CN110182833A - It is a kind of to be crosslinked the preparation method of houghite, water paint and preparation method thereof - Google Patents
It is a kind of to be crosslinked the preparation method of houghite, water paint and preparation method thereof Download PDFInfo
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Abstract
本发明提供了一种交联类水滑石的制备方法、水性涂料及其制备方法,属于涂料技术领域。本发明提供的交联类水滑石的制备方法,包括以下步骤:将铝源、交联剂和水混合,将所得混合体系的pH值调节至5~9后进行化学反应,得到浆液;将所述浆液、二价金属离子源和阴离子源混合,将所得混合物料的pH值调节至10~13后进行晶化,得到交联类水滑石。本发明在弱酸或弱碱条件下铝源与氢氧化钠反应得到氢氧化铝,交联剂与氢氧化铝表面的羟基发生反应,同时与不同水滑石片层上的羟基发生交联作用,使水滑石片层有序堆叠和拼接,在强碱条件下晶化,制备的交联类水滑石致密、层间孔隙大、比热容大、隔热性能好,能够显著提高涂料的隔热性能和附着力。
The invention provides a preparation method of a cross-linked hydrotalcite, a water-based coating and a preparation method thereof, belonging to the technical field of coatings. The preparation method of cross-linked hydrotalcite-like provided by the present invention comprises the following steps: mixing an aluminum source, a cross-linking agent and water, adjusting the pH value of the obtained mixed system to 5-9, and performing a chemical reaction to obtain a slurry; The slurry, the divalent metal ion source and the anion source are mixed, the pH value of the obtained mixed material is adjusted to 10-13, and then crystallized to obtain the cross-linked hydrotalcite. In the present invention, the aluminum source is reacted with sodium hydroxide to obtain aluminum hydroxide under the condition of weak acid or weak base, and the cross-linking agent reacts with the hydroxyl groups on the surface of the aluminum hydroxide, and at the same time cross-links with the hydroxyl groups on different hydrotalcite sheets, so that The hydrotalcite sheets are stacked and spliced in an orderly manner, and crystallized under strong alkali conditions. The prepared cross-linked hydrotalcite is dense, has large interlayer pores, large specific heat capacity, and good thermal insulation performance, which can significantly improve the thermal insulation performance and adhesion of coatings. Focus on.
Description
技术领域technical field
本发明涉及涂料技术领域,具体涉及一种交联类水滑石的制备方法、水性涂料及其制备方法。The invention relates to the technical field of coatings, in particular to a preparation method of a crosslinked hydrotalcite, a water-based coating and a preparation method thereof.
背景技术Background technique
类水滑石是一类具有层状结构的双金属氢氧化物,呈碱性、组成和结构可调控,具有红外吸收、紫外阻隔等性能,将其添加至涂料中,能够使涂料具有防腐、耐老化、耐候性和一定的隔热保温等功能。Hydrotalcite-like is a type of double metal hydroxide with a layered structure. It is alkaline, its composition and structure can be adjusted, and it has properties such as infrared absorption and ultraviolet blocking. Adding it to the coating can make the coating anti-corrosion, resistant Aging, weather resistance and certain heat insulation and other functions.
然而,传统的类水滑石存在以下不足:一是类水滑石颗粒小,片层薄,遮盖力差,对光的反射作用弱;二是类水滑石片层间相互堆积无序,难以发挥层间空隙阻隔热量传递的功能;三是类水滑石表面羟基含量高,表面能大,与树脂的相容性及附着力较差等。因此,传统的类水滑石应用到保温隔热涂料时存在隔热效果不理想、附着力差等缺陷,导致涂膜容易出现鼓泡、脱落等现象,制约其在隔热涂料中的推广应用。However, the traditional hydrotalcite-like has the following disadvantages: first, the hydrotalcite-like particles are small, the sheets are thin, the hiding power is poor, and the reflection effect on light is weak; The third is that the hydrotalcite-like surface has a high hydroxyl content, a large surface energy, and poor compatibility and adhesion with resins. Therefore, when traditional hydrotalcites are applied to thermal insulation coatings, there are defects such as unsatisfactory thermal insulation effect and poor adhesion, which lead to bubbling and peeling of the coating film, which restricts its popularization and application in thermal insulation coatings.
中国专利CN103318933A公开了一种采用水镁石制备表面改性水滑石类化合物的方法,所有原料无需预处理,直接同时加入,使水滑石合成与表面改性一步完成;虽然该方法显著降低了表面改性水滑石类化合物的生产成本,简化了生产工艺,缩短了生产周期,但是该方法制备的改性水滑石只是改变了水滑石表面的亲疏水性(由亲水变成疏水),从而防止晶粒团聚,水滑石片层分散得更好,但是得到的水滑石颗粒尺寸小、疏松,隔热性能较差。Chinese patent CN103318933A discloses a method for preparing surface-modified hydrotalcite compounds by using brucite. All raw materials are directly added at the same time without pretreatment, so that the synthesis and surface modification of hydrotalcite can be completed in one step; although this method significantly reduces the surface The production cost of modified hydrotalcite compounds simplifies the production process and shortens the production cycle, but the modified hydrotalcite prepared by this method only changes the hydrophilicity and hydrophobicity of the hydrotalcite surface (from hydrophilic to hydrophobic), thereby preventing crystallization The particles are agglomerated, and the hydrotalcite sheets are better dispersed, but the obtained hydrotalcite particles are small in size, loose, and have poor thermal insulation performance.
发明内容Contents of the invention
本发明的目的在于提供一种交联类水滑石的制备方法、水性涂料及其制备方法,本发明制备的交联类水滑石致密、层间孔隙大、比热容大、隔热性能好,且与树脂相容性好。The object of the present invention is to provide a preparation method of cross-linked hydrotalcite, water-based coating and preparation method thereof. The cross-linked hydrotalcite prepared by the present invention is compact, has large interlayer pores, large specific heat capacity, and good heat insulation performance, and is compatible with Resin compatibility is good.
本发明提供的水性涂料隔热性能好、附着力强、使用寿命长,安全环保;制备方法操作简单,适于工业化生产。The water-based paint provided by the invention has good heat insulation performance, strong adhesion, long service life, safety and environmental protection; the preparation method is simple to operate and is suitable for industrial production.
为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
本发明提供了一种交联类水滑石的制备方法,包括以下步骤:The invention provides a kind of preparation method of cross-linked hydrotalcite, comprising the following steps:
将铝源、交联剂和水混合,将所得混合体系的pH值调节至5~9后进行化学反应,得到浆液;Mix the aluminum source, cross-linking agent and water, adjust the pH value of the obtained mixed system to 5-9, and then carry out a chemical reaction to obtain a slurry;
将所述浆液、二价金属离子源和阴离子源混合,将所得混合物料的pH值调节至10~13后进行晶化,得到交联类水滑石。The slurry, the divalent metal ion source and the anion source are mixed, the pH value of the obtained mixed material is adjusted to 10-13, and then crystallized to obtain the cross-linked hydrotalcite.
优选地,所述铝源包括硝酸铝、硫酸铝、氯化铝、偏铝酸钠、氢氧化铝和三氧化二铝中的一种或几种;Preferably, the aluminum source includes one or more of aluminum nitrate, aluminum sulfate, aluminum chloride, sodium metaaluminate, aluminum hydroxide and aluminum oxide;
所述交联剂包括硅烷偶联剂、丙烯酸类聚合物和丙烯酸类共聚物中的一种或几种;The crosslinking agent includes one or more of silane coupling agent, acrylic polymer and acrylic copolymer;
所述二价金属离子源包括镁化合物和/或锌化合物;The source of divalent metal ions includes magnesium compounds and/or zinc compounds;
所述阴离子源包括可溶性碳酸盐和/或可溶性碳酸氢盐。The source of anions includes soluble carbonates and/or soluble bicarbonates.
优选地,所述铝源、交联剂、二价金属离子源和阴离子源的摩尔比为1:(0.005~0.2):(1.5~4):(0.3~0.8)。Preferably, the molar ratio of the aluminum source, crosslinking agent, divalent metal ion source and anion source is 1:(0.005-0.2):(1.5-4):(0.3-0.8).
优选地,所述化学反应的温度为70~100℃,时间为2~8h。Preferably, the temperature of the chemical reaction is 70-100° C., and the time is 2-8 hours.
优选地,所述晶化的温度为130~190℃,时间为12~20h。Preferably, the crystallization temperature is 130-190° C., and the time is 12-20 hours.
本发明还提供了一种水性涂料,包括上述技术方案所述制备方法制备得到的交联类水滑石。The present invention also provides a water-based paint, including the cross-linked hydrotalcite prepared by the preparation method described in the above technical solution.
优选地,所述的水性涂料由包括以下重量份的组分制备得到:Preferably, the water-based paint is prepared from components comprising the following parts by weight:
丙烯酸树脂25~40份;25-40 parts of acrylic resin;
交联类水滑石15~30份;15-30 parts of cross-linked hydrotalcite;
醇酸树脂15~30份;15-30 parts of alkyd resin;
二氧化钛5~15份;5-15 parts of titanium dioxide;
硫酸钡2~10份;2 to 10 parts of barium sulfate;
润湿剂0.1~2份;0.1-2 parts of wetting agent;
分散剂0.1~2份;0.1-2 parts of dispersant;
消泡剂0.1~2份;0.1 to 2 parts of defoamer;
流平剂0.1~2份;0.1 to 2 parts of leveling agent;
成膜助剂0.1~2份;0.1 to 2 parts of film-forming aids;
水20~40份。20-40 parts of water.
优选地,所述分散剂包括非离子表面活性剂。Preferably, the dispersant includes a nonionic surfactant.
本发明还提供了上述技术方案所述水性涂料的制备方法,包含以下步骤:The present invention also provides the preparation method of the water-based paint described in the above technical scheme, comprising the following steps:
将交联类水滑石、二氧化钛和硫酸钡混合后研磨,得到混合粉料;Mixing cross-linked hydrotalcite, titanium dioxide and barium sulfate and then grinding to obtain mixed powder;
将所述混合粉料与丙烯酸树脂、部分水、润湿剂、分散剂混合,得到第一浆料;mixing the mixed powder with acrylic resin, part of water, wetting agent, and dispersant to obtain the first slurry;
将所述第一浆料与醇酸树脂混合,得到第二浆料;mixing the first slurry with an alkyd resin to obtain a second slurry;
将所述第二浆料、成膜助剂、消泡剂、流平剂和剩余水混合,得到水性涂料。The second slurry, film-forming aid, defoamer, leveling agent and remaining water are mixed to obtain a water-based paint.
优选地,所述混合粉料的粒度为0.1~15μm;Preferably, the particle size of the mixed powder is 0.1-15 μm;
所述部分水占水总用量的40~70wt%。The part of water accounts for 40-70wt% of the total water consumption.
本发明提供了一种交联类水滑石的制备方法,包括以下步骤:将铝源、交联剂和水混合,将所得混合体系的pH值调节至5~9后进行化学反应,得到浆液;将所述浆液、二价金属离子源和阴离子源混合,将所得混合物料的pH值调节至10~13后进行晶化,得到交联类水滑石。本发明采用的交联剂在弱酸和弱碱条件下能够同时与不同水滑石片层上的羟基发生交联作用,使水滑石片层有序堆叠和拼接,在强碱条件下更容易生成和晶化,得到的类水滑石颗粒大、致密性高,且不透明、遮盖力强,能够明显提高涂膜的反射率,将大部分的热量反射掉,隔热性能好;交联类水滑石表面未发生交联的交联剂中的活性基团可进一步与丙烯酸树脂、醇酸树脂及涂料基底的活泼基团缩合,能够明显提高交联类水滑石与丙烯酸树脂、醇酸树脂的相容性。而且,本发明制备的交联类水滑石层间空隙大,能够有效降低热的传递速度;交联类水滑石层间结晶水具有较大的比热容,能够大大降低涂膜的升温速率;具有红外阻隔的性质,能够阻隔热量的传递,隔热性能好,与丙烯酸树脂、醇酸树脂相容性好。The invention provides a preparation method of cross-linked hydrotalcite, comprising the following steps: mixing an aluminum source, a cross-linking agent and water, adjusting the pH value of the obtained mixed system to 5-9, and performing a chemical reaction to obtain a slurry; The slurry, the divalent metal ion source and the anion source are mixed, the pH value of the obtained mixed material is adjusted to 10-13, and then crystallized to obtain the cross-linked hydrotalcite. The crosslinking agent used in the present invention can simultaneously crosslink with the hydroxyl groups on different hydrotalcite sheets under weak acid and weak alkali conditions, so that the hydrotalcite sheets can be stacked and spliced in an orderly manner, and it is easier to generate and form hydrotalcite sheets under strong alkali conditions. Crystallization, the obtained hydrotalcite-like particles are large, dense, opaque, and have strong hiding power, which can significantly improve the reflectivity of the coating film, reflect most of the heat, and have good heat insulation performance; the surface of cross-linked hydrotalcite-like The active groups in the uncrosslinked crosslinking agent can further condense with the active groups of acrylic resin, alkyd resin and paint substrate, which can significantly improve the compatibility of crosslinked hydrotalcites with acrylic resin and alkyd resin . Moreover, the gap between the cross-linked hydrotalcite-like layers prepared by the present invention is large, which can effectively reduce the heat transfer rate; the crystallization water between the cross-linked hydrotalcite-like layers has a large specific heat capacity, which can greatly reduce the heating rate of the coating film; The nature of barrier can block the transfer of heat, has good heat insulation performance, and has good compatibility with acrylic resin and alkyd resin.
本发明还提供了一种水性涂料,其中,交联类水滑石具有致密、不透明、遮盖力强的优势,能够明显提高涂膜的反射率,将大部分的热量反射掉;交联类水滑石具有红外阻隔的性质,能够阻隔热量的传递;交联类水滑石的层间空隙能够有效降低热的传递速度;交联类水滑石层间结晶水具有较大的比热容,大大降低了涂膜的升温速率,进而显著提高了涂料的隔热性能。同时,交联类水滑石表面未发生交联的交联剂活性基团可进一步与丙烯酸树脂、醇酸树脂及涂料涂覆的基底中含有的活泼基团缩合,明显提高了交联类水滑石与树脂的相容性以及涂料的附着力,避免了涂料在使用过程中出现鼓泡、脱落、泛皮等问题,使用寿命长。而且本发明提供的水性涂料以水作为分散剂,有效降低了VOC的排放,符合绿色化学的理念,安全环保。The present invention also provides a water-based paint, wherein the cross-linked hydrotalcite has the advantages of compactness, opacity, and strong hiding power, and can significantly improve the reflectivity of the coating film and reflect most of the heat; the cross-linked hydrotalcite It has the property of infrared blocking, which can block the transfer of heat; the interlayer gap of cross-linked hydrotalcite can effectively reduce the heat transfer speed; the crystallization water between the cross-linked hydrotalcite layers has a large specific heat capacity, which greatly reduces the coating film. The temperature rise rate, thereby significantly improving the thermal insulation performance of the coating. At the same time, the active groups of the cross-linking agent that have not cross-linked on the surface of the cross-linked hydrotalcite can further condense with the active groups contained in the substrate coated with acrylic resin, alkyd resin and paint, which significantly improves the performance of the cross-linked hydrotalcite. The compatibility with the resin and the adhesion of the paint avoid problems such as bubbling, peeling, and skinning of the paint during use, and the service life is long. Moreover, the water-based paint provided by the present invention uses water as a dispersant, which effectively reduces VOC emissions, conforms to the concept of green chemistry, and is safe and environmentally friendly.
本发明提供了所述水性涂料的制备方法,操作简单,适宜规模化生产。The invention provides the preparation method of the water-based paint, which is simple in operation and suitable for large-scale production.
附图说明Description of drawings
图1为水滑石和交联类水滑石的XRD图,其中,A表示对照例1,B表示实施例1;Fig. 1 is the XRD pattern of hydrotalcite and cross-linked hydrotalcite-like, wherein, A represents comparative example 1, and B represents embodiment 1;
图2为水滑石和交联类水滑石的SEM图,其中,A表示对照例1,B表示实施例1;Fig. 2 is the SEM figure of hydrotalcite and cross-linked hydrotalcite-like, wherein, A represents comparative example 1, and B represents embodiment 1;
图3为不同涂板的漫反射率对比图,其中,A表示空白板,B表示对照例2,C表示实施例4,D表示实施例5;Fig. 3 is a comparison chart of diffuse reflectance of different coated plates, wherein, A represents a blank plate, B represents comparative example 2, C represents embodiment 4, and D represents embodiment 5;
图4为不同涂料的隔热性能对比图,其中,A表示空白板,B表示对照例2,C表示实施例4,D表示实施例5。Figure 4 is a comparison chart of the thermal insulation properties of different coatings, where A represents a blank board, B represents Comparative Example 2, C represents Example 4, and D represents Example 5.
具体实施方式Detailed ways
本发明提供了一种交联类水滑石的制备方法,包括以下步骤:The invention provides a kind of preparation method of cross-linked hydrotalcite, comprising the following steps:
将铝源、交联剂和水混合,将所得混合体系的pH值调节至5~9后进行化学反应,得到浆液;Mix the aluminum source, cross-linking agent and water, adjust the pH value of the obtained mixed system to 5-9, and then carry out a chemical reaction to obtain a slurry;
将所述浆液、二价金属离子源和阴离子源混合,将所得混合物料的pH值调节至10~13后进行晶化,得到交联类水滑石。The slurry, the divalent metal ion source and the anion source are mixed, the pH value of the obtained mixed material is adjusted to 10-13, and then crystallized to obtain the cross-linked hydrotalcite.
在本发明中,若无特殊说明,所有的原料组分均为本领域技术人员熟知的市售商品。In the present invention, unless otherwise specified, all raw material components are commercially available products well known to those skilled in the art.
本发明将铝源、交联剂和水混合,将所得混合体系的pH值调节至5~9后进行化学反应,得到浆液。在本发明中,将所得混合体系的pH值调节至5~9采用的碱优选包括氢氧化钠固体或氢氧化钠溶液。在本发明中,所述化学反应的类型与交联剂种类有关,交联剂的种类不同,发生的化学反应也不同,化学反应包括交联剂(如硅烷偶联剂)的水解、自身缩合反应;铝源与氢氧化钠反应生成氢氧化铝;交联剂与氢氧化铝的羟基反应;交联剂水解、自身缩合的产物与氢氧化铝的羟基反应等。The invention mixes the aluminum source, the cross-linking agent and water, adjusts the pH value of the obtained mixed system to 5-9, and performs chemical reaction to obtain the slurry. In the present invention, the alkali used to adjust the pH value of the resulting mixed system to 5-9 preferably includes solid sodium hydroxide or sodium hydroxide solution. In the present invention, the type of the chemical reaction is related to the type of crosslinking agent, and the type of crosslinking agent is different, and the chemical reactions that take place are also different, and the chemical reaction includes hydrolysis and self-condensation of the crosslinking agent (such as silane coupling agent) Reaction; aluminum source reacts with sodium hydroxide to form aluminum hydroxide; cross-linking agent reacts with the hydroxyl group of aluminum hydroxide; cross-linking agent hydrolysis, self-condensation product reacts with the hydroxyl group of aluminum hydroxide, etc.
在pH值为5~9条件下,能够保证铝源与氢氧化钠反应得到氢氧化铝,交联剂与不同水滑石层片间发生交联反应主要为交联剂中的羧基、羟基与水滑石表面的羟基发生反应,而水滑石表面羟基的活性是导致是否交联成功的主要因素,在弱酸、弱碱性条件下,交联剂与氢氧化铝表面的羟基较容易发生反应;如若pH值过大,会导致氢氧化铝会发生溶解,无法与交联剂反应,且生成水滑石后层板表面的羟基活性明显下降,交联剂无法同时与不同层片上的羟基发生反应,无法制得交联类水滑石。Under the condition of pH value of 5-9, it can ensure that the aluminum source reacts with sodium hydroxide to obtain aluminum hydroxide, and the cross-linking reaction between the cross-linking agent and different hydrotalcite layers is mainly due to the carboxyl group, hydroxyl group and water The hydroxyl groups on the surface of talc react, and the activity of the hydroxyl groups on the surface of hydrotalcite is the main factor leading to the success of crosslinking. Under weak acid and weak alkaline conditions, the crosslinking agent is more likely to react with the hydroxyl groups on the surface of aluminum hydroxide; if the pH If the value is too large, the aluminum hydroxide will dissolve and cannot react with the cross-linking agent, and the activity of hydroxyl groups on the surface of the laminate will decrease significantly after the formation of hydrotalcite, and the cross-linking agent will not be able to react with the hydroxyl groups on different layers at the same time. A cross-linked hydrotalcite was obtained.
在本发明中,所述铝源优选包括硝酸铝、硫酸铝、氯化铝、偏铝酸钠、氢氧化铝和三氧化二铝中的一种或几种,更优选包括硝酸铝、硫酸铝、氯化铝、偏铝酸钠、氢氧化铝或三氧化二铝,最优选包括硝酸铝、氯化铝或氢氧化铝。In the present invention, the aluminum source preferably includes one or more of aluminum nitrate, aluminum sulfate, aluminum chloride, sodium metaaluminate, aluminum hydroxide and aluminum oxide, more preferably includes aluminum nitrate, aluminum sulfate , aluminum chloride, sodium metaaluminate, aluminum hydroxide or aluminum oxide, most preferably comprising aluminum nitrate, aluminum chloride or aluminum hydroxide.
在本发明中,所述交联剂优选包括硅烷偶联剂、丙烯酸类聚合物和丙烯酸类共聚物中的一种或几种,更优选包括硅烷偶联剂、丙烯酸类聚合物或丙烯酸类共聚物,最优选为硅烷偶联剂。在本发明中,所述硅烷偶联剂优选包括四乙氧基硅烷、乙基三甲氧基硅烷、乙基三乙氧基硅烷、乙烯基三乙氧基硅烷、乙烯基三甲氧基硅烷、甲基三乙氧基硅烷、甲基三甲氧基硅烷或丙基三乙氧基硅烷;所述丙烯酸类聚合物优选包括聚丙烯酸钠或聚甲基丙烯酸钠;所述丙烯酸类共聚物优选包括丙烯酸-马来酸共聚物、丙烯酸-马来酸酐共聚物、丙烯酸-丙烯酸丁酯共聚物、丙烯酸-丙烯酸乙酯共聚物。本发明采用的交联剂能够同时与不同水滑石片层上的羟基发生交联作用,使水滑石片层有序堆叠和拼接,得到的交联类水滑石致密、不透明、遮盖力强,能够明显提高涂膜的反射率,提高涂料的隔热效果;同时,位于交联类水滑石表面的未发生交联的硅羟基可进一步与树脂及基底的活泼基团缩合,明显提高了交联类水滑石与树脂的相容性以及涂料的附着力,避免了涂料在使用过程中出现鼓泡、脱落、泛皮等问题,延长了涂料的使用寿命长。In the present invention, the crosslinking agent preferably includes one or more of silane coupling agents, acrylic polymers and acrylic copolymers, more preferably includes silane coupling agents, acrylic polymers or acrylic copolymers substances, most preferably silane coupling agents. In the present invention, the silane coupling agent preferably includes tetraethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, vinyltriethoxysilane, vinyltrimethoxysilane, methyl Triethoxysilane, methyltrimethoxysilane or propyltriethoxysilane; the acrylic polymer preferably comprises sodium polyacrylate or sodium polymethacrylate; the acrylic copolymer preferably comprises acrylic- Maleic acid copolymer, acrylic acid-maleic anhydride copolymer, acrylic acid-butyl acrylate copolymer, acrylic acid-ethyl acrylate copolymer. The cross-linking agent used in the present invention can simultaneously cross-link with the hydroxyl groups on different hydrotalcite sheets, so that the hydrotalcite sheets are stacked and spliced in an orderly manner, and the obtained cross-linked hydrotalcites are dense, opaque, and have strong hiding power, and can Significantly improve the reflectivity of the coating film and improve the heat insulation effect of the coating; at the same time, the non-crosslinked silanol on the surface of the crosslinked hydrotalcite can further condense with the active groups of the resin and the substrate, which significantly improves the crosslinked hydrotalcite. The compatibility of hydrotalcite and resin and the adhesion of paint avoid problems such as bubbling, shedding, and skinning of the paint during use, and prolong the service life of the paint.
在本发明中,所述铝源、交联剂和水混合优选在搅拌条件下进行;本发明对于所述搅拌的速度和时间没有特殊限定,达到混合均匀的目的即可,具体如搅拌的速度优选为200~800rpm,更优选为230~750rpm;所述搅拌的时间优选为1~30min,更优选为5~20min。在本发明中,所述混合的温度优选为70~100℃,更优选为80~90℃。In the present invention, the mixing of the aluminum source, cross-linking agent and water is preferably carried out under stirring conditions; the present invention has no special limitation on the speed and time of the stirring, as long as the mixing is uniform, specifically the stirring speed Preferably it is 200-800 rpm, more preferably 230-750 rpm; the stirring time is preferably 1-30 min, more preferably 5-20 min. In the present invention, the mixing temperature is preferably 70-100°C, more preferably 80-90°C.
在本发明中,所述氢氧化钠溶液的浓度优选为2.5~4.0mol/L,更优选为2.6~3.5mol/L。在本发明中,所述化学反应优选在搅拌条件下进行,所述化学反应的搅拌速度优选与混合时的搅拌速度相同。在本发明中,所述化学反应的温度优选为70~100℃,更优选为80~90℃;所述化学反应的时间优选为2~8h,更优选为3~6h。In the present invention, the concentration of the sodium hydroxide solution is preferably 2.5-4.0 mol/L, more preferably 2.6-3.5 mol/L. In the present invention, the chemical reaction is preferably carried out under stirring conditions, and the stirring speed of the chemical reaction is preferably the same as that during mixing. In the present invention, the temperature of the chemical reaction is preferably 70-100° C., more preferably 80-90° C.; the time of the chemical reaction is preferably 2-8 hours, more preferably 3-6 hours.
得到浆液后,本发明将所述浆液、二价金属离子源和阴离子源混合,将所得混合物料的pH值调节至10~13后进行晶化,得到交联类水滑石。在本发明中,所述浆液和二价金属离子源在强碱条件下(pH值为10~13)先生成类水滑石晶核,水滑石晶核进一步晶化,得到交联类水滑石。在本发明中,类水滑石在强碱条件下更容易生成和晶化,在较低的pH下,较难形成晶核,晶体生长速度较慢,需要很长时间晶化才能得到结晶度较好的水滑石。。在本发明中,所述二价金属离子源包括镁化合物、锌化合物和阴离子源中的一种或几种;其中,所述镁化合物优选包括氯化镁、硝酸镁、硫酸镁、氢氧化镁和氧化镁中的一种或几种;所述锌化合物优选包括氯化锌、硝酸锌、硫酸锌、氢氧化锌和氧化锌中的一种或几种;所述镁化合物和锌化合物的作用是提供交联类水滑石所需的金属元素。在本发明中,所述阴离子源优选包括可溶性碳酸盐和/或可溶性碳酸氢盐,更优选包括碳酸钠、碳酸钾、碳酸铵、碳酸氢钠、碳酸氢钾和碳酸氢铵中的一种或几种,最优选为碳酸钠、碳酸钾或碳酸铵,所述阴离子源提供交联类水滑石所需的层间阴离子,同时也起到调节pH值的作用。After the slurry is obtained, the present invention mixes the slurry, the divalent metal ion source and the anion source, adjusts the pH value of the obtained mixed material to 10-13, and crystallizes to obtain the cross-linked hydrotalcite. In the present invention, the slurry and the divalent metal ion source first generate hydrotalcite-like nuclei under strong alkali conditions (pH value is 10-13), and the hydrotalcite-like nuclei are further crystallized to obtain cross-linked hydrotalcite-like nuclei. In the present invention, hydrotalcites are easier to generate and crystallize under strong alkali conditions, and at lower pH, it is difficult to form crystal nuclei, and the crystal growth rate is slower, and it takes a long time to crystallize to obtain a higher crystallinity. Good hydrotalcite. . In the present invention, the source of divalent metal ions includes one or more of magnesium compounds, zinc compounds and anion sources; wherein, the magnesium compounds preferably include magnesium chloride, magnesium nitrate, magnesium sulfate, magnesium hydroxide and oxide One or more in magnesium; Described zinc compound preferably comprises one or more in zinc chloride, zinc nitrate, zinc sulfate, zinc hydroxide and zinc oxide; The effect of described magnesium compound and zinc compound is to provide Metal elements required to cross-link hydrotalcite-like. In the present invention, the anion source preferably includes soluble carbonate and/or soluble bicarbonate, more preferably includes one of sodium carbonate, potassium carbonate, ammonium carbonate, sodium bicarbonate, potassium bicarbonate and ammonium bicarbonate or several, most preferably sodium carbonate, potassium carbonate or ammonium carbonate, the anion source provides the interlayer anions required for the cross-linked hydrotalcite, and also plays a role in adjusting the pH value.
在本发明中,所述铝源、交联剂、二价金属离子源和阴离子源的摩尔比优选为1:(0.005~0.2):(1.5~4):(0.3~0.8),更优选为1:(0.005~0.15):(2~4):(0.4~0.7),最优选为1:(0.005~0.15):(2~3.7):(0.4~0.6)。在本发明中,所述阴离子源的用量优选以阴离子的量计。本发明对于所述水的用量没有特殊限定,采用本领域熟知的水的用量即可,具体如铝源:水的用量比为1mol:(800~2500)mL。本发明将原料用量控制在上述范围内,有利于提高类水滑石层片间的交联度,进而提高交联类水滑石的性能。In the present invention, the molar ratio of the aluminum source, crosslinking agent, divalent metal ion source and anion source is preferably 1:(0.005~0.2):(1.5~4):(0.3~0.8), more preferably 1:(0.005-0.15):(2-4):(0.4-0.7), most preferably 1:(0.005-0.15):(2-3.7):(0.4-0.6). In the present invention, the amount of the anion source is preferably calculated by the amount of anions. In the present invention, there is no special limitation on the amount of water used, and the amount of water well known in the art can be used. Specifically, the amount ratio of aluminum source: water is 1 mol: (800-2500) mL. In the present invention, the amount of raw materials is controlled within the above range, which is beneficial to improving the cross-linking degree between the hydrotalcite-like layers, and further improving the performance of the cross-linking hydrotalcite-like.
在本发明中,所述将所述浆液、二价金属离子源和阴离子源混合优选在搅拌条件下进行,所述搅拌的速度优选为200~800rpm,更优选为230~750rpm;所述搅拌的时间优选为1~30min,更优选为5~20min。在本发明中,所述将所得混合物料的pH值调节至10~13,优选将pH值调节至11~12。在本发明中,调节pH值采用的碱优选包括氢氧化钠固体或氢氧化钠溶液;在本发明中,所述氢氧化钠溶液的浓度优选为2.5~4.0mol/L,更优选为2.6~3.5mol/L。在本发明中,所述晶化的温度优选为130~190℃,更优选为140~180℃;所述晶化的时间优选为12~20h,更优选为14~18h。在本发明中,控制晶化的条件,能够保证水滑石晶体生长的更加完整,提高水滑石的结晶度。In the present invention, the mixing of the slurry, the divalent metal ion source and the anion source is preferably carried out under stirring conditions, and the stirring speed is preferably 200-800rpm, more preferably 230-750rpm; the stirring The time is preferably 1 to 30 minutes, more preferably 5 to 20 minutes. In the present invention, the pH value of the obtained mixed material is adjusted to 10-13, preferably the pH value is adjusted to 11-12. In the present invention, the alkali used to adjust the pH value preferably includes sodium hydroxide solid or sodium hydroxide solution; in the present invention, the concentration of the sodium hydroxide solution is preferably 2.5-4.0mol/L, more preferably 2.6- 3.5mol/L. In the present invention, the crystallization temperature is preferably 130-190° C., more preferably 140-180° C.; the crystallization time is preferably 12-20 hours, more preferably 14-18 hours. In the present invention, controlling the crystallization conditions can ensure more complete hydrotalcite crystal growth and improve the crystallinity of the hydrotalcite.
在本发明中,所述冷却后优选还包括将所得体系冷却、固液分离,然后将所得滤饼进行干燥和粉碎,得到交联类水滑石。本发明对于所述冷却的方式和降温速率没有特殊限定,采用本领域熟知的冷却方式和降温速率即可。本发明对于所述固液分离的方式没有特殊限定,采用本领域熟知的固液分离方式即可,具体如过滤。在本发明中,所述干燥的温度优选为80~150℃,更优选为100~120℃;所述干燥的时间优选为4~16h,更优选为5~12h。在本发明中,所述粉碎后交联类水滑石的粒度优选为3~15μm。In the present invention, the cooling preferably further includes cooling the obtained system, separating solid and liquid, and then drying and pulverizing the obtained filter cake to obtain a cross-linked hydrotalcite-like. The present invention has no special limitation on the cooling method and cooling rate, and the cooling method and cooling rate known in the art can be adopted. In the present invention, the method of solid-liquid separation is not particularly limited, and a solid-liquid separation method well known in the art can be used, such as filtration. In the present invention, the drying temperature is preferably 80-150° C., more preferably 100-120° C.; the drying time is preferably 4-16 hours, more preferably 5-12 hours. In the present invention, the particle size of the crushed cross-linked hydrotalcite is preferably 3-15 μm.
本发明还提供了一种水性涂料,包括上述技术方案所述制备方法制备得到的交联类水滑石。The present invention also provides a water-based paint, including the cross-linked hydrotalcite prepared by the preparation method described in the above technical solution.
在本发明中,所述的水性涂料,优选由包括以下重量份的组分制备得到:丙烯酸树脂25~40份;醇酸树脂15~30份;交联类水滑石15~30份;二氧化钛5~15份;硫酸钡2~10份;润湿剂0.1~2份;分散剂0.1~2份;消泡剂0.1~2份;流平剂0.1~2份;成膜助剂0.1~2份;水20~40份。In the present invention, the water-based coating is preferably prepared from the following components by weight: 25-40 parts of acrylic resin; 15-30 parts of alkyd resin; 15-30 parts of cross-linked hydrotalcite; 5 parts of titanium dioxide ~15 parts; 2~10 parts of barium sulfate; 0.1~2 parts of wetting agent; 0.1~2 parts of dispersant; 0.1~2 parts of defoamer; 0.1~2 parts of leveling agent; ; 20-40 parts of water.
在本发明中,按重量份数计,制备所述水性涂料的原料包括丙烯酸树脂25~40份,优选为30~40份。在本发明中,所述丙烯酸树脂优选包括羟基丙烯酸树脂,更优选包括水性羟基丙烯酸树脂。In the present invention, the raw materials for preparing the water-based paint include 25-40 parts, preferably 30-40 parts, of acrylic resin in parts by weight. In the present invention, the acrylic resin preferably includes a hydroxy acrylic resin, more preferably a water-based hydroxy acrylic resin.
在本发明中,以所述丙烯酸树脂的重量份数为基准,制备所述水性涂料的原料包括醇酸树脂15~30份,优选为20~30份,更优选为20~25份。在本发明中,所述醇酸树脂固化成膜后,有光泽和韧性,附着力强,并具有良好的耐磨性、耐候性和绝缘性等,提高了涂料的附着力和使用寿命。In the present invention, based on the parts by weight of the acrylic resin, the raw materials for preparing the water-based paint include 15-30 parts of alkyd resin, preferably 20-30 parts, more preferably 20-25 parts. In the present invention, after the alkyd resin is cured to form a film, it is glossy and tough, has strong adhesion, and has good wear resistance, weather resistance and insulation, etc., which improves the adhesion and service life of the coating.
在本发明中,以所述丙烯酸树脂的重量份数为基准,制备所述水性涂料的原料包括交联类水滑石15~30份,优选为15~25份,更优选为20~25份。在本发明中,所述交联类水滑石表面含有未发生交联反应的活性基团,如硅羟基,能够与丙烯酸树脂和醇酸树脂中含有的活泼基团发生缩合,显著提高了交联类水滑石与树脂的相容性以及涂料的附着力,使得涂料在使用过程中不会产生鼓泡、脱落、泛皮等问题,延长了使用寿命。In the present invention, based on the parts by weight of the acrylic resin, the raw materials for preparing the water-based paint include 15-30 parts of cross-linked hydrotalcite, preferably 15-25 parts, more preferably 20-25 parts. In the present invention, the surface of the cross-linked hydrotalcite contains active groups that have not undergone cross-linking reactions, such as silanol, which can condense with active groups contained in acrylic resins and alkyd resins, significantly improving the cross-linking effect. The compatibility of the hydrotalcite-like resin and the adhesion of the paint make the paint avoid problems such as bubbling, peeling, and skinning during use, and prolong the service life.
在本发明中,以所述丙烯酸树脂的重量份数为基准,制备所述水性涂料的原料包括二氧化钛5~15份,优选为6~13份,更优选为8~12份。在本发明中,所述二氧化钛具有较好的紫外线掩蔽作用,且粘附力强,与其他组分共同作用能够提高涂料的附着力和隔热性能,延长使用寿命。In the present invention, based on the parts by weight of the acrylic resin, the raw materials for preparing the water-based paint include 5-15 parts of titanium dioxide, preferably 6-13 parts, more preferably 8-12 parts. In the present invention, the titanium dioxide has a good ultraviolet shielding effect and strong adhesion, and can work together with other components to improve the adhesion and heat insulation performance of the paint and prolong the service life.
在本发明中,以所述丙烯酸树脂的重量份数为基准,制备所述水性涂料的原料包括硫酸钡2~10份,优选为3~9份,更优选为4~8份。在本发明中,所述硫酸钡吸油量低、密度大,呈粒状或球形结构,具有良好的填充性能,与其他组分协同作用,能够提高涂料的遮盖率和涂膜的强度。In the present invention, based on the parts by weight of the acrylic resin, the raw materials for preparing the water-based paint include 2-10 parts of barium sulfate, preferably 3-9 parts, more preferably 4-8 parts. In the present invention, the barium sulfate has low oil absorption, high density, granular or spherical structure, good filling performance, and works synergistically with other components to improve the hiding rate of the coating and the strength of the coating film.
在本发明中,以所述丙烯酸树脂的重量份数为基准,制备所述水性涂料的原料包括润湿剂0.1~2份,优选为0.5~2份,更优选为0.5~1.5份。本发明对于所述润湿剂没有特殊限定,采用本领域熟知的润湿剂即可,具体如德国科宁PE-100、TRITON润湿剂X-405、SN-5040或SN-5027。在本发明中,所述润湿剂与其他组分共同作用,可以改变涂料的表面张力和渗透性,可以更好的润湿底材,提高涂料的附着力;同时还能够起到协助分散和协助防尘作用,避免涂料分层。In the present invention, based on the parts by weight of the acrylic resin, the raw materials for preparing the water-based paint include 0.1-2 parts of wetting agent, preferably 0.5-2 parts, more preferably 0.5-1.5 parts. The present invention has no special limitation on the wetting agent, and wetting agents well-known in the art can be used, such as Germany Corning PE-100, TRITON wetting agent X-405, SN-5040 or SN-5027. In the present invention, the wetting agent works together with other components to change the surface tension and permeability of the paint, better wetting the substrate, and improve the adhesion of the paint; meanwhile, it can also assist in dispersion and Aids in dust-repelling action and avoids delamination of paint.
在本发明中,以所述丙烯酸树脂的重量份数为基准,制备所述水性涂料的原料包括分散剂0.1~2份,优选为0.5~2份,更优选为0.5~1.5份。在本发明中,所述分散剂优选包括非离子表面活性剂,更优选包括SURFYNOL 440、陶氏CF-10、SN-5040、SN-5027、德国毕克BYK-191或德国毕克BYK-2010。In the present invention, based on the parts by weight of the acrylic resin, the raw materials for preparing the water-based paint include 0.1-2 parts of dispersant, preferably 0.5-2 parts, more preferably 0.5-1.5 parts. In the present invention, the dispersant preferably includes a nonionic surfactant, more preferably SURFYNOL 440, Dow CF-10, SN-5040, SN-5027, German BYK BYK-191 or German BYK BYK-2010 .
在本发明中,以所述丙烯酸树脂的重量份数为基准,制备所述水性涂料的原料包括消泡剂0.1~2份,优选为0.5~2份,更优选为0.5~1.5份。本发明对于所述消泡剂没有特殊限定,采用本领域熟知的消泡剂即可,具体如吉田J0404、摩能MONENG-2311、瑞士科莱恩C740或德国巴斯夫2190。在本发明中,所述消泡剂能够消除涂料生产及涂覆过程中产生的泡沫,有利于提高涂膜的平整性。In the present invention, based on the parts by weight of the acrylic resin, the raw materials for preparing the water-based paint include 0.1-2 parts of defoamer, preferably 0.5-2 parts, more preferably 0.5-1.5 parts. The present invention has no special limitation on the defoamer, and the defoamer well-known in the art can be used, such as Yoshida J0404, MONENG-2311, Clariant C740 from Switzerland or BASF 2190 from Germany. In the present invention, the defoaming agent can eliminate the foam generated during the production and coating process of the coating, which is beneficial to improving the smoothness of the coating film.
在本发明中,以所述丙烯酸树脂的重量份数为基准,制备所述水性涂料的原料包括流平剂0.1~2份,优选为0.5~2份,更优选为0.5~1.5份。在本发明中,所述流平剂优选为罗门哈斯RM-2020、TEGO450或BYK-346。在本发明中,所述流平剂能够促使所述涂料在干燥成膜过程中形成一个平整、光滑、均匀的涂膜,有利于降低所述涂膜的表面张力、提高对涂料基底材料的润湿能力。In the present invention, based on the parts by weight of the acrylic resin, the raw materials for preparing the water-based paint include 0.1-2 parts of leveling agent, preferably 0.5-2 parts, more preferably 0.5-1.5 parts. In the present invention, the leveling agent is preferably Rohm and Haas RM-2020, TEGO450 or BYK-346. In the present invention, the leveling agent can promote the coating to form a flat, smooth and uniform coating film during the drying and film forming process, which is beneficial to reduce the surface tension of the coating film and improve the wetting of the coating base material. wet capacity.
在本发明中,以所述丙烯酸树脂的重量份数为基准,制备所述水性涂料的原料包括成膜助剂0.1~2份,优选为0.5~2份,更优选为0.5~1.5份。本发明对于所述成膜助剂没有特殊限定,采用本领域熟知的成膜助剂即可,具体如丙二醇苯醚、酯醇十二、二丙二醇丁醚或三丙二醇丁醚。在本发明中,所述二氧化钛和硫酸钡颜填料在成膜助剂的作用下,能够与颜填料形成稳定的配合物,提高所述涂料的隔热效果和附着力。In the present invention, based on the parts by weight of the acrylic resin, the raw materials for preparing the water-based paint include 0.1-2 parts of film-forming aids, preferably 0.5-2 parts, more preferably 0.5-1.5 parts. In the present invention, the film-forming aid is not particularly limited, and the film-forming aid well-known in the art can be used, such as propylene glycol phenyl ether, ester alcohol dodeca, dipropylene glycol butyl ether or tripropylene glycol butyl ether. In the present invention, the titanium dioxide and barium sulfate pigments and fillers can form stable complexes with pigments and fillers under the action of film-forming aids, thereby improving the heat insulation effect and adhesion of the coating.
在本发明中,以所述丙烯酸树脂的重量份数为基准,制备所述水性涂料的原料包括水20~40份,更选为25~40份,更优选为25~35份。在本发明中,所述水优选为去离子水。本发明以水作为分散介质,相对于其他有机溶剂分散介质,有效降低了VOC的排放,符合绿色化学的理念,安全环保。In the present invention, based on the parts by weight of the acrylic resin, the raw materials for preparing the water-based paint include 20-40 parts of water, more preferably 25-40 parts, more preferably 25-35 parts. In the present invention, the water is preferably deionized water. The invention uses water as the dispersion medium, and compared with other organic solvent dispersion mediums, effectively reduces VOC emission, conforms to the concept of green chemistry, and is safe and environment-friendly.
本发明还提供了上述技术方案所述水性涂料制备方法,包含以下步骤:The present invention also provides the method for preparing the water-based paint described in the above-mentioned technical scheme, comprising the following steps:
将交联类水滑石、二氧化钛和硫酸钡混合,得到混合粉料;mixing cross-linked hydrotalcite, titanium dioxide and barium sulfate to obtain a mixed powder;
将所述混合粉料与水性羟基丙烯酸树脂、部分水、润湿剂、分散剂混合,得到第一浆料;mixing the mixed powder with water-based hydroxyacrylic resin, part of water, wetting agent and dispersant to obtain the first slurry;
将所述第一浆料与醇酸树脂混合,得到第二浆料;mixing the first slurry with an alkyd resin to obtain a second slurry;
将所述第二浆料、成膜助剂、消泡剂、流平剂和剩余水混合,得到水性涂料。The second slurry, film-forming aid, defoamer, leveling agent and remaining water are mixed to obtain a water-based paint.
本发明将交联类水滑石、二氧化钛和硫酸钡混合,得到混合粉料。在本发明中,所述混合优选在搅拌条件下进行,所述搅拌的速度优选为1800~2400rpm,更优选为2100~2300rpm;本发明对于所述搅拌的时间没有特殊限定,能够保证物料混合均匀即可。在本发明中,所述研磨后混合粉料的粒度优选≤15μm。本发明将交联类水滑石、二氧化钛和硫酸钡填料混合后研磨至合适的细度,有利于粉体在树脂中的分散均匀,同时还可省去浆料研磨工序,简化了操作步骤。The invention mixes cross-linked hydrotalcite, titanium dioxide and barium sulfate to obtain mixed powder. In the present invention, the mixing is preferably carried out under stirring conditions, and the stirring speed is preferably 1800-2400rpm, more preferably 2100-2300rpm; the present invention has no special limitation on the stirring time, which can ensure that the materials are mixed evenly That's it. In the present invention, the particle size of the ground mixed powder is preferably ≤15 μm. The invention mixes the cross-linked hydrotalcite, titanium dioxide and barium sulfate fillers and then grinds them to a suitable fineness, which is beneficial to the uniform dispersion of the powder in the resin, and also saves the slurry grinding process and simplifies the operation steps.
得到混合粉料后,本发明将所述混合粉料与水性羟基丙烯酸树脂、部分水、润湿剂、分散剂混合,得到第一浆料。在本发明中,所述混合优选在搅拌条件下进行,所述搅拌的速度优选为400~800rpm,更优选为550~650rpm;所述搅拌的时间优选为10~120min,更优选为20~90min。在本发明中,所述部分水优选占水总用量的40~70wt%,更优选为45~65wt%,最优选为50~65wt%。After the mixed powder is obtained, the present invention mixes the mixed powder with water-based hydroxyacrylic resin, part of water, wetting agent and dispersant to obtain the first slurry. In the present invention, the mixing is preferably carried out under stirring conditions, the stirring speed is preferably 400-800rpm, more preferably 550-650rpm; the stirring time is preferably 10-120min, more preferably 20-90min . In the present invention, the part of water preferably accounts for 40-70 wt%, more preferably 45-65 wt%, most preferably 50-65 wt% of the total amount of water used.
得到第一浆料后,本发明将所述第一浆料与醇酸树脂混合,得到第二浆料。在本发明中,所述混合优选在搅拌条件下进行,所述搅拌的速度优选为1900~2500rpm,更优选为2100~2400rpm;所述搅拌的时间优选为20~150min,更优选为30~120min。After the first slurry is obtained, the present invention mixes the first slurry with an alkyd resin to obtain a second slurry. In the present invention, the mixing is preferably carried out under stirring conditions, the stirring speed is preferably 1900-2500rpm, more preferably 2100-2400rpm; the stirring time is preferably 20-150min, more preferably 30-120min .
得到第二浆料后,本发明将所述第二浆料、成膜助剂、消泡剂、流平剂和剩余水混合,得到水性涂料。After obtaining the second slurry, the present invention mixes the second slurry, film-forming aid, defoamer, leveling agent and remaining water to obtain the water-based paint.
在本发明中,所述剩余水优选占水总用量的30~60wt%,更优选为35~45wt%。在本发明中,所述剩余水与所述部分水优选对应,即所述部分水和所述剩余水的总量优选为100%。本发明对于所述混合的速度和时间没有特殊限定,采用本领域熟知的混合方式能够保证物料混合均匀即可。In the present invention, the remaining water preferably accounts for 30-60 wt%, more preferably 35-45 wt%, of the total amount of water used. In the present invention, the remaining water preferably corresponds to the part of water, that is, the total amount of the part of water and the remaining water is preferably 100%. In the present invention, there is no special limitation on the speed and time of the mixing, as long as the well-known mixing methods in the art can be used to ensure that the materials are evenly mixed.
在本发明中,交联类水滑石具有一定的疏水性,二氧化钛和硫酸钡有一定的亲水性,加入润湿剂、分散剂,使交联类水滑石充分润湿,能够降低第一浆料的粘度,有利于其在树脂中的分散。丙烯酸树脂中的羧基可与交联类水滑石中未交联的活性基团发生作用,提高交联类水滑石与树脂的相容性。将得到的第一浆料再与醇酸树脂混合能够改善涂料的丰满度、光泽、硬度、耐溶剂性、耐候性和耐黄性。成膜助剂对乳液有较大的凝聚性,需要在交联类水滑石、二氧化钛和硫酸钡充分分散后再加入,否则会影响二氧化钛、硫酸钡混合粉料的分散。消泡剂能有效消除颜填料分散过程中快速搅拌而产生的泡沫,同时抑制后续加入的流平剂产生的泡沫。流平剂能有效降低涂料的表面张力,改善涂料的渗透性,增加涂覆性,涂膜均匀,但流平剂由表面活性剂组成,容易产生大量泡沫,因此,需在颜填料充分分散后才能加入,防止快速搅拌而产生泡沫。本发明通过控制上述加料顺序,得到的涂料具有隔热性能好、附着力强,使用过程中不会发生鼓泡、脱落、泛皮的问题,使用寿命长;而且本发明的涂料以水作为分散介质,有效降低了VOC的排放,符合绿色化学的理念,安全环保。In the present invention, the cross-linked hydrotalcite has a certain hydrophobicity, and titanium dioxide and barium sulfate have a certain hydrophilicity. Wetting agents and dispersants are added to make the cross-linked hydrotalcite fully wet and reduce the first slurry The viscosity of the material is conducive to its dispersion in the resin. The carboxyl group in the acrylic resin can interact with the uncrosslinked active groups in the crosslinked hydrotalcite to improve the compatibility between the crosslinked hydrotalcite and the resin. Mixing the obtained first slurry with an alkyd resin can improve the fullness, gloss, hardness, solvent resistance, weather resistance and yellowing resistance of the coating. Coalescing agent has greater cohesion to the emulsion, and it needs to be added after the cross-linked hydrotalcite, titanium dioxide and barium sulfate are fully dispersed, otherwise it will affect the dispersion of the mixed powder of titanium dioxide and barium sulfate. The defoamer can effectively eliminate the foam generated by rapid stirring during the dispersion of pigments and fillers, and at the same time suppress the foam generated by the leveling agent added later. The leveling agent can effectively reduce the surface tension of the coating, improve the permeability of the coating, increase the coatability, and make the coating uniform. However, the leveling agent is composed of surfactants and is prone to generate a large amount of foam. To join, to prevent rapid stirring and produce foam. In the present invention, by controlling the above-mentioned feeding sequence, the obtained coating has good heat insulation performance and strong adhesion, and the problems of bubbling, shedding, and skinning will not occur during use, and the service life is long; and the coating of the present invention uses water as the dispersion Medium, effectively reducing VOC emissions, in line with the concept of green chemistry, safe and environmentally friendly.
下面将结合本发明中的实施例,对本发明中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
将187.6g硝酸铝、13.6g乙基三乙氧基硅烷和1000mL去离子水在80℃下充分混合,用氢氧化钠调节pH值至9.0,搅拌回流3h,得到浆液;Fully mix 187.6g of aluminum nitrate, 13.6g of ethyltriethoxysilane and 1000mL of deionized water at 80°C, adjust the pH value to 9.0 with sodium hydroxide, stir and reflux for 3 hours to obtain a slurry;
将所述浆液、256.4g硝酸镁和31.8g碳酸钠充分混合均匀,用氢氧化钠调节pH值至11,在160℃条件下晶化14h,冷却、过滤得到滤饼,将所得滤饼在120℃条件下干燥10h,然后粉碎,得到交联类水滑石。Mix the slurry, 256.4g of magnesium nitrate and 31.8g of sodium carbonate well, adjust the pH value to 11 with sodium hydroxide, crystallize at 160°C for 14h, cool and filter to obtain a filter cake, and place the resulting filter cake at 120 It is dried at ℃ for 10 h, and then pulverized to obtain a cross-linked hydrotalcite.
实施例2Example 2
将187.6g硝酸铝、10.2g辛基三乙氧基硅烷和1000mL去离子水在80℃下充分混合,用氢氧化钠调节pH值至8.5,搅拌回流5h,得到浆液;Fully mix 187.6g of aluminum nitrate, 10.2g of octyltriethoxysilane and 1000mL of deionized water at 80°C, adjust the pH value to 8.5 with sodium hydroxide, stir and reflux for 5 hours, and obtain a slurry;
将所述浆液、205.1g硝酸镁、59.5g硝酸锌和25.2g碳酸钠充分混合均匀,用氢氧化钠调节pH值至12,在140℃条件下晶化18h,冷却、过滤得到滤饼,件所得滤饼在120℃条件下干燥10h,然后粉碎,得到交联类水滑石。Mix the slurry, 205.1g of magnesium nitrate, 59.5g of zinc nitrate and 25.2g of sodium carbonate well, adjust the pH value to 12 with sodium hydroxide, crystallize at 140°C for 18 hours, cool and filter to obtain a filter cake, The resulting filter cake was dried at 120° C. for 10 h, and then pulverized to obtain a cross-linked hydrotalcite.
实施例3Example 3
将39.0氢氧化铝、6.8g辛基三甲氧基硅烷和1000mL去离子水在90℃下充分混合,用氢氧化钠调节pH值至8.0,搅拌回流6h,得到浆液;Mix 39.0 g of aluminum hydroxide, 6.8 g of octyltrimethoxysilane and 1000 mL of deionized water at 90°C, adjust the pH to 8.0 with sodium hydroxide, stir and reflux for 6 hours to obtain a slurry;
将所述浆液、40.3g氧化镁和31.8g碳酸钠充分混合均匀,并用氢氧化钠调节pH值至11,在180℃条件下晶化15h,冷却、过滤得到滤饼,件所得滤饼在120℃条件下干燥10h,然后粉碎,得到交联类水滑石。The slurry, 40.3g of magnesium oxide and 31.8g of sodium carbonate were mixed well, and the pH value was adjusted to 11 with sodium hydroxide, crystallized at 180°C for 15h, cooled and filtered to obtain a filter cake, which was obtained at 120 It is dried at ℃ for 10 h, and then pulverized to obtain a cross-linked hydrotalcite.
对照例1Comparative example 1
将187.6g硝酸铝和1000mL去离子水在80℃下充分混合,用氢氧化钠调节pH值至9.0,搅拌回流3h,得到浆液;Fully mix 187.6g of aluminum nitrate and 1000mL of deionized water at 80°C, adjust the pH value to 9.0 with sodium hydroxide, stir and reflux for 3 hours to obtain a slurry;
将所述浆液、256.4g硝酸镁和31.8g碳酸钠充分混合均匀,并用氢氧化钠调节pH值至11,于160℃下晶化14h,冷却,过滤得到滤饼,件所得滤饼在120℃条件下干燥10h,然后粉碎,得到类水滑石。Mix the slurry, 256.4g of magnesium nitrate and 31.8g of sodium carbonate well, and adjust the pH value to 11 with sodium hydroxide, crystallize at 160°C for 14h, cool, and filter to obtain a filter cake. Drying under conditions for 10h, and then pulverized to obtain hydrotalcite-like.
图1为类水滑石和交联类水滑石的XRD图,其中,A表示对照例1,B表示实施例1。由图1可知,实施例1制备的交联类水滑石和对照例1制备的未交联的类水滑石的结构一致,表明交联剂并没进入水滑石的层间,而是交联剂与水滑石的表面发生作用。Figure 1 is the XRD patterns of hydrotalcite-like and cross-linked hydrotalcite-like, wherein, A represents Comparative Example 1, and B represents Example 1. It can be seen from Figure 1 that the structure of the cross-linked hydrotalcite-like prepared in Example 1 and the uncross-linked hydrotalcite-like prepared in Comparative Example 1 are consistent, indicating that the cross-linking agent does not enter the interlayer of the hydrotalcite, but the cross-linking agent Interaction with the surface of hydrotalcite.
图2为类水滑石和交联类水滑石的SEM图,其中,A表示对照例1,B表示实施例1。由图2可知,对照例1制备的未交联的水滑石的形貌为片状六角形,层片间堆积无序;而实施例1制备的交联类水滑石在交联剂的作用下不同水滑石层片发生了有序拼接和堆叠,层片间堆积有序,形成致密的“块状”。2 is a SEM image of hydrotalcite-like and cross-linked hydrotalcite-like, wherein, A represents Comparative Example 1, and B represents Example 1. As can be seen from Figure 2, the morphology of the uncrosslinked hydrotalcite prepared in Comparative Example 1 is flaky hexagonal, and the stacking between the layers is disordered; while the crosslinked hydrotalcite prepared in Example 1 is under the action of a crosslinking agent Different hydrotalcite layers are spliced and stacked in an orderly manner, and the layers are stacked in an orderly manner to form a dense "block".
对照例2Comparative example 2
将187.6g硝酸铝、256.4g硝酸镁、31.8gg碳酸钠和13.6g乙基三乙氧基硅烷和1000mL去离子水在80℃下充分混合,用氢氧化钠调节pH值至11,得到浆液在160℃条件下晶化14h,冷却、过滤得到滤饼,件所得滤饼在120℃条件下干燥10h,然后粉碎,得到改性水滑石。Mix 187.6g of aluminum nitrate, 256.4g of magnesium nitrate, 31.8g of sodium carbonate, 13.6g of ethyltriethoxysilane and 1000mL of deionized water at 80°C and adjust the pH to 11 with sodium hydroxide to obtain a slurry in Crystallize at 160°C for 14 hours, cool and filter to obtain a filter cake, dry the obtained filter cake at 120°C for 10 hours, and then pulverize to obtain modified hydrotalcite.
测试例1test case 1
按照HG-T 3820-2013合成水滑石分析方法对制备的交联类水滑石的白度、激光平均粒径(D50)、激光平均粒径(D90)和比表面积进行测试,测试结果见表1。According to HG-T 3820-2013 synthetic hydrotalcite analysis method, the whiteness, laser average particle size (D50), laser average particle size (D90) and specific surface area of the prepared cross-linked hydrotalcite were tested. The test results are shown in Table 1 .
表1交联类水滑石性能测试结果Table 1 Cross-linked hydrotalcite-like performance test results
由表1可知,交联类水滑石激光平均粒径(D50)均大于6.5μm,激光平均粒径(D50)均大于1.0μm,明显大于未交联类水滑石和表面改性类水滑石的激光平均粒径,表明在交联剂的作用下不同水滑石层片发生了有序拼接和堆叠,得到交联类水滑石的粒径显著增大;交联类水滑石的比表面积均小于2.5m2/g,而未交联类水滑石和表面改性类水滑石的比表面积均大于18.0m2/g,表明本发明提供的制备方法制备的交联类水滑石层片间堆积有序、致密。It can be seen from Table 1 that the cross-linked hydrotalcite-like laser average particle size (D50) is greater than 6.5 μm, and the laser average particle size (D50) is greater than 1.0 μm, which is significantly larger than that of uncross-linked hydrotalcite-like and surface-modified hydrotalcite-like The average particle size of the laser shows that under the action of the cross-linking agent, different hydrotalcite layers are spliced and stacked in an orderly manner, and the particle size of the cross-linked hydrotalcite is significantly increased; the specific surface area of the cross-linked hydrotalcite is less than 2.5 m 2 /g, while the specific surface areas of uncrosslinked hydrotalcite-like and surface-modified hydrotalcite-like are both larger than 18.0m 2 /g, indicating that the cross-linked hydrotalcite-like layers prepared by the preparation method provided by the present invention are stacked orderly , Dense.
实施例4Example 4
按重量份数计,将30份实施例1制备的交联类水滑石、10份二氧化钛和5份硫酸钡充分混合,研磨至粒度小于15μm,得到混合粉料;In parts by weight, 30 parts of the cross-linked hydrotalcite prepared in Example 1, 10 parts of titanium dioxide and 5 parts of barium sulfate were fully mixed, and ground to a particle size of less than 15 μm to obtain a mixed powder;
将所述混合粉料、30份水性羟基丙烯酸树脂、25份去离子水、1份润湿剂和1份分散剂在600rpm的转速下搅拌充分混合,得到得到第一浆料;Stir and mix the mixed powder, 30 parts of water-based hydroxyacrylic resin, 25 parts of deionized water, 1 part of wetting agent and 1 part of dispersing agent at a speed of 600 rpm to obtain the first slurry;
将所述第一浆料与20份醇酸树脂在2300rpm的转速下搅拌充分混合,得到第二浆料;Stir and mix the first slurry and 20 parts of alkyd resin at a speed of 2300 rpm to obtain the second slurry;
将所述第二浆料、1份消泡剂、2份成膜助剂、1份流平剂和15份去离子水充分搅拌均匀,得到水性涂料。The second slurry, 1 part of defoamer, 2 parts of film-forming aid, 1 part of leveling agent and 15 parts of deionized water were fully stirred evenly to obtain a water-based coating.
实施例5Example 5
按重量份数计,将30份实施例2制备的交联类水滑石、7.5份二氧化钛和7.5份硫酸钡充分混合,研磨至粒度为小于15μm,得到混合粉料;In parts by weight, 30 parts of the cross-linked hydrotalcite prepared in Example 2, 7.5 parts of titanium dioxide and 7.5 parts of barium sulfate were fully mixed, and ground to a particle size of less than 15 μm to obtain a mixed powder;
将所述混合粉料、40份水性羟基丙烯酸树脂、25份去离子水、1份润湿剂和1份分散剂在600rpm的转速下搅拌充分混合,得到得到第一浆料;Stir and mix the mixed powder, 40 parts of water-based hydroxyacrylic resin, 25 parts of deionized water, 1 part of wetting agent and 1 part of dispersing agent at a speed of 600 rpm to obtain the first slurry;
将所述第一浆料与15份醇酸树脂在2300rpm的转速下搅拌充分混合,得到第二浆料;Stir and mix the first slurry and 15 parts of alkyd resin at a speed of 2300 rpm to obtain the second slurry;
将所述第二浆料、1份消泡剂、2份成膜助剂、1份流平剂和10份去离子充分搅拌均匀,得到水性涂料。The second slurry, 1 part of defoamer, 2 parts of film-forming aid, 1 part of leveling agent and 10 parts of deionization were fully stirred evenly to obtain a water-based coating.
实施例6Example 6
按重量份数计,将30份实施例3制备的交联类水滑石、5份二氧化钛和10份硫酸钡充分混合,研磨至粒度为小于15μm,得到混合粉料;In parts by weight, 30 parts of the cross-linked hydrotalcite prepared in Example 3, 5 parts of titanium dioxide and 10 parts of barium sulfate were fully mixed, and ground to a particle size of less than 15 μm to obtain a mixed powder;
将所述混合粉料、35份水性羟基丙烯酸树脂、20份去离子水、1份润湿剂和1份分散剂、15份醇酸树脂、1份消泡剂、2份成膜助剂、1份流平剂和20份去离子水充分搅拌均匀,得到水性涂料。The mixed powder, 35 parts of water-based hydroxyl acrylic resin, 20 parts of deionized water, 1 part of wetting agent and 1 part of dispersant, 15 parts of alkyd resin, 1 part of defoamer, 2 parts of film-forming aid, 1 part of leveling agent and 20 parts of deionized water are fully stirred evenly to obtain a water-based coating.
对照例3Comparative example 3
按重量份数计,将30份对照例1制备的类水滑石、10份二氧化钛和5份硫酸钡充分混合,研磨至粒度为小于15μm,得到混合粉料;In parts by weight, 30 parts of hydrotalcite prepared in Comparative Example 1, 10 parts of titanium dioxide and 5 parts of barium sulfate were fully mixed, and ground to a particle size of less than 15 μm to obtain a mixed powder;
将所述混合粉料、30份水性羟基丙烯酸树脂、25份去离子水、1份润湿剂和1份分散剂在600rpm的转速下搅拌充分混合,得到得到第一浆料;Stir and mix the mixed powder, 30 parts of water-based hydroxyacrylic resin, 25 parts of deionized water, 1 part of wetting agent and 1 part of dispersing agent at a speed of 600 rpm to obtain the first slurry;
将所述第一浆料与20份醇酸树脂在2300rpm的转速下搅拌充分混合,得到第二浆料;Stir and mix the first slurry and 20 parts of alkyd resin at a speed of 2300 rpm to obtain the second slurry;
将所述第二浆料、1份消泡剂、2份成膜助剂、1份流平剂和入15份去离子水充分搅拌均匀,得到水性涂料。The second slurry, 1 part of defoamer, 2 parts of film-forming aid, 1 part of leveling agent and 15 parts of deionized water were fully stirred evenly to obtain a water-based coating.
对照例4Comparative example 4
按重量份数计,将30份实施例1制备的交联类水滑石、10份二氧化钛、5份硫酸钡充分混合,研磨至粒度为15μm,得到混合粉料;In parts by weight, 30 parts of the cross-linked hydrotalcite prepared in Example 1, 10 parts of titanium dioxide, and 5 parts of barium sulfate were fully mixed, and ground to a particle size of 15 μm to obtain a mixed powder;
将所述混合粉料、30份水性羟基丙烯酸树脂、40份去离子水、1份润湿剂、1份分散剂、20份醇酸树脂、1份消泡剂、2份成膜助剂、1份流平剂充分搅拌均匀,得到水性涂料。The mixed powder, 30 parts of water-based hydroxyacrylic resin, 40 parts of deionized water, 1 part of wetting agent, 1 part of dispersant, 20 parts of alkyd resin, 1 part of defoamer, 2 parts of film-forming aid, 1 part of leveling agent is fully stirred evenly to obtain water-based paint.
测试例2test case 2
按照国标GB/T1765-1979的方法制备涂膜,按照GB/T25261-2018《建筑用反射隔热涂料》的方法测试涂料的隔热性能;测试结果见表2,涂板的漫反射对比图见图3。Prepare the coating film according to the method of national standard GB/T1765-1979, and test the heat insulation performance of the coating according to the method of GB/T25261-2018 "reflective heat insulation coating for buildings"; the test results are shown in Table 2, and the diffuse reflection comparison chart of the coated board is shown in image 3.
表2水性涂料的性能测试结果The performance test result of table 2 waterborne coating
由表2可知,添加了交联类水滑石的涂料具有较好的施工性和耐水性,粘结强度和隔热性能显著显著提高。It can be seen from Table 2 that the coating added with cross-linked hydrotalcite has good construction and water resistance, and the bond strength and heat insulation performance are significantly improved.
图3为不同涂板的漫反射率对比图,其中,A表示空白板,B表示对照例2,C表示实施例4,D表示实施例5。由图3可知,交联类水滑石的添加显著提高了涂膜的漫反射率。Figure 3 is a comparison chart of diffuse reflectance of different coated boards, where A represents a blank board, B represents Comparative Example 2, C represents Example 4, and D represents Example 5. It can be seen from Figure 3 that the addition of cross-linked hydrotalcite significantly improves the diffuse reflectance of the coating film.
图4表示不同涂料的隔热性能对比图,其中,A表示空白板,B表示对照例2,C表示实施例4,D表示实施例5。有图4可知,添加未交联类水滑石而制得的涂料,隔热温差仅为3.0℃,而添加了交联类水滑石而制得的涂料,其隔热温差分别为26.9、26.6℃,表明交联类水滑石显著提高了涂料的隔热性能,本发明提供的水性涂料具有优异的隔热性能。Figure 4 shows a comparison chart of the thermal insulation properties of different coatings, where A represents a blank board, B represents Comparative Example 2, C represents Example 4, and D represents Example 5. It can be seen from Figure 4 that the insulation temperature difference of the coating prepared by adding uncrosslinked hydrotalcite is only 3.0°C, while that of the coating prepared by adding crosslinked hydrotalcite is 26.9 and 26.6°C respectively , indicating that the cross-linked hydrotalcite significantly improves the thermal insulation performance of the coating, and the water-based coating provided by the invention has excellent thermal insulation performance.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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