CN110168904A - Bus bar unit and motor drive - Google Patents
Bus bar unit and motor drive Download PDFInfo
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- CN110168904A CN110168904A CN201780078004.3A CN201780078004A CN110168904A CN 110168904 A CN110168904 A CN 110168904A CN 201780078004 A CN201780078004 A CN 201780078004A CN 110168904 A CN110168904 A CN 110168904A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
- H02M7/42—Conversion of DC power input into AC power output without possibility of reversal
- H02M7/44—Conversion of DC power input into AC power output without possibility of reversal by static converters
- H02M7/48—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/02—Arrangements of circuit components or wiring on supporting structure
- H05K7/06—Arrangements of circuit components or wiring on supporting structure on insulating boards, e.g. wiring harnesses
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Abstract
汇流条单元包括多个汇流条和用于支承多个汇流条的树脂基板,多个汇流条载置于树脂基板的同一表面并固定于树脂基板。
The bus bar unit includes a plurality of bus bars and a resin substrate for supporting the plurality of bus bars, and the plurality of bus bars are placed on the same surface of the resin substrate and fixed to the resin substrate.
Description
技术领域technical field
本公开涉及汇流条单元以及电动机驱动装置。本公开特别涉及一种用于驱动伺服电动机的伺服放大器所使用的汇流条单元。The present disclosure relates to a bus bar unit and a motor drive device. The present disclosure particularly relates to a bus bar unit used in a servo amplifier for driving a servo motor.
背景技术Background technique
作为用于驱动伺服电动机的电动机驱动装置,已知伺服放大器和逆变器等。电动机驱动装置包括电容器或电感器等电子部件以及安装有电力用半导体开关元件和使该电力用半导体开关元件进行动作的功率系统控制电路的电路基板等。As a motor drive device for driving a servo motor, a servo amplifier, an inverter, and the like are known. The motor drive device includes electronic components such as capacitors and inductors, and a circuit board on which a power semiconductor switching element and a power system control circuit for operating the power semiconductor switching element are mounted, and the like.
在电动机驱动装置中,电子部件和电路基板利用形成电气布线的汇流条彼此电连接以及机械性地连接。例如,在专利文献1中公开了一种包括使大容量的多个电解电容器相互连接的汇流条的电动机控制装置。In the motor drive device, the electronic components and the circuit board are electrically and mechanically connected to each other by bus bars forming electrical wiring. For example, Patent Document 1 discloses a motor control device including a bus bar that interconnects a plurality of electrolytic capacitors having a large capacity.
在电动机驱动装置中,由于大电流在电源输入线和电动机输出线中流动,因此使用多个汇流条。In the motor drive device, since a large current flows in the power input line and the motor output line, a plurality of bus bars are used.
但是,当使用多个汇流条时,需要与壳体内的部件和基板相配合地装入汇流条,或者需要进行多个汇流条的相互的位置关系的对位,或者使部件的累积公差增大。由此,在组装部件、基板以及汇流条等时,组装精度下降或者组装工时增加。However, when a plurality of bus bars are used, it is necessary to incorporate the bus bars in accordance with the components and the substrate in the case, or to align the mutual positional relationship of the plurality of bus bars, or to increase the cumulative tolerance of the components. . As a result, when assembling components, substrates, bus bars, and the like, assembly accuracy decreases or assembly man-hours increase.
在以往的电动机驱动装置中,因电动机的动作等而产生的来自外部的振动向电动机驱动装置传递,或者在电动机驱动装置内的电子部件等产生的振动进行传递,从而有时使汇流条振动。当汇流条振动时,产生以下的不良现象,即,产生噪声,或使汇流条周边的部件劣化,或使汇流条本身劣化等。因此,在具有汇流条的电动机驱动装置中,振动的对策成为问题。In the conventional motor drive device, external vibrations generated by the operation of the motor or the like are transmitted to the motor drive device, or vibrations generated by electronic components in the motor drive device are transmitted to sometimes vibrate the bus bar. When the bus bar vibrates, the following malfunctions occur, that is, noise is generated, components around the bus bar are degraded, or the bus bar itself is degraded. Therefore, in the motor drive device having the bus bar, the countermeasure against vibration becomes a problem.
特别是,在使用熔丝作为电动机驱动装置的电子部件的情况下,熔丝与电容器不同,难以固定于壳体。因此,熔丝成为悬浮于空中的状态。因此,在使用熔丝的情况下,熔丝的耐振动性成为问题。In particular, when a fuse is used as an electronic component of a motor drive device, unlike a capacitor, it is difficult to fix the fuse to the case. Therefore, the fuse is in a state of being suspended in the air. Therefore, when a fuse is used, the vibration resistance of the fuse becomes a problem.
现有技术文献prior art literature
专利文献Patent Literature
专利文献1:日本特开2015-89244号公报Patent Document 1: Japanese Patent Laid-Open No. 2015-89244
发明内容SUMMARY OF THE INVENTION
本公开是为了解决上述这样的问题而做成的,目的在于提供即使在使用多个汇流条的情况下,也不会使组装精度下降或使组装工时增加,此外也能抑制汇流条的振动的汇流条单元以及电动机驱动装置。The present disclosure has been made in order to solve the above-mentioned problems, and an object of the present disclosure is to provide a device capable of suppressing vibration of the bus bars without deteriorating assembly accuracy or increasing assembly man-hours even when a plurality of bus bars are used. Bus bar unit and motor drive.
为了达成所述目的,本公开的汇流条单元的一技术方案包括多个汇流条和用于支承多个汇流条的树脂基板。多个汇流条载置于树脂基板的同一表面并固定于树脂基板。To achieve the object, a technical solution of the bus bar unit of the present disclosure includes a plurality of bus bars and a resin substrate for supporting the plurality of bus bars. The plurality of bus bars are placed on the same surface of the resin substrate and fixed to the resin substrate.
另外,本公开的电动机驱动装置的一技术方案包括所述的汇流条单元。In addition, a technical solution of the motor driving device of the present disclosure includes the above-mentioned bus bar unit.
采用本公开,即使在使用多个汇流条的情况下,也不会使组装精度下降或使组装工时增加。此外,也能抑制汇流条的振动。According to the present disclosure, even when a plurality of bus bars are used, assembly accuracy is not lowered or assembly man-hours are not increased. In addition, the vibration of the bus bar can also be suppressed.
附图说明Description of drawings
图1是表示实施方式的电动机驱动装置的结构的框图。FIG. 1 is a block diagram showing a configuration of a motor drive device according to an embodiment.
图2是实施方式的汇流条单元的立体图。FIG. 2 is a perspective view of the bus bar unit according to the embodiment.
图3是实施方式的汇流条单元的分解立体图。3 is an exploded perspective view of the bus bar unit according to the embodiment.
图4是图2中示出的IV-IV剖视图。FIG. 4 is an IV-IV cross-sectional view shown in FIG. 2 .
图5是图2中示出的V-V剖视图。FIG. 5 is a V-V cross-sectional view shown in FIG. 2 .
图6A是用于说明实施方式的汇流条单元的组装方法的图。6A is a diagram for explaining an assembling method of the bus bar unit according to the embodiment.
图6B是用于说明实施方式的汇流条单元的组装方法的图。6B is a diagram for explaining an assembling method of the bus bar unit according to the embodiment.
图6C是用于说明实施方式的汇流条单元的组装方法的图。6C is a diagram for explaining an assembling method of the bus bar unit according to the embodiment.
图6D是用于说明实施方式的汇流条单元的组装方法的图。6D is a diagram for explaining an assembling method of the bus bar unit according to the embodiment.
图7是用于说明实施方式的汇流条单元的第1效果的侧视图。7 is a side view for explaining the first effect of the bus bar unit according to the embodiment.
图8是用于说明实施方式的汇流条单元的第2效果的剖视图。8 is a cross-sectional view for explaining a second effect of the bus bar unit according to the embodiment.
图9是示意地表示变形例1的汇流条单元的俯视图。9 is a plan view schematically showing a bus bar unit according to Modification 1. FIG.
图10是示意地表示变形例2的汇流条单元的俯视图。10 is a plan view schematically showing a bus bar unit according to Modification 2. FIG.
图11是示意地表示变形例3的汇流条单元的俯视图。11 is a plan view schematically showing a bus bar unit according to Modification 3. FIG.
图12是示意地表示变形例4的汇流条单元的俯视图。12 is a plan view schematically showing a bus bar unit according to Modification 4. FIG.
具体实施方式Detailed ways
以下,参照附图说明本公开的实施方式。以下说明的实施方式均表示本公开的优选的一具体例。因而,在以下的实施方式中示出的数值、形状、材料、构成要素、构成要素的配置位置及连接形态、步骤(工序)及步骤的顺序等为一个例子,并非旨在限定本公开。因此,将在以下的实施方式的构成要素中未被表示本公开的最上位概念的独立权利要求记载的构成要素作为任意的构成要素进行说明。Hereinafter, embodiments of the present disclosure will be described with reference to the accompanying drawings. The embodiments described below all show a preferred specific example of the present disclosure. Therefore, the numerical values, shapes, materials, constituent elements, arrangement positions and connection forms of constituent elements, steps (processes), order of steps, and the like shown in the following embodiments are examples and are not intended to limit the present disclosure. Therefore, among the components of the following embodiments, components not described in the independent claims that represent the highest-level concept of the present disclosure will be described as arbitrary components.
各图为示意图,并不一定严谨地进行图示。在各图中,对实质相同的结构标注相同的附图标记,有时省略或简化重复的说明。Each figure is a schematic diagram and is not necessarily strictly illustrated. In each drawing, the same reference numerals are attached to substantially the same structures, and overlapping descriptions may be omitted or simplified in some cases.
另外,在本说明书和附图中,X轴、Y轴以及Z轴表示三维正交坐标系的三条轴线,在本实施方式中,将Z轴方向设为铅垂方向,将与Z轴垂直的方向(与XY平面平行的方向)设为水平方向。X轴和Y轴是彼此正交且均与Z轴正交的轴线。In addition, in this specification and the drawings, the X axis, the Y axis, and the Z axis represent three axes of a three-dimensional orthogonal coordinate system. In this embodiment, the Z axis direction is the vertical direction, and the Z axis is vertical The direction (direction parallel to the XY plane) is the horizontal direction. The X-axis and the Y-axis are axes that are orthogonal to each other and both are orthogonal to the Z-axis.
(实施方式)(Embodiment)
使用图1说明实施方式的电动机驱动装置100。图1是表示实施方式的电动机驱动装置100的结构的框图。The motor drive device 100 of the embodiment will be described with reference to FIG. 1 . FIG. 1 is a block diagram showing the configuration of a motor drive device 100 according to the embodiment.
电动机驱动装置100是用于驱动电动机200的装置。具体而言,电动机驱动装置100向电动机200供给用于使电动机200进行动作的电力。The motor drive device 100 is a device for driving the motor 200 . Specifically, the motor drive device 100 supplies the electric power for operating the electric motor 200 to the electric motor 200 .
作为一个例子,电动机200是三相交流电动机的伺服电动机,电动机驱动装置100是驱动伺服电动机的伺服放大器。因而,电动机驱动装置100自控制器接受用于使电动机200进行驱动的控制指令,按照控制指令控制电动机200的旋转。As an example, the motor 200 is a servo motor of a three-phase AC motor, and the motor drive device 100 is a servo amplifier that drives the servo motor. Therefore, the motor drive device 100 receives a control command for driving the motor 200 from the controller, and controls the rotation of the motor 200 according to the control command.
电动机驱动装置100例如具有对经由电源端子供给的电力进行控制的功率系统的主电路部以及对来自控制器的控制指令进行处理的控制电路部。主电路例如包括变流器、电容器以及逆变器等。主电路部和控制电路部包括多个电子部件和安装有电子部件的1个以上的电路基板。电子部件与电路基板或者电路基板彼此利用形成电气布线的汇流条而彼此电连接以及机械性地连接。The motor drive device 100 includes, for example, a main circuit unit of a power system that controls electric power supplied via a power supply terminal, and a control circuit unit that processes a control command from a controller. The main circuit includes, for example, a converter, a capacitor, an inverter, and the like. The main circuit unit and the control circuit unit include a plurality of electronic components and one or more circuit boards on which the electronic components are mounted. The electronic component and the circuit board or the circuit boards are electrically and mechanically connected to each other by bus bars forming electrical wiring.
在本实施方式中,使多个汇流条集合化为汇流条单元1。汇流条单元1安装于例如电动机驱动装置100的壳体。In this embodiment, a plurality of bus bars are aggregated into the bus bar unit 1 . The bus bar unit 1 is attached to, for example, a casing of the motor drive device 100 .
以下,使用图2~图5详细地说明实施方式的汇流条单元1的具体的结构。图2是实施方式的汇流条单元1的立体图。图3是上述汇流条单元1的分解立体图。图4是图2中示出的IV-IV剖视图。图5是图2中示出的V-V剖视图。Hereinafter, the specific structure of the bus bar unit 1 of the embodiment will be described in detail with reference to FIGS. 2 to 5 . FIG. 2 is a perspective view of the bus bar unit 1 according to the embodiment. FIG. 3 is an exploded perspective view of the above-described bus bar unit 1 . FIG. 4 is an IV-IV cross-sectional view shown in FIG. 2 . FIG. 5 is a V-V cross-sectional view shown in FIG. 2 .
如图2~图5所示,汇流条单元1包括多个汇流条10和用于支承多个汇流条10的树脂基板20。As shown in FIGS. 2 to 5 , the bus bar unit 1 includes a plurality of bus bars 10 and a resin substrate 20 for supporting the plurality of bus bars 10 .
例如将树脂基板20与电路基板一起载置于电动机驱动装置100的壳体,从而将汇流条单元1装入电动机驱动装置100。例如,汇流条单元1配置在两个电路基板之间。在该情况下,各汇流条10的两端中的一端与两个电路基板中的一者电连接以及机械性地连接。各汇流条10的两端中的另一端与两个电路基板中的另一者电连接以及机械性地连接。具体而言,如后述那样,汇流条单元1利用分别形成于多个汇流条10的安装孔11c、12c、13c与两个电路基板连接。For example, the bus bar unit 1 is incorporated into the motor drive device 100 by placing the resin substrate 20 together with the circuit board on the housing of the motor drive device 100 . For example, the bus bar unit 1 is arranged between two circuit boards. In this case, one of both ends of each bus bar 10 is electrically and mechanically connected to one of the two circuit boards. The other of both ends of each bus bar 10 is electrically and mechanically connected to the other of the two circuit boards. Specifically, as will be described later, the bus bar unit 1 is connected to two circuit boards using mounting holes 11 c , 12 c , and 13 c formed in the plurality of bus bars 10 , respectively.
各汇流条10是由导电材料形成的导电体。在本实施方式中,各汇流条10由铜等金属材料构成。各汇流条10是厚度恒定的平板状的金属板。Each of the bus bars 10 is an electrical conductor formed of a conductive material. In the present embodiment, each bus bar 10 is made of a metal material such as copper. Each bus bar 10 is a flat metal plate with a constant thickness.
多个汇流条10载置于树脂基板20的同一表面并固定于树脂基板20。也就是说,各汇流条10与树脂基板20面接触。The plurality of bus bars 10 are placed on the same surface of the resin substrate 20 and fixed to the resin substrate 20 . That is, each bus bar 10 is in surface contact with the resin substrate 20 .
树脂基板20作为对配置于树脂基板20的多个汇流条10进行保持的保持件发挥功能。在树脂基板20形成有用以将各汇流条10的宽度方向的两端部卡定的一对爪部21。利用爪部21将多个汇流条10保持于树脂基板20。The resin substrate 20 functions as a holder for holding the plurality of bus bars 10 arranged on the resin substrate 20 . A pair of claw portions 21 are formed on the resin substrate 20 for locking both end portions in the width direction of each bus bar 10 . The plurality of bus bars 10 are held on the resin substrate 20 by the claws 21 .
一对爪部21中的一者和另一者形成于与各汇流条10的宽度方向相对的位置。具体而言,一对爪部21形成为夹持各汇流条10的宽度方向的两端部的侧面。由此,利用一对爪部21限制各汇流条10在一对爪部21中的一者与另一者的排列方向(X轴方向)上的动作。One and the other of the pair of claw portions 21 are formed at positions opposed to the width direction of each bus bar 10 . Specifically, the pair of claw portions 21 are formed so as to sandwich the side surfaces of both end portions in the width direction of each bus bar 10 . Thereby, the movement of each bus bar 10 in the arrangement direction (X-axis direction) of one and the other of the pair of claws 21 is restricted by the pair of claws 21 .
一对爪部21形成为卡挂于各汇流条10的两端部的表面的形状。由此,利用一对爪部21限制各汇流条10在与树脂基板20的主面垂直的方向(Z轴方向)上的动作。The pair of claw portions 21 are formed to be hooked on the surfaces of both end portions of each bus bar 10 . Thereby, the movement of each bus bar 10 in the direction (Z-axis direction) perpendicular to the main surface of the resin substrate 20 is restricted by the pair of claw portions 21 .
这样,各汇流条10通过卡定于一对爪部21而在被限制了X轴方向和Z轴方向这两个方向上的动作的状态下保持于树脂基板20。由此,多个汇流条10的相互的位置关系的安装精度提高。另外,各汇流条10由于卡定于一对爪部21,因此各汇流条10既不粘接于树脂基板20也不树脂模制于树脂基板20地固定于树脂基板20。In this way, each bus bar 10 is held by the resin substrate 20 in a state where the movement in both directions of the X-axis direction and the Z-axis direction is restricted by engaging with the pair of claw portions 21 . As a result, the mounting accuracy of the mutual positional relationship of the plurality of bus bars 10 is improved. In addition, since each bus bar 10 is locked to the pair of claw portions 21 , each bus bar 10 is fixed to the resin substrate 20 without being adhered to the resin substrate 20 or by resin molding on the resin substrate 20 .
一对爪部21与树脂基板20形成为一体。一对爪部21相对于各汇流条10设有至少一组。在本实施方式中,相对于各汇流条10设有两组一对爪部21。The pair of claw portions 21 are formed integrally with the resin substrate 20 . At least one set of the pair of claws 21 is provided for each bus bar 10 . In the present embodiment, two sets of a pair of claw portions 21 are provided for each bus bar 10 .
在树脂基板20形成有突起22。以与形成于各汇流条10的孔10b对应的方式形成有多个突起22。多个突起22的各个突起22为能与形成于各汇流条10的孔10b嵌合的形状。通过使汇流条10的孔10b与突起22嵌合,限制汇流条10相对于树脂基板20在水平方向(横向)上的动作。由此,能够进行各汇流条10相对于树脂基板20的定位,并且提高多个汇流条10的相互的位置关系的安装精度。Protrusions 22 are formed on the resin substrate 20 . A plurality of protrusions 22 are formed so as to correspond to the holes 10 b formed in the respective bus bars 10 . Each protrusion 22 of the plurality of protrusions 22 has a shape that can be fitted into the hole 10 b formed in each bus bar 10 . By fitting the holes 10 b of the bus bar 10 with the protrusions 22 , the movement of the bus bar 10 in the horizontal direction (lateral direction) with respect to the resin substrate 20 is restricted. Thereby, the positioning of each bus bar 10 with respect to the resin substrate 20 can be performed, and the mounting accuracy of the mutual positional relationship of the plurality of bus bars 10 can be improved.
在树脂基板20形成有用于收纳螺母50的凹部23。螺母50被收纳于凹部23,固定于树脂基板20。凹部23形成于在汇流条10形成的通孔10a与电路部件30的安装板31的各个安装孔31a重叠的位置。也就是说,配置于凹部23的螺母50与汇流条10的通孔10a和电路部件30的安装孔31a同轴。在本实施方式中,形成有4个凹部23。因而,螺母50也配置有4个。螺母50例如为埋入式螺母,但不限定于此。The resin substrate 20 is formed with a concave portion 23 for accommodating the nut 50 . The nut 50 is accommodated in the recessed portion 23 and is fixed to the resin substrate 20 . The recesses 23 are formed at positions where the through holes 10 a formed in the bus bars 10 overlap with the respective mounting holes 31 a of the mounting plate 31 of the circuit component 30 . That is, the nut 50 arranged in the recessed portion 23 is coaxial with the through hole 10 a of the bus bar 10 and the mounting hole 31 a of the circuit member 30 . In the present embodiment, four concave portions 23 are formed. Therefore, four nuts 50 are also arranged. The nut 50 is, for example, a recessed nut, but is not limited to this.
这样构成的树脂基板20由包含聚对苯二甲酸乙二醇酯(Polyethyleneterephthalate。也称为“PET”。)、聚对苯二甲酸丁二醇酯(Polybutyleneterephthalate。也称为“PBT”。)以及聚碳酸酯(Polycarbonate。也称为“PC”。)的树脂或聚丙烯(Polypropylene。也称为“PP”。)等绝缘树脂构成。树脂基板20的俯视形状为例如矩形,但不限定于此。The resin substrate 20 thus constituted is composed of polyethylene terephthalate (Polyethyleneterephthalate. Also referred to as "PET".), polybutylene terephthalate (Polybutyleneterephthalate. Also referred to as "PBT".) and Polycarbonate (also known as "PC".) resin or polypropylene (Polypropylene. Also known as "PP".) and other insulating resins. The planar shape of the resin substrate 20 is, for example, a rectangle, but is not limited to this.
在本实施方式中,配置于树脂基板20的多个汇流条10为第1汇流条11、第2汇流条12以及第3汇流条13这3个汇流条。在装入有汇流条单元1的电动机驱动装置100驱动三相交流电动机的情况下,作为一个例子,第1汇流条11、第2汇流条12以及第3汇流条13分别为U相用、V相用以及W相用。In the present embodiment, the plurality of bus bars 10 arranged on the resin substrate 20 are three bus bars of the first bus bar 11 , the second bus bar 12 , and the third bus bar 13 . When the motor drive device 100 incorporating the bus bar unit 1 drives a three-phase AC motor, as an example, the first bus bar 11 , the second bus bar 12 and the third bus bar 13 are for U-phase and V-phase, respectively. Phase use and W phase use.
第1汇流条11、第2汇流条12以及第3汇流条13依次排列在树脂基板20之上。也就是说,在第1汇流条11与第3汇流条13之间配置有第2汇流条12。The first bus bar 11 , the second bus bar 12 , and the third bus bar 13 are arranged on the resin substrate 20 in this order. That is, the second bus bar 12 is arranged between the first bus bar 11 and the third bus bar 13 .
在本实施方式中,多列汇流条10、具体而言是3列汇流条10中的位于外侧的汇流条10是被分割为多个部分的分割汇流条。分割汇流条由多片金属板构成。1列汇流条能由非分割的汇流条构成。另外,1列汇流条也能由多片金属板构成,也就是说,也能由被分割为至少两部分的汇流条构成。In the present embodiment, the bus bars 10 located on the outer side among the bus bars 10 in multiple rows, specifically, the bus bars 10 in the three rows are divided bus bars divided into a plurality of parts. The split bus bar is composed of a plurality of metal plates. A 1-row bus bar can be composed of non-divided bus bars. In addition, a row of bus bars may be composed of a plurality of metal plates, that is, a bus bar divided into at least two parts.
具体而言,第1汇流条11和第3汇流条13是分割汇流条。作为一个例子,第1汇流条11和第3汇流条13分别被分割为两部分。第1汇流条11包括第1金属板11a(第1汇流条部)和第2金属板11b(第2汇流条部)。另外,第3汇流条13包括第3金属板13a(第3汇流条部)和第4金属板13b(第4汇流条部)。在第1汇流条11和第3汇流条13分别形成有安装孔11c、13c。在将汇流条单元1装入壳体等时,安装孔11c、13c被安装于分别对应的电路基板的预定位置。Specifically, the first bus bar 11 and the third bus bar 13 are divided bus bars. As an example, the first bus bar 11 and the third bus bar 13 are each divided into two parts. The first bus bar 11 includes a first metal plate 11a (first bus bar portion) and a second metal plate 11b (second bus bar portion). In addition, the third bus bar 13 includes a third metal plate 13a (third bus bar portion) and a fourth metal plate 13b (fourth bus bar portion). Mounting holes 11c and 13c are formed in the first bus bar 11 and the third bus bar 13, respectively. When the bus bar unit 1 is incorporated into a case or the like, the mounting holes 11c and 13c are mounted at predetermined positions of the corresponding circuit boards, respectively.
另一方面,第2汇流条12是未被分割的非分割汇流条。也就是说,第2汇流条12是一片单板。在第2汇流条12形成有安装孔12c。在将汇流条单元1装入壳体等时,安装孔12c被安装于对应的电路基板的预定位置。On the other hand, the second bus bar 12 is a non-divided bus bar that is not divided. That is, the second bus bar 12 is a single board. Mounting holes 12 c are formed in the second bus bar 12 . The mounting holes 12c are mounted in predetermined positions of the corresponding circuit boards when the bus bar unit 1 is incorporated into a case or the like.
在第1汇流条11和第3汇流条13形成有供螺钉40贯穿的通孔10a。第1汇流条11的通孔10a在第1金属板11a和第2金属板11b的彼此相对的部分各形成有1个。第3汇流条13也同样,第3汇流条13的通孔10a在第3金属板13a和第4金属板13b的彼此相对的部分各形成有1个。另外,在第2汇流条12未形成供螺钉40贯穿的通孔10a。The first bus bar 11 and the third bus bar 13 are formed with through holes 10 a through which the screws 40 are inserted. One through hole 10a of the first bus bar 11 is formed in each of the portions of the first metal plate 11a and the second metal plate 11b that face each other. The same is true for the third bus bar 13. The through hole 10a of the third bus bar 13 is formed one by one in each of the portions of the third metal plate 13a and the fourth metal plate 13b that face each other. In addition, the second bus bar 12 is not formed with through holes 10 a through which the screws 40 are inserted.
另外,在第1汇流条11、第2汇流条12以及第3汇流条13分别形成有供树脂基板20的突起22插入的孔10b。孔10b是能与突起22嵌合的嵌合孔(定位孔)。在第1汇流条11形成有两个孔10b。具体而言,第1汇流条11的孔10b在第1金属板11a和第2金属板11b的彼此相对的部分各形成有1个。同样,在第3汇流条13形成有两个孔10b。具体而言,第3汇流条13的孔10b在第3金属板13a和第4金属板13b的彼此相对的部分各形成有1个。另一方面,在第2汇流条12形成有1个孔10b。第2汇流条12的孔10b形成于第2汇流条12的中央部。另外,各汇流条10的孔10b是例如通孔,但只要是能与突起22嵌合的构造,就不限定于通孔,也可以是不贯通汇流条10的凹部。In addition, holes 10 b into which the protrusions 22 of the resin substrate 20 are inserted are formed in the first bus bar 11 , the second bus bar 12 , and the third bus bar 13 , respectively. The hole 10b is a fitting hole (positioning hole) into which the protrusion 22 can be fitted. Two holes 10 b are formed in the first bus bar 11 . Specifically, the hole 10b of the 1st bus bar 11 is formed one each in the mutually opposing part of the 1st metal plate 11a and the 2nd metal plate 11b. Similarly, two holes 10 b are formed in the third bus bar 13 . Specifically, one hole 10b of the third bus bar 13 is formed in each of the portions facing each other of the third metal plate 13a and the fourth metal plate 13b. On the other hand, one hole 10 b is formed in the second bus bar 12 . The hole 10 b of the second bus bar 12 is formed in the center portion of the second bus bar 12 . In addition, the hole 10b of each bus bar 10 is, for example, a through hole, but is not limited to a through hole as long as the protrusion 22 can be fitted with a recessed portion that does not penetrate the bus bar 10 .
另外,被分割为两部分的第1汇流条11和第3汇流条13分别在分割部分配置有电路部件30。电路部件30是在作为分割汇流条的汇流条10(第1汇流条11和第3汇流条13)中构成电路的电子部件。也就是说,第1汇流条11和第3汇流条13分别经由电路部件30电连接。换言之,第1汇流条11和第3汇流条13为了安装电路部件30而被分割。In addition, the first bus bar 11 and the third bus bar 13 divided into two are provided with circuit components 30 in the divided portions, respectively. The circuit component 30 is an electronic component that constitutes a circuit in the bus bar 10 (the first bus bar 11 and the third bus bar 13 ) that are divided bus bars. That is, the 1st bus bar 11 and the 3rd bus bar 13 are electrically connected via the circuit member 30, respectively. In other words, the first bus bar 11 and the third bus bar 13 are divided for mounting the circuit component 30 .
具体而言,在第1汇流条11中,第1金属板11a和第2金属板11b经由电路部件30电连接以及机械性地连接。同样,在第3汇流条13中,第3金属板13a和第4金属板13b经由电路部件30电连接以及机械性地连接。Specifically, in the first bus bar 11 , the first metal plate 11 a and the second metal plate 11 b are electrically and mechanically connected via the circuit member 30 . Similarly, in the third bus bar 13 , the third metal plate 13 a and the fourth metal plate 13 b are electrically and mechanically connected via the circuit member 30 .
在本实施方式中,电路部件30是熔丝。另外,作为电路部件30,除了熔丝以外,也可以是继电器、开关或电抗器等。In this embodiment, the circuit component 30 is a fuse. In addition, the circuit component 30 may be a relay, a switch, a reactor, or the like other than a fuse.
电路部件30利用螺钉40固定于树脂基板20。具体而言,在电路部件30设有用于固定于树脂基板20的导电性的一对安装板31。在安装板31形成有安装孔31a。电路部件30以安装孔31a分别对应于第1汇流条11(或第3汇流条13)的通孔10a以及固定于树脂基板20的螺母50的方式配置于第1汇流条11(或第3汇流条13)。也就是说,安装孔31a、通孔10a以及螺母50的孔重叠。The circuit component 30 is fixed to the resin substrate 20 with screws 40 . Specifically, the circuit member 30 is provided with a pair of conductive mounting plates 31 for fixing to the resin substrate 20 . Mounting holes 31 a are formed in the mounting plate 31 . The circuit components 30 are arranged on the first bus bar 11 (or the third bus bar 13 ) so that the mounting holes 31 a correspond to the through holes 10 a of the first bus bar 11 (or the third bus bar 13 ) and the nuts 50 fixed to the resin substrate 20 , respectively. Article 13). That is, the mounting hole 31a, the through hole 10a, and the hole of the nut 50 overlap.
在该状态下,通过将螺钉40贯穿于安装孔31a和通孔10a而与螺母50螺纹接合,将电路部件30经由作为分割汇流条的第1汇流条11(或第3汇流条13)螺纹固定于树脂基板20。即,利用螺钉40和螺母50将第1汇流条11(或第3汇流条13)与电路部件30共同紧固,第1汇流条11(或第3汇流条13)被电路部件30的安装板31和树脂基板20夹持。In this state, the screw 40 is inserted through the mounting hole 31 a and the through hole 10 a and screwed to the nut 50 , and the circuit component 30 is screwed through the first bus bar 11 (or the third bus bar 13 ) as the divided bus bar. on the resin substrate 20 . That is, the first bus bar 11 (or the third bus bar 13 ) and the circuit component 30 are fastened together with the screw 40 and the nut 50 , and the first bus bar 11 (or the third bus bar 13 ) is attached to the mounting plate of the circuit component 30 . 31 and the resin substrate 20 are sandwiched.
另外,第2汇流条12未利用螺钉40与树脂基板20螺纹固定在一起。因而,螺纹固定有电路部件的作为分割汇流条的第1汇流条11(或第3汇流条13)以及作为非分割汇流条的单体的第2汇流条12交替地配置于树脂基板20。In addition, the second bus bar 12 is not screwed to the resin substrate 20 by the screws 40 . Therefore, the first bus bar 11 (or the third bus bar 13 ) as the divided bus bar to which the circuit components are screwed and the second bus bar 12 as a single non-divided bus bar are alternately arranged on the resin substrate 20 .
接下来,使用图6A~图6D说明实施方式的汇流条单元1的组装方法。图6A~图6D是用于说明实施方式的汇流条单元1的组装方法的图。Next, an assembling method of the bus bar unit 1 of the embodiment will be described with reference to FIGS. 6A to 6D . 6A to 6D are diagrams for explaining an assembling method of the bus bar unit 1 according to the embodiment.
首先,如图6A所示,准备在凹部23收纳有螺母50的树脂基板20。螺母50埋入固定于树脂基板20的凹部23。First, as shown in FIG. 6A , the resin substrate 20 in which the nut 50 is accommodated in the concave portion 23 is prepared. The nut 50 is embedded and fixed to the concave portion 23 of the resin substrate 20 .
接着,如图6B所示,将多个汇流条10(第1汇流条11、第2汇流条12以及第3汇流条13)载置于树脂基板20的同一面并保持于树脂基板20。Next, as shown in FIG. 6B , the plurality of bus bars 10 (the first bus bar 11 , the second bus bar 12 and the third bus bar 13 ) are placed on the same surface of the resin substrate 20 and held on the resin substrate 20 .
具体而言,以各汇流条10的孔10b与树脂基板20的突起22嵌合的方式将汇流条10配置于树脂基板20,通过卡扣装配使各汇流条10卡定于一对爪部21。Specifically, the bus bars 10 are arranged on the resin substrate 20 so that the holes 10 b of the respective bus bars 10 are fitted with the protrusions 22 of the resin substrate 20 , and the respective bus bars 10 are locked to the pair of claws 21 by snap fitting. .
在本实施方式中,将第1汇流条11的第1金属板11a、第1汇流条11的第2金属板11b、第2汇流条12、第3汇流条13的第3金属板13a以及第3汇流条13的第4金属板13b分别向一对爪部21压入,直到一对爪部21的顶端卡挂于这些构件的表面。由此,第1汇流条11、第2汇流条12以及第3汇流条13被一对爪部21限制Z轴方向和X轴方向上的动作,保持于树脂基板20。In this embodiment, the first metal plate 11a of the first bus bar 11, the second metal plate 11b of the first bus bar 11, the second bus bar 12, the third metal plate 13a of the third bus bar 13, and the third 3. The fourth metal plate 13b of the bus bar 13 is pressed into the pair of claw portions 21, respectively, until the tips of the pair of claw portions 21 are hooked on the surfaces of these members. As a result, the first bus bar 11 , the second bus bar 12 , and the third bus bar 13 are held by the resin substrate 20 by restricting the movements in the Z-axis direction and the X-axis direction by the pair of claws 21 .
此时,通过使各汇流条10的孔10b与树脂基板20的突起22嵌合,在通孔10a与螺母50重叠的状态下载置各汇流条10。At this time, by fitting the holes 10 b of the bus bars 10 with the protrusions 22 of the resin substrate 20 , the bus bars 10 are placed in a state in which the through holes 10 a and the nuts 50 are overlapped.
接着,如图6C所示,将电路部件30载置于作为分割汇流条的第1汇流条11和第3汇流条13。此时,关于与第1汇流条11对应的电路部件30,以安装板31的安装孔31a与第1汇流条11的一对通孔10a重叠的方式配置电路部件30。由此,将电路部件30载置于被保持第1汇流条11的两组的一对爪部21夹着的位置。Next, as shown in FIG. 6C , the circuit component 30 is mounted on the first bus bar 11 and the third bus bar 13 as divided bus bars. At this time, regarding the circuit component 30 corresponding to the first bus bar 11 , the circuit component 30 is arranged so that the mounting hole 31 a of the mounting plate 31 overlaps with the pair of through holes 10 a of the first bus bar 11 . As a result, the circuit component 30 is placed at a position sandwiched between the pair of claw portions 21 of the two sets of holding the first bus bar 11 .
另外,关于第3汇流条13,也与第1汇流条11同样地将电路部件30配置于第3汇流条13。In addition, about the 3rd bus bar 13, the circuit member 30 is arrange|positioned in the 3rd bus bar 13 similarly to the 1st bus bar 11.
接着,如图6D所示,利用螺钉40将电路部件30固定于树脂基板20。具体而言,将螺钉40贯穿于电路部件30的安装孔31a以及第1汇流条11(和第3汇流条13)的通孔10a而与螺母50螺纹接合。由此,将电路部件30经由第1汇流条11(和第3汇流条13)螺纹固定于树脂基板20。Next, as shown in FIG. 6D , the circuit component 30 is fixed to the resin substrate 20 with the screws 40 . Specifically, the screw 40 is inserted into the mounting hole 31 a of the circuit member 30 and the through hole 10 a of the first bus bar 11 (and the third bus bar 13 ) and screwed to the nut 50 . Thereby, the circuit member 30 is screwed to the resin substrate 20 via the first bus bar 11 (and the third bus bar 13 ).
这样,作为分割汇流条的第1汇流条11和第3汇流条13不仅利用爪部21保持于树脂基板20,而且也通过利用电路部件30的螺纹固定将安装板31向树脂基板20按压来保持于树脂基板20。另一方面,作为非分割汇流条的第2汇流条12只利用爪部21保持于树脂基板20。In this way, the first bus bar 11 and the third bus bar 13 which are divided bus bars are not only held on the resin substrate 20 by the claws 21 , but are also held by pressing the mounting plate 31 against the resin substrate 20 by screwing the circuit component 30 . on the resin substrate 20 . On the other hand, the second bus bar 12 , which is a non-divided bus bar, is held by the resin substrate 20 only by the claw portion 21 .
能像以上那样地组装使多个汇流条10、树脂基板20以及电路部件30一体化(单元化)的汇流条单元1。The bus bar unit 1 in which the plurality of bus bars 10 , the resin substrates 20 , and the circuit components 30 are integrated (unitized) can be assembled as described above.
(总结)(Summarize)
如以上说明的那样,本实施方式的汇流条单元1包括多个汇流条10和用于支承多个汇流条10的树脂基板20。多个汇流条10载置于树脂基板20的同一表面并固定于树脂基板20。也就是说,将多个汇流条10集合于1个树脂基板20而形成为单元。As described above, the bus bar unit 1 of the present embodiment includes the plurality of bus bars 10 and the resin substrate 20 for supporting the plurality of bus bars 10 . The plurality of bus bars 10 are placed on the same surface of the resin substrate 20 and fixed to the resin substrate 20 . That is, a plurality of bus bars 10 are assembled into one resin substrate 20 to form a unit.
由此,在向电动机驱动装置等产品装入多个汇流条10时,不是将多个汇流条10作为多个部件装入壳体等,而能够将多个汇流条10作为单元化为汇流条单元1的1个部件装入壳体等。因而,能够实现组装精度的提高以及组装工时的削减。Thereby, when incorporating a plurality of bus bars 10 into a product such as a motor drive device, instead of incorporating the plurality of bus bars 10 as a plurality of components into a case or the like, the plurality of bus bars 10 can be united as a bus bar. One component of the unit 1 is incorporated into a case or the like. Therefore, it is possible to improve assembly accuracy and reduce assembly man-hours.
另外,如所述那样,与作为非分割汇流条的第2汇流条12相比,作为分割汇流条的第1汇流条11和第3汇流条13与其他部件的安装的部分较多。因此,在汇流条单元1中,存在第1汇流条11所具有的安装孔11c和第3汇流条13所具有的安装孔13c的位置精度比第2汇流条12所具有的安装孔12c的位置精度稍低的倾向。In addition, as described above, the first bus bar 11 and the third bus bar 13 that are divided bus bars have more parts attached to other components than the second bus bar 12 that is a non-divided bus bar. Therefore, in the bus bar unit 1 , the mounting holes 11 c included in the first bus bar 11 and the mounting holes 13 c included in the third bus bar 13 have a higher positional accuracy than the positions of the mounting holes 12 c included in the second bus bar 12 . The accuracy tends to be slightly lower.
于是,本实施方式的汇流条单元1将具有位置精度较高的安装孔12c的作为非分割汇流条的第2汇流条12设为向壳体等装入时的基准。当设为本结构时,存在于汇流条单元1之上的其他的安装孔11c、13c仅通过提高与安装孔12c的相对位置精度,也相对于存在于壳体等侧的预定位置提高位置精度。Therefore, in the bus bar unit 1 of the present embodiment, the second bus bar 12 which is a non-divided bus bar having the mounting hole 12c with high positional accuracy is used as a reference when it is incorporated into a case or the like. With this configuration, the other mounting holes 11c and 13c existing on the bus bar unit 1 only improve the relative positional accuracy with respect to the mounting hole 12c, and also improve the positional accuracy with respect to the predetermined position existing on the casing and the like side .
本实施方式的汇流条单元1将作为非分割汇流条的第2汇流条12配置于中央,将作为分割汇流条的第1汇流条11和第3汇流条13配置在外侧。换言之,是非分割汇流条不位于最外侧的结构。当形成为本结构时,汇流条单元1能以安装孔12c的位置精度较高的第2汇流条12为中心在抑制了第1汇流条11和第3汇流条13的安装孔11c、13c的偏差的状态下将多个汇流条10装入壳体等。因此,汇流条单元1能够减少向壳体等装入多个汇流条10所需的工时。In the bus bar unit 1 of the present embodiment, the second bus bar 12 which is a non-divided bus bar is arranged in the center, and the first bus bar 11 and the third bus bar 13 which are the divided bus bars are arranged on the outer side. In other words, it is a structure in which the non-segmented bus bar is not located at the outermost side. With this configuration, the bus bar unit 1 can suppress the mounting holes 11c and 13c of the first bus bar 11 and the third bus bar 13 centering on the second bus bar 12 having a high positional accuracy of the mounting hole 12c. The plurality of bus bars 10 are incorporated into a case or the like in a state of being misaligned. Therefore, the bus bar unit 1 can reduce the man-hours required for incorporating the plurality of bus bars 10 into a case or the like.
另外,作为本实施方式的另一个例子,在使用两列汇流条的情况下,只要任一者的汇流条为非分割汇流条,汇流条单元就能够获得上述的作用效果。In addition, as another example of the present embodiment, when two rows of bus bars are used, as long as any one of the bus bars is a non-divided bus bar, the bus bar unit can obtain the above-described effects.
或者,在使用5列汇流条的情况下,只要至少一者为非分割汇流条,汇流条单元就能够获得上述的作用效果。特别是,只要位于第2列~第4列的汇流条中的任一者为非分割汇流条,汇流条单元就能够获得更显著的上述的作用效果。Alternatively, when five rows of bus bars are used, as long as at least one of the bus bars is a non-divided bus bar, the bus bar unit can obtain the above-mentioned effects. In particular, as long as any one of the bus bars located in the second row to the fourth row is a non-segmented bus bar, the bus bar unit can obtain the above-mentioned effects that are more remarkable.
而且,在本实施方式的汇流条单元1中,也能抑制汇流条10的振动。使用图7和图8说明该抑制振动的效果。图7是用于说明实施方式的汇流条单元1的第1效果的侧视图。图8是用于说明上述汇流条单元1的第2效果的剖视图。Furthermore, also in the bus bar unit 1 of the present embodiment, the vibration of the bus bar 10 can be suppressed. This vibration suppressing effect will be described with reference to FIGS. 7 and 8 . FIG. 7 is a side view for explaining the first effect of the bus bar unit 1 according to the embodiment. FIG. 8 is a cross-sectional view for explaining the second effect of the bus bar unit 1 described above.
来自装入有汇流条单元1的电动机驱动装置100的外部的振动或在电动机驱动装置100内的电子部件等产生的振动传递到汇流条单元1。在该情况下,在利用爪部21等以非粘接的方式将汇流条10保持于树脂基板20的构造中,如图7所示,汇流条10因传递到汇流条单元1的振动而振动。具体而言,汇流条10以各个安装孔11c、12c、13c为两端,根据汇流条10的固有频率,以在作为Z轴方向的上下弯曲的方式进行振动。也就是说,汇流条10以沿Y轴方向起伏的方式进行振动。Vibration from the outside of the motor drive device 100 in which the bus bar unit 1 is incorporated or vibrations generated by electronic components and the like in the motor drive device 100 are transmitted to the bus bar unit 1 . In this case, in the structure in which the bus bar 10 is held on the resin substrate 20 in a non-adhesive manner by the claws 21 and the like, as shown in FIG. 7 , the bus bar 10 vibrates due to the vibration transmitted to the bus bar unit 1 . . Specifically, the bus bar 10 vibrates so as to bend vertically in the Z-axis direction according to the natural frequency of the bus bar 10 with each of the mounting holes 11 c , 12 c , and 13 c as both ends. That is, the bus bar 10 vibrates so as to undulate in the Y-axis direction.
对此,在图8中,由于汇流条10被载置于树脂基板20,因此树脂基板20作为缓冲器发挥功能,能够利用由树脂基板20产生的树脂弹性力吸收各汇流条10的振动。In contrast, in FIG. 8 , since the bus bars 10 are placed on the resin substrate 20 , the resin substrate 20 functions as a buffer and absorbs the vibration of each bus bar 10 by the resin elastic force generated by the resin substrate 20 .
此外,在图8的汇流条单元1中,多个汇流条10载置于树脂基板20的同一表面。具体而言,第1汇流条11、第2汇流条12以及第3汇流条13载置于树脂基板20的同一表面。In addition, in the bus bar unit 1 of FIG. 8 , the plurality of bus bars 10 are placed on the same surface of the resin substrate 20 . Specifically, the first bus bar 11 , the second bus bar 12 , and the third bus bar 13 are placed on the same surface of the resin substrate 20 .
由此,如图8所示,能使第1汇流条11、第2汇流条12以及第3汇流条13的振动彼此相互抵消。也就是说,由于第1汇流条11、第2汇流条12以及第3汇流条13的固有频率不同,因此能使第1汇流条11、第2汇流条12以及第3汇流条13的振动相互抵消,从而能使振动衰减。Thereby, as shown in FIG. 8, the vibration of the 1st bus bar 11, the 2nd bus bar 12, and the 3rd bus bar 13 can cancel each other out. That is, since the natural frequencies of the first bus bar 11 , the second bus bar 12 , and the third bus bar 13 are different, the vibrations of the first bus bar 11 , the second bus bar 12 , and the third bus bar 13 can be mutually cancel, so that the vibration can be attenuated.
这样,本实施方式的汇流条单元1能够利用树脂基板20吸收多个汇流条10的逐个的振动(第1效果)。另外,汇流条单元1能使多个汇流条10的振动相互抵消(第2效果)。由此,能够有效地抑制在配置于树脂基板20的多个汇流条10的各个汇流条10产生的振动。In this way, the bus bar unit 1 of the present embodiment can absorb the vibrations of the plurality of bus bars 10 one by one by the resin substrate 20 (first effect). In addition, the bus bar unit 1 can cancel the vibrations of the plurality of bus bars 10 with each other (second effect). Thereby, the vibration generated in each of the bus bars 10 of the plurality of bus bars 10 arranged on the resin substrate 20 can be effectively suppressed.
如上所述,本实施方式的汇流条单元1即使在使用多个汇流条10的情况下,也能在不会使组装精度下降或组装工时增加的前提下装入壳体等。此外,也能抑制汇流条10的振动。As described above, even when a plurality of bus bars 10 are used, the bus bar unit 1 of the present embodiment can be incorporated into a case or the like without reducing assembly accuracy or increasing assembly man-hours. In addition, vibration of the bus bar 10 can also be suppressed.
另外,在本实施方式中,多个汇流条10中的至少1个汇流条10是被分割为至少两部分的分割汇流条。分割汇流条经由电路部件30而电连接。此外,多个汇流条10中的至少1个汇流条10是未被分割的非分割汇流条。In addition, in the present embodiment, at least one bus bar 10 among the plurality of bus bars 10 is a divided bus bar divided into at least two parts. The divided bus bars are electrically connected via the circuit member 30 . In addition, at least one bus bar 10 among the plurality of bus bars 10 is a non-divided bus bar that is not divided.
电路部件30的重量比较大,刚性也比较高,因此固有频率减小。特别是,熔丝的重量大,并且刚性也高。因此,在利用电路部件30连接在一起的分割汇流条和未连接有电路部件30的非分割汇流条中,固有频率大不相同。因而,通过在多个汇流条10中包含有分割汇流条和非分割汇流条,能在分割汇流条与非分割汇流条不共振的情况下有效地使分割汇流条的振动与非分割汇流条的振动抵消。因而,能够进一步有效地抑制在多个汇流条10的各个汇流条10产生的振动。The weight of the circuit component 30 is relatively high, and the rigidity is relatively high, so that the natural frequency is reduced. In particular, the fuse is heavy and rigid. Therefore, the natural frequencies are greatly different between the divided bus bars connected together by the circuit components 30 and the non-divided bus bars to which the circuit components 30 are not connected. Therefore, by including the divided bus bar and the non-divided bus bar in the plurality of bus bars 10, the vibration of the divided bus bar and the non-divided bus bar can be effectively caused to be caused by the vibration of the divided bus bar and the non-divided bus bar without resonance between the divided bus bar and the non-divided bus bar. Vibration cancellation. Therefore, the vibration generated in each of the plurality of bus bars 10 can be further effectively suppressed.
另外,在与多个汇流条10延伸的方向交叉的方向(在各图中是X轴方向)上,在汇流条单元1中,存在树脂基板20的外侧处的共振振动比中央部处的共振振动强的倾向。In addition, in the direction intersecting the direction in which the plurality of bus bars 10 extend (the X-axis direction in each drawing), in the bus bar unit 1, the resonance vibration at the outer side of the resin substrate 20 is higher than the resonance at the center portion. Tendency to vibrate strongly.
于是,在汇流条单元1中,在多个汇流条以3根以上汇流条并排的方式排列起来的情况下,若将多个汇流条中的位于最外侧的汇流条设为分割汇流条,则更易于抑制在树脂基板20的外侧产生的共振振动。Then, in the bus bar unit 1, when a plurality of bus bars are arranged so that three or more bus bars are arranged side by side, if the outermost bus bar among the plurality of bus bars is a divided bus bar, It is easier to suppress resonance vibration generated outside the resin substrate 20 .
在使用熔丝来作为电动机驱动装置的电子部件的情况下,熔丝的耐振动性成为课题。但是,通过像本实施方式那样使用熔丝作为分割汇流条的电路部件30,能使分割汇流条与非分割汇流条的固有频率大不相同。因而,能够有效地使分割汇流条的振动与非分割汇流条的振动抵消,使产生于各汇流条10的振动高效地衰减。也就是说,通过像本实施方式那样使用熔丝作为电路部件30,不仅能解决在各汇流条10产生的振动的课题,也能解决熔丝的耐振动性的课题。When a fuse is used as an electronic component of a motor drive device, the vibration resistance of the fuse becomes a problem. However, by using the fuse as the circuit component 30 of the divided bus bar as in the present embodiment, the natural frequencies of the divided bus bar and the non-divided bus bar can be greatly different. Therefore, the vibration of the divided bus bar and the vibration of the non-divided bus bar can be effectively canceled, and the vibration generated in each bus bar 10 can be efficiently attenuated. That is, by using the fuse as the circuit member 30 as in the present embodiment, not only the problem of vibration generated in each bus bar 10 but also the problem of the vibration resistance of the fuse can be solved.
另外,在本实施方式中,作为分割汇流条的第1汇流条11、作为非分割汇流条的第2汇流条12以及作为分割汇流条的第3汇流条13依次排列。也就是说,在作为分割汇流条的第1汇流条11与第3汇流条13之间配置有作为非分割汇流条的第2汇流条12。由此,与分割汇流条和非分割汇流条分别以相互相邻的方式连续地配置的情况相比,能够更进一步有效地抑制在多个汇流条10的各个汇流条10产生的振动。In addition, in this embodiment, the 1st bus bar 11 which is a division|segmentation bus bar, the 2nd bus bar 12 which is a non-segmentation bus bar, and the 3rd bus bar 13 which is a division|segmentation bus bar are arranged in this order. That is, between the first bus bar 11 and the third bus bar 13 which are divided bus bars, the second bus bar 12 which is a non-divided bus bar is arranged. As a result, compared with the case where the divided bus bars and the non-divided bus bars are continuously arranged adjacent to each other, the vibration generated in each of the plurality of bus bars 10 can be further effectively suppressed.
在本实施方式中,在树脂基板20形成有用以将多个汇流条10的各个汇流条10的宽度方向的两端部卡定的一对爪部21。一对爪部21相对于多个汇流条10的各个汇流条10设有至少一组。In the present embodiment, the resin substrate 20 is formed with a pair of claw portions 21 for locking both ends in the width direction of each of the bus bars 10 of the plurality of bus bars 10 . At least one set of the pair of claws 21 is provided for each of the plurality of bus bars 10 .
由此,能将各汇流条10以不粘接于树脂基板20的方式容易地保持于树脂基板20。由此,能够容易地组装汇流条单元1。因而,作业性提高,因此能在不耗费组装工时的情况下将多个汇流条10容易地装入壳体等。此外,通过设置一对爪部21,提高多个汇流条10的相互的位置关系的安装精度,因此能够进一步提高组装精度。Thereby, each bus bar 10 can be easily held on the resin substrate 20 without being adhered to the resin substrate 20 . Thereby, the bus bar unit 1 can be easily assembled. Therefore, since workability|operativity improves, several bus bars 10 can be easily accommodated in a case etc., without consuming assembly man-hours. In addition, by providing the pair of claw portions 21, the mounting accuracy of the mutual positional relationship of the plurality of bus bars 10 is improved, so that the assembly accuracy can be further improved.
在本实施方式中,在多个汇流条10的各个汇流条10设有孔10b,在树脂基板20设有多个突起22,该多个突起22分别与各汇流条10的孔10b嵌合。In the present embodiment, holes 10 b are provided in each of the plurality of bus bars 10 , and a plurality of protrusions 22 are provided in the resin substrate 20 , and the plurality of protrusions 22 are fitted into the holes 10 b of the bus bars 10 , respectively.
利用该结构,通过使突起22与各汇流条10的孔10b嵌合,能够进行各汇流条10相对于树脂基板20的定位。由此,即使在使用多个汇流条10的情况下,也能实现防止误组装以及简化组装。因而,能在不耗费很多的组装工时的情况下将多个汇流条10容易地装入壳体等。通过使汇流条10的孔10b与树脂基板20的突起22嵌合,提高多个汇流条10的相互的位置关系的安装精度,因此能够更进一步地提高组装精度。With this configuration, by fitting the protrusions 22 into the holes 10 b of the bus bars 10 , the positioning of the bus bars 10 with respect to the resin substrate 20 can be performed. Thus, even when a plurality of bus bars 10 are used, erroneous assembly can be prevented and assembly can be simplified. Therefore, the plurality of bus bars 10 can be easily incorporated into a case or the like without requiring many assembly man-hours. By fitting the holes 10 b of the bus bars 10 with the protrusions 22 of the resin substrate 20 , the mounting accuracy of the mutual positional relationship of the plurality of bus bars 10 is improved, so that the mounting accuracy can be further improved.
另外,也可以是,本实施方式的多个汇流条10是第1汇流条11、第2汇流条12以及第3汇流条13,第1汇流条11、第2汇流条12以及第3汇流条13依次排列,第1汇流条11和第3汇流条13为分割汇流条,第2汇流条12为非分割汇流条。In addition, the plurality of bus bars 10 of the present embodiment may be the first bus bar 11 , the second bus bar 12 , and the third bus bar 13 , the first bus bar 11 , the second bus bar 12 , and the third bus bar 12 . 13 are arranged in order, the first bus bar 11 and the third bus bar 13 are divided bus bars, and the second bus bar 12 is a non-divided bus bar.
另外,也可以是,本实施方式的电动机驱动装置100包括汇流条单元1。In addition, the motor drive device 100 of the present embodiment may include the bus bar unit 1 .
(变形例)(Variation)
以上,在实施方式中说明了本公开的汇流条单元1和电动机驱动装置100,但本公开并不限定于实施方式。As mentioned above, although the bus bar unit 1 and the motor drive device 100 of the present disclosure have been described in the embodiments, the present disclosure is not limited to the embodiments.
例如,在实施方式中,在树脂基板20配置有第1汇流条11、第2汇流条12以及第3汇流条13这3个汇流条10,但不限定于此。配置于树脂基板20的汇流条10既可以为两根,也可以为4根以上(例如6根)。For example, in the embodiment, the three bus bars 10 of the first bus bar 11 , the second bus bar 12 , and the third bus bar 13 are arranged on the resin substrate 20 , but the present invention is not limited thereto. The number of bus bars 10 arranged on the resin substrate 20 may be two or four or more (for example, six).
(变形例1)(Variation 1)
例如,图9是示意地表示变形例1的汇流条单元1A的俯视图。如图9所示的汇流条单元1A那样,也可以只将作为分割汇流条的第1汇流条11和作为非分割汇流条的第2汇流条12这两个汇流条10载置于树脂基板20。For example, FIG. 9 is a plan view schematically showing the bus bar unit 1A of Modification 1. As shown in FIG. As in the bus bar unit 1A shown in FIG. 9 , only the two bus bars 10 , which are the first bus bar 11 as the divided bus bar and the second bus bar 12 as the non-divided bus bar, may be placed on the resin substrate 20 . .
采用该结构,也能利用树脂基板20吸收第1汇流条11和第2汇流条12的逐个的振动。另外,能使第1汇流条11的振动与第2汇流条12的振动相互抵消。由此,能够有效地抑制在第1汇流条11和第2汇流条12产生的振动。With this configuration, the resin substrate 20 can also absorb vibrations of the first bus bar 11 and the second bus bar 12 one by one. Moreover, the vibration of the 1st bus bar 11 and the vibration of the 2nd bus bar 12 can cancel each other. Thereby, the vibration which generate|occur|produces in the 1st bus bar 11 and the 2nd bus bar 12 can be suppressed effectively.
(变形例2)(Variation 2)
图10是示意地表示变形例2的汇流条单元1B的俯视图。如图10所示的汇流条单元1B那样,也可以只将两个作为非分割汇流条的第2汇流条12作为多个汇流条10载置于树脂基板20。另外,虽未图示,但也可以只将两个作为分割汇流条的第1汇流条11作为多个汇流条10载置于树脂基板20。FIG. 10 is a plan view schematically showing the bus bar unit 1B of Modification 2. FIG. Like the bus bar unit 1B shown in FIG. 10 , only two second bus bars 12 that are non-divided bus bars may be placed on the resin substrate 20 as the plurality of bus bars 10 . In addition, although not shown in the figure, only two first bus bars 11 serving as divided bus bars may be placed on the resin substrate 20 as a plurality of bus bars 10 .
这样,无论多个汇流条10只为非分割汇流条还是只为分割汇流条,都取得如在图7中说明的那样能够利用树脂基板20吸收各汇流条10的振动的第1效果。In this way, regardless of whether the plurality of bus bars 10 are only non-divided bus bars or only divided bus bars, the first effect that the vibration of each bus bar 10 can be absorbed by the resin substrate 20 as described in FIG. 7 is obtained.
(变形例3)(Variation 3)
图11是示意地表示变形例3的汇流条单元1C的俯视图。在该情况下,无论多个汇流条10只为非分割汇流条还是只为分割汇流条,只要如图11所示的汇流条单元1C那样使多个汇流条10的形状彼此不同,各汇流条10的固有频率就不同。因而,也取得如在图8中说明的那样能够彼此吸收各汇流条10的振动而使该振动抵消而衰减的第2效果。另外,虽未图示,但即使多个汇流条10只为非分割汇流条或只为分割汇流条,并且为相同那样的形状,只要各汇流条10的宽度或厚度等不同,各汇流条10的固有频率就不同。由此,取得能够彼此吸收各汇流条10的振动而使该振动抵消而衰减的第2效果。FIG. 11 is a plan view schematically showing a bus bar unit 1C of Modification 3. FIG. In this case, regardless of whether the plurality of bus bars 10 are only non-divided bus bars or only divided bus bars, as long as the shapes of the plurality of bus bars 10 are different from each other as in the bus bar unit 1C shown in FIG. 11 , each bus bar The natural frequency of 10 is different. Therefore, as described with reference to FIG. 8 , the second effect that the vibrations of the bus bars 10 can be mutually absorbed and the vibrations can be canceled and attenuated can be obtained. In addition, although not shown, even if the plurality of bus bars 10 are only undivided bus bars or only divided bus bars and have the same shape, as long as the width, thickness, etc. of the respective bus bars 10 are different, the respective bus bars 10 The natural frequencies are different. Thereby, the second effect that the vibrations of the bus bars 10 can be mutually absorbed and the vibrations can be canceled and attenuated can be obtained.
(变形例4)(Variation 4)
图12是示意地表示变形例4的汇流条单元1D的俯视图。也可以如图12所示的汇流条单元1D那样,进一步在树脂基板20形成用于确定电路部件30的位置的肋24。由此,能将电路部件30容易地载置于第1汇流条11和第3汇流条13的预定的位置。因而,能够进一步容易地组装汇流条单元1D。FIG. 12 is a plan view schematically showing the bus bar unit 1D of Modification 4. FIG. Like the bus bar unit 1D shown in FIG. 12 , the resin substrate 20 may further be formed with ribs 24 for determining the position of the circuit component 30 . Thereby, the circuit component 30 can be easily mounted on the predetermined position of the 1st bus bar 11 and the 3rd bus bar 13. Thus, the bus bar unit 1D can be assembled more easily.
另外,在实施方式中,将3个汇流条10(第1汇流条11、第2汇流条12以及第3汇流条13)设为U相用、V相用以及W相用,但不限定于此。另外,在汇流条10为2个的情况下,能将两个汇流条10设为与直流电压对应的高压侧用以及低压侧用。In addition, in the embodiment, the three bus bars 10 (the first bus bar 11 , the second bus bar 12 and the third bus bar 13 ) are used for the U-phase, the V-phase and the W-phase, but it is not limited to this. In addition, when there are two bus bars 10, the two bus bars 10 can be used for the high-voltage side and the low-voltage side corresponding to the DC voltage.
另外,在实施方式中,装入有汇流条单元1的电动机驱动装置100设为伺服放大器,但不限定于此。作为电动机驱动装置100,也可以是逆变器装置等。In addition, in the embodiment, the motor drive device 100 in which the bus bar unit 1 is incorporated is used as a servo amplifier, but it is not limited to this. As the motor drive device 100, an inverter device or the like may be used.
另外,在实施方式中,汇流条单元1被装入电动机驱动装置100,但不限定于此,也可以将汇流条单元1装入除电动机驱动装置100以外的各种电源装置。在该情况下,包括汇流条单元1的电源装置的负载也可以是除电动机以外的电气设备。In addition, in the embodiment, the bus bar unit 1 is incorporated in the motor driving device 100 , but the present invention is not limited to this, and the bus bar unit 1 may be incorporated in various power supply devices other than the motor driving device 100 . In this case, the load of the power supply device including the bus bar unit 1 may be electrical equipment other than the motor.
除此之外,在本公开中也包含对实施方式和变形例实施本领域技术人员所想到的各种变形而获得的形态,或在不脱离本公开的主旨的范围内使实施方式和变形例的构成要素以及功能任意地组合从而实现的形态。In addition to this, the present disclosure also includes forms obtained by applying various modifications to the embodiments and modified examples that can be conceived by those skilled in the art, or to use the embodiments and modified examples within a range that does not deviate from the gist of the present disclosure. A form that can be realized by combining the constituent elements and functions arbitrarily.
产业上的可利用性Industrial Availability
本公开的技术能够抑制汇流条的振动,因此能够利用于汇流条单元和电动机驱动装置等各种电子设备。Since the technology of this disclosure can suppress the vibration of a bus bar, it can be utilized for various electronic apparatuses, such as a bus bar unit and a motor drive device.
附图标记说明Description of reference numerals
1、1A、1B、1C、1D、汇流条单元;10、汇流条;10a、通孔;10b、孔;11、第1汇流条;11a、第1金属板;11b、第2金属板;11c、12c、13c、安装孔;12、第2汇流条;13、第3汇流条;13a、第3金属板;13b、第4金属板;20、树脂基板;21、爪部;22、突起;23、凹部;24、肋;30、电路部件;31、安装板;31a、安装孔;40、螺钉;50、螺母;100、电动机驱动装置;200、电动机。1, 1A, 1B, 1C, 1D, bus bar unit; 10, bus bar; 10a, through hole; 10b, hole; 11, the first bus bar; 11a, the first metal plate; 11b, the second metal plate; 11c , 12c, 13c, mounting holes; 12, the second bus bar; 13, the third bus bar; 13a, the third metal plate; 13b, the fourth metal plate; 20, the resin substrate; 21, the claw; 22, the protrusion; 23, recessed part; 24, rib; 30, circuit component; 31, mounting plate; 31a, mounting hole; 40, screw; 50, nut; 100, motor drive device; 200, motor.
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PCT/JP2017/037620 WO2018116606A1 (en) | 2016-12-22 | 2017-10-18 | Bus bar unit and motor drive device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114977837A (en) * | 2021-02-25 | 2022-08-30 | 富士电机株式会社 | Power conversion device |
CN118216079A (en) * | 2021-11-10 | 2024-06-18 | 株式会社明电舍 | Busbar positioning structure and electrical equipment |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP7167862B2 (en) * | 2019-06-20 | 2022-11-09 | 株式会社デンソー | sensor unit |
JP6955636B1 (en) * | 2020-03-17 | 2021-10-27 | 東芝三菱電機産業システム株式会社 | Laminated busbars, power converters, power converters and uninterruptible power supplies |
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US5365424A (en) * | 1991-07-10 | 1994-11-15 | Kenetech Windpower, Inc. | High power laminated bus assembly for an electrical switching converter |
CN101009410A (en) * | 2006-01-23 | 2007-08-01 | 广明光电股份有限公司 | Terminal fixing structure |
CN102084517A (en) * | 2008-05-15 | 2011-06-01 | 江森自控帅福得先进能源动力系统有限责任公司 | Battery system |
CN104094680A (en) * | 2012-02-06 | 2014-10-08 | 萱场工业株式会社 | bus bar |
JP2016100943A (en) * | 2014-11-19 | 2016-05-30 | 株式会社ケーヒン | Power converter |
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JP3369635B2 (en) * | 1993-06-04 | 2003-01-20 | 株式会社豊田自動織機 | Control device for electric vehicle |
JP2000152604A (en) * | 1998-11-12 | 2000-05-30 | Yaskawa Electric Corp | Power converter |
JP5549467B2 (en) * | 2010-08-03 | 2014-07-16 | 富士電機株式会社 | Inverter device |
JP2015033201A (en) * | 2013-08-01 | 2015-02-16 | トヨタ自動車株式会社 | Bus bar module |
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2017
- 2017-10-18 WO PCT/JP2017/037620 patent/WO2018116606A1/en active Application Filing
- 2017-10-18 JP JP2018557571A patent/JP6960573B2/en active Active
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US5365424A (en) * | 1991-07-10 | 1994-11-15 | Kenetech Windpower, Inc. | High power laminated bus assembly for an electrical switching converter |
CN101009410A (en) * | 2006-01-23 | 2007-08-01 | 广明光电股份有限公司 | Terminal fixing structure |
CN102084517A (en) * | 2008-05-15 | 2011-06-01 | 江森自控帅福得先进能源动力系统有限责任公司 | Battery system |
CN104094680A (en) * | 2012-02-06 | 2014-10-08 | 萱场工业株式会社 | bus bar |
JP2016100943A (en) * | 2014-11-19 | 2016-05-30 | 株式会社ケーヒン | Power converter |
Cited By (3)
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CN114977837A (en) * | 2021-02-25 | 2022-08-30 | 富士电机株式会社 | Power conversion device |
CN118216079A (en) * | 2021-11-10 | 2024-06-18 | 株式会社明电舍 | Busbar positioning structure and electrical equipment |
CN118216079B (en) * | 2021-11-10 | 2025-03-14 | 株式会社明电舍 | Bus positioning structure and electrical equipment |
Also Published As
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WO2018116606A1 (en) | 2018-06-28 |
JP6960573B2 (en) | 2021-11-05 |
CN110168904B (en) | 2022-02-08 |
JPWO2018116606A1 (en) | 2019-10-24 |
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