旋转180°,使得第二梁体模板侧板与基座底板平行,将梁体模板与变角度台座固定连接;S41, rotating the beam body formwork counterclockwise by 180°, so that the side plate of the second beam body formwork is parallel to the base bottom plate, and the beam body formwork is fixedly connected to the variable-angle pedestal;
S42、将S41中的第二梁体模板侧板作为此时的梁体模板底板,将固定于第二梁体模板侧板上的纤维编织网掀开,重复步骤S21;S42, using the side plate of the second beam body formwork in S41 as the bottom plate of the beam body formwork at this time, lift off the fiber woven mesh fixed on the side plate of the second beam body formwork, and repeat step S21;
S43、将S41中的纤维编织网铺于S41中的第一砂浆层上,纤维编织网上再铺制一层砂浆,抹匀压实,成为第二砂浆层;S43, spread the fiber woven mesh in S41 on the first mortar layer in S41, spread another layer of mortar on the fiber woven mesh, spread evenly and compact it to become the second mortar layer;
S44、将第二侧翼板放置在第二砂浆层上,将第二侧翼板的两端插入第一端板和第二端板的预制凹槽内;第二永久性梁模板侧板的制备完成。S44, placing the second side wing plate on the second mortar layer, inserting both ends of the second side wing plate into the prefabricated grooves of the first end plate and the second end plate; the preparation of the second permanent beam formwork side plate is completed .
值得注意的是,S4中第二永久性梁模板侧板制备完成后,将梁体模板沿顺时针旋转90°,将梁体模板与变角度台座1固定连接,45-55h后,例如48h后进行拆模,为了避免拆模过程中对永久性梁体模板的影响,拆模的顺序为:先拆端板,然后拆侧翼板,再拆变角度底座,最后拆梁体模板。It is worth noting that after the preparation of the second permanent beam formwork side plate in S4, the beam body formwork is rotated 90° clockwise, and the beam body formwork is fixedly connected to the variable-
具体的,S5中养护的具体步骤为:每间隔7-10h,例如8h,对永久性梁模板进行洒水养护,共计养护28天。Specifically, the specific steps of curing in S5 are as follows: every 7-10 hours, for example, 8 hours, the permanent beam formwork is subjected to watering maintenance for a total of 28 days of maintenance.
采用上述制备方法制备得到的永久性梁模板具有免拆模的优势,且造价低廉,可用于混凝土构件预制厂中梁的浇筑,大大节省传统模板的用量。且采用本申请所提供的永久性梁模板的承载能力能提高20%以上,梁体抗开裂性能好,具有较好的应用前景。The permanent beam formwork prepared by the above preparation method has the advantage of free formwork removal and low cost, and can be used for the pouring of beams in a concrete component prefabrication plant, greatly saving the consumption of traditional formwork. In addition, the bearing capacity of the permanent beam formwork provided by the present application can be increased by more than 20%, and the beam body has good anti-cracking performance, and has a good application prospect.
与现有技术相比,本发明提供的永久性梁模板制备方法将PVA短切纤维加入混合浆料中,并通过精确控制PVA短切纤维的质量比例,可以有效提高永久性梁模板的承载能力和抗裂能力;本发明提供的浆料流动性较差,不适用于传统的灌浇方式,本申请中将永久性梁模板侧板和永久性梁模板底板的制备分步进行,采用压实的方式,能够高效,高质量的制备永久性梁模板;本发明提供的制备方法中U型纤维编织网是一个整体结构,U型纤维编织网,将永久性梁模板侧板与永久性梁模板底板形成一个整体,具有较好的整体性,相较于仅在底部布设平板式梁模板,在界面处更加牢固,能够提高永久性梁模板的整体一致性,有效提高永久性梁模板的强度。Compared with the prior art, the method for preparing the permanent beam formwork provided by the present invention adds the PVA chopped fibers into the mixed slurry, and can effectively improve the bearing capacity of the permanent beam formwork by precisely controlling the mass ratio of the PVA chopped fibers. and crack resistance; the slurry provided by the present invention has poor fluidity and is not suitable for traditional pouring methods. In the preparation method provided by the present invention, the U-shaped fiber woven mesh is an integral structure, and the U-shaped fiber woven mesh connects the side plates of the permanent beam formwork with the permanent beam formwork The bottom plate forms a whole and has good integrity. Compared with only laying flat beam formwork at the bottom, it is stronger at the interface, which can improve the overall consistency of the permanent beam formwork and effectively improve the strength of the permanent beam formwork.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Substitutions should be covered within the protection scope of the present invention.
Claims (9)
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