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CN110158115B - Method for electrochemically preparing phenol - Google Patents

Method for electrochemically preparing phenol Download PDF

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CN110158115B
CN110158115B CN201910338064.5A CN201910338064A CN110158115B CN 110158115 B CN110158115 B CN 110158115B CN 201910338064 A CN201910338064 A CN 201910338064A CN 110158115 B CN110158115 B CN 110158115B
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phenol
anode
benzene
electrode material
power supply
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CN110158115A (en
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汪磊
祁志福
郑渭建
秦刚华
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Zhejiang Energy Group Research Institute Co Ltd
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
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    • C25B11/02Electrodes; Manufacture thereof not otherwise provided for characterised by shape or form
    • C25B11/03Electrodes; Manufacture thereof not otherwise provided for characterised by shape or form perforated or foraminous
    • C25B11/031Porous electrodes
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    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
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    • C25B11/051Electrodes formed of electrocatalysts on a substrate or carrier
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    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B11/00Electrodes; Manufacture thereof not otherwise provided for
    • C25B11/04Electrodes; Manufacture thereof not otherwise provided for characterised by the material
    • C25B11/051Electrodes formed of electrocatalysts on a substrate or carrier
    • C25B11/055Electrodes formed of electrocatalysts on a substrate or carrier characterised by the substrate or carrier material
    • C25B11/057Electrodes formed of electrocatalysts on a substrate or carrier characterised by the substrate or carrier material consisting of a single element or compound
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    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
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    • C25B11/051Electrodes formed of electrocatalysts on a substrate or carrier
    • C25B11/055Electrodes formed of electrocatalysts on a substrate or carrier characterised by the substrate or carrier material
    • C25B11/057Electrodes formed of electrocatalysts on a substrate or carrier characterised by the substrate or carrier material consisting of a single element or compound
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    • C25B11/051Electrodes formed of electrocatalysts on a substrate or carrier
    • C25B11/073Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material
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    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
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    • C25B11/04Electrodes; Manufacture thereof not otherwise provided for characterised by the material
    • C25B11/051Electrodes formed of electrocatalysts on a substrate or carrier
    • C25B11/073Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material
    • C25B11/075Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material consisting of a single catalytic element or catalytic compound
    • C25B11/081Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material consisting of a single catalytic element or catalytic compound the element being a noble metal
    • CCHEMISTRY; METALLURGY
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    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B3/00Electrolytic production of organic compounds
    • C25B3/20Processes
    • C25B3/23Oxidation

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
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  • Metallurgy (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention relates to a method for electrochemically producing phenol, comprising a step 1): adding an acetonitrile solution containing benzene with a certain mass concentration into an alkaline electrolyte solution, and keeping the conductivity above 10 mS/cm; step 2): taking a metallic nickel compound as an anode electrode catalyst, and taking a carbon material loaded with platinum black as a cathode electrode material; step 3): applying anode voltage through a power supply to control working voltage and working current; step 4): electrolyzing to generate a high-activity Ni ═ O active intermediate, and oxidizing benzene to phenol in one step; step 5): regulating the pH value of the aqueous electrolyte by using hydrochloric acid to regulate the state and solubility of the produced phenol; step 6): the product phenol is synchronously extracted through the upper acetonitrile organic phase, and the phenol is purified, and meanwhile, the organic extracting agent is recovered. The invention has the beneficial effects that: the invention adopts the one-step method to oxidize the benzene to prepare the phenol, and has the advantages of small equipment investment, low energy consumption, high conversion rate, few byproducts, recoverable organic solvent and the like.

Description

Method for electrochemically preparing phenol
Technical Field
The invention relates to the field of dispersed electrochemical preparation of phenol, in particular to a method for preparing phenol by an electrochemical method.
Background
Phenol is one of the most important organic and high molecular chemical materials, and its applications mainly include phenolic resin, caprolactam, bisphenol A, adipic acid, aniline, alkylphenol and salicylic acid. The chemical products can be used for further producing high-value products such as pesticides, spices, dyes, bactericides, anesthetics, preservatives and the like. Phenol can also be used as a solvent and a reagent, and has wide application in scientific research. In recent years, the demand of the market for phenol is increasing, and the demand is in a short supply state.
The industrial production methods of phenol mainly include an cumene method, a toluene-benzoic acid method, a benzene sulfonation method, and the like. The cumene method is the current mature process and has the leading position in the world phenol industrial production. However, the cumene method has the problems of high energy consumption, low yield, large amount of acetone byproduct and the like. The toluene-benzoic acid method has the advantages of simple process flow, non-toxic raw materials, catalysts and products, low investment and capability of producing benzoic acid, benzaldehyde, benzyl alcohol and other chemical products with wide application according to market demands, but the generated phenol cannot leave a reactor quickly and is easy to generate tar, so that the yield of the phenol and the service life of the catalysts are influenced to a certain extent. Because the price of toluene is higher than that of benzene, the production cost of the toluene method is higher than that of the isopropyl benzene method, and only a few manufacturers such as Japan Qianye phenol company adopt the method to produce phenol at present. The benzene sulfonation method has the problems of corrosion, generation of three wastes and the like due to the fact that a large amount of sulfuric acid and sodium hydroxide are used in the preparation process, and is rarely used in recent years.
Electrochemical methods have a number of significant advantages. First, the use of toxic or hazardous oxidizing and reducing agents can be avoided. Because electrons are clean reaction reagents, the reaction system does not usually contain other reagents except raw materials and products, and the material consumption is reduced; and the product is easy to separate, has high purity and small environmental pollution. Secondly, in the electrochemical synthesis process, the two processes of electron transfer and chemical reaction can be carried out simultaneously, the electrode reaction speed can be effectively and continuously changed by controlling the electrode potential, and the side reaction is reduced, so that the yield and the selectivity of the target product are higher. Thirdly, the reaction can be carried out at normal temperature and normal pressure, and special heating and pressurizing equipment is not needed generally, so that the energy is saved, and the equipment investment is reduced.
Disclosure of Invention
The invention aims to overcome the defects and provide a method for electrochemically preparing phenol.
A method for electrochemically preparing phenol, comprising the steps of:
s1, adding an acetonitrile solution containing benzene with a certain mass concentration into an alkaline electrolyte solution, and keeping the conductivity above 10 mS/cm;
s2, taking a metallic nickel compound as an anode electrode catalyst and taking a carbon material loaded with platinum black as a cathode electrode material;
s3, applying anode voltage through a power supply, and controlling working voltage and working current;
s4, electrolyzing to generate a high-activity Ni ═ O active intermediate, and oxidizing benzene to phenol in one step;
s5, regulating the pH value of the aqueous electrolyte by hydrochloric acid to regulate the state and solubility of the produced phenol,
s6, synchronously extracting the product phenol through the upper acetonitrile organic phase, and purifying the phenol while recovering the organic extractant.
Preferably, the method comprises the following steps: in the step S1, the concentration of benzene in the benzene acetonitrile-containing solution is 10% -30%.
Preferably, the method comprises the following steps: in the step S1, the alkaline electrolyte is sodium hydroxide, potassium hydroxide or cesium hydroxide, and the concentration range is 0.1 to 1.0M.
Preferably, the method comprises the following steps: in step S2, the working electrode is nickel foam.
Preferably, the method comprises the following steps: in step S2, the working electrode is loaded with a special nickel complex represented by the chemical formula (Ni [ N (CH) ]2(N C5H4))2CH2(NC6H3O2)H2O]Cl。
Preferably, the method comprises the following steps: in step S3, the power supply is a dc operating power supply.
Preferably, the method comprises the following steps: in the step S3, the voltage is 2-5V, and the working current density is 1-8A/m2
Preferably, the method comprises the following steps: in step S5, the pH of the aqueous electrolyte is adjusted to 7 using hydrochloric acid.
Preferably, the method comprises the following steps: in the step S6, the phenol purification method is cyclic heating or recrystallization.
Preferably, the method comprises the following steps: in the step S6, the organic extractant is recovered by condensation.
The invention has the beneficial effects that: the method for preparing phenol by oxidizing benzene by one-step method has the advantages of simple process, low equipment investment, low energy consumption, simple and convenient operation, high conversion rate, few byproducts, recoverable organic solvent and the like.
Drawings
FIG. 1 is a system flow diagram;
FIG. 2 is a molecular structure diagram of a supported specific nickel complex.
Description of reference numerals: the device comprises an anode conductive plate 1, an anode material 2, a heating plate 3, an anode electrolyte 4, a cathode electrolyte 5, a cathode conductive plate 6, an organic extraction chamber 7, an ion exchange membrane 8, a cathode material 9, a direct current power supply 10, a temperature control instrument 11, a thermocouple 12, a distillation separation chamber 13, a product pool 14 and a liquid guide pump 15.
Detailed Description
The present invention will be further described with reference to the following examples. The following examples are set forth merely to aid in the understanding of the invention. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
FIG. 1 is a system flow diagram;
the system mainly comprises an electrolytic cell part (an anode conductive plate 1, an anode material 2, a heating plate 3, an anode electrolyte 4, a cathode electrolyte 5, a cathode conductive plate 6, an organic extraction chamber 7, an ion exchange membrane 8, a cathode material 9, a direct current power supply 10, a temperature control instrument 11 and a thermocouple 12) and a product separation and purification part (a distillation separation chamber 13, a product pool 14 and a liquid guide pump 15). The electrolytic cell mainly comprises an anode conductive plate 1, a cathode conductive plate 6, an anode material 2, a cathode material 9, an anode electrolyte 4, a cathode electrolyte 5, an organic extraction chamber 7, an ion exchange membrane 8 and a heating plate 3. The specific working principle is as follows. A dc power supply 10 applies a positive voltage to the anode material 2 through the anode conductive plate 1 and cathode conductive plate 6 to oxidize the substrate benzene to produce product phenol which is extracted in an organic extraction chamber 7 above the anode of the cell and transferred out of the cell. The power supply applies a negative voltage across the cathode material 9, reducing the water to produce hydrogen gas as a by-product. The ion exchange membrane 8 between the two electrodes can transmit ions in the solution to form a complete electric loop. The optimal temperature of the electrode reaction is between 80 and 90 ℃, so that the electric heating plate 3 is wrapped on the outer layer of the battery plate, and the optimal temperature of the reaction is controlled by the temperature controller 11 and the thermocouple 12. After the phenol produced was transferred to the distillation chamber 13, the organic solvent was separated by distillation to finally obtain pure phenol 14. The distilled organic solution can be transported back to the electrolytic cell for reuse by means of a liquid-conducting pump 15.
Example 1
The working electrode material is nickel foam, and the carbon material loaded with platinum black is used as the cathode electrode material. 500mL of a 10% strength solution of benzene in acetonitrile was added to a sodium hydroxide electrolyte having a pH of 13. Setting the working voltage to 3.0V and regulating the working current to 1A/m2. The ratio of the area of the working electrode to the volume of the electrolyte solution was set to 1cm-2/1cm-3(100cm-2100 mL). After 10 hours of electrochemical treatment, the concentration of phenol in the aqueous phase reached 20 g/L. The average current efficiency was 40% during 10 hours of electrolysis, and the electricity consumption for producing phenol by this method was about 0.5 kwh/kg. The selectivity of phenol is as high as 90%, and the rest by-products are mainly hydroquinone and hydroquinone.
Example 2
The working electrode material is nickel foam, and the carbon material loaded with platinum black is used as the cathode electrode material. A 20% strength solution of benzene in acetonitrile was added to a pH 13 sodium hydroxide electrolyte. Setting the working voltage to 3.0V and regulating the working current to 1.5A/m2. The ratio of the area of the working electrode to the volume of the electrolyte solution was set to 1cm-2/1cm-3(100cm-2100 mL). After 8 hours of electrochemical treatment, the concentration of phenol in the aqueous phase reached 20 g/L. The average current efficiency was 50% during 8 hours of electrolysis, and the electricity consumption for producing phenol by this method was about 0.4 kwh/kg. The selectivity of phenol reaches 90%, and the main byproducts are hydroquinone and hydroquinone.
Example 3
The working electrode material is a special nickel complex (Ni [ N (CH) supported as shown in figure 22(N C5H4))2CH2(NC6H3O2)H2O]A titanium alloy material of Cl, and a carbon material supporting platinum black as a cathode electrode material. A 20% strength solution of benzene in acetonitrile was added to a pH 13 sodium hydroxide electrolyte. Setting the working voltage to 3.0V and regulating the working current to 1.0A/m2. The ratio of the area of the working electrode to the volume of the electrolyte solution was set to 1cm-2/1cm-3. After electrochemical treatment for 12 hours, the concentration of phenol in the aqueous phase reached more than 20 g/L. The average current efficiency was 50% during the 12 hour electrolysis, and the electricity consumption for producing phenol by this method was about 0.75 kwh/kg. The selectivity of phenol reaches 70%, and the main byproducts are hydroquinone, resorcinol and hydroquinone.
The novel method for preparing phenol by oxidizing benzene in one step through electrochemical catalysis not only improves the conversion efficiency of benzene, but also realizes the aims of emission reduction, energy conservation and green chemistry.

Claims (3)

1. The method for electrochemically preparing the phenol is characterized by comprising an anode conducting plate, an anode electrode material, an anode electrolyte, an ion exchange membrane, a cathode electrolyte, a cathode electrode material and a cathode conducting plate which are sequentially arranged in an electrolytic cell; the direct current power supply passes positive voltage through the anode conductive plate; a direct current power supply applies negative voltage on the cathode electrode material; the ion exchange membrane between the anode electrode material and the cathode electrode material transmits ions in the electrolytic cell to form a complete electric loop; the method comprises the following steps:
s1, adding an acetonitrile solution containing benzene with a certain mass concentration into an alkaline electrolyte solution, and keeping the conductivity above 10 mS/cm; the mass concentration of benzene in the acetonitrile solution containing benzene is 10-30 percent; the alkaline electrolyte is sodium hydroxide, potassium hydroxide or cesium hydroxide, and the concentration range is 0.1-1.0M;
s2, taking a metallic nickel compound as an anode electrode catalyst and taking a carbon material loaded with platinum black as a cathode electrode material; the anode is nickel foam or a chemical formulaIs (Ni [ N (CH)2(N C5H4))2CH2(NC6H3O2)H2O]Cl and the structural formula is
Figure FDA0002470572550000011
The supported special nickel complex;
s3, applying anode voltage through a power supply, and controlling working voltage and working current; in the step S3, the voltage is 2-5V, and the working current density is 1-8A/m2
S4, electrolyzing to generate a high-activity Ni ═ O active intermediate, and oxidizing benzene to phenol in one step;
s5, regulating the pH value of the aqueous electrolyte by using hydrochloric acid to regulate the state and solubility of the produced phenol; regulating the pH value of the aqueous electrolyte to 7 by using hydrochloric acid;
s6, synchronously extracting the product phenol through an upper acetonitrile organic phase, purifying the phenol, and simultaneously recovering an organic extractant; the phenol purification method is cyclic heating or recrystallization.
2. The method for electrochemically producing phenol according to claim 1, wherein in step S3, the power supply is a dc operating power supply.
3. The method for electrochemically preparing phenol according to claim 1, wherein in step S6, the organic extractant is recovered by condensation.
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CN113529111B (en) * 2021-06-30 2023-10-27 东华理工大学 Process and device for preparing phenol by using benzene through electric catalysis

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3730872A (en) * 1970-05-27 1973-05-01 Rhone Poulenc Sa Electric cells
CN105951121A (en) * 2016-05-27 2016-09-21 安庆师范大学 Method for preparing phenol by ionic liquid assisted electric catalytic oxidation

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Publication number Priority date Publication date Assignee Title
DE10026940A1 (en) * 2000-05-30 2001-12-06 Creavis Tech & Innovation Gmbh Electrochemical cell for the oxidation of organic compounds and electrocatalytic oxidation process

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3730872A (en) * 1970-05-27 1973-05-01 Rhone Poulenc Sa Electric cells
CN105951121A (en) * 2016-05-27 2016-09-21 安庆师范大学 Method for preparing phenol by ionic liquid assisted electric catalytic oxidation

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
AN ATTEMPT TO DEFINE BENZENE AND PHENOL ELECTROCHEMICAL OXIDATION MECHANISM;BOLESLAW FLESZAR等;《Electrochimica Acta》;19851231;第30卷(第1期);第32-33页、图6、摘要 *
ELECTROLYTIC PRODUCTION OF PHENOLS FROM BENZENE USING Cu(I)/Cu(II) COUPLE;Kazuo SASAKI等;《CHEMISTRY LETTERS》;19831231;第446页 *
One-Step Hydroxylation of Benzene to Phenol Induced by Glow Discharge Plasma in an Aqueous Solution;Yong-Jun Liu等;《Plasma Chem Plasma Process》;20070524;第27卷;第496-503页 *

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