CN110183713A - A kind of preparation method of polybutene expanded bead (EPB) - Google Patents
A kind of preparation method of polybutene expanded bead (EPB) Download PDFInfo
- Publication number
- CN110183713A CN110183713A CN201910557601.5A CN201910557601A CN110183713A CN 110183713 A CN110183713 A CN 110183713A CN 201910557601 A CN201910557601 A CN 201910557601A CN 110183713 A CN110183713 A CN 110183713A
- Authority
- CN
- China
- Prior art keywords
- polybutene
- agent
- beads
- foaming
- epb
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920001083 polybutene Polymers 0.000 title claims abstract description 117
- 239000011324 bead Substances 0.000 title claims abstract description 63
- 238000002360 preparation method Methods 0.000 title claims description 15
- 238000005187 foaming Methods 0.000 claims abstract description 25
- 239000000956 alloy Substances 0.000 claims abstract description 20
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 20
- 239000004088 foaming agent Substances 0.000 claims abstract description 19
- 239000000843 powder Substances 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 239000011347 resin Substances 0.000 claims abstract description 8
- 229920005989 resin Polymers 0.000 claims abstract description 8
- 239000013078 crystal Substances 0.000 claims abstract description 5
- 238000009826 distribution Methods 0.000 claims abstract description 5
- 239000000654 additive Substances 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 35
- 239000002667 nucleating agent Substances 0.000 claims description 28
- 239000002245 particle Substances 0.000 claims description 23
- 229920001577 copolymer Polymers 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 20
- 239000005995 Aluminium silicate Substances 0.000 claims description 13
- 235000012211 aluminium silicate Nutrition 0.000 claims description 13
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 13
- 239000003484 crystal nucleating agent Substances 0.000 claims description 12
- 239000006260 foam Substances 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 12
- 239000003963 antioxidant agent Substances 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 10
- 239000008367 deionised water Substances 0.000 claims description 10
- 229910021641 deionized water Inorganic materials 0.000 claims description 10
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 9
- -1 aromatic carboxylates Chemical class 0.000 claims description 9
- 239000002270 dispersing agent Substances 0.000 claims description 9
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 claims description 8
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 claims description 8
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 claims description 8
- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 8
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 claims description 8
- 239000006057 Non-nutritive feed additive Substances 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 239000007822 coupling agent Substances 0.000 claims description 8
- 230000003078 antioxidant effect Effects 0.000 claims description 7
- VXNZUUAINFGPBY-UHFFFAOYSA-N ethyl ethylene Natural products CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 claims description 7
- 239000003063 flame retardant Substances 0.000 claims description 7
- 239000012298 atmosphere Substances 0.000 claims description 6
- 239000012752 auxiliary agent Substances 0.000 claims description 6
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 6
- 238000000748 compression moulding Methods 0.000 claims description 6
- 239000006185 dispersion Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 238000001291 vacuum drying Methods 0.000 claims description 6
- 239000002216 antistatic agent Substances 0.000 claims description 5
- 150000008430 aromatic amides Chemical class 0.000 claims description 5
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 5
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 4
- 239000005977 Ethylene Substances 0.000 claims description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 4
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims description 4
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 4
- 238000002474 experimental method Methods 0.000 claims description 4
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 4
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 claims description 4
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 claims description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 4
- 239000000377 silicon dioxide Substances 0.000 claims description 4
- 235000012239 silicon dioxide Nutrition 0.000 claims description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical group [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 3
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 3
- 235000013539 calcium stearate Nutrition 0.000 claims description 3
- 239000008116 calcium stearate Substances 0.000 claims description 3
- 229930195733 hydrocarbon Natural products 0.000 claims description 3
- 150000002430 hydrocarbons Chemical class 0.000 claims description 3
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 3
- 239000000347 magnesium hydroxide Substances 0.000 claims description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- 150000003242 quaternary ammonium salts Chemical group 0.000 claims description 3
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 3
- 150000002910 rare earth metals Chemical class 0.000 claims description 3
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 claims description 3
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 claims description 2
- 150000008052 alkyl sulfonates Chemical group 0.000 claims description 2
- 150000004645 aluminates Chemical class 0.000 claims description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 2
- 150000001735 carboxylic acids Chemical class 0.000 claims description 2
- 239000004595 color masterbatch Substances 0.000 claims description 2
- 238000002425 crystallisation Methods 0.000 claims description 2
- 230000008025 crystallization Effects 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 2
- 238000005453 pelletization Methods 0.000 claims description 2
- 239000000600 sorbitol Substances 0.000 claims description 2
- 239000012856 weighed raw material Substances 0.000 claims description 2
- 239000011787 zinc oxide Substances 0.000 claims description 2
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims 2
- 239000004604 Blowing Agent Substances 0.000 claims 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims 2
- 239000003795 chemical substances by application Substances 0.000 claims 2
- 239000004215 Carbon black (E152) Substances 0.000 claims 1
- 229910000323 aluminium silicate Inorganic materials 0.000 claims 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims 1
- 229910002092 carbon dioxide Inorganic materials 0.000 claims 1
- 239000001569 carbon dioxide Substances 0.000 claims 1
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims 1
- 150000002484 inorganic compounds Chemical class 0.000 claims 1
- 229910010272 inorganic material Inorganic materials 0.000 claims 1
- 229910052757 nitrogen Inorganic materials 0.000 claims 1
- 238000010899 nucleation Methods 0.000 claims 1
- 230000006911 nucleation Effects 0.000 claims 1
- 150000003016 phosphoric acids Chemical group 0.000 claims 1
- DAJSVUQLFFJUSX-UHFFFAOYSA-M sodium;dodecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCS([O-])(=O)=O DAJSVUQLFFJUSX-UHFFFAOYSA-M 0.000 claims 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 claims 1
- 229920000098 polyolefin Polymers 0.000 abstract description 5
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 230000007797 corrosion Effects 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 3
- 239000000126 substance Substances 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000035939 shock Effects 0.000 abstract description 2
- 230000009466 transformation Effects 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract 1
- 239000005003 food packaging material Substances 0.000 abstract 1
- 239000012774 insulation material Substances 0.000 abstract 1
- 239000004094 surface-active agent Substances 0.000 description 8
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 6
- 239000006261 foam material Substances 0.000 description 6
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 6
- 238000000465 moulding Methods 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 229920001748 polybutylene Polymers 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011859 microparticle Substances 0.000 description 3
- 235000021355 Stearic acid Nutrition 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 1
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 1
- KWIUHFFTVRNATP-UHFFFAOYSA-N Betaine Natural products C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- KWIUHFFTVRNATP-UHFFFAOYSA-O N,N,N-trimethylglycinium Chemical compound C[N+](C)(C)CC(O)=O KWIUHFFTVRNATP-UHFFFAOYSA-O 0.000 description 1
- 229910019142 PO4 Chemical group 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 229940024606 amino acid Drugs 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 229960003237 betaine Drugs 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 230000009134 cell regulation Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000787 lecithin Substances 0.000 description 1
- 229940067606 lecithin Drugs 0.000 description 1
- 235000010445 lecithin Nutrition 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical group 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/122—Hydrogen, oxygen, CO2, nitrogen or noble gases
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/16—Making expandable particles
- C08J9/18—Making expandable particles by impregnating polymer particles with the blowing agent
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/06—CO2, N2 or noble gases
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C08J2323/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
本发明提供一种聚丁烯发泡珠粒的制备方法,所述发泡珠粒采用聚丁烯合金粉料为基础树脂,采用物理发泡剂,通过间歇式釜式发泡法发泡制得。其中所述聚丁烯合金通过釜内合金技术合成,引入其他聚烯烃组份,有效提高聚丁烯的晶型转变速度、抗冲击性能等。本发明以高分子量、宽分子量分布的聚丁烯合金作为原料,其熔融流动指数(190℃,2.16kg)为0.1‑2g/10min。聚丁烯合金熔体强度高,发泡温度区间宽,结合使用不同的助剂,可以制备出泡孔均匀致密,泡孔直径可调节的闭孔发泡珠粒。本发明制备的聚丁烯合金发泡珠粒(EPB)是一种抗压缓冲隔热材料,具有优异的高强度抗回缩性,减震吸能性、耐低温性、耐化学腐蚀性,易于模塑成型,同时具有成本低、周期短,且密度可控等优点,可广泛用于军工、汽车、建筑、儿童玩具、食品包装材料、家用电器等领域。The invention provides a method for preparing polybutene foamed beads. The foamed beads are prepared by using polybutene alloy powder as the base resin, using a physical foaming agent, and foaming by batch-type still-type foaming. have to. The polybutene alloy is synthesized by in-pot alloy technology, and other polyolefin components are introduced to effectively improve the crystal transformation speed and impact resistance of polybutene. The invention uses polybutene alloy with high molecular weight and wide molecular weight distribution as raw material, and its melt flow index (190°C, 2.16kg) is 0.1-2g/10min. The polybutene alloy has high melt strength and a wide range of foaming temperatures. With the combined use of different additives, closed-cell foamed beads with uniform and dense cells and adjustable cell diameters can be prepared. The polybutene alloy foamed beads (EPB) prepared by the present invention are a kind of pressure-resistant cushioning heat insulation material, which has excellent high-strength shrinkage resistance, shock absorption and energy absorption, low temperature resistance, and chemical corrosion resistance. It is easy to be molded, and has the advantages of low cost, short cycle time, and controllable density. It can be widely used in military industry, automobile, construction, children's toys, food packaging materials, household appliances and other fields.
Description
技术领域technical field
本发明涉及高分子发泡材料技术领域,更具体的说,本发明涉及一种聚丁烯发泡珠粒(EPB)及其制备方法。The invention relates to the technical field of polymer foaming materials, more specifically, the invention relates to a polybutene foaming bead (EPB) and a preparation method thereof.
技术背景technical background
泡沫塑料是通过将气体分散在固体聚合物中而形成的聚集体,泡沫材料具有重量轻,隔热,缓冲,绝缘,耐腐,价格低廉等优点。因此,它广泛用于日用品,包装,工业,农业,运输,军事工业和航空航天工业。与传统泡沫材料相比,非交联聚烯烃泡沫材料具有优异的机械性能和环保性能。其中聚烯烃中的聚丁烯具有良好的耐低温性,抗蠕变性,耐腐蚀性,良好的力学性能和机械强度,与其他聚烯烃相比,其抗应力开裂性能是最好的。聚丁烯合金通过釜内合金技术合成,引入其他聚烯烃组份,有效提高聚丁烯的晶型转变速度、抗冲击性能等。聚丁烯合金具有高分子量、宽分子量分布的特点,因此聚丁烯合金熔体强度高,发泡温度区间宽,结合使用不同的加工功能助剂,可以制备出泡孔均匀致密,泡孔直径可调节的闭孔发泡珠粒。Foam plastic is an aggregate formed by dispersing gas in a solid polymer. Foam materials have the advantages of light weight, heat insulation, cushioning, insulation, corrosion resistance, and low price. Therefore, it is widely used in daily necessities, packaging, industry, agriculture, transportation, military industry and aerospace industry. Compared with traditional foam materials, non-crosslinked polyolefin foam materials have excellent mechanical properties and environmental protection properties. Among them, polybutene in polyolefin has good low temperature resistance, creep resistance, corrosion resistance, good mechanical properties and mechanical strength, and its stress cracking resistance is the best compared with other polyolefins. Polybutene alloy is synthesized by in-kettle alloy technology, and other polyolefin components are introduced to effectively improve the crystal transformation speed and impact resistance of polybutene. Polybutene alloy has the characteristics of high molecular weight and wide molecular weight distribution. Therefore, polybutene alloy has high melt strength and wide foaming temperature range. Combined with different processing function additives, cells can be prepared with uniform and dense cells. Adjustable closed-cell foam beads.
间歇式釜式发泡一般使用物理发泡剂,利用反应釜内与大气压之间的压降差,生产含有闭孔结构的发泡珠粒。常用的物理发泡剂有挥发性碳氢化合物、CO2、N2等,反应过程中不会发生化学反应,大大降低了反应的危险性,并且不会环境造成污染,成本低廉。Batch-type tank-type foaming generally uses a physical foaming agent to produce foamed beads with a closed-cell structure by utilizing the pressure drop difference between the reactor and the atmospheric pressure. Commonly used physical foaming agents include volatile hydrocarbons, CO 2 , N 2 , etc. During the reaction process, no chemical reaction occurs, which greatly reduces the risk of the reaction, does not cause environmental pollution, and is low in cost.
目前,我国聚丁烯的利用率较低,主要应用在自来水管、热水管与暖气管等管道的管壁材料。聚丁烯发泡珠粒(EPB)具有高强度、高韧性、具备良好的耐低温,减震回弹性,同时生产过程中无任何污染物,无有机挥发性物质,无刺激性气味,能够满足汽车内饰、食品包装运输、家用电器、室内装饰对气味的严格要求。同时EPB的优良耐低温性能够保证其在超低温环境中仍然具备优良的强度和韧性。故聚丁烯发泡材料(EPB)具有广阔的发展前景。At present, the utilization rate of polybutene in my country is low, and it is mainly used as pipe wall materials for pipes such as water pipes, hot water pipes and heating pipes. Polybutene expanded beads (EPB) have high strength, high toughness, good low temperature resistance, shock absorption resilience, and no pollutants, no organic volatile substances, and no irritating odor during the production process. Automotive interiors, food packaging and transportation, household appliances, and interior decoration have strict requirements on odor. At the same time, the excellent low temperature resistance of EPB can ensure that it still has excellent strength and toughness in ultra-low temperature environments. Therefore, polybutene foam (EPB) has broad development prospects.
为了更好地利用资源,扩大聚丁烯的应用领域,提高聚丁烯的利用率,促进我国发泡行业的发展,本发明提出一种以聚丁烯合金作为发泡基材制备性能优良的聚丁烯发泡材料的方法。In order to make better use of resources, expand the application field of polybutene, improve the utilization rate of polybutene, and promote the development of my country's foaming industry, the present invention proposes a polybutene alloy as a foaming substrate with excellent performance. Polybutylene foam method.
发明内容Contents of the invention
针对目前聚丁烯材料利用率不高,应用领域小等问题,本发明提供一种聚丁烯合金发泡材料及其制备方法,在保持力学性能的前提下,提供一种生产工艺简单,环境友好型的高性能聚丁烯发泡材料。Aiming at the problems of low utilization rate and small application field of polybutene materials at present, the present invention provides a polybutene alloy foam material and a preparation method thereof. On the premise of maintaining mechanical properties, it provides a simple production process and an environment-friendly Friendly high-performance polybutylene foam material.
1 本发明所述的一种聚丁烯发泡珠粒(EPB)的制备方法,具体配方如下:以重量百分数计,由以下原料组成:聚丁烯合金粉料作为基础树脂,用量80%~95%;成核剂3%~7%,抗氧剂0.1%~0.5%,加工助剂2%~15%。1 A method for preparing polybutene expanded beads (EPB) according to the present invention, the specific formula is as follows: by weight percentage, it is composed of the following raw materials: polybutene alloy powder is used as the base resin, and the dosage is 80% to 95%; nucleating agent 3% to 7%, antioxidant 0.1% to 0.5%, processing aid 2% to 15%.
2 本发明所述的聚丁烯合金粉料为1-丁烯(丁烯在共聚物中摩尔含量为50%-99%)与丙烯(丙烯在共聚物中摩尔含量为0%-15%)、乙烯(乙烯在共聚物中摩尔含量为0%-15%)、1-戊烯(1-戊烯在共聚物中摩尔含量为0%-20%)、1-己烯(1-己烯在共聚物中摩尔含量为0%-20%)、1-庚烯(1-庚烯在共聚物中摩尔含量为0%-20%)、1-辛烯(1-辛烯在共聚物中摩尔含量为0%-20%)、1-壬烯(1-壬烯在共聚物中摩尔含量为0%-20%)、1-癸烯(1-癸烯在共聚物中摩尔含量为0%-20%)共聚单体中任一种或两种以上的共聚物,共聚物分子量分布Mw/Mn=2-20,熔融流动指数(190℃,2.16Kg)0.1-2g/10min。2 The polybutene alloy powder in the present invention is 1-butene (the molar content of butene in the copolymer is 50%-99%) and propylene (the molar content of propylene in the copolymer is 0%-15%) , ethylene (the molar content of ethylene in the copolymer is 0%-15%), 1-pentene (the molar content of 1-pentene in the copolymer is 0%-20%), 1-hexene (1-hexene The molar content in the copolymer is 0%-20%), 1-heptene (the molar content of 1-heptene in the copolymer is 0%-20%), 1-octene (1-octene in the copolymer The molar content is 0%-20%), 1-nonene (the molar content of 1-nonene in the copolymer is 0%-20%), 1-decene (the molar content of 1-decene in the copolymer is 0%) %-20%) of any one or more than two kinds of comonomers, the molecular weight distribution of the copolymer is Mw/Mn=2-20, and the melt flow index (190°C, 2.16Kg) is 0.1-2g/10min.
3 本发明所述的制备方法为间歇式釜式发泡法。3 The preparation method described in the present invention is a batch-type tank-type foaming method.
4 本发明所述的物理发泡剂包括挥发性碳氢化合物、CO2、N2中的任意一种,其中优选CO2。4 The physical foaming agent described in the present invention includes any one of volatile hydrocarbons, CO 2 and N 2 , among which CO 2 is preferred.
5 本发明所述的成核剂为β结晶成核剂和α结晶成核剂的复合物。其中β结晶成核剂为有机羧酸及其盐类(指的是二元羧酸与第ⅡA族金属元素的盐,特别是庚二酸和硬脂酸钙的二元复合物)、芳香酰胺类TMB系列和稀土配合物WBG系列中的一种或包括两种及两种以上的混合物。α结晶成核剂为有机羧酸及其盐类、芳香酰胺类、具有α结晶成核功能的无机成核剂、α结晶成核剂芳香羧酸盐类、α结晶成核剂山梨醇类等系列中的一种或几种,总成核剂用量为0.001~3份。优选β结晶成核剂为芳香酰胺类TMB系列或稀土配合物WBG系列,α结晶成核剂为α结晶成核功能的无机成核剂,进一步优选成核剂总用量为0.01~2份。5 The nucleating agent described in the present invention is a compound of a β crystal nucleating agent and an α crystal nucleating agent. Among them, the β crystallization nucleating agent is organic carboxylic acid and its salts (referring to the salt of dicarboxylic acid and Group IIA metal element, especially the binary compound of pimelic acid and calcium stearate), aromatic amide One of the TMB-like series and the WBG series of rare earth complexes or a mixture of two or more. α crystal nucleating agents include organic carboxylic acids and their salts, aromatic amides, inorganic nucleating agents with α crystal nucleating functions, α crystal nucleating agents aromatic carboxylates, α crystal nucleating agents sorbitol, etc. One or more of the series, the total amount of nucleating agent is 0.001 to 3 parts. Preferably, the β crystal nucleating agent is aromatic amide TMB series or rare earth complex WBG series, and the α crystal nucleating agent is an inorganic nucleating agent with α crystal nucleating function. It is further preferred that the total amount of nucleating agents used is 0.01-2 parts.
6 本发明所述的加工助剂为抗氧剂、抗静电剂、阻燃剂、色母粒、偶联剂中的一种或几种。助剂用量为2~15份,优选为5-12份。6 The processing aid described in the present invention is one or more of antioxidants, antistatic agents, flame retardants, color masterbatches, and coupling agents. The dosage of the auxiliary agent is 2-15 parts, preferably 5-12 parts.
7 本发明所述的发泡成核剂为滑石粉、云母、玻璃珠、二氧化硅、碳酸钙、蒙脱土、高岭土、氧化铝、硫酸钡、氧化锌、硬脂酸锌、硬脂酸钙中的一种或几种;所述抗氧剂为抗氧剂168、1010、1076、626中的一种或几种;所述抗静电剂为烷基咪唑啉类、季磷盐类、季硫盐类、季铵盐类、烷基磺酸盐类或磷酸盐类中的一种或几种;所述阻燃剂为氢氧化镁、氢氧化铝、硼酸锌、膨胀型阻燃剂DTPB中的一种或几种;所述偶联剂为硅烷偶联剂、钛酸酯偶联剂、铝酸酯偶联剂中的一种或几种。7 The foaming nucleating agent of the present invention is talcum powder, mica, glass beads, silicon dioxide, calcium carbonate, montmorillonite, kaolin, aluminum oxide, barium sulfate, zinc oxide, zinc stearate, stearic acid One or more of calcium; the antioxidant is one or more of antioxidants 168, 1010, 1076, 626; the antistatic agent is alkyl imidazolines, quaternary phosphorus salts, One or more of quaternary sulfur salts, quaternary ammonium salts, alkyl sulfonates or phosphates; the flame retardant is magnesium hydroxide, aluminum hydroxide, zinc borate, intumescent flame retardant One or more of DTPB; the coupling agent is one or more of silane coupling agent, titanate coupling agent and aluminate coupling agent.
1)上述发泡成核剂中,优选为纳米碳酸钙、滑石粉、二氧化硅、蒙脱土中的一种或几种;1) in the above-mentioned foaming nucleating agent, be preferably one or more in nanometer calcium carbonate, talcum powder, silicon dioxide, montmorillonite;
2)上述抗氧剂中,优选为1010,168中的一种或两种;2) Among the above antioxidants, one or both of 1010, 168 are preferred;
3)上述抗静电剂中,优选为季磷盐类、季硫盐类、季铵盐类中的一种或几种;3) Among the above-mentioned antistatic agents, it is preferably one or more of quaternary phosphorus salts, quaternary sulfur salts, and quaternary ammonium salts;
4)上述阻燃剂中,优选为氢氧化镁、氢氧化铝、硼酸锌中的一种或几种;4) Among the above flame retardants, preferably one or more of magnesium hydroxide, aluminum hydroxide, zinc borate;
5)上述偶联剂中,优选为硅烷偶联剂。5) Among the above-mentioned coupling agents, a silane coupling agent is preferable.
8 本发明所述的一种聚丁烯发泡珠粒(EPB)的制备方法,发泡方法按照以下步骤进行:8 The preparation method of a kind of polybutene expanded beads (EPB) according to the present invention, the foaming method is carried out according to the following steps:
1)将实验所用聚丁烯合金粉料,成核剂,加工助剂,置于40℃~60℃的真空干燥箱中干燥18~48h;1) Dry the polybutene alloy powder, nucleating agent and processing aid used in the experiment in a vacuum drying oven at 40°C to 60°C for 18 to 48 hours;
2)按照比例称取干燥后的原料,其中以重量百分数计,由以下原料组成:聚丁烯合金粉料作为基础树脂,用量80%~95%;成核剂3%~7%,抗氧剂0.1%~0.5%,优选为0.2%~0.3%,加工助剂2%~15%,优选为5%~12%。将称取后的原料置于自动混料机中,搅拌2~5min;2) Weigh the dried raw materials according to the proportion, which consists of the following raw materials in terms of weight percentage: polybutene alloy powder as the base resin, the dosage is 80% to 95%; the nucleating agent is 3% to 7%, and the antioxidant 0.1% to 0.5% of additives, preferably 0.2% to 0.3%, and 2% to 15% of processing aids, preferably 5% to 12%. Place the weighed raw materials in an automatic mixer and stir for 2 to 5 minutes;
3)将混料加入双螺杆挤出机中,所述的双螺杆挤出机有六个温度区间,温度设置为120℃~160℃;经过冷却、切粒、干燥后,得到长1-2mm,直径0.5-2mm的改性聚丁烯微粒;3) Put the mixture into the twin-screw extruder, the twin-screw extruder has six temperature ranges, and the temperature is set at 120°C to 160°C; after cooling, pelletizing, and drying, a length of 1-2mm is obtained. , modified polybutene particles with a diameter of 0.5-2mm;
4)将聚丁烯微粒,分散剂,去离子水投入到高压釜中,在搅拌条件下将物理发泡剂注入到高压釜中,同时将高压釜的温度升高至110-130℃,压力升高至2.0-10.0MPa,达到设定的温度和压力后,保持20-60min,使发泡剂渗透到聚丁烯微粒中;4) Put polybutene particles, dispersant, and deionized water into the autoclave, inject the physical foaming agent into the autoclave under stirring conditions, and raise the temperature of the autoclave to 110-130°C at the same time, and the pressure Raise to 2.0-10.0MPa, after reaching the set temperature and pressure, keep it for 20-60min, so that the foaming agent can penetrate into the polybutene particles;
5)上述分散剂为高岭土,硬脂酸,十二烷基苯磺酸钠,季铵化物,卵磷脂,氨基酸,甜菜碱,脂肪酸甘油酯,脂肪酸山梨坦(失水山梨醇脂肪酸酯)中的一种或几种。优选为阴离子型表面活性剂十二烷基苯磺酸钠,分散剂高岭土。5) The above-mentioned dispersant is kaolin, stearic acid, sodium dodecylbenzenesulfonate, quaternary ammonium compound, lecithin, amino acid, betaine, fatty acid glyceride, fatty acid sorbitan (sorbitan fatty acid ester) one or more of. Preferred are anionic surfactant sodium dodecylbenzenesulfonate and dispersant kaolin.
6)保压时间结束后,将高压釜以一定泄压速度释压,聚丁烯珠粒喷射入冷水冷却系统,得到发泡倍率在2-30倍之间的聚丁烯发泡珠粒;将初步得到的聚丁烯发泡珠粒在二次发泡装置中,在水蒸气氛围中,控制压力0.1-1.5MPa,保持10~60s后释压,进一步得到更高的发泡倍率聚丁烯发泡珠粒,发泡倍率在15-60倍。6) After the holding time is over, release the pressure from the autoclave at a certain pressure release speed, and spray the polybutene beads into the cold water cooling system to obtain polybutene foamed beads with an expansion ratio of 2-30 times; Put the preliminarily obtained polybutene foam beads in the secondary foaming device, in the water vapor atmosphere, control the pressure 0.1-1.5MPa, keep it for 10-60s and then release the pressure, and further obtain a higher expansion ratio polybutene Oxygen foam beads, the expansion ratio is 15-60 times.
7)制备聚丁烯发泡珠粒在30~60℃环境中干燥10~48h,将干燥后的聚丁烯发泡珠粒注入到水蒸气模压成型设备,通过水蒸气加热、冷却,得到聚丁烯发泡珠粒成型体。7) Prepare polybutene foamed beads and dry them in an environment of 30-60°C for 10-48 hours, inject the dried polybutene foamed beads into steam compression molding equipment, and heat and cool them with steam to obtain polybutene foamed beads. Butene foamed bead molded body.
9 本发明所述高压釜的释压速率为0.3-2.0MPa/s,优选为1.0-2.0MPa/s。聚丁烯珠粒-水分散体系混合物的冷却速率为10-25℃/s。9 The pressure release rate of the autoclave of the present invention is 0.3-2.0 MPa/s, preferably 1.0-2.0 MPa/s. The cooling rate of the polybutene bead-water dispersion mixture is 10-25°C/s.
10 本发明与现有技术相比,具有如下优先:10 Compared with the prior art, the present invention has the following advantages:
本发明的聚丁烯发泡材料具有高强度、高韧性、具备良好的耐低温,减震回弹性,具有良好的力学性能,且泡孔分布均匀。以物理发泡剂作为发泡剂,生产过程中无污染气体排放。且本发明制备的聚丁烯发泡珠粒可实现泡孔调节,泡孔尺寸接近微米级,极大地扩大了聚丁烯材料的应用。CN 105670137 A利用化学发泡剂,通过模压发泡法制备聚丁烯发泡材料,泡孔大小不容易控制且容易造成环境污染。而且目前我国聚丁烯主要应用在热水管等管状材料,目前聚丁烯材料应用领域较小,本发明开发出的聚丁烯发泡珠粒制备方法扩宽聚丁烯应用领域,促进了我国聚丁烯产业的发展,具有较好的现实意义。The polybutene foam material of the present invention has high strength, high toughness, good low temperature resistance, shock-absorbing resilience, good mechanical properties, and uniform cell distribution. The physical foaming agent is used as the foaming agent, and no polluting gas is emitted during the production process. Moreover, the polybutene foamed beads prepared by the invention can realize cell regulation, and the cell size is close to the micron level, which greatly expands the application of the polybutene material. CN 105670137 A A chemical foaming agent is used to prepare a polybutene foaming material through a molding foaming method. The size of the cells is not easy to control and is likely to cause environmental pollution. And at present my country's polybutene is mainly used in tubular materials such as hot water pipes, and the polybutene material application field is less at present, the polybutene foamed bead preparation method that the present invention develops broadens the polybutene application field, has promoted The development of my country's polybutene industry has good practical significance.
具体实施方法Specific implementation method
实施例1Example 1
1)将实验用聚丁烯粉料300g,无机成核剂滑石粉1g置于50℃的真空干燥箱中,干燥24h;1) Put 300g of polybutene powder and 1g of inorganic nucleating agent talc powder in a vacuum drying oven at 50°C for 24 hours;
2)将助剂按照配方比例以重量百分数计,与树脂原料和成核剂用自动混料机混合均匀,得到预混料。将预混料经料筒加入双螺杆挤出机中,螺杆转速为80r/min,,从喂料口到机头依次为一至六区,温度分别设置为150℃,160℃,160℃,160℃,150℃,140℃。经双螺杆挤出水冷拉条切粒,得到长1.5mm,直径1.2mm的改性聚丁烯小粒子;2) The auxiliary agent is mixed uniformly with the resin raw material and the nucleating agent with an automatic mixer according to the formula ratio in weight percentage to obtain a premixed material. Put the premixed material into the twin-screw extruder through the barrel, the screw speed is 80r/min, there are one to six zones from the feeding port to the machine head, and the temperature is respectively set at 150°C, 160°C, 160°C, 160°C °C, 150 °C, 140 °C. Through twin-screw extrusion and water-cooled strand cutting, small modified polybutene particles with a length of 1.5 mm and a diameter of 1.2 mm are obtained;
3)将聚丁烯微粒、分散剂(高岭土)、表面活性剂(十二烷基苯磺酸钠)、去离子水投入到高压釜中,相对于100重量份聚丁烯微粒,加入1份高岭土,0.75份表面活性剂,200份去离子水。在搅拌条件下将物理发泡剂注入到高压釜中,搅拌速率为700r/min;同时将高压釜的温度升高至125℃,压力升高至7.5MPa,达到设定的温度和压力后,保持30min,使发泡剂渗透到聚丁烯微粒中;3) Put polybutene particles, dispersant (kaolin), surfactant (sodium dodecylbenzenesulfonate), and deionized water into the autoclave, and add 1 part of polybutene particles to 100 parts by weight of polybutene particles Kaolin, 0.75 parts surfactant, 200 parts deionized water. Inject the physical foaming agent into the autoclave under stirring conditions, and the stirring rate is 700r/min; at the same time, the temperature of the autoclave is raised to 125°C, and the pressure is raised to 7.5MPa. After reaching the set temperature and pressure, Keep it for 30 minutes to make the foaming agent penetrate into the polybutene particles;
4)将高压釜可控释压速度1.0MPa/s,聚丁烯微粒-高压水分散混合物料喷射入冷水冷却系统,将初步得到的聚丁烯发泡珠粒在二次发泡装置中,在水蒸气氛围中,控制压力0.3MPa,保持30s,释压,进一步得到更高的发泡倍率聚丁烯发泡珠粒,发泡倍率在22~30倍之间,泡孔密度为0.03~0.04g/cm3之间。4) Spray the polybutene particle-high pressure water dispersion mixed material into the cold water cooling system with a controlled pressure release rate of 1.0MPa/s in the autoclave, and put the initially obtained polybutene foamed beads in the secondary foaming device, In a water vapor atmosphere, control the pressure at 0.3MPa, keep it for 30s, and release the pressure to further obtain polybutylene foam beads with a higher expansion ratio. The expansion ratio is between 22 and 30 times, and the cell density is 0.03~ Between 0.04g/ cm3 .
5)制备聚丁烯发泡珠粒在60℃环境中干燥12h,将干燥后的聚丁烯发泡珠粒注入到水蒸气模压成型设备,通过水蒸气加热、冷却,得到聚丁烯发泡珠粒成型体。5) Prepare polybutene foamed beads and dry them at 60°C for 12 hours, inject the dried polybutene foamed beads into steam compression molding equipment, heat and cool with water vapor, and obtain polybutene foamed beads Bead moldings.
实施例2Example 2
1)将实验用聚丁烯粉料300g,无机成核剂蒙脱土1g置于50℃的真空干燥箱中,干燥24h;1) Put 300g of polybutene powder for experiment and 1g of inorganic nucleating agent montmorillonite in a vacuum drying oven at 50°C, and dry for 24h;
2)将助剂按照配方比例以重量百分数计,与树脂原料和成核剂用自动混料机混合均匀,得到预混料。将预混料经料筒加入双螺杆挤出机中,螺杆转速为80r/min,,从喂料口到机头依次为一至六区,温度分别设置为150℃,160℃,160℃,160℃,150℃,140℃。经双螺杆挤出水冷拉条切粒,得到长1.5mm,直径1.2mm的改性聚丁烯小粒子;2) The auxiliary agent is mixed uniformly with the resin raw material and the nucleating agent with an automatic mixer according to the formula ratio in weight percentage to obtain a premixed material. Put the premixed material into the twin-screw extruder through the barrel, the screw speed is 80r/min, there are one to six zones from the feeding port to the machine head, and the temperature is respectively set at 150°C, 160°C, 160°C, 160°C °C, 150 °C, 140 °C. Through twin-screw extrusion and water-cooled strand cutting, small modified polybutene particles with a length of 1.5 mm and a diameter of 1.2 mm are obtained;
3)将聚丁烯微粒、分散剂(高岭土)、表面活性剂(十二烷基苯磺酸钠)、去离子水投入到高压釜中,相对于100重量份聚丁烯微粒,加入1份高岭土,0.75份表面活性剂,200份去离子水。在搅拌条件下将物理发泡剂注入到高压釜中,搅拌速率为700r/min;同时将高压釜的温度升高至125℃,压力升高至7.5MPa,达到设定的温度和压力后,保持20min,使发泡剂渗透到聚丁烯微粒中;3) Put polybutene particles, dispersant (kaolin), surfactant (sodium dodecylbenzenesulfonate), and deionized water into the autoclave, and add 1 part of polybutene particles to 100 parts by weight of polybutene particles Kaolin, 0.75 parts surfactant, 200 parts deionized water. Inject the physical foaming agent into the autoclave under stirring conditions, and the stirring rate is 700r/min; at the same time, the temperature of the autoclave is raised to 125°C, and the pressure is raised to 7.5MPa. After reaching the set temperature and pressure, Keep it for 20 minutes to make the foaming agent penetrate into the polybutene particles;
4)将高压釜可控释压速度2.0MPa/s,聚丁烯微粒-高压水分散混合物料喷射入冷水冷却系统,将初步得到的聚丁烯发泡珠粒在二次发泡装置中,在水蒸气氛围中,控制压力0.3MPa,保持30s,释压,进一步得到更高的发泡倍率聚丁烯发泡珠粒,发泡倍率在25~30倍之间,泡孔密度为0.03~0.035g/cm3之间。4) Spray the polybutene particle-high pressure water dispersion mixed material into the cold water cooling system with a controlled pressure release rate of 2.0MPa/s in the autoclave, and put the initially obtained polybutene foamed beads in the secondary foaming device, In the water vapor atmosphere, control the pressure at 0.3MPa, keep it for 30s, release the pressure, and further obtain higher expansion ratio polybutene foam beads, the expansion ratio is between 25 and 30 times, and the cell density is 0.03~ Between 0.035g/ cm3 .
5)制备聚丁烯发泡珠粒在60℃环境中干燥12h,将干燥后的聚丁烯发泡珠粒注入到水蒸气模压成型设备,通过水蒸气加热、冷却,得到聚丁烯发泡珠粒成型体。5) Prepare polybutene foamed beads and dry them at 60°C for 12 hours, inject the dried polybutene foamed beads into steam compression molding equipment, heat and cool with water vapor, and obtain polybutene foamed beads Bead moldings.
实施例3Example 3
1)将实验用聚丁烯粉料300g,无机成核剂二氧化硅2g置于50℃的真空干燥箱中,干燥24h;1) Put 300g of polybutene powder for experiment and 2g of inorganic nucleating agent silicon dioxide in a vacuum drying oven at 50°C, and dry for 24h;
2)将助剂按照配方比例以重量百分数计,与树脂原料和成核剂用自动混料机混合均匀,得到预混料。将预混料经料筒加入双螺杆挤出机中,螺杆转速为100r/min,,从喂料口到机头依次为一至六区,温度分别设置为150℃,160℃,160℃,160℃,150℃,140℃。经双螺杆挤出水冷拉条切粒,得到长1.5mm,直径1.2mm的改性聚丁烯小粒子;2) The auxiliary agent is mixed uniformly with the resin raw material and the nucleating agent with an automatic mixer according to the formula ratio in weight percentage to obtain a premixed material. Put the premixed material into the twin-screw extruder through the barrel, the screw speed is 100r/min, there are one to six zones from the feeding port to the machine head, and the temperature is respectively set at 150°C, 160°C, 160°C, 160°C °C, 150 °C, 140 °C. Through twin-screw extrusion and water-cooled strand cutting, small modified polybutene particles with a length of 1.5 mm and a diameter of 1.2 mm are obtained;
3)将聚丁烯微粒、分散剂(高岭土)、表面活性剂(十二烷基苯磺酸钠)、去离子水投入到高压釜中,相对于100重量份聚丁烯微粒,加入1.2份高岭土,0.75份表面活性剂,200份去离子水。在搅拌条件下将物理发泡剂注入到高压釜中,搅拌速率为700r/min;同时将高压釜的温度升高至128℃,压力升高至7.5MPa,达到设定的温度和压力后,保持20min,使发泡剂渗透到聚丁烯微粒中;3) Put polybutene microparticles, dispersant (kaolin), surfactant (sodium dodecylbenzenesulfonate), and deionized water into the autoclave, and add 1.2 parts of polybutene microparticles to 100 parts by weight of polybutene microparticles Kaolin, 0.75 parts surfactant, 200 parts deionized water. Inject the physical foaming agent into the autoclave under stirring conditions, and the stirring rate is 700r/min; at the same time, the temperature of the autoclave is increased to 128°C, and the pressure is increased to 7.5MPa. After reaching the set temperature and pressure, Keep it for 20 minutes to make the foaming agent penetrate into the polybutene particles;
4)将高压釜可控释压速度1.0MPa/s,聚丁烯微粒-高压水分散混合物料喷射入冷水冷却系统,将初步得到的聚丁烯发泡珠粒在二次发泡装置中,在水蒸气氛围中,控制压力0.3MPa,保持30s,释压,进一步得到更高的发泡倍率聚丁烯发泡珠粒,发泡倍率在14~15倍之间,泡孔密度为0.06~0.065g/cm3之间。4) Spray the polybutene particle-high pressure water dispersion mixed material into the cold water cooling system with a controlled pressure release rate of 1.0MPa/s in the autoclave, and put the initially obtained polybutene foamed beads in the secondary foaming device, In the water vapor atmosphere, control the pressure at 0.3MPa, keep it for 30s, and release the pressure to further obtain polybutylene foam beads with a higher expansion ratio. The expansion ratio is between 14 and 15 times, and the cell density is 0.06~ Between 0.065g/ cm3 .
5)制备聚丁烯发泡珠粒在60℃环境中干燥12h,将干燥后的聚丁烯发泡珠粒注入到水蒸气模压成型设备,通过水蒸气加热、冷却,得到聚丁烯发泡珠粒成型体。5) Prepare polybutene foamed beads and dry them at 60°C for 12 hours, inject the dried polybutene foamed beads into steam compression molding equipment, heat and cool with water vapor, and obtain polybutene foamed beads Bead moldings.
实施例4Example 4
1)将实验用聚丁烯粉料300g,无机成核剂纳米碳酸钙1g置于50℃的真空干燥箱中,干燥24h;1) Put 300g of polybutene powder and 1g of inorganic nucleating agent nano-calcium carbonate in a vacuum drying oven at 50°C for 24 hours;
2)将助剂按照配方比例以重量百分数计,与实验原料和成核剂用自动混料机混合均匀,得到预混料。将预混料经料筒加入双螺杆挤出机中,螺杆转速为80r/min,,从喂料口到机头依次为一至六区,温度分别设置为150℃,160℃,160℃,160℃,150℃,140℃。经双螺杆挤出水冷拉条切粒,得到长1.5mm,直径1.0mm的改性聚丁烯小粒子;2) Mix the auxiliary agent with the experimental raw material and the nucleating agent uniformly with an automatic mixer according to the formula ratio to obtain a premixed material. Put the premixed material into the twin-screw extruder through the barrel, the screw speed is 80r/min, there are one to six zones from the feeding port to the machine head, and the temperature is respectively set at 150°C, 160°C, 160°C, 160°C °C, 150 °C, 140 °C. Through twin-screw extrusion and water-cooled strand cutting, small modified polybutene particles with a length of 1.5 mm and a diameter of 1.0 mm are obtained;
3)将聚丁烯微粒、分散剂(高岭土)、表面活性剂(十二烷基苯磺酸钠)、去离子水投入到高压釜中,相对于100重量份聚丁烯微粒,加入1份高岭土,0.75份表面活性剂,200份去离子水。在搅拌条件下将物理发泡剂注入到高压釜中,搅拌速率为700r/min;同时将高压釜的温度升高至125℃,压力升高至10MPa,达到设定的温度和压力后,保持30min,使发泡剂渗透到聚丁烯微粒中;3) Put polybutene particles, dispersant (kaolin), surfactant (sodium dodecylbenzenesulfonate), and deionized water into the autoclave, and add 1 part of polybutene particles to 100 parts by weight of polybutene particles Kaolin, 0.75 parts surfactant, 200 parts deionized water. Inject the physical foaming agent into the autoclave under stirring conditions, and the stirring rate is 700r/min; at the same time, the temperature of the autoclave is raised to 125°C, and the pressure is raised to 10MPa. After reaching the set temperature and pressure, keep 30min, so that the foaming agent penetrates into the polybutene particles;
4)将高压釜可控释压速度2.0MPa/s,聚丁烯微粒-高压水分散混合物料喷射入冷水冷却系统,将初步得到的聚丁烯发泡珠粒在二次发泡装置中,在水蒸气氛围中,控制压力0.5MPa,保持30s,释压,进一步得到更高的发泡倍率聚丁烯发泡珠粒,发泡倍率在30~45倍之间,泡孔密度为0.02~0.025g/cm3之间。4) Spray the polybutene particle-high pressure water dispersion mixed material into the cold water cooling system with a controlled pressure release rate of 2.0MPa/s in the autoclave, and put the initially obtained polybutene foamed beads in the secondary foaming device, In the water vapor atmosphere, control the pressure at 0.5MPa, keep it for 30s, release the pressure, and further obtain higher expansion ratio polybutene foam beads, the expansion ratio is between 30 and 45 times, and the cell density is 0.02~ Between 0.025g/ cm3 .
5)制备聚丁烯发泡珠粒在60℃环境中干燥12h,将干燥后的聚丁烯发泡珠粒注入到水蒸气模压成型设备,通过水蒸气加热、冷却,得到聚丁烯发泡珠粒成型体。5) Prepare polybutene foamed beads and dry them at 60°C for 12 hours, inject the dried polybutene foamed beads into steam compression molding equipment, heat and cool with water vapor, and obtain polybutene foamed beads Bead moldings.
上述实施例对本发明做了详细说明。当然,上述说明并非对本发明的限制,本发明也不仅限于上述例子,相关技术人员在本发明的实质范围内所作出的变化、改型、添加或减少、替换,也属于本发明的保护范围。The above-mentioned embodiments illustrate the present invention in detail. Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples, and the changes, modifications, additions or subtractions, and replacements made by those skilled in the art within the essential scope of the present invention also belong to the protection scope of the present invention.
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