CN110165895A - A kind of wide gain FB-HB LLC resonant converter circuit structure of realization and control method - Google Patents
A kind of wide gain FB-HB LLC resonant converter circuit structure of realization and control method Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of DC power input into DC power output
- H02M3/22—Conversion of DC power input into DC power output with intermediate conversion into AC
- H02M3/24—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters
- H02M3/28—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC
- H02M3/325—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal
- H02M3/335—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/3353—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having at least two simultaneously operating switches on the input side, e.g. "double forward" or "double (switched) flyback" converter
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Abstract
Description
技术领域technical field
本发明涉及全桥/半桥LLC谐振变换器技术领域,具体涉及一种基于HB(半桥)、FB(全桥)LLC(电感L,电容C)谐振变换器电路结构和方法,实现输出电压范围更宽的描述。The present invention relates to the technical field of full bridge/half bridge LLC resonant converter, in particular to a circuit structure and method based on HB (half bridge), FB (full bridge) LLC (inductance L, capacitor C) resonant converter to realize the output voltage A wider description.
背景技术Background technique
在很多应用中,谐振变换器要求工作在宽输出状态下。例如,现在的电动汽车充电设备和户外照明设备所用到的谐振变换器输出电压要求范围为24V-144V。为了给功率应用设备提供宽范围的稳定输出电压,传统的半桥/全桥LLC谐振变换器通过改变功率开关管的工作频率,即改变谐振变换器的增益来控制输出电压的范围。这种方式控制方法易于实施,拓扑结构简单,但是随着输出电压范围的扩大,为了得到合适的输出电压值,功率开关管开关频率也会相应的增加或减小,使功率开关管频率工作点远离谐振频率点,从而会增加谐振变换器的变压器磁芯和功率开关管的传导损耗,使整个电路工作效率不佳。为了提高谐振变换器的工作效率,减小电路损耗,提出了FB(全桥)-HB(半桥)LLC谐振变换器电路方案。In many applications, resonant converters are required to operate over a wide output range. For example, the output voltage requirements of resonant converters used in current electric vehicle charging equipment and outdoor lighting equipment range from 24V to 144V. In order to provide a wide range of stable output voltages for power application equipment, traditional half-bridge/full-bridge LLC resonant converters control the output voltage range by changing the operating frequency of the power switch tube, that is, changing the gain of the resonant converter. This control method is easy to implement and has a simple topology. However, with the expansion of the output voltage range, in order to obtain a suitable output voltage value, the switching frequency of the power switch tube will increase or decrease accordingly, so that the frequency operating point of the power switch tube Far away from the resonant frequency point, it will increase the conduction loss of the resonant converter's transformer core and power switch tube, making the entire circuit work inefficient. In order to improve the working efficiency of the resonant converter and reduce the circuit loss, a FB (full bridge)-HB (half bridge) LLC resonant converter circuit scheme is proposed.
FB-HB LLC谐振变换器通常还存在一个固有问题,即拓扑变换过程是突然发生的。对于FB-HB LLC谐振变换器输出电压范围的控制,拓扑转换是通过切断电源,简单地停止然后软启动电路来实现,从而得到想要的输出电压值。在FB-HB LLC谐振变换器电路变换期间,输出电压会产生严重的电压尖峰。这样会增加功率开关管和电路元器件的电压应力,产生额外的导通损耗,谐振变换器整体效率没有得到明显的改善。通过增加输出滤波电容,输出电压瞬变现象会减小,但是会增加不必要的成本和谐振变换器体积。总的来说,不能满足输出电压在全时段内实现连续变化。There is also an inherent problem in FB-HB LLC resonant converters, that is, the topology conversion process occurs suddenly. For the control of the output voltage range of the FB-HB LLC resonant converter, the topology conversion is realized by cutting off the power supply, simply stopping and then soft-starting the circuit, so as to obtain the desired output voltage value. During the conversion of the FB-HB LLC resonant converter circuit, the output voltage will produce severe voltage spikes. This will increase the voltage stress of the power switch tube and circuit components, resulting in additional conduction loss, and the overall efficiency of the resonant converter has not been significantly improved. By adding output filter capacitors, output voltage transients are reduced, but unnecessary cost and resonant converter size are added. Generally speaking, the output voltage cannot be satisfied to realize continuous change in the whole period.
现有技术对于谐振变换器增加输出电压范围大多采用改变功率开关管开关频率和改变功率开关管占空比的方式实现。但是更宽的输出电压范围要求更宽的开关频率范围。通常,宽范围的开关频率是不可取的,因为它对谐振变换器的性能有不利影响,使得谐振变换器整体工作不稳定。谐振变换器如果维护不当还会影响其寿命。In the prior art, increasing the output voltage range of the resonant converter is mostly realized by changing the switching frequency of the power switch tube and changing the duty cycle of the power switch tube. But a wider output voltage range requires a wider switching frequency range. Generally, a wide range of switching frequencies is not desirable because it has an adverse effect on the performance of the resonant converter, making the overall operation of the resonant converter unstable. If the resonant converter is not properly maintained, it will also affect its life.
发明内容Contents of the invention
本发明的目的是提供一种实现宽增益FB-HB混合控制LLC谐振变换器电路结构和方法,在于不切断电源的情况下,通过数字控制模块来控制开关管的占空比实现动态的变换;而且为了实现更宽的输出电压范围,在副边增加绕组的方法,通过控制串联在绕组上的开关管得到合适的输出电压。The purpose of the present invention is to provide a circuit structure and method for realizing a wide-gain FB-HB hybrid control LLC resonant converter, which is to control the duty cycle of the switching tube through a digital control module to realize dynamic conversion without cutting off the power supply; Moreover, in order to achieve a wider output voltage range, the method of adding windings on the secondary side can obtain a suitable output voltage by controlling the switching tubes connected in series on the windings.
为了实现上述任务,本发明采用以下技术方案:In order to achieve the above tasks, the present invention adopts the following technical solutions:
一种实现宽增益FB-HB LLC谐振变换器的电路结构,包括依次连接的开关网络、谐振网络和整流滤波网络,其中:A circuit structure for realizing a wide-gain FB-HB LLC resonant converter, including a switch network, a resonant network and a rectifying and filtering network connected in sequence, wherein:
所述的开关网络包括功率开关管Q1、Q2、Q3、Q4,功率开关管结电容C1、C2、C3、C4,功率开关管体二极管D1、D2、D3、D4,输入电压Vin,其中Q1、Q3串联后,Q2、Q4串联后,C1、C3串联后,C2、C4串联后均并联在Vin两端,C1、C2、C3、C4分别并联在Q1、Q2、Q3、Q4两端;在C1、C3之间取一点A,A点连接至D1、D3之间以及Q1、Q3之间;在C2、C4之间取一点B,B点连接至D2、D4之间以及Q2、Q4之间;The switch network includes power switch tubes Q 1 , Q 2 , Q 3 , Q 4 , power switch tube junction capacitances C 1 , C 2 , C 3 , C 4 , power switch tube body diodes D 1 , D 2 , D 3 , D 4 , the input voltage V in , where Q 1 and Q 3 are connected in series, Q 2 and Q 4 are connected in series, C 1 and C 3 are connected in series, and C 2 and C 4 are connected in parallel at both ends of V in . C 1 , C 2 , C 3 , and C 4 are connected in parallel at both ends of Q 1 , Q 2 , Q 3 , and Q 4 respectively; take a point A between C 1 and C 3 , and connect point A to the point between D 1 and D 3 and between Q 1 and Q 3 ; take a point B between C 2 and C 4 , and connect point B to between D 2 and D 4 and between Q 2 and Q 4 ;
所述的谐振网络包括谐振电容Cr、谐振电感Lr和变压器原边绕组的磁化电感Lm,其中Cr、Lr、Lm串联后,一端连接所述的A点,另一端连接所述的B点;The resonant network includes a resonant capacitor C r , a resonant inductance L r and a magnetizing inductance L m of the primary winding of the transformer. After C r , L r , and L m are connected in series, one end is connected to the A point, and the other end is connected to the Point B above;
所述的整流滤波网络包括变压器副边绕组的四个电感LS1、LS2、LS3、LS4,续流二极管DR1、DR2、DR3、DR4,功率开关管Q5,滤波电容Cf,负载R以及输出电压Vo;其中,LS1、LS2、LS3、LS4串联后,一端连接DR1的正极,另一端连接DR4的正极;R两端的电压为输出电压Vo,Cf并联在R两端;DR2的正极连接在LS1和LS2之间,DR2的负极连接Cf的一端,Cf的另一端连接在LS2、LS3之间;DR3的正极连接在LS3、LS4之间,DR3的负极连接DR2的负极,DR4的负极连接DR1的负极以及的Q5栅极,Q5的源极、漏极与DR2的负极连接。The rectification filter network includes four inductors L S1 , L S2 , L S3 , L S4 of the secondary winding of the transformer, freewheeling diodes DR1 , DR2 , DR3 , DR4 , power switch tube Q 5 , filter capacitor C f , the load R and the output voltage V o ; among them, after L S1 , L S2 , L S3 , and L S4 are connected in series, one end is connected to the positive pole of DR1, and the other end is connected to the positive pole of DR4; the voltage at both ends of R is the output voltage V o , C f are connected in parallel at both ends of R; the positive pole of D R2 is connected between L S1 and L S2 , the negative pole of D R2 is connected to one end of C f , and the other end of C f is connected between L S2 and L S3 ; D The positive pole of R3 is connected between LS3 and LS4 , the negative pole of DR3 is connected to the negative pole of DR2 , the negative pole of DR4 is connected to the negative pole of DR1 and the gate of Q5 , the source and drain of Q5 are connected to DR2 the negative connection.
进一步地,所述的电路结构还包括数字控制模块,数字控制模块通过光耦隔离驱动电路分别连接功率开关管Q1、Q2、Q3、Q4和Q5。Further, the circuit structure further includes a digital control module, which is respectively connected to power switch tubes Q 1 , Q 2 , Q 3 , Q 4 and Q 5 through an optocoupler isolation drive circuit.
一种实现宽增益FB-HB LLC谐振变换器的控制方法,包括以下步骤:A control method for realizing a wide-gain FB-HB LLC resonant converter, comprising the following steps:
当谐振变换器启动后,通过输出电压Vo的值判断应工作在各种工作模式,方法为:When the resonant converter is started, it can be judged by the value of the output voltage V o that it should work in various working modes. The method is as follows:
利用给定的参考值计算谐振变换器增益M;Calculate the resonant converter gain M using a given reference value;
当0.8≤M<1.2时,谐振变换器工作在HB LLC谐振变换器模式,此时各功率器件的工作状态为:Q4永久开启,Q2、Q5永久关闭,Q1、Q3工作在高频开关状态;Q1、Q3互补导通,设置死区以防止Q1、Q3直通;通过数字控制模块使Q1、Q3的开关频率工作在谐振频率点附近;When 0.8≤M<1.2, the resonant converter works in the HB LLC resonant converter mode. At this time, the working status of each power device is: Q 4 is permanently turned on, Q 2 and Q 5 are permanently turned off, and Q 1 and Q 3 work in High-frequency switching state; Q 1 and Q 3 are complementary conduction, and a dead zone is set to prevent Q 1 and Q 3 from passing through; the switching frequency of Q 1 and Q 3 works near the resonance frequency point through the digital control module;
当1.2≤M<2.4时,谐振变换器工作在FB LLC谐振变换器模式,此时各功率器件的工作状态为:Q4的占空比由100%渐变到50%,Q2的占空比由0渐变到50%,当渐变过程完成以后,Q1、Q2、Q3、Q4工作在高频开关状态,Q5永久关闭;Q1、Q3和Q2、Q4分别互补导通,Q1、Q4和Q2、Q3分别同时导通和关断,设置死区以防止Q1、Q3或Q2、Q4直通;通过数字控制模块使Q1、Q2、Q3、Q4的开关频率工作在谐振频率点附近;When 1.2≤M<2.4, the resonant converter works in the FB LLC resonant converter mode. At this time, the working state of each power device is: the duty cycle of Q 4 gradually changes from 100% to 50%, and the duty cycle of Q 2 From 0 to 50%, when the gradual change process is completed, Q 1 , Q 2 , Q 3 , and Q 4 work in the high-frequency switching state, and Q 5 is permanently turned off; Q 1 , Q 3 and Q 2 , Q 4 are respectively complementary conduction Q 1 , Q 4 and Q 2 , Q 3 are turned on and off at the same time respectively, and dead zones are set to prevent Q 1 , Q 3 or Q 2 , Q 4 from passing through; the digital control module makes Q 1 , Q 2 , The switching frequency of Q 3 and Q 4 works near the resonant frequency point;
当2.4≤M<4.8时,谐振变换器工作在副边多绕组FB LLC谐振变换器模式,此时各功率器件的工作状态为:Q1、Q2、Q3、Q4工作在占空比为50%的高频开关状态,Q5永久开通;Q1、Q3和Q2、Q4分别互补导通,Q1、Q4和Q2、Q3分别同时导通和关断,设置死区以防止Q1、Q3或Q2、Q4直通;通过数字控制模块使Q1、Q2、Q3、Q4的开关频率工作在谐振频率点附近。When 2.4≤M<4.8, the resonant converter works in the secondary multi-winding FB LLC resonant converter mode. At this time, the working status of each power device is: Q 1 , Q 2 , Q 3 , and Q 4 work in the duty cycle is a 50% high-frequency switching state, Q5 is permanently turned on ; Q1, Q3 and Q2 , Q4 are complementary conduction respectively, Q1, Q4 and Q2 , Q3 are respectively turned on and off at the same time, setting The dead zone prevents Q 1 , Q 3 or Q 2 , Q 4 from passing through; through the digital control module, the switching frequency of Q 1 , Q 2 , Q 3 , Q 4 works near the resonant frequency point.
进一步地,所述的谐振频率点的计算公式为: Further, the formula for calculating the resonant frequency point is:
进一步地,所述的利用给定的参考值计算谐振变换器增益M,具体为:Further, the calculation of the gain M of the resonant converter by using a given reference value is specifically:
谐振变换器谐振增益M为输出电压Vo乘以变压器原副边匝比和输入电压Vin的比值。The resonant gain M of the resonant converter is the ratio of the output voltage V o multiplied by the primary and secondary turn ratio of the transformer and the input voltage V in .
进一步地,所述的HB LLC谐振变换器模式的具体工作过程为:Further, the specific working process of the HB LLC resonant converter mode is as follows:
(1)HB LLC谐振变换器开关模态一(1) HB LLC resonant converter switching mode 1
Q1、Q4开通,Q2、Q3、Q5关断,输入电压Vin通过Q1和Q4加到谐振网络上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im增长,利用谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差将能量传递到变压器副边,续流二极管DR2导通,能量传输到负载;Q 1 and Q 4 are turned on, Q 2 , Q 3 and Q 5 are turned off, the input voltage V in is applied to the resonant network through Q 1 and Q 4 , the current I r of the resonant inductance L r and the current I of the magnetizing inductance L m m increases, the energy is transferred to the secondary side of the transformer by using the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m , the freewheeling diode D R2 is turned on, and the energy is transferred to the load;
(2)HB LLC谐振变换器开关模态一(2) HB LLC resonant converter switching mode 1
Q1、Q4开通,Q2、Q3、Q5关断,输入电压Vin通过Q1和Q4加到谐振网络上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im相等,由于谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差为零,能量无法传递到变压器副边,续流二极管DR2不导通,负载由滤波电容Cf提供能量;Q 1 and Q 4 are turned on, Q 2 , Q 3 and Q 5 are turned off, the input voltage V in is applied to the resonant network through Q 1 and Q 4 , the current I r of the resonant inductance L r and the current I of the magnetizing inductance L m m are equal, because the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m is zero, the energy cannot be transferred to the secondary side of the transformer, the freewheeling diode D R2 is not conducting, and the load is provided by the filter capacitor C f energy;
(3)HB LLC谐振变换器开关模态二(3) HB LLC resonant converter switching mode 2
Q3、Q4开通,Q1、Q2、Q5关断,谐振网络通过Q3和Q4形成回路,谐振电感Lr的电流Ir和磁化电感Lm的电流Im增长,利用谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差将能量传递到变压器副边,续流二极管DR3导通,能量传输到负载;Q 3 and Q 4 are turned on, Q 1 , Q 2 and Q 5 are turned off, the resonant network forms a loop through Q 3 and Q 4 , the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m increase , and the resonance is utilized The difference between the current I r of the inductance L r and the current I m of the magnetizing inductance L m transfers energy to the secondary side of the transformer, the freewheeling diode D R3 is turned on, and the energy is transferred to the load;
(4)HB LLC谐振变换器开关模态二(4) HB LLC resonant converter switching mode 2
Q3、Q4开通,Q1、Q2、Q5关断,谐振网络通过Q3和Q4形成回路,谐振电感Lr的电流Ir和磁化电感Lm的电流Im相等,由于谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差为零,能量无法传递到变压器副边,续流二极管DR3不导通,负载由滤波电容Cf提供能量。Q 3 and Q 4 are turned on, Q 1 , Q 2 and Q 5 are turned off, the resonant network forms a loop through Q 3 and Q 4 , the current I r of the resonant inductance L r is equal to the current I m of the magnetizing inductance L m , due to the resonance The difference between the current I r of the inductance L r and the current I m of the magnetizing inductance L m is zero, the energy cannot be transferred to the secondary side of the transformer, the freewheeling diode DR3 is not conducting, and the load is supplied with energy by the filter capacitor C f .
进一步地,所述的FB LLC谐振变换器具体工作过程为:Further, the specific working process of the FB LLC resonant converter is as follows:
(1)FB LLC谐振变换器开关模态一(1) Switching mode 1 of FB LLC resonant converter
Q1、Q4开通,Q2、Q3、Q5关断,输入电压Vin通过Q1和Q4加到谐振网络上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im增长,利用谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差将能量传递到变压器副边,续流二极管DR2导通,能量传输到负载;Q 1 and Q 4 are turned on, Q 2 , Q 3 and Q 5 are turned off, the input voltage V in is applied to the resonant network through Q 1 and Q 4 , the current I r of the resonant inductance L r and the current I of the magnetizing inductance L m m increases, the energy is transferred to the secondary side of the transformer by using the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m , the freewheeling diode D R2 is turned on, and the energy is transmitted to the load;
(2)FB LLC谐振变换器开关模态一(2) FB LLC resonant converter switching mode 1
Q1、Q4开通,Q2、Q3、Q5关断,输入电压Vin通过Q1和Q4加到谐振网络Lr、Lm、Cr上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im相等,由于谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差为零,能量无法传递到变压器副边,续流二极管DR2不导通,负载由滤波电容Cf提供能量;Q 1 and Q 4 are turned on, Q 2 , Q 3 and Q 5 are turned off, the input voltage V in is applied to the resonant network L r , L m and C r through Q 1 and Q 4 , and the current I r of the resonant inductor L r It is equal to the current I m of the magnetizing inductance L m , because the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m is zero, the energy cannot be transferred to the secondary side of the transformer, and the freewheeling diode D R2 is not conducting , the load is powered by the filter capacitor C f ;
(3)FB LLC谐振变换器开关模态二(3) Switching mode 2 of FB LLC resonant converter
Q2、Q3开通,Q1、Q4、Q5关断,输入电压Vin通过Q2和Q3加到谐振网络上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im增长,利用谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差将能量传递到变压器副边,续流二极管DR3导通,能量传输到负载;Q 2 and Q 3 are turned on, Q 1 , Q 4 and Q 5 are turned off, the input voltage V in is applied to the resonant network through Q 2 and Q 3 , the current I r of the resonant inductance L r and the current I of the magnetizing inductance L m m grows, the energy is transferred to the secondary side of the transformer by using the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m , the freewheeling diode D R3 is turned on, and the energy is transferred to the load;
(4)FB LLC谐振变换器开关模态二(4) FB LLC resonant converter switching mode 2
Q2、Q3开通,Q1、Q4、Q5关断,谐振网络通过Q2和Q3形成回路,谐振电感Lr的电流Ir和磁化电感Lm的电流Im相等,由于谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差为零,能量无法传递到变压器副边,续流二极管DR3不导通,负载由滤波电容Cf提供能量。Q 2 and Q 3 are turned on, Q 1 , Q 4 and Q 5 are turned off, the resonant network forms a loop through Q 2 and Q 3 , the current I r of the resonant inductance L r is equal to the current I m of the magnetizing inductance L m , due to the resonance The difference between the current I r of the inductance L r and the current I m of the magnetizing inductance L m is zero, the energy cannot be transferred to the secondary side of the transformer, the freewheeling diode DR3 is not conducting, and the load is supplied with energy by the filter capacitor C f .
进一步地,所述的副边多绕组FB LLC谐振变换器模式的具体工作过程为:Further, the specific working process of the secondary multi-winding FB LLC resonant converter mode is as follows:
(1)副边多绕组FB LLC谐振变换器开关模态一(1) Switching mode 1 of secondary multi-winding FB LLC resonant converter
Q1、Q4、Q5开通,Q2、Q3关断,输入电压Vin通过Q1和Q4加到谐振网络上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im增长,利用谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差将能量传递到变压器副边,续流二极管DR1导通,能量传输到负载;Q 1 , Q 4 , Q 5 are turned on, Q 2 , Q 3 are turned off, the input voltage V in is added to the resonant network through Q 1 and Q 4 , the current I r of the resonant inductance L r and the current I of the magnetizing inductance L m As m grows, the energy is transferred to the secondary side of the transformer by using the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m , the freewheeling diode D R1 is turned on, and the energy is transferred to the load;
(2)副边多绕组FB LLC谐振变换器开关模态一(2) Switching mode 1 of secondary multi-winding FB LLC resonant converter
Q1、Q4、Q5开通,Q2、Q3关断,输入电压Vin通过Q1和Q4加到谐振网络上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im相等,由于谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差为零,能量无法传递到变压器副边,续流二极管DR1不导通,负载由滤波电容Cf提供能量;Q 1 , Q 4 , Q 5 are turned on, Q 2 , Q 3 are turned off, the input voltage V in is added to the resonant network through Q 1 and Q 4 , the current I r of the resonant inductance L r and the current I of the magnetizing inductance L m m are equal, because the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m is zero, the energy cannot be transferred to the secondary side of the transformer, the freewheeling diode D R1 is not conducting, and the load is provided by the filter capacitor C f energy;
(3)副边多绕组FB LLC谐振变换器开关模态二(3) Secondary side multi-winding FB LLC resonant converter switching mode 2
Q2、Q3、Q5开通,Q1、Q4关断,输入电压Vin通过Q2和Q3加到谐振网络上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im增长,利用谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差将能量传递到变压器副边,续流二极管DR4导通,能量传输到负载;Q 2 , Q 3 , Q 5 are turned on, Q 1 , Q 4 are turned off, the input voltage V in is added to the resonant network through Q 2 and Q 3 , the current I r of the resonant inductance L r and the current I of the magnetizing inductance L m As m increases, energy is transferred to the secondary side of the transformer by using the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m , and the freewheeling diode D R4 is turned on, and the energy is transmitted to the load;
(4)副边多绕组FB LLC谐振变换器开关模态二(4) Secondary side multi-winding FB LLC resonant converter switching mode 2
Q2、Q3、Q5开通,Q1、Q4关断,谐振网络通过Q2和Q3形成回路,谐振电感Lr的电流Ir和磁化电感Lm的电流Im相等,由于谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差为零,能量无法传递到变压器副边,续流二极管DR4不导通,负载由滤波电容Cf提供能量。Q 2 , Q 3 , Q 5 are turned on, Q 1 , Q 4 are turned off, the resonant network forms a loop through Q 2 and Q 3 , the current I r of the resonant inductance L r is equal to the current I m of the magnetizing inductance L m , due to the resonance The difference between the current I r of the inductance L r and the current I m of the magnetizing inductance L m is zero, the energy cannot be transferred to the secondary side of the transformer, the freewheeling diode DR4 is not conducting, and the load is supplied with energy by the filter capacitor C f .
本发明具有以下技术特点:The present invention has the following technical characteristics:
1.通过对宽增益FB-HB混合控制LLC谐振变换器电路结构灵活运用,能够根据设备所需的输出电压值,通过数字控制模块控制开关管Q2、Q4的导通与关断和占空比变换,使电路拓扑能够在半桥和全桥之间动态的变换,从而可以功率变换器工作更加高效。1. Through the flexible use of the wide-gain FB-HB hybrid control LLC resonant converter circuit structure, the digital control module can control the turn-on and turn-off and duty cycle of the switch tubes Q2 and Q4 according to the output voltage value required by the equipment Transformation enables the circuit topology to dynamically change between half-bridge and full-bridge, so that the power converter can work more efficiently.
2.对于宽增益FB-HB混合控制LLC谐振变换器整体电路拓扑结构,在副边通过增加绕组的方法来提高输出电压范围,代替通过变频来实现同样的功能;其优点在于可以使开关管工作频率工作在效率最高的谐振频率点附近,可以更好地满足不同负载对输出电压的需求,代替改变功率开关管的工作频率,开关管导通损耗减小,整个系统稳定性有所增加,效率得到改善。2. For the overall circuit topology of the wide-gain FB-HB hybrid control LLC resonant converter, the output voltage range is increased by adding windings on the secondary side, instead of realizing the same function by frequency conversion; its advantage is that it can make the switch tube work The frequency works near the resonant frequency point with the highest efficiency, which can better meet the output voltage requirements of different loads, instead of changing the operating frequency of the power switch tube, the conduction loss of the switch tube is reduced, the stability of the entire system is increased, and the efficiency Improved.
3.宽增益FB-HB混合控制LLC谐振变换器输出电压范围很宽,可以满足很多用电设备的电压需求。当用户的用电设备较多,且所需电压值不一致时,不需要另外购买功率变换器。为用户节省了投资成本,提高了效益。3. Wide-gain FB-HB hybrid control LLC resonant converter has a wide output voltage range, which can meet the voltage requirements of many electrical equipment. When the user has a lot of electrical equipment and the required voltage values are inconsistent, there is no need to purchase additional power converters. It saves investment costs for users and improves efficiency.
4.宽增益FB-HB混合控制LLC谐振变换器整机工作时,通过合理设计谐振电容Cr,谐振电感Lr,磁化电感Lm的值和开关管死区时间,可以使开关管Q1、Q2、Q3、Q4实现ZVS(零电压开关)开通。减小了开关管的导通损耗,提高了整机效率。4. When the wide-gain FB-HB hybrid control LLC resonant converter is working, through reasonable design of the resonant capacitor C r , the resonant inductance L r , the value of the magnetizing inductance L m and the dead time of the switch tube, the switch tube Q 1 , Q 2 , Q 3 , and Q 4 realize ZVS (Zero Voltage Switching) turn-on. The conduction loss of the switch tube is reduced, and the efficiency of the whole machine is improved.
附图说明Description of drawings
图1为宽增益FB-HB混合控制LLC谐振变换器拓扑结构;Figure 1 shows the topology of wide-gain FB-HB hybrid control LLC resonant converter;
图2为宽增益FB-HB混合控制LLC谐振变换器工作模式选择流程图;Figure 2 is a flow chart for selecting the operating mode of the wide-gain FB-HB hybrid control LLC resonant converter;
图3的(a)、(b)为HB LLC谐振变换器开关模态一的两种情况;(a) and (b) in Fig. 3 are two cases of switching mode 1 of the HB LLC resonant converter;
图4的(a)、(b)为HB LLC谐振变换器开关模态二的两种情况;(a) and (b) of Fig. 4 are two cases of switching mode 2 of the HB LLC resonant converter;
图5的(a)、(b)为FB LLC谐振变换器开关模态一的两种情况;(a) and (b) of Fig. 5 are two situations of switching mode 1 of the FB LLC resonant converter;
图6的(a)、(b)为FB LLC谐振变换器开关模态二的两种情况;(a) and (b) in Fig. 6 are two cases of switching mode 2 of the FB LLC resonant converter;
图7的(a)、(b)为副边多绕组FB LLC谐振变换器开关模态一的两种情况;(a) and (b) of Fig. 7 are two cases of switching mode 1 of the secondary multi-winding FB LLC resonant converter;
图8的(a)、(b)为副边多绕组FB LLC谐振变换器开关模态二的两种情况;(a) and (b) of Fig. 8 are two cases of switching mode 2 of the secondary multi-winding FB LLC resonant converter;
图9为对称式宽增益FB-HB混合控制LLC谐振变换器拓扑结构;Figure 9 shows the topology of a symmetrical wide-gain FB-HB hybrid control LLC resonant converter;
图10为副边控制型宽增益FB-HB混合控制LLC谐振变换器;Figure 10 is a secondary side control type wide gain FB-HB hybrid control LLC resonant converter;
图11为数字控制模块框图,在该图中,Q1、Q2、Q3、Q4、Q5为每个开关管的驱动信号;PWM1、PWM2、PWM3、PWM4、PWM5为DSP产生的脉冲方波信号;VSET为用户通过上位机设定的设备需求电压值。Figure 11 is a block diagram of the digital control module. In this figure, Q 1 , Q 2 , Q 3 , Q 4 , and Q 5 are the driving signals of each switching tube; PWM1, PWM2, PWM3, PWM4, and PWM5 are the pulses generated by DSP Square wave signal; V SET is the equipment demand voltage value set by the user through the host computer.
具体实施方式Detailed ways
宽增益FB-HB LLC谐振变换器拓扑结构如图1所示,整个谐振变换器拓扑结构分为三部分,第一部分是开关网络,第二部分是谐振网络,第三部分是整流滤波网络。The topological structure of the wide-gain FB-HB LLC resonant converter is shown in Figure 1. The entire resonant converter topology is divided into three parts, the first part is the switching network, the second part is the resonant network, and the third part is the rectification and filtering network.
其中第一部分开关网络包括功率开关管Q1、Q2、Q3、Q4,功率开关管结电容C1、C2、C3、C4,功率开关管体二极管D1、D2、D3、D4,输入电压Vin,两桥臂中点电位A、B。第二部分谐振网络包括谐振电容Cr,谐振电感Lr,变压器原边绕组的磁化电感Lm。第三部分整流滤波网络包括变压器副边四个绕组的电感LS1、LS2、LS3、LS4,续流二极管DR1、DR2、DR3、DR4,功率开关管Q5,滤波电容Cf,负载R,输出电压Vo,具体的连接结构为:The first part of the switch network includes power switch tubes Q 1 , Q 2 , Q 3 , Q 4 , power switch tube junction capacitances C 1 , C 2 , C 3 , C 4 , power switch tube body diodes D 1 , D 2 , D 3. D 4 , the input voltage V in , the midpoint potentials A and B of the two bridge arms. The second part of the resonant network includes the resonant capacitor C r , the resonant inductance L r , and the magnetizing inductance L m of the primary winding of the transformer. The third part of the rectification filter network includes the inductance L S1 , L S2 , L S3 , L S4 of the four windings on the secondary side of the transformer, the freewheeling diodes DR1 , DR2 , DR3 , DR4 , the power switch tube Q 5 , and the filter capacitor C f , load R, output voltage V o , the specific connection structure is:
所述的开关网络中:Q1、Q3串联后,Q2、Q4串联后,C1、C3串联后,C2、C4串联后均并联在Vin两端,C1、C2、C3、C4分别并联在Q1、Q2、Q3、Q4两端;在C1、C3之间取一点A,A点连接至D1、D3之间以及Q1、Q3之间;在C2、C4之间取一点B,B点连接至D2、D4之间以及Q2、Q4之间;In the switch network: after Q 1 and Q 3 are connected in series, after Q 2 and Q 4 are connected in series, after C 1 and C 3 are connected in series, after C 2 and C 4 are connected in series, they are all connected in parallel at both ends of V in , and C 1 , C 2 , C 3 , and C 4 are connected in parallel at both ends of Q 1 , Q 2 , Q 3 , and Q 4 respectively; a point A is taken between C 1 and C 3 , and point A is connected between D 1 , D 3 and Q 1 , between Q 3 ; take a point B between C 2 and C 4 , and connect point B to between D 2 and D 4 and between Q 2 and Q 4 ;
所述的谐振网络中:Cr、Lr、Lm串联后,一端连接所述的A点,另一端连接所述的B点;In the resonant network: after C r , L r , and L m are connected in series, one end is connected to the aforementioned point A, and the other end is connected to the aforementioned point B;
所述的整流滤波网络中,LS1、LS2、LS3、LS4串联后,一端连接DR1的正极,另一端连接DR4的正极;R两端的电压为输出电压Vo,Cf并联在R两端;DR2的正极连接在LS1和LS2之间,DR2的负极连接Cf的一端,Cf的另一端连接在LS2、LS3之间;DR3的正极连接在LS3、LS4之间,DR3的负极连接DR2的负极,DR4的负极连接DR1的负极以及的Q5栅极,Q5的源极、漏极与DR2的负极连接。In the rectification and filtering network described above, after L S1 , L S2 , L S3 , and L S4 are connected in series, one end is connected to the positive pole of DR1, and the other end is connected to the positive pole of DR4 ; the voltage at both ends of R is the output voltage V o , and C f is connected in parallel At both ends of R; the positive pole of D R2 is connected between L S1 and L S2 , the negative pole of D R2 is connected to one end of C f , and the other end of C f is connected between L S2 and L S3 ; the positive pole of D R3 is connected to Between LS3 and LS4 , the negative pole of DR3 is connected to the negative pole of DR2 , the negative pole of DR4 is connected to the negative pole of DR1 and the gate of Q5 , and the source and drain of Q5 are connected to the negative pole of DR2 .
本方案中,所述的电路结构还包括数字控制模块,数字控制模块通过光耦隔离驱动电路分别连接功率开关管Q1、Q2、Q3、Q4和Q5,如图11所示,本实施例中数字控制模块采用DSP控制器,其产生的脉冲方波信号经过光耦隔离驱动电路后产生驱动信号以驱动对应的功率开关管。所述的光耦隔离驱动电路为常规电路,在此不赘述。另外,所述的数字控制模块还用于读取输出电压Vo的值以及计算增益M。In this solution, the circuit structure also includes a digital control module, and the digital control module is respectively connected to the power switch tubes Q 1 , Q 2 , Q 3 , Q 4 and Q 5 through the optocoupler isolation drive circuit, as shown in Figure 11, In this embodiment, the digital control module adopts a DSP controller, and the pulse square wave signal generated by it passes through the optocoupler isolation driving circuit to generate a driving signal to drive the corresponding power switch tube. The optocoupler isolation driving circuit is a conventional circuit, and will not be described in detail here. In addition, the digital control module is also used for reading the value of the output voltage V o and calculating the gain M.
本发明实施的宽增益FB-HB混合控制LLC谐振变换器能够变换为三种电路结构:The wide-gain FB-HB hybrid control LLC resonant converter implemented in the present invention can be transformed into three circuit structures:
第一种:HB LLC谐振变换器实现低增益范围,即输入电压在高范围,输出电压在低范围条件下工作。The first type: the HB LLC resonant converter realizes the low gain range, that is, the input voltage is in the high range, and the output voltage works under the condition of the low range.
第二种:FB LLC谐振变换器实现高增益范围,即输入电压在低范围,输出电压在高范围条件下工作。The second type: the FB LLC resonant converter realizes the high gain range, that is, the input voltage is in the low range, and the output voltage works under the condition of the high range.
第三种:副边多绕组FB LLC谐振变换器实现更高输出电压,即通过控制开关管Q5的开通,使LS1、LS2、LS3、LS4副边绕组与负载产生回路,使得输出电压更高。The third type: the secondary multi-winding FB LLC resonant converter realizes higher output voltage, that is, by controlling the opening of the switch tube Q5 , the L S1 , L S2 , L S3 , L S4 secondary windings and the load generate a loop, so that The output voltage is higher.
设定谐振变换器功率开关管Q1、Q2、Q3、Q4工作频率为谐振频率点附近。通过设备对谐振变换器输出电压值的需求可知,若所需电压在设计输出电压范围较低值时,通过数字控制模块(如图11所示,本实施例中为DSP控制器)使谐振变换器工作在HBLLC谐振变换器状态;若所需电压在设计输出电压范围中间值时,通过数字控制模块使谐振变换器工作在FB LLC谐振变换器状态;若所需电压在设计输出电压范围较高值时,通过数字控制模块使谐振变换器工作在副边多绕组FB LLC谐振变换器状态。Set the operating frequency of the resonant converter power switch tubes Q 1 , Q 2 , Q 3 , and Q 4 as near the resonant frequency point. According to the requirements of the equipment for the output voltage value of the resonant converter, if the required voltage is at a lower value in the designed output voltage range, the resonant converter can be converted through a digital control module (as shown in Figure 11, which is a DSP controller in this embodiment). The converter works in the state of HBLLC resonant converter; if the required voltage is in the middle value of the designed output voltage range, the resonant converter works in the state of FB LLC resonant converter through the digital control module; if the required voltage is in the design output voltage range higher When the value is , the resonant converter works in the secondary multi-winding FB LLC resonant converter state through the digital control module.
1.宽增益FB-HB混合控制LLC谐振变换器工作模式选择方法1. Selection method of working mode of wide-gain FB-HB hybrid control LLC resonant converter
当谐振变换器启动完成后,将设备所需电压值Vo输送到数字控制模块,进而判断宽增益FB-HB LLC谐振变换器应该工作在何种工作模式。谐振变换器谐振网络增益M为输出电压乘以变压器原副边匝比和输入电压的比值,n为变压器原边绕组和副边绕组的匝比,定义变压器的原边绕组匝数为Np,副边单个绕组匝数为Ns,输入电压值为Vin,输出电压Vo。在本实施例中取谐振变换器谐振网络增益M的取值范围为0.8-4.8。宽增益FB-HB LLC谐振变换器工作模式选择流程图如图2所示。After the start-up of the resonant converter is completed, the voltage value V o required by the equipment is sent to the digital control module, and then it is judged which working mode the wide-gain FB-HB LLC resonant converter should work in. The resonant network gain M of the resonant converter is the output voltage multiplied by the ratio of the primary and secondary turns of the transformer to the input voltage, n is the turns ratio of the primary and secondary windings of the transformer, and the number of turns of the primary winding of the transformer is defined as N p . The number of turns of a single winding on the secondary side is N s , the input voltage is V in , and the output voltage is V o . In this embodiment, the value range of the resonant network gain M of the resonant converter is 0.8-4.8. The flow chart of operating mode selection of wide gain FB-HB LLC resonant converter is shown in Figure 2.
2.三种工作模式详情2. Details of the three working modes
在图2中宽增益FB-HB混合控制LLC谐振变换器有四种运行模式,其中宽增益FB-HB混合控制LLC谐振变换器出现故障时,整个电路都停止工作。当故障修复以后,一般需要手动切换电源开关,才能使变换器重新启动工作。下面主要对另外三种工作模式做详细介绍。In Figure 2, the wide-gain FB-HB hybrid control LLC resonant converter has four operating modes. When the wide-gain FB-HB hybrid control LLC resonant converter fails, the entire circuit stops working. After the fault is repaired, it is generally necessary to manually switch the power switch to restart the converter. The following mainly introduces the other three working modes in detail.
2.1 HB LLC谐振变换器模式2.1 HB LLC resonant converter mode
功率变换器整个系统启动完成后,根据用户设备所需的输出电压值在低输出电压范围,即谐振网络增益M为:0.5≤M<1时,在此情况下系统选择功率变换器工作在HB LLC谐振变换器模式。HB LLC谐振变换器模式各功率器件状态如下:Q4永久开启,Q2、Q5永久关闭,Q1、Q3工作在高频开关状态;Q1、Q3互补导通,设置死区为了防止上下开关管Q1、Q3直通,通过数字控制模块使Q1、Q3的开关频率工作在谐振频率点附近;谐振电容Cr,谐振电感Lr,磁化电感Lm共同构成谐振回路,副边绕组电感、副边续流二极管将原边接收到的能量传输给负载。此模式开关网络输入电压Vin,整流滤波网络输出电压Vo。HB LLC谐振变换器的基本关系为:n=Np/Ns。After the entire system of the power converter is started, the output voltage value required by the user equipment is in the low output voltage range, that is, when the gain M of the resonant network is: 0.5≤M<1, in this case the system selects the power converter to work at HB LLC resonant converter mode. The status of each power device in the HB LLC resonant converter mode is as follows: Q 4 is permanently turned on, Q 2 and Q 5 are permanently turned off, Q 1 and Q 3 work in the high-frequency switching state; Q 1 and Q 3 are complementary to conduction, and the dead zone is set for Prevent the upper and lower switching tubes Q 1 and Q 3 from passing through, and make the switching frequency of Q 1 and Q 3 work near the resonant frequency point through the digital control module; the resonant capacitor C r , the resonant inductance L r , and the magnetizing inductance L m together form a resonant circuit, The secondary winding inductance and the secondary freewheeling diode transmit the energy received by the primary to the load. In this mode, the input voltage V in of the switching network and the output voltage V o of the rectification and filtering network. The basic relationship of the HB LLC resonant converter is: n=N p /N s .
HB LLC谐振变换器具体工作过程是:The specific working process of HB LLC resonant converter is:
(1)HB LLC谐振变换器开关模态一(第一种情况),如图3的(a)所示:(1) HB LLC resonant converter switching mode one (the first case), as shown in (a) of Figure 3:
Q1、Q4开通,Q2、Q3、Q5关断,输入电压Vin通过Q1和Q4加到谐振网络Lr、Lm、Cr上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im增长,利用谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差将能量传递到变压器副边,副边续流二极管DR2导通,能量传输到负载。Q 1 and Q 4 are turned on, Q 2 , Q 3 and Q 5 are turned off, the input voltage V in is applied to the resonant network L r , L m and C r through Q 1 and Q 4 , and the current I r of the resonant inductor L r The current I m of the magnetizing inductance L m increases, and the energy is transferred to the secondary side of the transformer by using the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m , and the freewheeling diode D R2 of the secondary side is turned on, and the energy transmitted to the load.
(2)HB LLC谐振变换器开关模态一(第二种情况),如图3的(b)所示:(2) HB LLC resonant converter switching mode one (the second case), as shown in (b) of Figure 3:
Q1、Q4开通,Q2、Q3、Q5关断,输入电压Vin通过Q1和Q4加到谐振网络Lr、Lm、Cr上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im相等,由于谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差为零,能量无法传递到变压器副边,副边续流二极管DR2不导通,负载由滤波电容Cf提供能量。Q 1 and Q 4 are turned on, Q 2 , Q 3 and Q 5 are turned off, the input voltage V in is applied to the resonant network L r , L m and C r through Q 1 and Q 4 , and the current I r of the resonant inductor L r It is equal to the current I m of the magnetizing inductance L m , because the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m is zero, the energy cannot be transferred to the secondary side of the transformer, and the freewheeling diode D R2 of the secondary side does not When it is turned on, the load is supplied with energy by the filter capacitor C f .
(3)HB LLC谐振变换器开关模态二(第一种情况),如图4的(a)所示:(3) HB LLC resonant converter switching mode 2 (the first case), as shown in (a) of Figure 4:
Q3、Q4开通,Q1、Q2、Q5关断,谐振网络Lr、Lm、Cr通过Q3和Q4形成回路,谐振电感Lr的电流Ir和磁化电感Lm的电流Im增长,利用谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差将能量传递到变压器副边,副边续流二极管DR3导通,能量传输到负载。Q 3 and Q 4 are turned on, Q 1 , Q 2 and Q 5 are turned off, the resonant network L r , L m , C r forms a loop through Q 3 and Q 4 , the current I r of the resonant inductance L r and the magnetizing inductance L m The current I m increases, and the energy is transferred to the secondary side of the transformer by using the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m , and the freewheeling diode DR3 on the secondary side is turned on, and the energy is transmitted to the load.
(4)HB LLC谐振变换器开关模态二(第二种情况),如图4的(b)所示:(4) HB LLC resonant converter switching mode two (the second case), as shown in (b) of Figure 4:
Q3、Q4开通,Q1、Q2、Q5关断,谐振网络Lr、Lm、Cr通过Q3和Q4形成回路,谐振电感Lr的电流Ir和磁化电感Lm的电流Im相等,由于谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差为零,能量无法传递到变压器副边,副边续流二极管DR3不导通,负载由滤波电容Cf提供能量。Q 3 and Q 4 are turned on, Q 1 , Q 2 and Q 5 are turned off, the resonant network L r , L m , C r forms a loop through Q 3 and Q 4 , the current I r of the resonant inductance L r and the magnetizing inductance L m The current I m of the resonant inductance L r and the current I m of the magnetizing inductance L m are equal, because the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m is zero, the energy cannot be transferred to the secondary side of the transformer, the freewheeling diode D R3 of the secondary side is not conducting, and the load is controlled by Filter capacitor C f provides energy.
2.2 FB LLC谐振变换器模式2.2 FB LLC resonant converter mode
当功率变换器开始工作在HB LLC谐振变换器模式时,根据用户设备所需的输出电压值在中输出电压范围,即谐振网络增益M为:1≤M<1.5时,在此情况下系统选择功率变换器工作在FB LLC谐振变换器模式。FB LLC谐振变换器模式各功率器件状态如下:Q4的占空比由100%渐变到50%,Q2的占空比由0渐变到50%,当渐变过程完成以后,Q1、Q2、Q3、Q4工作在高频开关状态,Q5永久关闭;Q1、Q3和Q2、Q4分别互补导通,Q1、Q4和Q2、Q3分别同时导通和关断,且设置死区为了防止上下开关管直通,通过数字控制模块使Q1、Q2、Q3、Q4的开关频率工作在谐振频率点附近;谐振电容Cr,谐振电感Lr,磁化电感Lm共同构成谐振回路,副边绕组电感、副边续流二极管将原边接收到的能量传输给负载。此模式开关网络输入电压Vin,整流滤波网络输出电压Vo。FB LLC谐振变换器的基本关系为: When the power converter starts to work in the HB LLC resonant converter mode, the output voltage value required by the user equipment is in the middle output voltage range, that is, when the resonant network gain M is: 1≤M<1.5, in this case the system selects The power converter works in FB LLC resonant converter mode. The status of each power device in FB LLC resonant converter mode is as follows: the duty cycle of Q 4 gradually changes from 100% to 50%, and the duty cycle of Q 2 gradually changes from 0 to 50%. After the gradual change process is completed, Q 1 and Q 2 , Q 3 , Q 4 work in the high-frequency switching state, Q 5 is permanently closed; Q 1 , Q 3 and Q 2 , Q 4 are complementary conduction respectively, and Q 1 , Q 4 and Q 2 , Q 3 are respectively conduction and Turn off, and set a dead zone to prevent the upper and lower switching tubes from passing through, the switching frequency of Q 1 , Q 2 , Q 3 , and Q 4 works near the resonant frequency point through the digital control module; the resonant capacitor C r , the resonant inductance L r , The magnetizing inductance L m together constitutes a resonant circuit, and the secondary winding inductance and the secondary freewheeling diode transmit the energy received by the primary side to the load. In this mode, the input voltage V in of the switching network and the output voltage V o of the rectification and filtering network. The basic relationship of the FB LLC resonant converter is:
FB LLC谐振变换器具体工作过程是:The specific working process of FB LLC resonant converter is:
(1)FB LLC谐振变换器开关模态一(第一种情况),如图5的(a)所示:(1) FB LLC resonant converter switching mode one (the first case), as shown in (a) of Figure 5:
Q1、Q4开通,Q2、Q3、Q5关断,输入电压Vin通过Q1和Q4加到谐振网络Lr、Lm、Cr上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im增长,利用谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差将能量传递到变压器副边,副边续流二极管DR2导通,能量传输到负载。Q 1 and Q 4 are turned on, Q 2 , Q 3 and Q 5 are turned off, the input voltage V in is applied to the resonant network L r , L m and C r through Q 1 and Q 4 , and the current I r of the resonant inductor L r The current I m of the magnetizing inductance L m increases, and the energy is transferred to the secondary side of the transformer by using the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m , and the freewheeling diode D R2 of the secondary side is turned on, and the energy transmitted to the load.
(2)FB LLC谐振变换器开关模态一(第二种情况),如图5的(b)所示:(2) FB LLC resonant converter switching mode one (the second case), as shown in (b) of Figure 5:
Q1、Q4开通,Q2、Q3、Q5关断,输入电压Vin通过Q1和Q4加到谐振网络Lr、Lm、Cr上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im相等,由于谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差为零,能量无法传递到变压器副边,副边续流二极管DR2不导通,负载由滤波电容Cf提供能量。Q 1 and Q 4 are turned on, Q 2 , Q 3 and Q 5 are turned off, the input voltage V in is applied to the resonant network L r , L m and C r through Q 1 and Q 4 , and the current I r of the resonant inductor L r It is equal to the current I m of the magnetizing inductance L m , because the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m is zero, the energy cannot be transferred to the secondary side of the transformer, and the freewheeling diode D R2 of the secondary side does not When it is turned on, the load is supplied with energy by the filter capacitor C f .
(3)FB LLC谐振变换器开关模态二(第一种情况),如图6的(a)所示:(3) FB LLC resonant converter switching mode 2 (the first case), as shown in (a) of Figure 6:
Q2、Q3开通,Q1、Q4、Q5关断,输入电压Vin通过Q2和Q3加到谐振网络Lr、Lm、Cr上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im增长,利用谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差将能量传递到变压器副边,副边续流二极管DR3导通,能量传输到负载。Q 2 and Q 3 are turned on, Q 1 , Q 4 and Q 5 are turned off, the input voltage V in is applied to the resonant network L r , L m and C r through Q 2 and Q 3 , the current I r of the resonant inductor L r The current I m of the magnetizing inductance L m increases, and the energy is transferred to the secondary side of the transformer by using the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m , and the freewheeling diode D R3 of the secondary side is turned on, and the energy transmitted to the load.
(4)FB LLC谐振变换器开关模态二(第二种情况),如图6的(b)所示:(4) FB LLC resonant converter switching mode two (second case), as shown in (b) of Figure 6:
Q2、Q3开通,Q1、Q4、Q5关断,谐振网络Lr、Lm、Cr通过Q2和Q3形成回路,谐振电感Lr的电流Ir和磁化电感Lm的电流Im相等,由于谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差为零,能量无法传递到变压器副边,副边续流二极管DR3不导通,负载由滤波电容Cf提供能量。Q 2 , Q 3 are turned on, Q 1 , Q 4 , Q 5 are turned off, the resonant network L r , L m , C r forms a loop through Q 2 and Q 3 , the current I r of the resonant inductance L r and the magnetizing inductance L m The current I m of the resonant inductance L r and the current I m of the magnetizing inductance L m are equal to each other. Since the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m is zero, the energy cannot be transferred to the secondary side of the transformer, and the freewheeling diode D R3 of the secondary side is not turned on. Filter capacitor C f provides energy.
2.3副边多绕组FB LLC谐振变换器模式2.3 Secondary multi-winding FB LLC resonant converter mode
当功率变换器开始工作在FB LLC谐振变换器模式时,根据用户设备所需的输出电压值在高输出电压范围,即谐振网络增益M为:1.5≤M<2时,在此情况下系统选择功率变换器工作在副边多绕组FB LLC谐振变换器模式。副边多绕组FB LLC谐振变换器模式各功率器件状态如下:Q1、Q2、Q3、Q4工作在占空比为50%的高频开关状态,Q5永久开通;Q1、Q3和Q2、Q4分别互补导通,Q1、Q4和Q2、Q3分别同时导通和关断,且设置死区为了防止上下开关管直通,通过数字控制模块使Q1、Q2、Q3、Q4的开关频率工作在谐振频率点附近;谐振电容Cr,谐振电感Lr,磁化电感Lm共同构成谐振回路,副边绕组电感、副边续流二极管将原边接收到的能量传输给负载。此模式开关网络输入电压Vin,整流滤波网络输出电压Vo。副边多绕组FB LLC谐振变换器的基本关系为:n=Np/(2*Ns)。When the power converter starts to work in the FB LLC resonant converter mode, the output voltage value required by the user equipment is in the high output voltage range, that is, when the resonant network gain M is: 1.5≤M<2, in this case the system selects The power converter works in the secondary multi-winding FB LLC resonant converter mode. The state of each power device in the secondary side multi-winding FB LLC resonant converter mode is as follows: Q 1 , Q 2 , Q 3 , Q 4 work in the high-frequency switching state with a duty cycle of 50%, Q 5 is permanently turned on; Q 1 , Q 3 and Q 2 , Q 4 are complementary conduction respectively, Q 1 , Q 4 , Q 2 , Q 3 are respectively on and off at the same time, and a dead zone is set to prevent the upper and lower switching tubes from being directly connected, and the digital control module makes Q 1 , Q 4 The switching frequency of Q 2 , Q 3 , and Q 4 works near the resonant frequency point; the resonant capacitor C r , the resonant inductance L r , and the magnetizing inductance L m together form a resonant circuit, and the secondary winding inductance and the secondary freewheeling diode connect the primary side The received energy is transferred to the load. In this mode, the input voltage V in of the switching network and the output voltage V o of the rectification and filtering network. The basic relationship of the secondary multi-winding FB LLC resonant converter is: n=N p /(2*N s ).
副边多绕组FB LLC谐振变换器情况一具体工作过程是:The specific working process of the secondary side multi-winding FB LLC resonant converter case 1 is:
(1)副边多绕组FB LLC谐振变换器开关模态一(第一种情况),如图7的(a)所示:(1) Switching mode 1 (the first case) of the secondary multi-winding FB LLC resonant converter, as shown in (a) of Figure 7:
Q1、Q4、Q5开通,Q2、Q3关断,输入电压Vin通过Q1和Q4加到谐振网络Lr、Lm、Cr上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im增长,利用谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差将能量传递到变压器副边,副边续流二极管DR1导通,能量传输到负载。Q 1 , Q 4 , Q 5 are turned on, Q 2 , Q 3 are turned off, the input voltage V in is applied to the resonant network L r , L m , C r through Q 1 and Q 4 , and the current I r of the resonant inductor L r The current I m of the magnetizing inductance L m increases, and the energy is transferred to the secondary side of the transformer by using the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m , and the freewheeling diode D R1 of the secondary side is turned on, and the energy transmitted to the load.
(2)副边多绕组FB LLC谐振变换器开关模态一(第二种情况),如图7的(b)所示:(2) Switching mode 1 (second case) of secondary multi-winding FB LLC resonant converter, as shown in (b) of Figure 7:
Q1、Q4、Q5开通,Q2、Q3关断,输入电压Vin通过Q1和Q4加到谐振网络Lr、Lm、Cr上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im相等,由于谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差为零,能量无法传递到变压器副边,副边续流二极管DR1不导通,负载由滤波电容Cf提供能量。Q 1 , Q 4 , Q 5 are turned on, Q 2 , Q 3 are turned off, the input voltage V in is applied to the resonant network L r , L m , C r through Q 1 and Q 4 , and the current I r of the resonant inductor L r It is equal to the current I m of the magnetizing inductance L m , because the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m is zero, the energy cannot be transferred to the secondary side of the transformer, and the freewheeling diode D R1 of the secondary side is not When it is turned on, the load is supplied with energy by the filter capacitor C f .
(3)副边多绕组FB LLC谐振变换器开关模态二(第一种情况),如图8的(a)所示:(3) Switching mode 2 (the first case) of the secondary multi-winding FB LLC resonant converter, as shown in (a) of Figure 8:
Q2、Q3、Q5开通,Q1、Q4关断,输入电压Vin通过Q2和Q3加到谐振网络Lr、Lm、Cr上,谐振电感Lr的电流Ir和磁化电感Lm的电流Im增长,利用谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差将能量传递到变压器副边,副边续流二极管DR4导通,能量传输到负载。Q 2 , Q 3 , Q 5 are turned on, Q 1 , Q 4 are turned off, the input voltage V in is applied to the resonant network L r , L m , C r through Q 2 and Q 3 , and the current I r of the resonant inductor L r The current I m of the magnetizing inductance L m increases, and the energy is transferred to the secondary side of the transformer by using the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m , and the freewheeling diode D R4 of the secondary side is turned on, and the energy transmitted to the load.
(4)副边多绕组FB LLC谐振变换器开关模态二(第二种情况),如图8的(b)所示:(4) Switching mode 2 (the second case) of the secondary multi-winding FB LLC resonant converter, as shown in (b) of Figure 8:
Q2、Q3、Q5开通,Q1、Q4关断,谐振网络Lr、Lm、Cr通过Q2和Q3形成回路,谐振电感Lr的电流Ir和磁化电感Lm的电流Im相等,由于谐振电感Lr的电流Ir和磁化电感Lm的电流Im之差为零,能量无法传递到变压器副边,副边续流二极管DR4不导通,负载由滤波电容Cf提供能量。Q 2 , Q 3 , Q 5 are turned on, Q 1 , Q 4 are turned off, the resonant network L r , L m , C r forms a loop through Q 2 and Q 3 , the current I r of the resonant inductance L r and the magnetizing inductance L m The current I m of the resonant inductance L r is equal to the current I m of the magnetizing inductance L m because the difference between the current I r of the resonant inductance L r and the current I m of the magnetizing inductance L m is zero, the energy cannot be transferred to the secondary side of the transformer, the freewheeling diode DR4 of the secondary side is not conducting, and the load is controlled by Filter capacitor C f provides energy.
除了上述技术方案之外,还可将如图1所示的宽增益FB-HB混合控制LLC谐振变换器拓扑结构换成对称式宽增益FB-HB混合控制LLC谐振变换器如图9所示,其整个谐振变换器拓扑结构分为三部分,第一部分是开关网络模块,第二部分是谐振网络模块,第三部分是整流滤波网络模块。该谐振变换器拓扑结构只有第一部分和图1所示的谐振变换器拓扑结构不同,其他两个部分相同。对称式宽增益FB-HB LLC谐振变换器拓扑结构第一部分开关网络模块主要包括功率开关管Q1、Q2、Q3、Q4、Q6、Q7,中点电位平衡电容C5、C6,功率开关管结电容C1、C2、C3、C4,功率开关管体二极管D1、D2、D3、D4,输入电压Vin,两桥臂中点电位A、B。该谐振变换器拓扑结构工作方式和图1所示的谐振变换器工作方式一样,主要分为三部分:(1)HBLLC谐振变换器实现低增益范围,即输入电压在高范围,输出电压在低范围条件下工作;(2)FB LLC谐振变换器实现高增益范围,即输入电压在低范围,输出电压在高范围条件下工作;(3)副边多绕组FB LLC谐振变换器实现更高输出电压,即通过控制谐振变换器副边功率开关管Q5的开通,使变压器副边各绕组的电感LS1、LS2、LS3、LS4与负载产生回路,使得输出电压更高。该对称式宽增益FB-HB LLC谐振变换器通过电容C5、C6可以减小输入电流纹波和输入母线电容的电压应力,并有效抑制原边谐振电流的过冲、防止电路损坏,提升整机效率。In addition to the above technical solutions, the topology of the wide-gain FB-HB hybrid control LLC resonant converter shown in Figure 1 can also be replaced with a symmetrical wide-gain FB-HB hybrid control LLC resonant converter, as shown in Figure 9. The entire resonant converter topology is divided into three parts, the first part is the switching network module, the second part is the resonant network module, and the third part is the rectifying and filtering network module. Only the first part of the resonant converter topology is different from the resonant converter topology shown in Figure 1, and the other two parts are the same. Symmetric wide-gain FB-HB LLC resonant converter topology The first part of the switch network module mainly includes power switch tubes Q 1 , Q 2 , Q 3 , Q 4 , Q 6 , Q 7 , neutral point potential balancing capacitors C 5 , C 6. Power switch tube junction capacitance C 1 , C 2 , C 3 , C 4 , power switch tube body diodes D 1 , D 2 , D 3 , D 4 , input voltage V in , midpoint potentials A and B of the two bridge arms . The resonant converter topology works in the same way as the resonant converter shown in Figure 1, and is mainly divided into three parts: (1) The HBLLC resonant converter realizes the low gain range, that is, the input voltage is in the high range and the output voltage is in the low range. (2) FB LLC resonant converter achieves a high gain range, that is, the input voltage is in a low range and the output voltage works in a high range; (3) the secondary side multi-winding FB LLC resonant converter achieves a higher output Voltage, that is, by controlling the turn-on of the power switch tube Q5 on the secondary side of the resonant converter, the inductance L S1 , L S2 , L S3 , and L S4 of each winding on the secondary side of the transformer will form a loop with the load, resulting in a higher output voltage. The symmetrical wide-gain FB-HB LLC resonant converter can reduce the input current ripple and the voltage stress of the input bus capacitance through capacitors C 5 and C 6 , and effectively suppress the overshoot of the primary side resonant current, prevent circuit damage, and improve Overall efficiency.
另外,去掉开关管Q5,将续流二极管DR2、DR4更换成功率开关管Q6、Q7,其电路拓扑结构图如图10所示。其整个谐振变换器拓扑结构分为三部分,第一部分是开关网络模块,第二部分是谐振网络模块,第三部分是整流滤波网络模块。该谐振变换器拓扑结构只有第三部分和图1所示的谐振变换器拓扑结构不同,其他两个部分相同。副边控制型宽增益FB-HBLLC谐振变换器拓扑结构第三部分整流滤波网络模块主要包括变压器副边四个绕组的电感LS1、LS2、LS3、LS4,续流二极管DR2、DR3,功率开关管Q6、Q7,滤波电容Cf,负载R,输出电压Vo。该副边控制型宽增益FB-HB LLC谐振变换器拓扑结构工作方式和图1所示的谐振变换器工作方式一样。该谐振变换器通过数字控制模块控制开关管Q6、Q7,使副边绕组任意组合,从而使输出电压调节更加灵活,副边绕组的线圈利用率有所增加。然而由于副边中心抽头两边的电压值不对称,导致输出电压值不稳定,增加用电设备的器件损耗,降低使用寿命。In addition, the switching tube Q 5 is removed, and the freewheeling diodes DR2 and DR4 are replaced with power switching tubes Q 6 and Q 7 . The circuit topology diagram is shown in Fig. 10 . The entire resonant converter topology is divided into three parts, the first part is the switching network module, the second part is the resonant network module, and the third part is the rectifying and filtering network module. Only the third part of the resonant converter topology is different from the resonant converter topology shown in Figure 1, and the other two parts are the same. The topology of the secondary-side controlled wide-gain FB-HBLLC resonant converter The third part of the rectification and filtering network module mainly includes the inductors L S1 , L S2 , L S3 , and L S4 of the four windings on the secondary side of the transformer, and the freewheeling diodes D R2 and D R3 , power switch tubes Q 6 and Q 7 , filter capacitor C f , load R, and output voltage V o . The working mode of the secondary-side controlled wide-gain FB-HB LLC resonant converter topology is the same as that of the resonant converter shown in Fig. 1 . The resonant converter controls the switch tubes Q 6 and Q 7 through a digital control module, so that the secondary windings can be combined arbitrarily, so that the output voltage can be adjusted more flexibly, and the coil utilization rate of the secondary windings can be increased. However, due to the asymmetry of the voltage values on both sides of the center tap of the secondary side, the output voltage value is unstable, which increases the device loss of the electrical equipment and reduces the service life.
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