CN110184674B - A kind of skin-core porous composite fiber and preparation method thereof - Google Patents
A kind of skin-core porous composite fiber and preparation method thereof Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 41
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- 239000010410 layer Substances 0.000 claims abstract description 81
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- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims description 22
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
- D01D5/34—Core-skin structure; Spinnerette packs therefor
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F11/00—Chemical after-treatment of artificial filaments or the like during manufacture
- D01F11/04—Chemical after-treatment of artificial filaments or the like during manufacture of synthetic polymers
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F11/00—Chemical after-treatment of artificial filaments or the like during manufacture
- D01F11/04—Chemical after-treatment of artificial filaments or the like during manufacture of synthetic polymers
- D01F11/06—Chemical after-treatment of artificial filaments or the like during manufacture of synthetic polymers of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F11/00—Chemical after-treatment of artificial filaments or the like during manufacture
- D01F11/04—Chemical after-treatment of artificial filaments or the like during manufacture of synthetic polymers
- D01F11/08—Chemical after-treatment of artificial filaments or the like during manufacture of synthetic polymers of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/06—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyolefin as constituent
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
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- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/08—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyacrylonitrile as constituent
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- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
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- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/10—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one other macromolecular compound obtained by reactions only involving carbon-to-carbon unsaturated bonds as constituent
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- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/12—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyamide as constituent
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- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
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- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
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- D01F8/16—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one other macromolecular compound obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds as constituent
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Abstract
本发明涉及一种皮芯型多孔复合纤维及其制备方法,制备方法为:将带孔槽且含可溶解无机粒子的皮芯型复合纤维在溶剂中浸泡处理制得皮芯型多孔复合纤维;带孔槽且含可溶解无机粒子的皮芯型复合纤维是通过将皮层原料和芯层原料熔融后通过皮芯型喷丝板纺丝得到的,芯层原料中含可溶解无机粒子,喷丝孔中设有多个相交的辐条,辐条主要位于芯层通孔内,其中一辐条连接到皮层通孔内壁;溶剂仅能溶解带孔槽且含可溶解无机粒子的皮芯型复合纤维中的无机粒子;最终制得的皮芯型复合纤维为皮芯型多孔复合纤维,芯层中分布有孔洞,孔洞的平均直径为100~5000nm。本发明制得的一种皮芯型多孔复合纤维具有高比表面积的优点,可应用于隔热、隔音等领域。
The invention relates to a skin-core type porous composite fiber and a preparation method thereof. The preparation method comprises the following steps: soaking a skin-core type composite fiber with a hole groove and containing dissolvable inorganic particles in a solvent to obtain the skin-core type porous composite fiber; The skin-core composite fiber with holes and grooves and containing soluble inorganic particles is obtained by melting the skin layer raw materials and the core layer raw materials and spinning them through a skin-core type spinneret. There are a plurality of intersecting spokes in the hole, and the spokes are mainly located in the core layer through hole, and one of the spokes is connected to the inner wall of the skin layer through hole; the solvent can only dissolve the skin-core composite fiber with hole grooves and containing soluble inorganic particles. Inorganic particles; the final skin-core composite fiber is a skin-core porous composite fiber, and holes are distributed in the core layer, and the average diameter of the holes is 100-5000 nm. The skin-core porous composite fiber prepared by the invention has the advantages of high specific surface area and can be applied to the fields of heat insulation, sound insulation and the like.
Description
技术领域technical field
本发明属于复合纤维技术领域,涉及一种皮芯型多孔复合纤维及其制备方法。The invention belongs to the technical field of composite fibers, and relates to a skin-core porous composite fiber and a preparation method thereof.
背景技术Background technique
目前,纤维广泛用于纺织、医疗卫生、安全防护、包装、电子电器和环境保护等各个领域,而随着社会进步,人民生活水平的不断提高,人们对纤维的功能化和差别化的需求越来越高。At present, fibers are widely used in various fields such as textiles, medical care, safety protection, packaging, electronic appliances and environmental protection. With the progress of society and the continuous improvement of people's living standards, people's demand for functionalization and differentiation of fibers is increasing. Come higher.
纤维材料应用广泛,但是纤维材料的性能同时受到比表面积、表面能和表面活性的影响,使其应用效果大打折扣。多孔结构带来的高比表面积和表面能、低相对密度、低质量等优良特性,使多孔纤维在隔音、隔热、过滤、载药释药、生物材料、建筑等领域都有出色表现,然而多孔纤维的多孔结构在为纤维提供优异的特殊性能之外也带来了力学性能差、应用领域较窄等缺点。Fiber materials are widely used, but the properties of fiber materials are simultaneously affected by specific surface area, surface energy and surface activity, which greatly reduces the application effect. The excellent properties of high specific surface area and surface energy, low relative density, and low mass brought by the porous structure make porous fibers perform well in the fields of sound insulation, heat insulation, filtration, drug delivery, biomaterials, and construction. The porous structure of porous fibers not only provides excellent special properties for fibers, but also brings disadvantages such as poor mechanical properties and narrow application fields.
皮芯复合纤维由皮层和芯层双组份复合而成,复合纤维兼具双组份中各自的性能优点,赋予了更多的性能组合,促进了纤维差别化的发展。目前,市场上应用较为广泛的皮芯复合纤维主要为中空纤维、超细纤维、人造羊毛以及耐火纤维等,由于皮芯复合纤维具有柔韧性强、力学性能优异的特点,正在广泛应用于各个领域。The skin-core composite fiber is composed of two components of the skin layer and the core layer. The composite fiber has the respective performance advantages of the two components, giving more performance combinations and promoting the development of fiber differentiation. At present, the widely used skin-core composite fibers in the market are mainly hollow fibers, ultra-fine fibers, artificial wool and refractory fibers. Due to their strong flexibility and excellent mechanical properties, skin-core composite fibers are being widely used in various fields. .
皮芯型复合纤维通过双组份在复合纤维的截面上不同分布,可以使纤维具有不同的功能,如能制备皮芯型多孔复合纤维将有望解决目前多孔纤维力学性能较差的问题。The skin-core composite fiber can make the fiber have different functions through the different distribution of the two components on the cross-section of the composite fiber. If the skin-core porous composite fiber can be prepared, it is expected to solve the problem of poor mechanical properties of the current porous fiber.
因此,研究一种具有较好力学性能的皮芯型多孔复合纤维来扩大多孔纤维的应用领域具有十分重要的意义。Therefore, it is of great significance to study a skin-core porous composite fiber with better mechanical properties to expand the application field of porous fibers.
发明内容SUMMARY OF THE INVENTION
本发明的目的是解决现有技术中多孔纤维力学性能差导致应用领域较窄的问题,提供一种皮芯型多孔复合纤维及其制备方法。本发明保留了皮芯复合纤维皮层结构的完整性,皮层作为力学支撑,保证了纤维具有优良的力学性能,同时在芯层中设置多孔结构,使得纤维能够发挥隔热、隔音等功能,拓宽了多孔纤维的应用领域。The purpose of the present invention is to solve the problem in the prior art that the mechanical properties of porous fibers are poor and lead to a narrow application field, and provide a skin-core porous composite fiber and a preparation method thereof. The invention preserves the integrity of the skin structure of the skin-core composite fiber, and the skin acts as a mechanical support to ensure that the fiber has excellent mechanical properties. Fields of application of porous fibers.
为达到上述目的,本发明采用的方案如下:For achieving the above object, the scheme that the present invention adopts is as follows:
一种皮芯型多孔复合纤维的制备方法,将带孔槽且含可溶解无机粒子的皮芯型复合纤维在溶剂中浸泡处理制得皮芯型多孔复合纤维;带孔槽且含可溶解无机粒子的皮芯型复合纤维是通过将皮层原料和芯层原料熔融后通过皮芯型喷丝板纺丝得到的,其中,皮层原料主要为皮层聚合物,芯层原料主要由分解温度高于纺丝温度的可溶解无机粒子和芯层聚合物组成,皮芯型喷丝板的喷丝孔中供皮层原料和芯层原料通过的部分分别为皮层通孔和芯层通孔,喷丝孔中设有1个以上相交的辐条,辐条为实心长条,长度方向垂直于喷丝孔的轴向,辐条主要位于芯层通孔内,其中一辐条连接到皮层通孔内壁;A method for preparing a skin-core type porous composite fiber. The skin-core composite fiber of the particles is obtained by melting the skin-layer raw materials and the core-layer raw materials and spinning them through a skin-core type spinneret. The soluble inorganic particles at the silk temperature and the core layer polymer are composed of the core layer polymer. There are more than one intersecting spokes, the spokes are solid long bars, the length direction is perpendicular to the axial direction of the spinneret hole, the spokes are mainly located in the core layer through holes, and one of the spokes is connected to the inner wall of the skin layer through holes;
溶剂为可溶解无机粒子的良溶剂,同时为芯层聚合物和皮层聚合物的非良溶剂;The solvent is a good solvent for dissolving inorganic particles, and a non-good solvent for the core layer polymer and the skin layer polymer;
喷丝孔中设置辐条,熔体从喷丝孔挤出时会形成与辐条数量、尺寸、位置相同的孔槽,由于其中一辐条连接到皮层通孔内壁,因此纤维中一孔槽的槽口位于皮芯型复合纤维的表面,溶剂能够从该位置进入纤维内部,由于各辐条相交,因此纤维内的孔槽相互连通,溶剂能够进入所有的孔槽;Spokes are arranged in the spinneret holes, and the melt will form holes with the same number, size and position as the spokes when extruded from the spinneret holes. Since one of the spokes is connected to the inner wall of the cortex through-hole, the notch of a hole in the fiber will be formed. It is located on the surface of the skin-core composite fiber, and the solvent can enter the fiber from this position. Since the spokes intersect, the holes and grooves in the fiber are connected with each other, and the solvent can enter all the holes and grooves;
带孔槽且含可溶解无机粒子的皮芯型复合纤维在溶剂中浸泡时,溶剂通过孔槽进入纤维内部,在加热或不加热条件下,能够溶解带孔槽且含可溶解无机粒子的皮芯型复合纤维的芯层中的无机粒子,而不破坏皮层;芯层中可溶解粒子被溶解后可获得孔洞均匀分布的多孔芯层的皮芯复合纤维,此纤维的皮层不会被破坏并能保证复合纤维一定的力学性能,多孔结构的存在使纤维具有质轻、隔热、保暖、消音等优点,并且纤维皮芯高聚物的分布可以使纤维具有三维卷曲结构。When the skin-core composite fiber with holes and soluble inorganic particles is soaked in a solvent, the solvent enters the fiber through the holes and grooves, and can dissolve the skin with holes and soluble inorganic particles under heating or non-heating conditions. The inorganic particles in the core layer of the core composite fiber do not damage the skin layer; after the dissolvable particles in the core layer are dissolved, a skin-core composite fiber with a porous core layer with evenly distributed pores can be obtained. It can ensure certain mechanical properties of the composite fiber. The existence of porous structure makes the fiber have the advantages of light weight, heat insulation, heat preservation, noise reduction, etc., and the distribution of the fiber skin-core polymer can make the fiber have a three-dimensional crimped structure.
作为优选的方案:As a preferred solution:
如上所述的一种皮芯型多孔复合纤维的制备方法,喷丝孔和芯层通孔的横截面为圆形,直径分别为5~150μm和1~100μm。In the above-mentioned preparation method of the skin-core porous composite fiber, the cross-sections of the spinneret hole and the core layer through hole are circular, and the diameters are respectively 5-150 μm and 1-100 μm.
如上所述的一种皮芯型多孔复合纤维的制备方法,辐条的数量为3~5根,辐条交于一点,整体呈辐射状分布,交点为方形、圆形、三角形、棱形、Y型或*型,当量直径为0.1~50μm,辐条的长度即从辐条交点辐射到辐条终端的尺寸为0.5~50μm,辐条的宽度即在喷丝板截面内垂直于辐条长度方向的尺寸为0.1~10μm。The above-mentioned preparation method of a skin-core porous composite fiber, the number of spokes is 3 to 5, the spokes intersect at one point, and the whole is radially distributed, and the intersection points are square, circular, triangular, prismatic, Y-shaped Or * type, the equivalent diameter is 0.1~50μm, the length of the spoke is 0.5~50μm from the intersection of the spoke to the end of the spoke, the width of the spoke is the dimension perpendicular to the length direction of the spoke in the spinneret cross-section is 0.1~10μm .
如上所述的一种皮芯型多孔复合纤维的制备方法,皮层通孔和芯层通孔相切,一辐条连接到相切点处皮层通孔内壁,其他辐条整体位于芯层通孔内。In the above-mentioned preparation method of the skin-core porous composite fiber, the skin through holes are tangent to the core through holes, one spoke is connected to the inner wall of the skin through holes at the tangent point, and the other spokes are integrally located in the core through holes.
如上所述的一种皮芯型多孔复合纤维的制备方法,芯层原料是通过将芯层聚合物与可溶解无机粒子熔融共混制得的;芯层原料中芯层聚合物与可溶解无机粒子的质量比为99:1~70:30。The above-mentioned preparation method of a skin-core porous composite fiber, the core layer raw material is prepared by melt-blending the core layer polymer and the soluble inorganic particles; the core layer polymer and the soluble inorganic particles in the core layer raw material The mass ratio of particles is 99:1 to 70:30.
如上所述的一种皮芯型多孔复合纤维的制备方法,纺丝前,将各组分在温度为80~180℃的条件下真空干燥10~20h;In the above-mentioned preparation method of a skin-core porous composite fiber, before spinning, each component is vacuum-dried at a temperature of 80-180° C. for 10-20 hours;
纺丝时,皮层原料和芯层原料的质量比为7:3~3:7;During spinning, the mass ratio of the raw materials of the skin layer and the raw materials of the core layer is 7:3 to 3:7;
纺丝工艺参数为:纺丝温度为200~350℃,纺丝温度波动范围为±1℃,纺丝压力为6~50MPa,牵伸比为1~5倍,纺丝速度为1000~6000m/min。Spinning process parameters are: spinning temperature is 200~350℃, spinning temperature fluctuation range is ±1℃, spinning pressure is 6~50MPa, draft ratio is 1~5 times, spinning speed is 1000~6000m/ min.
如上所述的一种皮芯型多孔复合纤维的制备方法,浸泡处理的温度为25~100℃,时间为2~24h。In the above-mentioned preparation method of the skin-core porous composite fiber, the soaking temperature is 25-100° C., and the time is 2-24 hours.
如上所述的一种皮芯型多孔复合纤维的制备方法,皮层聚合物和芯层聚合物的材质不同;皮层聚合物为聚乙烯、聚苯硫醚、聚酯、聚乳酸、聚丙烯腈和聚酰胺中的一种以上;芯层聚合物为聚丙烯、聚酯、聚丙烯腈、聚酰胺和聚偏氟乙烯中的一种以上;可溶解无机粒子为氯化钠、氯化钾、氯化铵、硫酸铵、硫酸钾和硫酸钠中的一种以上;溶剂为水。The above-mentioned preparation method of a skin-core porous composite fiber, the material of the skin layer polymer and the core layer polymer are different; the skin layer polymer is polyethylene, polyphenylene sulfide, polyester, polylactic acid, polyacrylonitrile and More than one kind of polyamide; core layer polymer is more than one kind of polypropylene, polyester, polyacrylonitrile, polyamide and polyvinylidene fluoride; soluble inorganic particles are sodium chloride, potassium chloride, chlorine more than one of ammonium sulfate, ammonium sulfate, potassium sulfate and sodium sulfate; the solvent is water.
如上任一项所述的一种皮芯型多孔复合纤维的制备方法制得的皮芯型多孔复合纤维,为皮芯型复合纤维,芯层中分布有孔洞。The skin-core porous composite fiber prepared by the method for preparing a skin-core porous composite fiber according to any one of the above is a skin-core composite fiber, and holes are distributed in the core layer.
如上所述的皮芯型多孔复合纤维,孔洞的平均直径为100~5000nm,皮芯型多孔复合纤维的断裂强度为2.2~4.0cN/dtex,断裂伸长率为15%~60%。The above-mentioned skin-core porous composite fiber has an average diameter of 100-5000 nm of pores, a breaking strength of the skin-core porous composite fiber 2.2-4.0 cN/dtex, and a breaking elongation of 15%-60%.
有益效果:Beneficial effects:
(1)本发明的一种皮芯型多孔复合纤维的制备方法,芯层中的可溶解无机粒子选择氯化钠等易溶解、无污染的无机物,该类无机物在纯水中就能溶解,工艺简单,成本低,通过溶解时间和温度的调节,可以控制纤维芯层中粒子的溶出率;(1) In a method for preparing a skin-core porous composite fiber of the present invention, the dissolvable inorganic particles in the core layer are selected from easily soluble and non-polluting inorganic substances such as sodium chloride, and such inorganic substances can be easily dissolved in pure water. Dissolving, the process is simple, the cost is low, and the dissolution rate of the particles in the fiber core layer can be controlled by adjusting the dissolution time and temperature;
(2)本发明的一种皮芯型多孔复合纤维的制备方法,通过在芯层部分形成多孔结构,与传统纤维相比,该皮芯型多孔复合纤维具有较大的表面积,而皮层的结构又能保证纤维力学性能;(2) A preparation method of a skin-core porous composite fiber of the present invention, by forming a porous structure in the core layer part, compared with the traditional fiber, the skin-core porous composite fiber has a larger surface area, and the structure of the skin layer It can also ensure the mechanical properties of the fiber;
(3)采用本发明的方法制备得到的一种皮芯型多孔复合纤维,由于双组份存在热收缩和应力差异,从而在宏观上具有优异的三维卷曲性能;(3) A kind of skin-core porous composite fiber prepared by the method of the present invention has excellent three-dimensional crimping performance macroscopically due to the existence of thermal shrinkage and stress difference between the two components;
(4)采用本发明的方法制备得到的一种皮芯型多孔复合纤维,应用领域广阔,可用于一次性过滤材料,隔音、隔热材料等。(4) A skin-core porous composite fiber prepared by the method of the present invention has wide application fields, and can be used for disposable filter materials, sound insulation, heat insulation materials, and the like.
附图说明Description of drawings
图1为带孔槽且含氯化钠的皮芯型复合纤维的截面图;Fig. 1 is a cross-sectional view of a sheath-core composite fiber with a slot and containing sodium chloride;
图2为皮芯型多孔复合纤维的截面图;Figure 2 is a cross-sectional view of a skin-core porous composite fiber;
图3为皮芯型喷丝板的喷丝孔截面图;3 is a cross-sectional view of a spinneret hole of a skin-core spinneret;
其中,1-皮层,2-芯层,3-氯化钠,4-孔槽,5-孔槽中心,6-孔洞,7-辐条,8-皮层通孔,9-芯层通孔。Among them, 1-skin layer, 2-core layer, 3-sodium chloride, 4-hole slot, 5-hole slot center, 6-hole, 7-spoke, 8-skin through hole, 9-core through hole.
具体实施方式Detailed ways
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in conjunction with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
实施例1Example 1
一种皮芯型多孔复合纤维的制备方法,主要步骤如下:A preparation method of a skin-core porous composite fiber, the main steps are as follows:
(1)制备芯层原料:将质量比为99:1的聚丙烯和氯化钠投放到密炼机或双螺杆中进行熔融共混,混合均匀得到芯层原料;(1) Preparation of core layer raw materials: put polypropylene and sodium chloride with a mass ratio of 99:1 into an internal mixer or twin screw for melt blending, and mix evenly to obtain core layer raw materials;
(2)制备带孔槽且含氯化钠的皮芯型复合纤维:将皮层原料聚乙烯和芯层原料投放到熔融复合纺丝机中,熔融后通过皮芯型喷丝板纺丝得到;带孔槽且含氯化钠的皮芯型复合纤维截面如图1所示,皮芯型复合纤维为皮芯结构,皮层1包裹芯层2,氯化钠3分布在芯层2中,孔槽4主要位于芯层2中,孔槽中心5部分为中空圆形;纺丝前,将皮层、芯层各组分在温度为80℃的条件下真空干燥20h;纺丝时,聚乙烯和芯层原料的质量比为7:3;纺丝工艺参数为:纺丝温度为200℃,纺丝温度波动范围为±1℃,纺丝压力为6MPa,牵伸比为1倍,纺丝速度为1000m/min;(2) prepare the sheath-core composite fiber with perforated grooves and containing sodium chloride: put the skin layer raw material polyethylene and the core layer raw material into the melt composite spinning machine, and obtain by spinning through the sheath-core type spinneret after melting; The cross section of the skin-core composite fiber with hole grooves and containing sodium chloride is shown in Figure 1. The skin-core composite fiber is a skin-core structure, the skin layer 1 wraps the
如图3所示,皮芯型喷丝板的喷丝孔的横截面为圆形,直径为5μm,喷丝孔中供皮层原料和芯层原料通过的部分分别为皮层通孔8和芯层通孔9,皮层通孔8和芯层通孔9相切,芯层通孔9的横截面为圆形,直径为1μm,喷丝孔中设有3根辐条,辐条7为实心长条,长度方向垂直于喷丝孔的轴向,辐条主要位于芯层通孔9内,其中1根辐条连接到皮层通孔8和芯层通孔9相切点处皮层通孔8内壁,其他辐条整体位于芯层通孔9内;辐条交于一点,整体呈辐射状分布,交点为方形,当量直径为0.1μm,各辐条的宽度为0.1μm,长度为0.5μm;As shown in Figure 3, the cross-section of the spinneret hole of the skin-core spinneret is circular, with a diameter of 5 μm. The parts of the spinneret hole for the skin layer raw materials and the core layer raw materials to pass through are the skin layer through
(3)溶解纤维芯层制备皮芯型多孔复合纤维:将制备得到的带孔槽且含氯化钠的皮芯型复合纤维浸泡在水中,利用纤维孔槽,使水浸入到纤维内部,在25℃的温度下浸泡处理24h,使芯层中的氯化钠溶解,芯层中氯化钠被溶解后可获得孔洞均匀分布的多孔芯层的皮芯复合纤维。(3) Dissolving the fiber core layer to prepare the skin-core porous composite fiber: soak the prepared skin-core composite fiber with a hole groove and containing sodium chloride in water, and use the fiber hole groove to immerse the water into the fiber. Soak for 24 hours at a temperature of 25°C to dissolve the sodium chloride in the core layer. After the sodium chloride in the core layer is dissolved, a skin-core composite fiber with a porous core layer with evenly distributed pores can be obtained.
最终制得的皮芯型多孔复合纤维为皮芯型复合纤维,如图2所示,芯层中分布有孔洞6,孔洞的平均直径为100nm,皮芯型多孔复合纤维的断裂强度为2.2cN/dtex,断裂伸长率为15%。The finally obtained skin-core porous composite fiber is a skin-core composite fiber. As shown in Figure 2, there are
实施例2Example 2
一种皮芯型多孔复合纤维的制备方法,主要步骤如下:A preparation method of a skin-core porous composite fiber, the main steps are as follows:
(1)制备芯层原料:将质量比为90:10的聚酯和氯化钾投放到密炼机或双螺杆中进行熔融共混,混合均匀得到芯层原料;(1) prepare core layer raw material: put polyester and potassium chloride in a mass ratio of 90:10 into an internal mixer or twin screw for melt blending, and mix evenly to obtain core layer raw material;
(2)制备带孔槽且含氯化钾的皮芯型复合纤维:将皮层原料聚苯硫醚和芯层原料投放到熔融复合纺丝机中,熔融后通过皮芯型喷丝板纺丝得到;纺丝前,将皮层、芯层各组分在温度为160℃的条件下真空干燥10h;纺丝时,皮层原料和芯层原料的质量比为7:3;纺丝工艺参数为:纺丝温度为350℃,纺丝温度波动范围为±1℃,纺丝压力为20MPa,牵伸比为2倍,纺丝速度为2000m/min;(2) Preparation of sheath-core composite fibers with perforated grooves and potassium chloride: the skin layer raw material polyphenylene sulfide and the core layer raw materials are put into a melt composite spinning machine, and after melting, they are spun through a sheath-core type spinneret. Obtained; before spinning, the components of the skin layer and the core layer were vacuum-dried for 10 hours at a temperature of 160 °C; during spinning, the mass ratio of the skin layer raw materials and the core layer raw materials was 7:3; the spinning process parameters were: The spinning temperature is 350°C, the spinning temperature fluctuation range is ±1°C, the spinning pressure is 20MPa, the draft ratio is 2 times, and the spinning speed is 2000m/min;
皮芯型喷丝板的喷丝孔的横截面为圆形,直径为45μm,喷丝孔中供皮层原料和芯层原料通过的部分分别为皮层通孔和芯层通孔,皮层通孔和芯层通孔相切,芯层通孔的横截面为圆形,直径为30μm,喷丝孔中设有5根辐条,辐条为实心长条,长度方向垂直于喷丝孔的轴向,辐条主要位于芯层通孔内,其中1根辐条连接到皮层通孔和芯层通孔相切点处皮层通孔内壁,其他辐条整体位于芯层通孔内;辐条交于一点,整体呈辐射状分布,交点为圆形,当量直径为5μm,各辐条的宽度为2μm,长度为6μm;The cross-section of the spinneret hole of the skin-core type spinneret is circular, with a diameter of 45 μm. The parts of the spinneret hole for the skin layer raw material and the core layer raw material to pass through are respectively the skin layer through hole and the core layer through hole, the skin layer through hole and the core layer through hole. The core layer through hole is tangent, the cross section of the core layer through hole is circular, the diameter is 30μm, there are 5 spokes in the spinneret hole, the spokes are solid long bars, the length direction is perpendicular to the axial direction of the spinneret hole, the spokes Mainly located in the core layer through hole, one of the spokes is connected to the inner wall of the skin layer through hole at the tangent point of the skin layer through hole and the core layer through hole, and the other spokes are located in the core layer through hole as a whole; the spokes intersect at one point, and the whole is radial Distribution, the intersection is circular, the equivalent diameter is 5μm, the width of each spoke is 2μm, and the length is 6μm;
(3)溶解纤维芯层制备皮芯型多孔复合纤维:将制备得到的带孔槽且含氯化钾的皮芯型复合纤维浸泡在水中,利用纤维孔槽,使水浸入到纤维内部,在50℃的温度下浸泡处理10h,使芯层中的氯化钾溶解,芯层中氯化钾被溶解后可获得孔洞均匀分布的多孔芯层的皮芯复合纤维。(3) Dissolving the fiber core layer to prepare the skin-core type porous composite fiber: soak the prepared skin-core type composite fiber with hole grooves and potassium chloride in water, and use the fiber hole groove to immerse the water into the fiber. Soak for 10 hours at 50°C to dissolve potassium chloride in the core layer. After the potassium chloride in the core layer is dissolved, a skin-core composite fiber with a porous core layer with evenly distributed pores can be obtained.
最终制得的皮芯型多孔复合纤维为皮芯型复合纤维,芯层中分布有孔洞,孔洞的平均直径为500nm,皮芯型多孔复合纤维的断裂强度为3.5cN/dtex,断裂伸长率为36%。The finally obtained skin-core porous composite fiber is a skin-core composite fiber, and holes are distributed in the core layer, the average diameter of the holes is 500nm, the breaking strength of the skin-core porous composite fiber is 3.5cN/dtex, and the elongation at break is 3.5cN/dtex. was 36%.
实施例3Example 3
一种皮芯型多孔复合纤维的制备方法,主要步骤如下:A preparation method of a skin-core porous composite fiber, the main steps are as follows:
(1)制备芯层原料:将质量比为70:30的聚丙烯腈和氯化铵投放到密炼机或双螺杆中进行熔融共混,混合均匀得到芯层原料;(1) Preparation of core layer raw materials: put polyacrylonitrile and ammonium chloride in a mass ratio of 70:30 into an internal mixer or twin-screw for melt blending, and mix evenly to obtain core layer raw materials;
(2)制备带孔槽且含氯化铵的皮芯型复合纤维:将皮层原料聚酯和芯层原料投放到熔融复合纺丝机中,熔融后通过皮芯型喷丝板纺丝得到;纺丝前,将皮层、芯层各组分在温度为180℃的条件下真空干燥12h;纺丝时,皮层原料和芯层原料的质量比为3:7;纺丝工艺参数为:纺丝温度为280℃,纺丝温度波动范围为±1℃,纺丝压力为20MPa,牵伸比为2.5倍,纺丝速度为6000m/min;(2) prepare the sheath-core composite fiber with perforated grooves and containing ammonium chloride: put the skin layer raw material polyester and the core layer raw material into the melt composite spinning machine, and obtain by spinning through the sheath-core type spinneret after melting; Before spinning, the components of the skin layer and the core layer were vacuum-dried at a temperature of 180°C for 12 hours; during spinning, the mass ratio of the skin layer raw materials and the core layer raw materials was 3:7; the spinning process parameters were: spinning The temperature is 280°C, the spinning temperature fluctuation range is ±1°C, the spinning pressure is 20MPa, the draft ratio is 2.5 times, and the spinning speed is 6000m/min;
皮芯型喷丝板的喷丝孔的横截面为圆形,直径为150μm,喷丝孔中供皮层原料和芯层原料通过的部分分别为皮层通孔和芯层通孔,皮层通孔和芯层通孔相切,芯层通孔的横截面为圆形,直径100μm,喷丝孔中设有4根辐条,辐条为实心长条,长度方向垂直于喷丝孔的轴向,辐条主要位于芯层通孔内,其中1根辐条连接到皮层通孔和芯层通孔相切点处皮层通孔内壁,其他辐条整体位于芯层通孔内;辐条交于一点,整体呈辐射状分布,交点为三角形,当量直径为50μm,各辐条的宽度为10μm,长度为50μm;The cross-section of the spinneret hole of the skin-core type spinneret is circular and the diameter is 150 μm. The parts of the spinneret hole for the skin layer raw material and the core layer raw material to pass through are respectively the skin layer through hole and the core layer through hole, the skin layer through hole and the core layer through hole. The core layer through hole is tangent, the cross section of the core layer through hole is circular, the diameter is 100μm, there are 4 spokes in the spinneret hole, the spokes are solid long, and the length direction is perpendicular to the axis of the spinneret hole. Located in the core layer through hole, one of the spokes is connected to the inner wall of the skin layer through hole at the tangent point between the skin layer through hole and the core layer through hole, and the other spokes are located in the core layer through hole as a whole; the spokes intersect at one point, and the whole is radially distributed , the intersection is a triangle, the equivalent diameter is 50 μm, the width of each spoke is 10 μm, and the length is 50 μm;
(3)溶解纤维芯层制备皮芯型多孔复合纤维:将制备得到的带孔槽且含氯化铵的皮芯型复合纤维浸泡在水中,利用纤维孔槽,使水浸入到纤维内部,在100℃的温度下浸泡处理8h,使芯层中的氯化铵溶解,芯层中氯化铵被溶解后可获得孔洞均匀分布的多孔芯层的皮芯复合纤维。(3) Preparation of skin-core porous composite fibers by dissolving the fiber core layer: soaking the prepared skin-core composite fibers with hole grooves and containing ammonium chloride in water, and using the fiber hole grooves to immerse water into the inside of the fibers. Soaking for 8 hours at a temperature of 100°C dissolves the ammonium chloride in the core layer. After the ammonium chloride in the core layer is dissolved, a skin-core composite fiber with a porous core layer with evenly distributed pores can be obtained.
最终制得的皮芯型多孔复合纤维为皮芯型复合纤维,芯层中分布有孔洞,孔洞的平均直径为5000nm,皮芯型多孔复合纤维的断裂强度为1.8cN/dtex,断裂伸长率为60%。The finally obtained skin-core porous composite fiber is a skin-core composite fiber. There are holes distributed in the core layer, and the average diameter of the holes is 5000nm. The breaking strength of the skin-core porous composite fiber is 1.8cN/dtex, and the elongation at break is 60%.
实施例4Example 4
一种皮芯型多孔复合纤维的制备方法,主要步骤如下:A preparation method of a skin-core porous composite fiber, the main steps are as follows:
(1)制备芯层原料:将质量比为80:20的聚丙烯和硫酸铵投放到密炼机或双螺杆中进行熔融共混,混合均匀得到芯层原料;(1) Preparation of core layer raw materials: put polypropylene and ammonium sulfate with a mass ratio of 80:20 into an internal mixer or twin-screw for melt blending, and mix evenly to obtain core layer raw materials;
(2)制备带孔槽且含硫酸铵的皮芯型复合纤维:将皮层原料聚乳酸和芯层原料投放到熔融复合纺丝机中,熔融后通过皮芯型喷丝板纺丝得到;纺丝前,将皮层、芯层各组分在温度为100℃的条件下真空干燥12h;纺丝时,聚乳酸和芯层原料的质量比为5:5;纺丝工艺参数为:纺丝温度为250℃,纺丝温度波动范围为±1℃,纺丝压力为50MPa,牵伸比为3倍,纺丝速度为3000m/min;(2) Preparation of skin-core composite fiber with hole grooves and containing ammonium sulfate: the skin layer raw material polylactic acid and the core layer raw material are put into a melt composite spinning machine, and after melting, they are obtained by spinning through a skin-core type spinneret; Before spinning, the components of the skin layer and the core layer were vacuum-dried at a temperature of 100 °C for 12 hours; during spinning, the mass ratio of polylactic acid and core layer raw materials was 5:5; the spinning process parameters were: spinning temperature is 250°C, the spinning temperature fluctuation range is ±1°C, the spinning pressure is 50MPa, the draft ratio is 3 times, and the spinning speed is 3000m/min;
皮芯型喷丝板的喷丝孔的横截面为圆形,直径为50μm,喷丝孔中供皮层原料和芯层原料通过的部分分别为皮层通孔和芯层通孔,皮层通孔和芯层通孔相切,芯层通孔的横截面为圆形,直径为50μm,喷丝孔中设有5根辐条,辐条为实心长条,长度方向垂直于喷丝孔的轴向,辐条主要位于芯层通孔内,其中1根辐条连接到皮层通孔和芯层通孔相切点处皮层通孔内壁,其他辐条整体位于芯层通孔内;辐条交于一点,整体呈辐射状分布,交点为棱形,当量直径为20μm,各辐条的宽度为5μm,长度为2μm;The cross-section of the spinneret hole of the skin-core type spinneret is circular and the diameter is 50 μm. The parts of the spinneret hole for the skin layer raw material and the core layer raw material to pass through are respectively the skin layer through hole and the core layer through hole, the skin layer through hole and the core layer through hole respectively. The core layer through hole is tangent, the cross section of the core layer through hole is circular, the diameter is 50μm, there are 5 spokes in the spinneret hole, the spokes are solid long bars, the length direction is perpendicular to the axial direction of the spinneret hole, the spokes Mainly located in the core layer through hole, one of the spokes is connected to the inner wall of the skin layer through hole at the tangent point of the skin layer through hole and the core layer through hole, and the other spokes are located in the core layer through hole as a whole; the spokes intersect at one point, and the whole is radial Distribution, the intersection is prismatic, the equivalent diameter is 20μm, the width of each spoke is 5μm, and the length is 2μm;
(3)溶解纤维芯层制备皮芯型多孔复合纤维:将制备得到的带孔槽且含硫酸铵的皮芯型复合纤维浸泡在水中,利用纤维孔槽,使水浸入到纤维内部,在60℃的温度下浸泡处理2h,使芯层中的硫酸铵溶解,芯层中硫酸铵被溶解后可获得孔洞均匀分布的多孔芯层的皮芯复合纤维。(3) Preparation of skin-core porous composite fibers by dissolving the fiber core layer: soak the prepared skin-core composite fibers with holes and ammonium sulfate in water, and use the fiber holes to soak water into the fibers. After soaking for 2 hours at the temperature of ℃, the ammonium sulfate in the core layer is dissolved. After the ammonium sulfate in the core layer is dissolved, a skin-core composite fiber with a porous core layer with uniform pores can be obtained.
最终制得的皮芯型多孔复合纤维为皮芯型复合纤维,芯层中分布有孔洞,孔洞的平均直径为1000nm,皮芯型多孔复合纤维的断裂强度为3.6cN/dtex,断裂伸长率为30%。The final obtained skin-core porous composite fiber is a skin-core composite fiber, and holes are distributed in the core layer, the average diameter of the holes is 1000nm, the breaking strength of the skin-core porous composite fiber is 3.6cN/dtex, and the elongation at break is 3.6cN/dtex 30%.
实施例5Example 5
一种皮芯型多孔复合纤维的制备方法,主要步骤如下:A preparation method of a skin-core porous composite fiber, the main steps are as follows:
(1)制备芯层原料:将质量比为70:30的聚酰胺和硫酸钾投放到密炼机或双螺杆中进行熔融共混,混合均匀得到芯层原料;(1) prepare core layer raw material: put polyamide and potassium sulfate with a mass ratio of 70:30 into an internal mixer or twin-screw for melt blending, and mix uniformly to obtain core layer raw material;
(2)制备带孔槽且含硫酸钾的皮芯型复合纤维:将皮层原料摩尔比为1:1:1的聚丙烯、聚乳酸与聚酯的混合物和芯层原料投放到熔融复合纺丝机中,熔融后通过皮芯型喷丝板纺丝得到;纺丝前,将皮层、芯层各组分在温度为100℃的条件下真空干燥18h;纺丝时,皮层原料和芯层原料的质量比为3:7;纺丝工艺参数为:纺丝温度为250℃,纺丝温度波动范围为±1℃,纺丝压力为10MPa,牵伸比为4倍,纺丝速度为2000m/min;(2) Preparation of sheath-core composite fibers with perforated grooves and potassium sulfate: the mixture of polypropylene, polylactic acid and polyester with a skin layer raw material molar ratio of 1:1:1 and the core layer raw materials are put into melt composite spinning In the machine, it is obtained by spinning through a skin-core spinneret after melting; before spinning, the components of the skin layer and core layer are vacuum-dried at a temperature of 100 ° C for 18 hours; during spinning, the skin layer raw materials and the core layer raw materials The mass ratio is 3:7; the spinning process parameters are: the spinning temperature is 250°C, the spinning temperature fluctuation range is ±1°C, the spinning pressure is 10MPa, the draft ratio is 4 times, and the spinning speed is 2000m/ min;
皮芯型喷丝板的喷丝孔的横截面为圆形,直径为150μm,喷丝孔中供皮层原料和芯层原料通过的部分分别为皮层通孔和芯层通孔,皮层通孔和芯层通孔相切,芯层通孔的横截面为圆形,直径为60μm,喷丝孔中设有5根辐条,辐条为实心长条,长度方向垂直于喷丝孔的轴向,辐条主要位于芯层通孔内,其中1根辐条连接到皮层通孔和芯层通孔相切点处皮层通孔内壁,其他辐条整体位于芯层通孔内;辐条交于一点,整体呈辐射状分布,交点为Y型,当量直径为20μm,各辐条的宽度为5μm,长度为10μm;The cross-section of the spinneret hole of the skin-core type spinneret is circular and the diameter is 150 μm. The parts of the spinneret hole for the skin layer raw material and the core layer raw material to pass through are respectively the skin layer through hole and the core layer through hole, the skin layer through hole and the core layer through hole. The core layer through hole is tangent, the cross section of the core layer through hole is circular, the diameter is 60μm, there are 5 spokes in the spinneret hole, the spokes are solid long bars, the length direction is perpendicular to the axial direction of the spinneret hole, the spokes Mainly located in the core layer through hole, one of the spokes is connected to the inner wall of the skin layer through hole at the tangent point of the skin layer through hole and the core layer through hole, and the other spokes are located in the core layer through hole as a whole; the spokes intersect at one point, and the whole is radial Distribution, the intersection is Y-shaped, the equivalent diameter is 20μm, the width of each spoke is 5μm, and the length is 10μm;
(3)溶解纤维芯层制备皮芯型多孔复合纤维:将制备得到的带孔槽且含硫酸钾的皮芯型复合纤维浸泡在水中,利用纤维孔槽,使水浸入到纤维内部,在80℃的温度下浸泡处理8h,使芯层中的硫酸钾溶解,芯层中硫酸钾被溶解后可获得孔洞均匀分布的多孔芯层的皮芯复合纤维。(3) Preparation of skin-core porous composite fibers by dissolving the fiber core layer: soaking the prepared skin-core composite fibers with perforated grooves and potassium sulfate in water, and using the fiber perforated grooves to immerse water into the fibers, at 80 °C After soaking for 8 hours at the temperature of ℃, the potassium sulfate in the core layer is dissolved. After the potassium sulfate in the core layer is dissolved, a skin-core composite fiber with a porous core layer with uniform pores can be obtained.
最终制得的皮芯型多孔复合纤维为皮芯型复合纤维,芯层中分布有孔洞,孔洞的平均直径为2000nm,皮芯型多孔复合纤维的断裂强度为3.2cN/dtex,断裂伸长率为28%。The finally obtained skin-core porous composite fiber is a skin-core composite fiber, the core layer is distributed with holes, the average diameter of the holes is 2000nm, the breaking strength of the skin-core porous composite fiber is 3.2cN/dtex, and the elongation at break is 3.2cN/dtex. was 28%.
实施例6Example 6
一种皮芯型多孔复合纤维的制备方法,主要步骤如下:A preparation method of a skin-core porous composite fiber, the main steps are as follows:
(1)制备芯层原料:将聚偏氟乙烯和质量比为1:1的硫酸钾与硫酸钠的混合物按照质量比95:5投放到密炼机或双螺杆中进行熔融共混,混合均匀得到芯层原料;(1) Preparation of core layer raw materials: Put polyvinylidene fluoride and a mixture of potassium sulfate and sodium sulfate with a mass ratio of 1:1 into an internal mixer or twin screw according to a mass ratio of 95:5 for melt blending, and mix evenly to obtain the core layer raw material;
(2)制备带孔槽且含硫酸钾与硫酸钠的皮芯型复合纤维:将皮层原料聚酰胺和芯层原料投放到熔融复合纺丝机中,熔融后通过皮芯型喷丝板纺丝得到;纺丝前,将皮层、芯层各组分在温度为120℃的条件下真空干燥12h;纺丝时,聚酰胺和芯层原料的质量比为7:3;纺丝工艺参数为:纺丝温度为250℃,纺丝温度波动范围为±1℃,纺丝压力为20MPa,牵伸比为5倍,纺丝速度为3000m/min;(2) Preparation of sheath-core composite fiber with perforated grooves and containing potassium sulfate and sodium sulfate: the skin layer raw material polyamide and the core layer raw material are put into the melt composite spinning machine, and they are spun through the sheath-core type spinneret after melting. Obtained; before spinning, the components of the skin layer and the core layer were vacuum-dried at a temperature of 120 ° C for 12 hours; during spinning, the mass ratio of the raw materials of the polyamide and the core layer was 7:3; the spinning process parameters were: The spinning temperature is 250°C, the spinning temperature fluctuation range is ±1°C, the spinning pressure is 20MPa, the draft ratio is 5 times, and the spinning speed is 3000m/min;
皮芯型喷丝板的喷丝孔的横截面为圆形,直径为50μm,喷丝孔中供皮层原料和芯层原料通过的部分分别为皮层通孔和芯层通孔,皮层通孔和芯层通孔相切,芯层通孔的横截面为圆形,直径为20μm,喷丝孔中设有5根辐条,辐条为实心长条,长度方向垂直于喷丝孔的轴向,辐条主要位于芯层通孔内,其中1根辐条连接到皮层通孔和芯层通孔相切点处皮层通孔内壁,其他辐条整体位于芯层通孔内;辐条交于一点,整体呈辐射状分布,交点为*型,当量直径为20μm,各辐条的宽度为5μm,长度为10μm;The cross-section of the spinneret hole of the skin-core type spinneret is circular and the diameter is 50 μm. The parts of the spinneret hole for the skin layer raw material and the core layer raw material to pass through are respectively the skin layer through hole and the core layer through hole, the skin layer through hole and the core layer through hole respectively. The core layer through hole is tangent, the cross section of the core layer through hole is circular, the diameter is 20μm, there are 5 spokes in the spinneret hole, the spokes are solid long bars, the length direction is perpendicular to the axis of the spinneret hole, the spokes Mainly located in the core layer through hole, one of the spokes is connected to the inner wall of the skin layer through hole at the tangent point of the skin layer through hole and the core layer through hole, and the other spokes are located in the core layer through hole as a whole; the spokes intersect at one point, and the whole is radial Distribution, the intersection point is * type, the equivalent diameter is 20μm, the width of each spoke is 5μm, and the length is 10μm;
(3)溶解纤维芯层制备皮芯型多孔复合纤维:将制备得到的带孔槽且含硫酸钾与硫酸钠的皮芯型复合纤维浸泡在水中,利用纤维孔槽,使水浸入到纤维内部,在70℃的温度下浸泡处理2h,使芯层中的硫酸钾与硫酸钠溶解,芯层中硫酸钾与硫酸钠被溶解后可获得孔洞均匀分布的多孔芯层的皮芯复合纤维。(3) Dissolving the fiber core layer to prepare the skin-core type porous composite fiber: soak the prepared skin-core type composite fiber with a hole groove and containing potassium sulfate and sodium sulfate in water, and use the fiber hole groove to immerse the water inside the fiber , soaked at 70 ℃ for 2 hours to dissolve potassium sulfate and sodium sulfate in the core layer. After the potassium sulfate and sodium sulfate in the core layer are dissolved, a skin-core composite fiber with a porous core layer with uniform pores can be obtained.
最终制得的皮芯型多孔复合纤维为皮芯型复合纤维,芯层中分布有孔洞,孔洞的平均直径为500nm,皮芯型多孔复合纤维的断裂强度为3.6cN/dtex,断裂伸长率为52%。The finally obtained skin-core porous composite fiber is a skin-core composite fiber. There are holes distributed in the core layer, and the average diameter of the holes is 500 nm. The breaking strength of the skin-core porous composite fiber is 3.6cN/dtex, and the elongation at break was 52%.
实施例7Example 7
一种皮芯型多孔复合纤维的制备方法,主要步骤如下:A preparation method of a skin-core porous composite fiber, the main steps are as follows:
(1)制备芯层原料:将摩尔比为1:1的聚偏氟乙烯与聚乙烯的混合物和硫酸钠按照质量比95:5投放到密炼机或双螺杆中进行熔融共混,混合均匀得到芯层原料;(1) Preparation of core layer raw materials: put the mixture of polyvinylidene fluoride and polyethylene with a molar ratio of 1:1 and sodium sulfate into an internal mixer or twin screw according to a mass ratio of 95:5 for melt blending, and mix evenly to obtain the core layer raw material;
(2)制备带孔槽且含硫酸钠的皮芯型复合纤维:将皮层原料摩尔比为1:1的聚酰胺与聚酯的混合物和芯层原料投放到熔融复合纺丝机中,熔融后通过皮芯型喷丝板纺丝得到;纺丝前,将皮层在温度为120℃的条件下真空干燥12h,将芯层在温度为80℃的条件下真空干燥12h;纺丝时,皮层原料和芯层原料的质量比为7:3;纺丝工艺参数为:纺丝温度为210℃,纺丝温度波动范围为±1℃,纺丝压力为20MPa,牵伸比为2.5倍,纺丝速度为3000m/min;(2) Preparation of a sheath-core composite fiber with perforated grooves and containing sodium sulfate: the mixture of polyamide and polyester with a skin layer raw material molar ratio of 1:1 and the core layer raw materials are put into a melt composite spinning machine, and after melting It is obtained by spinning through a skin-core spinneret; before spinning, the skin layer is vacuum-dried at a temperature of 120 °C for 12 hours, and the core layer is vacuum-dried at a temperature of 80 °C for 12 hours; during spinning, the skin layer raw material The mass ratio of the raw material to the core layer is 7:3; the spinning process parameters are: the spinning temperature is 210°C, the spinning temperature fluctuation range is ±1°C, the spinning pressure is 20MPa, the draft ratio is 2.5 times, and the spinning The speed is 3000m/min;
皮芯型喷丝板的喷丝孔的横截面为圆形,直径为50μm,喷丝孔中供皮层原料和芯层原料通过的部分分别为皮层通孔和芯层通孔,皮层通孔和芯层通孔相切,芯层通孔的横截面为圆形,直径为20μm,喷丝孔中设有5根辐条,辐条为实心长条,长度方向垂直于喷丝孔的轴向,辐条主要位于芯层通孔内,其中1根辐条连接到皮层通孔和芯层通孔相切点处皮层通孔内壁,其他辐条整体位于芯层通孔内;辐条交于一点,整体呈辐射状分布,交点为*型,当量直径为20μm,各辐条的宽度为5μm,长度为10μm;The cross-section of the spinneret hole of the skin-core type spinneret is circular and the diameter is 50 μm. The parts of the spinneret hole for the skin layer raw material and the core layer raw material to pass through are respectively the skin layer through hole and the core layer through hole, the skin layer through hole and the core layer through hole respectively. The core layer through hole is tangent, the cross section of the core layer through hole is circular, the diameter is 20μm, there are 5 spokes in the spinneret hole, the spokes are solid long bars, the length direction is perpendicular to the axis of the spinneret hole, the spokes Mainly located in the core layer through hole, one of the spokes is connected to the inner wall of the skin layer through hole at the tangent point of the skin layer through hole and the core layer through hole, and the other spokes are located in the core layer through hole as a whole; the spokes intersect at one point, and the whole is radial Distribution, the intersection point is * type, the equivalent diameter is 20μm, the width of each spoke is 5μm, and the length is 10μm;
(3)溶解纤维芯层制备皮芯型多孔复合纤维:将制备得到的带孔槽且含硫酸钠的皮芯型复合纤维浸泡在水中,利用纤维孔槽,使水浸入到纤维内部,在50℃的温度下浸泡处理24h,使芯层中的硫酸钠溶解,芯层中硫酸钠被溶解后可获得孔洞均匀分布的多孔芯层的皮芯复合纤维。(3) Dissolving the fiber core layer to prepare the skin-core porous composite fiber: soak the prepared skin-core composite fiber with a hole groove and containing sodium sulfate in water, and use the fiber hole groove to immerse the water into the fiber. After soaking for 24 hours at a temperature of ℃, the sodium sulfate in the core layer is dissolved. After the sodium sulfate in the core layer is dissolved, a skin-core composite fiber with a porous core layer with uniform pores can be obtained.
最终制得的皮芯型多孔复合纤维为皮芯型复合纤维,芯层中分布有孔洞,孔洞的平均直径为800nm,皮芯型多孔复合纤维的断裂强度为2.5cN/dtex,断裂伸长率为50%。The finally obtained skin-core porous composite fiber is a skin-core composite fiber, and holes are distributed in the core layer, the average diameter of the holes is 800nm, the breaking strength of the skin-core porous composite fiber is 2.5cN/dtex, and the breaking elongation is is 50%.
实施例8Example 8
一种皮芯型多孔复合纤维的制备方法,主要步骤如下:A preparation method of a skin-core porous composite fiber, the main steps are as follows:
(1)制备芯层原料:将摩尔比为1:1:1的聚偏氟乙烯、聚酰胺与聚丙烯的混合物和质量比为1:1:1的硫酸钠、硫酸铵与氯化铵的混合物按照质量比95:5投放到密炼机或双螺杆中进行熔融共混,混合均匀得到芯层原料;(1) Preparation of raw materials for the core layer: a mixture of polyvinylidene fluoride, polyamide and polypropylene with a molar ratio of 1:1:1 and a mixture of sodium sulfate, ammonium sulfate and ammonium chloride with a mass ratio of 1:1:1 The mixture is put into an internal mixer or twin-screw according to the mass ratio of 95:5 for melt blending, and the core layer raw materials are obtained by mixing evenly;
(2)制备带孔槽且含硫酸钠、硫酸铵与氯化铵的皮芯型复合纤维:将皮层原料聚酰胺和芯层原料投放到熔融复合纺丝机中,熔融后通过皮芯型喷丝板纺丝得到;纺丝前,将皮层、芯层各组分在温度为100℃的条件下真空干燥12h;纺丝时,聚酰胺和芯层原料的质量比为7:3;纺丝工艺参数为:纺丝温度为210℃,纺丝温度波动范围为±1℃,纺丝压力为20MPa,牵伸比为5倍,纺丝速度为3000m/min;(2) Preparation of a sheath-core composite fiber with perforated grooves and containing sodium sulfate, ammonium sulfate and ammonium chloride: the skin layer raw material polyamide and the core layer raw material are put into the melt composite spinning machine, and after melting, the sheath-core type is sprayed through the core layer. It is obtained by spinning the silk plate; before spinning, the components of the skin layer and the core layer are vacuum-dried at a temperature of 100 ° C for 12 hours; during spinning, the mass ratio of the raw materials of the polyamide and the core layer is 7:3; spinning The process parameters are: the spinning temperature is 210°C, the spinning temperature fluctuation range is ±1°C, the spinning pressure is 20MPa, the draft ratio is 5 times, and the spinning speed is 3000m/min;
皮芯型喷丝板的喷丝孔的横截面为圆形,直径为50μm,喷丝孔中供皮层原料和芯层原料通过的部分分别为皮层通孔和芯层通孔,皮层通孔和芯层通孔相切,芯层通孔的横截面为圆形,直径为20μm,喷丝孔中设有5根辐条,辐条为实心长条,长度方向垂直于喷丝孔的轴向,辐条主要位于芯层通孔内,其中1根辐条连接到皮层通孔和芯层通孔相切点处皮层通孔内壁,其他辐条整体位于芯层通孔内;辐条交于一点,整体呈辐射状分布,交点为*型,当量直径为20μm,各辐条的宽度为5μm,长度为10μm;The cross-section of the spinneret hole of the skin-core type spinneret is circular and the diameter is 50 μm. The parts of the spinneret hole for the skin layer raw material and the core layer raw material to pass through are respectively the skin layer through hole and the core layer through hole, the skin layer through hole and the core layer through hole respectively. The core layer through hole is tangent, the cross section of the core layer through hole is circular, the diameter is 20μm, there are 5 spokes in the spinneret hole, the spokes are solid long bars, the length direction is perpendicular to the axis of the spinneret hole, the spokes Mainly located in the core layer through hole, one of the spokes is connected to the inner wall of the skin layer through hole at the tangent point of the skin layer through hole and the core layer through hole, and the other spokes are located in the core layer through hole as a whole; the spokes intersect at one point, and the whole is radial Distribution, the intersection point is * type, the equivalent diameter is 20μm, the width of each spoke is 5μm, and the length is 10μm;
(3)溶解纤维芯层制备皮芯型多孔复合纤维:将制备得到的带孔槽且含硫酸钠、硫酸铵与氯化铵的皮芯型复合纤维浸泡在水中,利用纤维孔槽,使水浸入到纤维内部,在50℃的温度下浸泡处理15h,使芯层中的硫酸钠、硫酸铵与氯化铵溶解,芯层中硫酸钠、硫酸铵与氯化铵被溶解后可获得孔洞均匀分布的多孔芯层的皮芯复合纤维。(3) Preparation of skin-core porous composite fiber by dissolving the fiber core layer: soaking the prepared skin-core composite fiber with hole grooves and containing sodium sulfate, ammonium sulfate and ammonium chloride in water, and using the fiber hole groove to make the water Immerse into the fiber and soak for 15 hours at a temperature of 50 °C to dissolve sodium sulfate, ammonium sulfate and ammonium chloride in the core layer. After the sodium sulfate, ammonium sulfate and ammonium chloride in the core layer are dissolved, uniform pores can be obtained. Skin-core composite fiber with distributed porous core layer.
最终制得的皮芯型多孔复合纤维为皮芯型复合纤维,芯层中分布有孔洞,孔洞的平均直径为1500nm,皮芯型多孔复合纤维的断裂强度为4.0cN/dtex,断裂伸长率为45%。The finally obtained skin-core porous composite fiber is a skin-core composite fiber, and holes are distributed in the core layer, the average diameter of the holes is 1500nm, the breaking strength of the skin-core porous composite fiber is 4.0cN/dtex, and the elongation at break is 4.0cN/dtex is 45%.
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