CN110161118A - A kind of steel plate crack detecting method based on supersonic guide-wave principle - Google Patents
A kind of steel plate crack detecting method based on supersonic guide-wave principle Download PDFInfo
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Abstract
一种基于超声导波原理的钢板裂纹检测方法,涉及结构无损检测技术、超声检测技术领域。本发明是为了解决现有的检测方式不能做到对桥面无损的情况下检测桥面板中某些类型的裂纹,并且检测范围有限的问题。采用一个超声换能器既作为发射端又作为接收端在待检测钢板长度方向上进行移动检测,或者采用两个超声换能器分别作为发射端和接收端移动式检测U型肋和待检测钢板连接缝隙的缝隙长度上是否有裂纹,接收端能够采集到移动到不同位置时的超声导波信号,根据每个超声导波信号的时域特征,获得相邻两个时域特征间的相关系数;根据步骤三获得的相关系数曲线,获得U型肋内部裂纹长度,完成对裂纹的检测。它用于U型肋和待检测钢板连接处的不可见裂纹。
The invention discloses a steel plate crack detection method based on the principle of ultrasonic guided waves, and relates to the fields of structural nondestructive testing technology and ultrasonic testing technology. The invention aims to solve the problem that the existing detection method cannot detect certain types of cracks in the bridge deck without damaging the bridge deck, and the detection range is limited. Use one ultrasonic transducer as both the transmitting end and the receiving end to perform mobile detection in the length direction of the steel plate to be tested, or use two ultrasonic transducers as the transmitting end and the receiving end to move the U-shaped rib and the steel plate to be detected Whether there is a crack on the length of the gap connecting the gap, the receiving end can collect the ultrasonic guided wave signal when moving to different positions, and obtain the correlation coefficient between two adjacent time domain features according to the time domain characteristics of each ultrasonic guided wave signal ; According to the correlation coefficient curve obtained in step 3, the length of the internal crack of the U-shaped rib is obtained, and the detection of the crack is completed. It is used for invisible cracks at the junction of U-shaped ribs and steel plates to be inspected.
Description
技术领域technical field
本发明涉及一种基于超声导波原理的钢板裂纹检测方法。属于结构无损检测技术、超声检测技术领域。The invention relates to a steel plate crack detection method based on the principle of ultrasonic guided waves. The invention belongs to the field of structural non-destructive testing technology and ultrasonic testing technology.
背景技术Background technique
正交异性钢桥面板因其力学特性、使用性能和经济性等方面的突出优点,在国内外各类型桥梁工程中得到广泛应用。但由于正交异性钢桥面板构造复杂,构件之间连接和焊接部位较多,近年来,在不断增加的交通流量和超载车辆作用下、以及结构本身缺陷、焊接残余应力等因素作用下,钢桥面板极易出现疲劳裂纹。正交异性钢桥面板的疲劳裂纹具有隐蔽性和分散性的特点,但其一旦出现则发展很快,对桥梁服役安全造成严重威胁,并极大地降低桥梁的服役寿命。Orthotropic steel bridge decks have been widely used in various types of bridge projects at home and abroad because of their outstanding advantages in terms of mechanical properties, performance and economy. However, due to the complex structure of the orthotropic steel bridge deck, there are many connections and welding parts between the components. Bridge decks are prone to fatigue cracks. Fatigue cracks in orthotropic steel bridge decks are concealed and dispersed, but once they appear, they develop rapidly, posing a serious threat to the service safety of bridges and greatly reducing the service life of bridges.
正交异性钢桥面板中的疲劳裂纹主要根据其位置分类,以当前最常用的闭口U型加劲肋为例。图2给出了主要部位位置,1为U型肋,2为待检测钢板,3为横隔板,4为U型肋和待检测钢板间焊缝中的疲劳裂纹。。疲劳裂纹主要出现在U肋与顶板连接处、U肋与横隔板连接处、U肋对接焊缝处、U肋过焊孔处U肋裂纹、横隔板与顶板连接处等部位。目前对上述绝大部分裂纹属于可见裂纹,其现场检测方法为外观目视检查法,即在钢箱梁内部通过人工查看、标注、编号、拍照等方式记录裂纹位置和特征。另外,也有部分学者根据研究需要使用疲劳应变传感器监测少数裂纹的动态发展情况,只是针对目视发现的裂纹采集数据用于研究用途,无法用于检测目视未发现的裂纹。Fatigue cracks in orthotropic steel bridge decks are mainly classified according to their location, taking the most commonly used closed U-shaped stiffener as an example. Figure 2 shows the location of the main parts, 1 is the U-shaped rib, 2 is the steel plate to be tested, 3 is the diaphragm, and 4 is the fatigue crack in the weld between the U-shaped rib and the steel plate to be tested. . Fatigue cracks mainly appear in the joints of U ribs and roof, the joints of U ribs and diaphragms, the butt welds of U ribs, the cracks of U ribs where U ribs pass through welding holes, and the joints of diaphragms and roofs. At present, most of the above-mentioned cracks are visible cracks, and the on-site detection method is the appearance visual inspection method, that is, the location and characteristics of the cracks are recorded inside the steel box girder by manual inspection, marking, numbering, and taking pictures. In addition, some scholars use fatigue strain sensors to monitor the dynamic development of a small number of cracks according to research needs, but only collect data for cracks found visually for research purposes, and cannot be used to detect cracks not found visually.
在上述裂纹中,还有一类裂纹位置特殊,处于U肋与顶板连接处且位于闭口U肋内部,其沿U肋方向扩展,外观目视法无法检测到,属于不可见裂纹。如图2中4所示。目前实际工程中常用的检测方法是在钢箱梁外部,即桥面上,将桥面铺装层打开,露出钢板(即顶板)的平坦顶面,然后使用超声波衍射时差法设备(即TOFD超声波探伤仪)对钢板沿U肋与顶板的焊缝走向进行长距离扫查。该方法需要封锁交通、破坏整个车道的铺装层进行检测,严格地说不属于无损检测,并耗费大量人力、物力和财力。另外,也可采用超声相控阵检测,但超声相控阵存在扫描范围太小,存在扫描盲区等不足之处。除此之外,目前对正交异性钢桥面板顶板部位的不可见裂缝尚无有效检测手段。Among the above-mentioned cracks, there is another type of crack with a special position, which is located at the connection between the U-rib and the top plate and inside the closed U-rib. It expands along the direction of the U-rib. It cannot be detected by visual appearance, and it is an invisible crack. Shown as 4 in Figure 2. At present, the commonly used detection method in actual engineering is to open the bridge deck pavement on the outside of the steel box girder, that is, the bridge deck, to expose the flat top surface of the steel plate (ie, the roof), and then use ultrasonic time-of-flight diffraction equipment (ie, TOFD ultrasonic Flaw detector) scans the steel plate along the weld direction of the U rib and the top plate for a long distance. This method needs to block the traffic and destroy the pavement layer of the entire lane for detection, strictly speaking, it does not belong to non-destructive testing, and consumes a lot of manpower, material resources and financial resources. In addition, ultrasonic phased array detection can also be used, but ultrasonic phased array has shortcomings such as too small scanning range and scanning blind area. In addition, there is currently no effective detection method for invisible cracks in the roof of orthotropic steel bridge decks.
发明内容Contents of the invention
本发明是为了解决现有的检测方式不能做到对桥面无损的情况下检测桥面板中某些类型的裂纹,并且检测范围有限的问题。现提供一种基于超声导波原理的钢板裂纹检测方法。The invention aims to solve the problem that the existing detection method cannot detect certain types of cracks in the bridge deck without damaging the bridge deck, and the detection range is limited. A steel plate crack detection method based on the principle of ultrasonic guided waves is now provided.
一种基于超声导波原理的钢板裂纹检测方法,所述方法包括以下步骤:A steel plate crack detection method based on the principle of ultrasonic guided waves, said method comprising the following steps:
步骤一、将一号超声换能器6放置在待检测钢板2底部且位于U型肋1一侧,对一号超声换能器6施加电压信号,该电压信号在待检测钢板2中激发超声导波信号,采用该一号超声换能器6或者采用二号超声换能器7采集超声导波信号,且二号超声换能器7放置在待检测钢板2底部且位于U型肋6另一侧或者放置在U型肋6侧壁上或者与一号超声换能器6同侧;Step 1. Place the No. 1 ultrasonic transducer 6 on the bottom of the steel plate 2 to be detected and on the side of the U-shaped rib 1, and apply a voltage signal to the No. 1 ultrasonic transducer 6, and the voltage signal excites ultrasound in the steel plate 2 to be detected. For the guided wave signal, the No. 1 ultrasonic transducer 6 or the No. 2 ultrasonic transducer 7 is used to collect the ultrasonic guided wave signal, and the No. 2 ultrasonic transducer 7 is placed on the bottom of the steel plate 2 to be detected and located on the other side of the U-shaped rib 6. One side is either placed on the side wall of the U-shaped rib 6 or on the same side as the No. 1 ultrasonic transducer 6;
步骤二、在待检测钢板2底部且沿待检测钢板2长度方向设置多个采集点,一号超声换能器6沿着所述的长度方向依次到达各个采集点或者同时使一号超声换能器6和二号超声换能器7沿着U型肋1长度方向保持等间距移动,按照步骤一的方式再次施加电压并采集超声导波信号,从而得到一号超声换能器6作为采集端或者二号超声换能器7作为采集端移动到不同位置时采集到超声导波信号;Step 2: Set a plurality of collection points at the bottom of the steel plate 2 to be detected and along the length direction of the steel plate 2 to be detected, and the No. 1 ultrasonic transducer 6 arrives at each collection point sequentially along the length direction or simultaneously makes the No. 1 ultrasonic transducer 6 The No. 1 ultrasonic transducer 6 and the No. 2 ultrasonic transducer 7 are moved at equal intervals along the length direction of the U-shaped rib 1, and the voltage is applied again and the ultrasonic guided wave signal is collected according to the method of step 1, so that the No. 1 ultrasonic transducer 6 is obtained as the collection terminal. Or when the No. 2 ultrasonic transducer 7 moves to a different position as the collecting end, the ultrasonic guided wave signal is collected;
步骤三、根据每个超声导波信号的时域特征,获得相邻两个时域特征间的相关系数;Step 3, according to the time-domain characteristics of each ultrasonic guided wave signal, the correlation coefficient between two adjacent time-domain characteristics is obtained;
步骤四、根据步骤三获得的相关系数曲线,获得U型肋6内部裂纹长度,完成对裂纹的检测。Step 4: According to the correlation coefficient curve obtained in Step 3, the length of the crack inside the U-shaped rib 6 is obtained, and the detection of the crack is completed.
优选地,采用信号发生装置对超声换能器9施加电压信号。Preferably, a signal generating device is used to apply a voltage signal to the ultrasonic transducer 9 .
优选地,超声换能器9和另一个超声换能器10均采用窄带谐振式换能器实现。Preferably, both the ultrasonic transducer 9 and the other ultrasonic transducer 10 are realized by narrow-band resonant transducers.
优选地,电压信号的波形为:Preferably, the waveform of the voltage signal is:
式中,t为时间,V(t)为随时间变化的电压波形,A为电压脉冲最大幅值,H(t)为单位阶跃函数,n为波形所包含周期数,fc为窄带波形的中心频率。In the formula, t is time, V(t) is the voltage waveform changing with time, A is the maximum amplitude of the voltage pulse, H(t) is the unit step function, n is the number of cycles contained in the waveform, f c is the narrowband waveform center frequency.
优选地,获得相邻两条超声导波信号时域特征间的相关系数为:Preferably, the correlation coefficient between the time domain features of two adjacent ultrasonic guided wave signals is obtained as:
式中,与分别表示第i条路径和第i+1条路径的超声导波信号的时域特征曲线,表示信号曲线与间的相关系数,表示信号特征曲线与间的协方差,和分别表示信号特征曲线与各自的方差。In the formula, and represent the time-domain characteristic curves of the ultrasonic guided wave signals of the i-th path and the i+1-th path, respectively, Indicates the signal curve and The correlation coefficient between Represents the signal characteristic curve and The covariance between and respectively represent the signal characteristic curve and respective variances.
优选地,步骤四中,根据步骤三获得的相关系数,获得U型肋6内部裂纹长度的具体内容为:Preferably, in step four, according to the correlation coefficient obtained in step three, the specific content of obtaining the length of the crack inside the U-shaped rib 6 is:
根据一号超声换能器6的依次移动或者一号超声换能器6和二号超声换能器7的同时移动,测量到了多个超声导波信号,根据相邻两条超声导波信号时域特征间的相关系数获得连续移动位置上所有的相关系数,如果某个相关系数出现突然下降点,则这些下降点分别对应疲劳裂纹的起止点,从而测量出裂纹长度,实现对顶板2与U型肋1间焊缝根部不可见疲劳裂纹的检测与定位。According to the sequential movement of No. 1 ultrasonic transducer 6 or the simultaneous movement of No. 1 ultrasonic transducer 6 and No. 2 ultrasonic transducer 7, multiple ultrasonic guided wave signals are measured. The correlation coefficient between the domain features obtains all the correlation coefficients at the continuous moving position. If there is a sudden drop point in a certain correlation coefficient, these drop points correspond to the start and end points of the fatigue crack, so that the crack length can be measured, and the top plate 2 and U Detection and location of invisible fatigue cracks at the root of the weld between rib 1.
本发明的有益效果为:The beneficial effects of the present invention are:
本申请提出的基于超声导波原理的钢板疲劳裂纹检测方法与目前已存在的超声检测方法相比,充分利用了超声导波可在钢板中大范围传播的特性,在钢箱梁内部,离焊缝一定距离布设超声导波换能器,可实现与传统超声方法相比具有更大的检测范围,避免检测盲区(如图2中沿U肋的焊缝与横隔板相交的位置)。通过超声导波换能器进行移动式检测,根据每两个相邻位置所提取的两条超声导波信号的时域特征获得相邻两条超声导波信号时域特征间的相关系数,根据连续位置得到的多个相关系数,获得U型肋内部裂纹长度,完成长距离大范围的顶板疲劳裂纹检测。Compared with the existing ultrasonic detection methods, the steel plate fatigue crack detection method based on the principle of ultrasonic guided wave proposed by this application makes full use of the characteristic that ultrasonic guided wave can propagate in a large range in the steel plate. The ultrasonic guided wave transducer is arranged at a certain distance between the seams, which can achieve a larger detection range compared with the traditional ultrasonic method, and avoid detection blind spots (such as the position where the weld along the U rib intersects with the diaphragm in Figure 2). The ultrasonic guided wave transducer is used for mobile detection, and the correlation coefficient between the time domain features of two adjacent ultrasonic guided wave signals is obtained according to the time domain characteristics of two ultrasonic guided wave signals extracted from every two adjacent positions. Multiple correlation coefficients obtained from continuous positions can obtain the internal crack length of U-shaped ribs, and complete long-distance and large-scale roof fatigue crack detection.
附图说明Description of drawings
图1为具体实施方式一所述的一种基于超声导波原理的钢板裂纹检测方法的流程图;Fig. 1 is a flow chart of a steel plate crack detection method based on the principle of ultrasonic guided waves described in Embodiment 1;
图2为现有的闭口U型加劲肋正交异性钢桥面板结构图;Fig. 2 is the structural diagram of the existing closed U-shaped stiffener orthotropic steel bridge deck;
图3为两个超声换能器设置在钢桥面板底部的结构示意图;Fig. 3 is a structural schematic diagram of two ultrasonic transducers arranged at the bottom of the steel bridge deck;
图4为一个超声换能器设置在钢桥面板底部,另一个设置在U肋上的结构示意图;Fig. 4 is a structural schematic diagram in which an ultrasonic transducer is arranged on the bottom of the steel bridge deck, and the other is arranged on the U rib;
图5为实施例1的结构示意图;Fig. 5 is the structural representation of embodiment 1;
图6为实施例1的相关系数分析曲线图;Fig. 6 is the correlation coefficient analysis curve figure of embodiment 1;
图7为实施例2的结构示意图;Fig. 7 is the structural representation of embodiment 2;
图8为实施例3的结构示意图。FIG. 8 is a schematic structural view of Embodiment 3.
具体实施方式Detailed ways
下面将结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
图3为一个典型的带有U型肋的钢板,7为钢板上的沥青混凝土铺装层,即路面,此位置无法使用超声法进行裂纹检测,4为钢板上可能存在的裂纹,如果在U肋内部,则无法通过可视方法检测。因此,现有的检测方式不能做到对桥面无损的情况下检测裂缝,并且检测范围有限。针对上述技术缺陷,本发明提出一种基于超声导波原理的带U肋钢板中疲劳裂纹的识别方法,尤其适用于正交异性钢桥面板中与U肋相连接的顶板上不可见裂纹的检测。Figure 3 is a typical steel plate with U-shaped ribs, 7 is the asphalt concrete pavement layer on the steel plate, that is, the road surface, this position cannot be detected by ultrasonic method, and 4 is the possible cracks on the steel plate. Inside the ribs, it cannot be detected by visual means. Therefore, the existing detection methods cannot detect cracks without damaging the bridge deck, and the detection range is limited. In view of the above-mentioned technical defects, the present invention proposes a method for identifying fatigue cracks in steel plates with U ribs based on the principle of ultrasonic guided waves, which is especially suitable for the detection of invisible cracks on the top plate connected with U ribs in orthotropic steel bridge decks .
实施例1:Example 1:
图4和图5显示了实施例1中一种基于超声导波原理的钢板裂纹检测方法的原理示意图。该基于超声导波原理的钢板裂纹检测方法用于在不损坏钢板铺装层的情况下,准确地检测钢板内部裂纹及裂纹长度。FIG. 4 and FIG. 5 show a schematic diagram of a steel plate crack detection method based on the principle of ultrasonic guided waves in Embodiment 1. The steel plate crack detection method based on the ultrasonic guided wave principle is used to accurately detect internal cracks and crack lengths of the steel plate without damaging the steel plate pavement layer.
参照图4和图5,本实施例一种基于超声导波原理的钢板裂纹检测方法包括以下步骤:Referring to Fig. 4 and Fig. 5, a steel plate crack detection method based on the principle of ultrasonic guided wave in this embodiment includes the following steps:
步骤一、将一号超声换能器6和二号超声换能器7分别置于待检测钢板2下且分别位于U型肋的两侧或者将一号超声换能器6放置U型肋一侧的待检测钢板下,将二号超声换能器7放置在U型肋上,当一号超声换能器6和二号超声换能器7分别置于待检测钢板2下且分别位于U型肋的两侧时,二号超声换能器7距离U型肋的距离根据实际U型肋的间距确定,一号超声换能器6为移动式超声换能器,通过耦合剂与钢板直接接触并在钢板中激发超声导波,使用两芯屏蔽信号线将一号超声换能器6与信号发生装置8相连接;信号发生装置可以是信号发生器,也可以是具有模拟输出功能的数据板卡或模块;Step 1. Place No. 1 ultrasonic transducer 6 and No. 2 ultrasonic transducer 7 under the steel plate 2 to be tested and respectively on both sides of the U-shaped rib or place No. 1 ultrasonic transducer 6 on the U-shaped rib. Place the No. 2 ultrasonic transducer 7 on the U-shaped rib under the steel plate to be detected on the side, when the No. 1 ultrasonic transducer 6 and the No. On both sides of the U-shaped rib, the distance between the No. 2 ultrasonic transducer 7 and the U-shaped rib is determined according to the actual U-shaped rib spacing. The No. 1 ultrasonic transducer 6 is a mobile ultrasonic transducer, which is directly connected to the steel plate through the coupling agent. Contact and excite the ultrasonic guided wave in the steel plate, and use the two-core shielded signal line to connect the No. 1 ultrasonic transducer 6 with the signal generating device 8; the signal generating device can be a signal generator, or a data generator with analog output function. board or module;
步骤二、信号发生装置将公式1所表示的窄带电压信号施加于一号超声换能器6上,与此同时,一号超声换能器6激发超声导波在钢板全截面中传播,携带传播路径中损伤信息的超声导波经钢板传播至二号超声换能器7,与其连接的数据采集装置9将接收到的超声导波信号保存并实时分析或用于后续离线分析;Step 2: The signal generating device applies the narrow-band voltage signal represented by Formula 1 to the No. 1 ultrasonic transducer 6. At the same time, the No. 1 ultrasonic transducer 6 excites the ultrasonic guided wave to propagate in the entire cross-section of the steel plate, carrying the propagating The ultrasonic guided wave of the damage information in the path propagates to the No. 2 ultrasonic transducer 7 through the steel plate, and the data acquisition device 9 connected to it stores and analyzes the received ultrasonic guided wave signal in real time or for subsequent offline analysis;
步骤三、测量待检测钢板2的长度为80厘米,所以,每隔2厘米移动一次一号超声换能器6和二号超声换能器7,且一号超声换能器6沿着待检测钢板2移动,二号超声换能器7沿着U型肋长度方向移动或者在待检测钢板2另一侧长度方向移动,移动后按照步骤二进行施加电压和采集导波信号,一号超声换能器6和二号超声换能器7各移动了40个位置点,所以,二号超声换能器7共测量40个位置点的导波信号且采集40个测点,Step 3, measure the length of the steel plate 2 to be detected to be 80 cm, so move No. 1 ultrasonic transducer 6 and No. 2 ultrasonic transducer 7 every 2 cm, and No. 1 ultrasonic transducer 6 moves along the length of the steel plate to be detected. The steel plate 2 moves, and the No. 2 ultrasonic transducer 7 moves along the length direction of the U-shaped rib or moves in the length direction of the other side of the steel plate 2 to be detected. After moving, apply voltage and collect guided wave signals according to step 2. Transducer 6 and No. 2 ultrasonic transducer 7 have moved 40 position points respectively, so No. 2 ultrasonic transducer 7 measures the guided wave signals of 40 position points in total and collects 40 measuring points,
步骤四、通过二号超声换能器7采集得到超声导波信号后,计算导波信号的包络线,然后用于相关系数分析;Step 4, after the ultrasonic guided wave signal is collected by the No. 2 ultrasonic transducer 7, the envelope of the guided wave signal is calculated, and then used for correlation coefficient analysis;
步骤五、图6为实施例1的相关系数分析结果,从图中可以看出,在测点13的位置,相关系数变小,此后,相关系数变大;在测点32的位置,相关系数再次变小;该结果说明测点13至测点32之间存在疲劳裂纹,长度大约为38厘米。该结果与实际疲劳裂纹位置一致,验证了本方法的有效性。Step five, Fig. 6 are the correlation coefficient analysis results of embodiment 1, as can be seen from the figure, at the position of measuring point 13, the correlation coefficient becomes smaller, after this, the correlation coefficient becomes larger; at the position of measuring point 32, the correlation coefficient It becomes smaller again; this result indicates that there is a fatigue crack between measuring point 13 and measuring point 32, and the length is about 38 cm. This result is consistent with the actual fatigue crack location, which verifies the effectiveness of this method.
下面来说明本实施例一种基于超声导波原理的钢板裂纹检测方法的工作原理。The working principle of a steel plate crack detection method based on the principle of ultrasonic guided waves in this embodiment will be described below.
为了准确测量出是否有裂纹及裂纹的长度,本实施例先通过测量待检测钢板的长度为80厘米,在该长度上每间隔2厘米设置一个采集点,使一号超声换能器沿着待检测钢板的长度每到达一个采集点激发一次超声波信号,而一号超声换能器每移动到一个采集点,二号超声换能器也移动到另一个位置,一号超声换能器和二号超声换能器保持等间距同时移动,所以,一号超声换能器激发一次超声波信号,二号超声换能器采集一次超声导波信号,二号超声换能器根据每两个相邻位置所采集到的两条超声导波信号的时域特征获得相邻两条超声导波信号时域特征间的相关系数;根据连续移动位置得到多个连续的相关系数,获得U型肋内部裂纹长度,完成对裂纹的检测。本实施例与传统超声方法相比具有更大的检测范围,避免检测盲区。In order to accurately measure whether there is a crack and the length of the crack, this embodiment first measures the length of the steel plate to be detected to be 80 cm, and sets a collection point every 2 cm on the length, so that the No. Each time the length of the detection plate reaches a collection point, an ultrasonic signal is excited, and when the No. 1 ultrasonic transducer moves to a collection point, the No. 2 ultrasonic transducer also moves to another position. The No. 1 ultrasonic transducer and the No. 2 ultrasonic transducer The ultrasonic transducers keep equal distances and move at the same time. Therefore, the No. 1 ultrasonic transducer excites an ultrasonic signal, the No. 2 ultrasonic transducer collects an ultrasonic guided wave signal, and the No. 2 ultrasonic transducer The time domain characteristics of the two collected ultrasonic guided wave signals are obtained to obtain the correlation coefficient between the time domain characteristics of two adjacent ultrasonic guided wave signals; multiple continuous correlation coefficients are obtained according to the continuous moving position, and the internal crack length of the U-shaped rib is obtained. Complete the detection of cracks. Compared with the traditional ultrasonic method, this embodiment has a larger detection range and avoids detection blind spots.
在本发明一优选的实施例中,信号发生装置可以选用窄带谐振式换能器、非窄带谐振式换能器或者其他能够输出窄带波形的设备,其谐振频率与上述窄带波形中心频率相匹配,发出的窄带电压信号为窄频带脉冲信号,该信号有助于减少导波频散效应所导致的导波信号波形畸变。In a preferred embodiment of the present invention, the signal generating device can be a narrowband resonant transducer, a non-narrowband resonant transducer or other devices capable of outputting narrowband waveforms, and its resonant frequency matches the center frequency of the narrowband waveform mentioned above. The narrow-band voltage signal sent out is a narrow-band pulse signal, which helps to reduce the waveform distortion of the guided-wave signal caused by the dispersion effect of the guided-wave.
在本发明一优选的实施例中,电压信号的波形为:In a preferred embodiment of the present invention, the waveform of the voltage signal is:
式中,t为时间,V(t)为随时间变化的电压波形,A为电压脉冲最大幅值,H(t)为单位阶跃函数,n为波形所包含周期数,fc为窄带波形的中心频率。该频率主要以相应的导波波长与裂缝尺寸相匹配为原则选取。对于实际工程中的钢板,该频率大约在30kHz至200kHz之间。In the formula, t is time, V(t) is the voltage waveform changing with time, A is the maximum amplitude of the voltage pulse, H(t) is the unit step function, n is the number of cycles contained in the waveform, f c is the narrowband waveform center frequency. The frequency is mainly selected based on the principle that the corresponding guided wave wavelength matches the crack size. For steel plates in actual engineering, this frequency is approximately between 30kHz and 200kHz.
在此优选实施例中,公式1表示的电压波形是其中一种频域上的窄带波形,也可以采用其他公式表示其他频域上的窄带波形。在本发明一优选的实施例中,提取不同位置采集到的超声导波信号的某时域特征,如包络线等,然后依次求得相邻两条超声导波信号时域特征间的相关系数,相关系数的计算方法为:In this preferred embodiment, the voltage waveform represented by Formula 1 is one of the narrowband waveforms in the frequency domain, and other formulas can also be used to represent the narrowband waveforms in other frequency domains. In a preferred embodiment of the present invention, a certain time-domain feature of the ultrasonic guided wave signals collected at different positions, such as the envelope, is extracted, and then the correlation between the time-domain features of two adjacent ultrasonic guided wave signals is obtained in turn. The calculation method of the correlation coefficient is:
式中,与分别表示第i条路径和第i+1条路径的超声导波信号的时域特征曲线,表示信号曲线与间的相关系数,表示信号特征曲线与间的协方差,和分别表示信号特征曲线与各自的方差。In the formula, and represent the time-domain characteristic curves of the ultrasonic guided wave signals of the i-th path and the i+1-th path, respectively, Indicates the signal curve and The correlation coefficient between Represents the signal characteristic curve and The covariance between and respectively represent the signal characteristic curve and respective variances.
在某两次测试时,由于两条相邻路径的距离较近,在无疲劳裂纹情况下或两条路径均经过疲劳裂纹时,两条路径的差异性较小,因此,此时与间的相关系数较大。而当其中一条路径经过疲劳裂纹而另一条路径未经过疲劳裂纹时,此时与间的相关系数会较前一种情况有明显的减小。根据上述原理,将所计算的相关系数依次排列,如果相关系数均较高,说明该检测段顶板与U型肋间焊缝无疲劳裂纹,如果相关系数出现突然下降点,则这些突变点分别对应疲劳裂纹的起止点,从而实现对检测段顶板与U型肋间焊缝根部不可见疲劳裂纹的检测与定位。In some two tests, due to the short distance between two adjacent paths, the difference between the two paths is small in the case of no fatigue cracks or when both paths pass through fatigue cracks. Therefore, at this time and Correlation coefficient between larger. And when one of the paths passes through the fatigue crack and the other path does not pass through the fatigue crack, at this time and Correlation coefficient between will be significantly reduced compared to the previous case. According to the above principles, the calculated correlation coefficients are arranged in order. If the correlation coefficients are all high, it means that there is no fatigue crack in the weld between the top plate and the U-shaped intercostal of the detection section. If there is a sudden drop point in the correlation coefficient, these abrupt points correspond to The starting and ending points of the fatigue cracks, so as to realize the detection and positioning of the invisible fatigue cracks at the root of the weld between the top plate and the U-shaped ribs of the detection section.
实施例2:Example 2:
图7显示了实施例2中一种基于超声导波原理的钢板裂纹检测方法的原理示意图。该基于超声导波原理的钢板裂纹检测方法用于在不损坏钢板铺装层的情况下,准确地检测钢板内部裂纹及裂纹长度。FIG. 7 shows a schematic diagram of a steel plate crack detection method based on the principle of ultrasonic guided waves in Example 2. The steel plate crack detection method based on the ultrasonic guided wave principle is used to accurately detect internal cracks and crack lengths of the steel plate without damaging the steel plate pavement layer.
参照图7,本实施例一种基于超声导波原理的钢板裂纹检测方法包括以下内容:Referring to Fig. 7, a steel plate crack detection method based on the principle of ultrasonic guided waves in this embodiment includes the following contents:
将一号超声换能器6置于待检测钢板下U型肋的一侧,一号超声换能器6距离U型肋的距离根据实际U型肋的间距确定,一号超声换能器6为移动式超声换能器,通过耦合剂与钢板直接接触,与一号超声换能器6相连接的是超声信号激励-接收模块10,该模块可实现Pulse-Echo,即脉冲-回波的超声检测模式。该模块首先将电压信号施加于一号超声换能器6,此时一号超声换能器6作为驱动器工作。随后短时间内切换为数据采集模式。此时,一号超声换能器6作为传感器工作,接收来自钢板内疲劳裂纹、焊缝等处的超声导波反射波;接收到的超声导波信号保存并实时分析或用于后续离线分析。本实施例中,亦可使用扫查器携带一号超声换能器6和激励-接收模块10进行连续多点检测(在图7中为垂直于屏幕方向移动),提高工作效率。Place the No. 1 ultrasonic transducer 6 on one side of the U-shaped rib under the steel plate to be tested. The distance between the No. 1 ultrasonic transducer 6 and the U-shaped rib is determined according to the actual U-shaped rib spacing. The No. 1 ultrasonic transducer 6 It is a mobile ultrasonic transducer, which is in direct contact with the steel plate through a couplant, and connected to the No. 1 ultrasonic transducer 6 is an ultrasonic signal excitation-receiving module 10, which can realize Pulse-Echo, that is, pulse-echo Ultrasonic testing mode. The module firstly applies a voltage signal to the No. 1 ultrasonic transducer 6, and at this time, the No. 1 ultrasonic transducer 6 works as a driver. Then switch to data acquisition mode for a short time. At this time, No. 1 ultrasonic transducer 6 works as a sensor, receiving ultrasonic guided wave reflections from fatigue cracks, welds, etc. in the steel plate; the received ultrasonic guided wave signals are stored and analyzed in real time or used for subsequent offline analysis. In this embodiment, the scanner can also be used to carry the No. 1 ultrasonic transducer 6 and the excitation-receiving module 10 for continuous multi-point detection (moving vertically to the screen in FIG. 7 ) to improve work efficiency.
下面来说明本实施例一种基于超声导波原理的钢板裂纹检测方法的工作原理。The working principle of a steel plate crack detection method based on the principle of ultrasonic guided waves in this embodiment will be described below.
本申请采用一号超声换能器6作为发送及接收信号的装置,使用扫查器携带一号超声换能器6进行连续多点检测,将各点检测的信号进行处理,最终检测出裂纹及裂纹长度。本实施例与传统超声方法相比具有更大的检测范围,避免检测盲区。This application adopts No. 1 ultrasonic transducer 6 as the device for sending and receiving signals, uses the scanner to carry No. 1 ultrasonic transducer 6 for continuous multi-point detection, processes the signals detected at each point, and finally detects cracks and crack length. Compared with the traditional ultrasonic method, this embodiment has a larger detection range and avoids detection blind spots.
在本发明一优选的实施例中,信号发生装置可以选用窄带谐振式换能器、非窄带谐振式换能器或者其他能够输出窄带波形的设备,其谐振频率与上述窄带波形中心频率相匹配,发出的窄带电压信号为窄频带脉冲信号,该信号有助于减少导波频散效应所导致的导波信号波形畸变。In a preferred embodiment of the present invention, the signal generating device can be a narrowband resonant transducer, a non-narrowband resonant transducer or other devices capable of outputting narrowband waveforms, and its resonant frequency matches the center frequency of the narrowband waveform mentioned above. The narrow-band voltage signal sent out is a narrow-band pulse signal, which helps to reduce the waveform distortion of the guided-wave signal caused by the dispersion effect of the guided-wave.
在本发明一优选的实施例中,电压信号的波形为:In a preferred embodiment of the present invention, the waveform of the voltage signal is:
式中,t为时间,V(t)为随时间变化的电压波形,A为电压脉冲最大幅值,H(t)为单位阶跃函数,n为波形所包含周期数,fc为窄带波形的中心频率。该频率主要以相应的导波波长与裂缝尺寸相匹配为原则选取。对于实际工程中的钢板,该频率大约在30kHz至200kHz之间。In the formula, t is time, V(t) is the voltage waveform changing with time, A is the maximum amplitude of the voltage pulse, H(t) is the unit step function, n is the number of cycles contained in the waveform, f c is the narrowband waveform center frequency. The frequency is mainly selected based on the principle that the corresponding guided wave wavelength matches the crack size. For steel plates in actual engineering, this frequency is approximately between 30kHz and 200kHz.
在此优选实施例中,公式1表示的电压波形是其中一种频域上的窄带波形,也可以采用其他公式表示其他频域上的窄带波形。在本发明一优选的实施例中,提取不同位置采集到的超声导波信号的某时域特征,如包络线等,然后依次求得相邻两条超声导波信号时域特征间的相关系数,相关系数的计算方法为:In this preferred embodiment, the voltage waveform represented by Formula 1 is one of the narrowband waveforms in the frequency domain, and other formulas can also be used to represent the narrowband waveforms in other frequency domains. In a preferred embodiment of the present invention, a certain time-domain feature of the ultrasonic guided wave signals collected at different positions, such as the envelope, is extracted, and then the correlation between the time-domain features of two adjacent ultrasonic guided wave signals is obtained in turn. The calculation method of the correlation coefficient is:
式中,与分别表示第i条路径和第i+1条路径的超声导波信号的时域特征曲线,表示信号曲线与间的相关系数,表示信号特征曲线与间的协方差,和分别表示信号特征曲线与各自的方差。In the formula, and represent the time-domain characteristic curves of the ultrasonic guided wave signals of the i-th path and the i+1-th path, respectively, Indicates the signal curve and The correlation coefficient between Represents the signal characteristic curve and The covariance between and respectively represent the signal characteristic curve and respective variances.
在某两次测试时,由于两条相邻路径的距离较近,在无疲劳裂纹情况下或两条路径均经过疲劳裂纹时,两条路径的差异性较小,因此,此时与间的相关系数较大。而当其中一条路径经过疲劳裂纹而另一条路径未经过疲劳裂纹时,此时与间的相关系数会较前一种情况有明显的减小。根据上述原理,将所计算的相关系数依次排列,如果相关系数均较高,说明该检测段顶板与U型肋间焊缝无疲劳裂纹,如果相关系数出现突然下降点,则这些突变点分别对应疲劳裂纹的起止点,从而实现对检测段顶板与U型肋间焊缝根部不可见疲劳裂纹的检测与定位。In some two tests, due to the short distance between two adjacent paths, the difference between the two paths is small in the case of no fatigue cracks or when both paths pass through fatigue cracks. Therefore, at this time and Correlation coefficient between larger. And when one of the paths passes through the fatigue crack and the other path does not pass through the fatigue crack, at this time and Correlation coefficient between will be significantly reduced compared to the previous case. According to the above principles, the calculated correlation coefficients are arranged in order. If the correlation coefficients are all high, it means that there is no fatigue crack in the weld between the top plate and the U-shaped intercostal of the detection section. If there is a sudden drop point in the correlation coefficient, these abrupt points correspond to The starting and ending points of the fatigue cracks, so as to realize the detection and positioning of the invisible fatigue cracks at the root of the weld between the top plate and the U-shaped ribs of the detection section.
实施例3:Example 3:
图8显示了实施例3中一种基于超声导波原理的钢板裂纹检测方法的原理示意图。该基于超声导波原理的钢板裂纹检测方法用于在不损坏钢板铺装层的情况下,准确地检测钢板内部裂纹及裂纹长度。FIG. 8 shows a schematic diagram of a steel plate crack detection method based on the principle of ultrasonic guided waves in Embodiment 3. The steel plate crack detection method based on the ultrasonic guided wave principle is used to accurately detect internal cracks and crack lengths of the steel plate without damaging the steel plate pavement layer.
参照图8,本实施例一种基于超声导波原理的钢板裂纹检测方法包括以下内容:Referring to Fig. 8, a steel plate crack detection method based on the principle of ultrasonic guided waves in this embodiment includes the following contents:
将一号超声换能器6和超声换能器7放置在待检测钢板2底部且一号超声换能器6和超声换能器7均位于在U型肋的同一侧,一号超声换能器6和超声换能器7均为移动式超声换能器,一号超声换能器6和超声换能器7始终保持相同距离一同沿着待检测钢板2的长度方向移动,一号超声换能器6和超声换能器7每移动到一个位置,由一号超声换能器6激发超声导波信号,由二号超声换能器7接收超声导波信号,如果在一号超声换能器6和超声换能器7之间的U型肋与待检测钢板的连接缝隙中存在裂纹,则一号超声换能器6发出的超声导波会传播至该裂纹处,在由裂纹反射给二号超声换能器7,此时,二号超声换能器7接收到的信号与没有裂纹的信号不同;采用一号超声换能器6和超声换能器7移动采集完整个待检测钢板(2)的长度,根据采集到的信号分析出U型肋与待检测钢板的连接缝隙处是否有裂缝及该裂缝的长度。Place the No. 1 ultrasonic transducer 6 and the ultrasonic transducer 7 on the bottom of the steel plate 2 to be detected and the No. 1 ultrasonic transducer 6 and the ultrasonic transducer 7 are all located on the same side of the U-shaped rib, and the No. 1 ultrasonic transducer Both the ultrasonic transducer 6 and the ultrasonic transducer 7 are mobile ultrasonic transducers. The No. 1 ultrasonic transducer 6 and the ultrasonic transducer 7 always keep the same distance and move together along the length direction of the steel plate 2 to be detected. The No. 1 ultrasonic transducer Whenever the transducer 6 and the ultrasonic transducer 7 move to a position, the No. 1 ultrasonic transducer 6 excites the ultrasonic guided wave signal, and the No. 2 ultrasonic transducer 7 receives the ultrasonic guided wave signal. If there is a crack in the connection gap between the U-shaped rib between the transducer 6 and the ultrasonic transducer 7 and the steel plate to be tested, the ultrasonic guided wave sent by the No. 1 ultrasonic transducer 6 will propagate to the crack, and will be reflected by the crack No. 2 ultrasonic transducer 7, at this time, the signal received by No. 2 ultrasonic transducer 7 is different from the signal without cracks; use No. 1 ultrasonic transducer 6 and ultrasonic transducer 7 to move and collect the entire steel plate to be detected (2) according to the collected signal to analyze whether there is a crack and the length of the crack at the connection gap between the U-shaped rib and the steel plate to be detected.
下面来说明本实施例一种基于超声导波原理的钢板裂纹检测方法的工作原理。The working principle of a steel plate crack detection method based on the principle of ultrasonic guided waves in this embodiment will be described below.
本申请采用一号超声换能器6和二号超声换能器7从待检测钢板2的一端,沿着U型肋长度方向移动到待检测钢板2的另一端,对整个U型肋与待检测钢板连接缝的长度进行检测,根据检测到的信号判断该缝隙处是否有裂纹以及得出裂纹长度。本实施例与传统超声方法相比具有更大的检测范围,避免检测盲区。This application adopts No. 1 ultrasonic transducer 6 and No. 2 ultrasonic transducer 7 to move from one end of the steel plate 2 to be detected to the other end of the steel plate 2 to be detected along the length direction of the U-shaped rib. The length of the connecting seam of the steel plate is detected, and the detected signal is used to judge whether there is a crack in the seam and obtain the length of the crack. Compared with the traditional ultrasonic method, this embodiment has a larger detection range and avoids detection blind spots.
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