CN110154080B - Joint drive module, seven-axis robotic arm and robot - Google Patents
Joint drive module, seven-axis robotic arm and robot Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J17/00—Joints
- B25J17/02—Wrist joints
- B25J17/0258—Two-dimensional joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/12—Programme-controlled manipulators characterised by positioning means for manipulator elements electric
- B25J9/123—Linear actuators
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Abstract
Description
技术领域Technical field
本发明属于机械臂领域,尤其涉及一种关节驱动模块、七轴机械臂及机器人。The invention belongs to the field of robotic arms, and in particular relates to a joint drive module, a seven-axis robotic arm and a robot.
背景技术Background technique
关节型机器人采用与自由度相同数目的电机进行驱动,其中的协作型机器人和小型紧凑型机器人多采用将电机安装在相应关节位置的方式,省去较长距离的传动机构。现有的此类机器人,其关节尺寸较大、臂杆粗直,导致机器人不够灵活,不适应于狭窄空间使用需求,且其功能参数难以提高。Articulated robots are driven by motors with the same number of degrees of freedom. Collaborative robots and small compact robots often install motors at corresponding joint positions, eliminating the need for long-distance transmission mechanisms. Existing robots of this type have large joints and thick and straight arms, making the robot inflexible and unsuitable for use in narrow spaces, and it is difficult to improve its functional parameters.
目前,协作型机器人和小型紧凑型机器人关节均采用电机搭配减速机的方式作为关节驱动模块,部分集成较高的驱动模块还配备有编码器、驱动电路板、力矩传感器等。由于搭载减速机,整个关节模块尺寸较大,进而导致整个机械臂关节尺寸较大,且关节转速较低。而如果此种模块不搭载减速机,则其采用的普通关节电机力矩不足。即对于现有技术中的关节电机模块而言,在限制尺寸的情况下,力矩和转速呈反向相关,此种情况极大的影响了机器人的使用性能;且现有技术中,7轴关节型机器人均将第一关节、第三关节、第五关节和第七关节设置为转动关节,将第二关节、第四关节和第六关节设置为摆动关节,此种布置方式导致机器人的大臂和小臂尺寸较长。At present, collaborative robots and small compact robot joints use motors and reducers as joint drive modules. Some highly integrated drive modules are also equipped with encoders, drive circuit boards, torque sensors, etc. Due to the speed reducer, the entire joint module is larger in size, which in turn results in a larger joint size in the entire robotic arm and a lower joint speed. And if this kind of module is not equipped with a reducer, the ordinary joint motor used will have insufficient torque. That is to say, for the joint motor module in the prior art, when the size is limited, the torque and the rotation speed are inversely related, which greatly affects the performance of the robot; and in the prior art, the 7-axis joint In all robots, the first joint, the third joint, the fifth joint and the seventh joint are set as rotating joints, and the second joint, the fourth joint and the sixth joint are set as swing joints. This arrangement causes the robot's big arm to and forearm size are longer.
鉴于此,有必要提供一种关节驱动模块、七轴机械臂及机器人以解决现有技术中面临的主要技术问题。In view of this, it is necessary to provide a joint drive module, a seven-axis robotic arm and a robot to solve the main technical problems faced in the existing technology.
发明内容Contents of the invention
本发明针对上述技术问题,提出一种关节驱动模块、七轴机械臂及机器人,以解决上述技术问题。In view of the above technical problems, the present invention proposes a joint drive module, a seven-axis mechanical arm and a robot to solve the above technical problems.
为了达到上述目的,本发明采用的技术方案为:In order to achieve the above objects, the technical solutions adopted by the present invention are:
一种关节驱动模块,包括第一关节模块及第二关节模块,所述第一关节模块包括驱动电机,所述驱动电机包括电机转子及电机定子;所述电机转子包括转子机座、转子转轴及转子绕组,所述转子转轴及所述转子绕组同轴设置且分别与所述转子机座固定连接;所述电机定子包括定子机座及定子绕组,所述定子绕组与所述定子机座固定连接;A joint drive module includes a first joint module and a second joint module, the first joint module includes a drive motor, the drive motor includes a motor rotor and a motor stator; the motor rotor includes a rotor base, a rotor shaft and a Rotor winding, the rotor shaft and the rotor winding are coaxially arranged and fixedly connected to the rotor base respectively; the motor stator includes a stator base and a stator winding, the stator winding is fixedly connected to the stator base ;
所述转子转轴套接在所述定子机座及所述第二关节模块中心;其中,所述转子转轴与所述定子机座转动连接,所述转子转轴与所述第二关节模块固定连接,所述定子机座与所述第二关节模块间隙设置;The rotor shaft is sleeved at the center of the stator base and the second joint module; wherein, the rotor shaft is rotationally connected to the stator base, and the rotor shaft is fixedly connected to the second joint module, A gap is set between the stator base and the second joint module;
所述定子绕组包括第一定子绕组及第二定子绕组,所述定子机座设置有环形开敞腔室;所述第一定子绕组、所述第二定子绕组及所述转子绕组同轴设置在所述环形开敞腔室内;其中,所述第一定子绕组设置在所述转子绕组的径向内侧,所述第二定子绕组设置在所述转子绕组的径向外侧,所述第一定子绕组与所述第二定子绕组均与所述转子绕组间隙设置。The stator winding includes a first stator winding and a second stator winding, and the stator base is provided with an annular open cavity; the first stator winding, the second stator winding and the rotor winding are coaxial is arranged in the annular open cavity; wherein the first stator winding is arranged radially inside the rotor winding, the second stator winding is arranged radially outside the rotor winding, and the third stator winding is arranged radially inside the rotor winding. Both the stator winding and the second stator winding are arranged with a gap from the rotor winding.
作为优选,所述第一关节模块还包括用于检测并记录所述关节驱动模块角度信息及位置信息的编码器,所述编码器分别与所述转子转轴及所述定子机座固定连接;所述第二关节模块包括关节模块本体及关节驱动控制器,所述关节驱动控制器安装在所述关节模块本体上;所述关节驱动控制器与所述编码器电连接,以读取所述关节驱动模块的角度信息及位置信息。Preferably, the first joint module further includes an encoder for detecting and recording angle information and position information of the joint drive module, and the encoder is fixedly connected to the rotor shaft and the stator base respectively; The second joint module includes a joint module body and a joint drive controller. The joint drive controller is installed on the joint module body; the joint drive controller is electrically connected to the encoder to read the joint Angle information and position information of the drive module.
作为优选,所述环形开敞腔室包括第一环形侧壁及第二环形侧壁,第一环形侧壁及第二环形侧壁与所述转子转轴同轴设置且所述第一环形侧壁设置在所述第二环形侧壁的径向内侧;所述环形开敞腔室的开口方向背离所述第二关节模块设置,且在所述环形敞腔室的开口处,所述第二环形侧壁相对所述第一环形侧壁凸出设置;所述转子机座设置在所述转子转轴背离所述第二关节模块的轴向一端,且与所述环形开敞腔室的开口相对设置;所述转子转轴与所述第一环形侧壁转动连接,所述转子机座与所述第二环形侧壁转动连接。Preferably, the annular open chamber includes a first annular side wall and a second annular side wall, the first annular side wall and the second annular side wall are coaxially arranged with the rotor shaft, and the first annular side wall is arranged radially inside the second annular side wall; the opening direction of the annular open chamber is arranged away from the second joint module, and at the opening of the annular open chamber, the second annular The side wall is protrudingly disposed relative to the first annular side wall; the rotor base is disposed at an axial end of the rotor shaft away from the second joint module, and is disposed opposite to the opening of the annular open chamber. ; The rotor shaft is rotationally connected to the first annular side wall, and the rotor base is rotationally connected to the second annular side wall.
作为优选,所述关节模块本体设置有中心通孔,所述转子转轴通过所述中心通孔与所述第二关节模块同轴设置,且所述转子转轴为空心转轴。Preferably, the joint module body is provided with a central through hole, the rotor rotating shaft is coaxially arranged with the second joint module through the central through hole, and the rotor rotating shaft is a hollow rotating shaft.
作为优选,所述转子转轴与所述第一环形侧壁之间以及所述转子机座与所述第二环形侧壁之间设置有轴承。Preferably, a bearing is provided between the rotor shaft and the first annular side wall and between the rotor base and the second annular side wall.
作为优选,所述环形开敞腔室的开口处安装有封盖,所述封盖与所述第二环形侧壁固定连接。Preferably, a cover is installed at the opening of the annular open chamber, and the cover is fixedly connected to the second annular side wall.
一种七轴机械臂,包括上述的关节驱动模块,还包括基座、第一机械臂、第二机械臂、第三机械臂、第四机械臂、第五机械臂及第六机械臂;其中,在所述基座与所述第一机械臂之间、所述第一机械臂与所述第二机械臂之间、所述第二机械臂与所述第三机械臂之间、所述第三机械臂与所述第四机械臂之间、所述第四机械臂与所述第五机械臂之间、所述第五机械臂与所述第六机械臂之间及所述第六机械臂端部安装所述关节驱动模块。A seven-axis robotic arm includes the above-mentioned joint drive module, and also includes a base, a first robotic arm, a second robotic arm, a third robotic arm, a fourth robotic arm, a fifth robotic arm, and a sixth robotic arm; wherein , between the base and the first robotic arm, between the first robotic arm and the second robotic arm, between the second robotic arm and the third robotic arm, between the third robotic arm and the fourth robotic arm, between the fourth robotic arm and the fifth robotic arm, between the fifth robotic arm and the sixth robotic arm, and between the sixth robotic arm and the sixth robotic arm. The joint drive module is installed at the end of the robotic arm.
作为优选,将所述基座与所述第一机械臂之间、所述第一机械臂与所述第二机械臂之间、所述第二机械臂与所述第三机械臂之间、所述第三机械臂与所述第四机械臂之间、所述第四机械臂与所述第五机械臂之间、所述第五机械臂与所述第六机械臂之间及所述第六机械臂端部安装的所述关节驱动模块分别定义为第一关节驱动模块、第二关节驱动模块、第三关节驱动模块、第四关节驱动模块、第五关节驱动模块、第六关节驱动模块及第七关节驱动模块;当所述基座、所述第一机械臂、所述第二机械臂、所述第三机械臂、所述第四机械臂、所述第五机械臂及所述第六机械臂的中心轴平行时,所述第一关节驱动模块、所述第五关节驱动模块及所述第七关节驱动模块的所述转子转轴平行设置,所述第二关节驱动模块、第三关节驱动模块、第四关节驱动模块及所述第六关节驱动模块的所述转子转轴平行设置,且所述第一关节驱动模块、所述第五关节驱动模块及所述第七关节驱动模块的所述转子转轴与所述第二关节驱动模块、第三关节驱动模块、第四关节驱动模块及所述第六关节驱动模块的所述转子转轴垂直设置。Preferably, between the base and the first robotic arm, between the first robotic arm and the second robotic arm, between the second robotic arm and the third robotic arm, between the third robotic arm and the fourth robotic arm, between the fourth robotic arm and the fifth robotic arm, between the fifth robotic arm and the sixth robotic arm, and between the The joint drive modules installed at the end of the sixth robotic arm are respectively defined as a first joint drive module, a second joint drive module, a third joint drive module, a fourth joint drive module, a fifth joint drive module, and a sixth joint drive module. module and the seventh joint drive module; when the base, the first robotic arm, the second robotic arm, the third robotic arm, the fourth robotic arm, the fifth robotic arm and the When the central axes of the sixth robotic arm are parallel, the rotor shafts of the first joint drive module, the fifth joint drive module and the seventh joint drive module are arranged in parallel, and the second joint drive module, The rotor shafts of the third joint drive module, the fourth joint drive module and the sixth joint drive module are arranged in parallel, and the first joint drive module, the fifth joint drive module and the seventh joint drive module are arranged in parallel. The rotor rotating shaft of the module is arranged perpendicularly to the rotor rotating shafts of the second joint driving module, the third joint driving module, the fourth joint driving module and the sixth joint driving module.
作为优选,所述第二机械臂、所述第三机械臂、所述第四机械臂、所述第五机械臂及所述第六机械臂的臂长比为5:5:3:2:2。Preferably, the arm length ratio of the second robotic arm, the third robotic arm, the fourth robotic arm, the fifth robotic arm and the sixth robotic arm is 5:5:3:2: 2.
一种机器人,包括上述的七轴机械臂。A robot includes the above-mentioned seven-axis mechanical arm.
本发明的优点和积极效果在于:The advantages and positive effects of the present invention are:
1、本发明的所述关节驱动模块、七轴机械臂及机器人,通过在所述电机转子的所述转子绕组的径向内侧及径向外侧分别设置第一定子绕组及第二定子绕组,所述驱动电机采用双绕组电机,在同等尺寸下能够提供更大的力矩,从而所述关节驱动模块能够在较小尺寸下达到较大转速和力矩;1. The joint drive module, seven-axis robotic arm and robot of the present invention are provided with a first stator winding and a second stator winding respectively radially inside and radially outside the rotor winding of the motor rotor, The drive motor adopts a double-winding motor, which can provide greater torque under the same size, so that the joint drive module can achieve greater rotation speed and torque under smaller size;
2、本发明的所述关节驱动模块、七轴机械臂及机器人,通过将所述转子转轴设置为空心转轴,且所述七轴机械臂的第一至第六机械臂使用中空管状结构,使负载电线通过空心转轴及中空管实现内部走线;2. In the joint drive module, seven-axis robotic arm and robot of the present invention, the rotor shaft is set as a hollow shaft, and the first to sixth robotic arms of the seven-axis robotic arm use a hollow tubular structure. The load wire is routed internally through the hollow shaft and hollow tube;
3、本发明的所述七轴机械臂及机器人,当所述基座、所述第一机械臂、所述第二机械臂、所述第三机械臂、所述第四机械臂、所述第五机械臂及所述第六机械臂的中心轴平行时(也称全伸展状态时),所述第一关节驱动模块、所述第五关节驱动模块及所述第七关节驱动模块的所述转子转轴平行设置,所述第二关节驱动模块、第三关节驱动模块、第四关节驱动模块及所述第六关节驱动模块的所述转子转轴平行设置,且所述第一关节驱动模块、所述第五关节驱动模块及所述第七关节驱动模块的所述转子转轴与所述第二关节驱动模块、第三关节驱动模块、第四关节驱动模块及所述第六关节驱动模块的所述转子转轴垂直设置,即将第一关节、第五关节及第七关节设置为转动关节,将第二关节、第三关节、第四关节及第六关节设置为摆动关节,相较于在现有技术中七轴关节型机器人均将第一关节、第三关节、第五关节和第七关节设置为转动关节和将第二关节、第四关节和第六关节设置为摆动关节的布置方式,此种布置方式可使机器人既保证足够的臂展和覆盖范围,又可以避免单个臂管尺寸过长,特别是第二至第五机械臂的尺寸,能够灵活实现各种复杂的动作,从而扩大灵活检测覆盖范围,也能够提高机器人在狭窄空间中的应用效果。3. The seven-axis robotic arm and robot of the present invention, when the base, the first robotic arm, the second robotic arm, the third robotic arm, the fourth robotic arm, the When the central axes of the fifth robotic arm and the sixth robotic arm are parallel (also called the fully extended state), all the joint drive modules of the first joint drive module, the fifth joint drive module, and the seventh joint drive module The rotor shafts are arranged in parallel, the rotor shafts of the second joint drive module, the third joint drive module, the fourth joint drive module and the sixth joint drive module are arranged in parallel, and the first joint drive module, The rotor shafts of the fifth joint drive module and the seventh joint drive module and all of the second joint drive module, the third joint drive module, the fourth joint drive module and the sixth joint drive module The rotor shaft is set vertically, that is, the first joint, the fifth joint, and the seventh joint are set as rotating joints, and the second joint, the third joint, the fourth joint, and the sixth joint are set as swing joints. Compared with the existing In the technical seven-axis articulated robots, the first joint, the third joint, the fifth joint and the seventh joint are set as rotation joints and the second joint, the fourth joint and the sixth joint are set as swing joints. This arrangement is This arrangement allows the robot to ensure sufficient arm span and coverage, while also preventing the size of a single arm tube from being too long, especially the size of the second to fifth robotic arms, which can flexibly realize various complex actions, thereby expanding flexibility The detection coverage can also improve the application effect of robots in narrow spaces.
附图说明Description of the drawings
图1为本发明所述关节驱动模块的结构示意图;Figure 1 is a schematic structural diagram of a joint drive module according to the present invention;
图2为本发明所述七轴机械臂的截面图;Figure 2 is a cross-sectional view of the seven-axis robotic arm of the present invention;
图3为本发明所述七轴机械臂在全伸展状态下的结构示意图;Figure 3 is a schematic structural diagram of the seven-axis robotic arm of the present invention in a fully extended state;
图中:1、第一关节模块;111、转子机座;112、转子转轴;113、转子绕组;121、定子机座;1211、环形开敞腔室;1212、第一环形侧壁;1213、第二环形侧壁;122、第一定子绕组;123、第二定子绕组;13、编码器;14、轴承;2、第二关节模块;21、关节模块本体;22、关节驱动控制器;31、基座;311、第一关节驱动模块;32、第一机械臂;321、第二关节驱动模块;33、第二机械臂;331、第三关节驱动模块;34、第三机械臂;341、第四关节驱动模块;35、第四机械臂;351、第五关节驱动模块;36、第五机械臂;361、第六关节驱动模块;37、第六机械臂;371、第七关节驱动模块;38、关节密封圈;39、关节扣盖。In the figure: 1. First joint module; 111. Rotor base; 112. Rotor shaft; 113. Rotor winding; 121. Stator base; 1211. Annular open chamber; 1212. First annular side wall; 1213. Second annular side wall; 122, first stator winding; 123, second stator winding; 13, encoder; 14, bearing; 2, second joint module; 21, joint module body; 22, joint drive controller; 31. Base; 311. First joint drive module; 32. First mechanical arm; 321. Second joint drive module; 33. Second mechanical arm; 331. Third joint drive module; 34. Third mechanical arm; 341. The fourth joint drive module; 35. The fourth mechanical arm; 351. The fifth joint drive module; 36. The fifth mechanical arm; 361. The sixth joint drive module; 37. The sixth mechanical arm; 371. The seventh joint Drive module; 38. Joint sealing ring; 39. Joint buckle cover.
具体实施方式Detailed ways
下面,通过示例性的实施方式对本发明进行具体描述。然而应当理解,在没有进一步叙述的情况下,一个实施方式中的元件、结构和特征也可以有益地结合到其他实施方式中。Below, the present invention is described in detail through exemplary embodiments. It is to be understood, however, that elements, structures, and features of one embodiment may be beneficially combined in other embodiments without further recitation.
在本发明的描述中,需要说明的是,物体的圆周方向为周向,沿半径的方向为径向,转轴的轴线方向为轴向;术语“内”、“外”、“上”、“下”、“前”、“后”等指示的方位或位置关系为基于附图所示的位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the circumferential direction of the object is the circumferential direction, the direction along the radius is the radial direction, and the axis direction of the rotating shaft is the axial direction; the terms "inner", "outer", "upper", " The orientations or positional relationships indicated by "down", "front", "back", etc. are based on the positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must be Has a specific orientation, is constructed and operates in a specific orientation and is therefore not to be construed as limiting the invention. Furthermore, the terms “first”, “second” and “third” are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
一种关节驱动模块,包括第一关节模块1及第二关节模块2,所述第一关节模块1包括驱动电机,所述驱动电机包括电机转子及电机定子;所述电机转子包括转子机座111、转子转轴112及转子绕组113,所述转子转轴112及所述转子绕组113同轴设置且分别与所述转子机座111固定连接;优选地,所述转子转轴112与所述转子机座111一体成型设置;所述电机定子包括定子机座121及定子绕组,所述定子绕组与所述定子机座121固定连接;A joint drive module includes a first joint module 1 and a second joint module 2. The first joint module 1 includes a drive motor, and the drive motor includes a motor rotor and a motor stator; the motor rotor includes a rotor base 111 , the rotor shaft 112 and the rotor winding 113. The rotor shaft 112 and the rotor winding 113 are coaxially arranged and fixedly connected to the rotor base 111 respectively; preferably, the rotor shaft 112 and the rotor base 111 Integrated molding arrangement; the motor stator includes a stator base 121 and a stator winding, and the stator winding is fixedly connected to the stator base 121;
所述转子转轴112套接在所述定子机座121及所述第二关节模块2中心;其中,所述转子转轴112与所述定子机座121转动连接,所述转子转轴112与所述第二关节模块2固定连接,所述定子机座121与所述第二关节模块2间隙设置;The rotor rotating shaft 112 is sleeved at the center of the stator base 121 and the second joint module 2; wherein, the rotor rotating shaft 112 is rotationally connected with the stator base 121, and the rotor rotating shaft 112 is connected with the third joint module 2. The two joint modules 2 are fixedly connected, and the stator base 121 and the second joint module 2 are provided with a gap;
所述定子绕组包括第一定子绕组122及第二定子绕组123,所述定子机座121设置有环形开敞腔室1211;所述第一定子绕组122、所述第二定子绕组123及所述转子绕组113同轴设置在所述环形开敞腔室1211内;其中,所述第一定子绕组122设置在所述转子绕组113的径向内侧,所述第二定子绕组123设置在所述转子绕组113的径向外侧,所述第一定子绕组122与所述第二定子绕组123均与所述转子绕组113间隙设置。The stator winding includes a first stator winding 122 and a second stator winding 123. The stator frame 121 is provided with an annular open cavity 1211; the first stator winding 122, the second stator winding 123 and The rotor winding 113 is coaxially disposed in the annular open cavity 1211; wherein, the first stator winding 122 is disposed radially inside the rotor winding 113, and the second stator winding 123 is disposed in Radially outside the rotor winding 113 , the first stator winding 122 and the second stator winding 123 are both disposed with a gap from the rotor winding 113 .
本发明的所述关节驱动模块,通过在所述电机转子的所述转子绕组113的径向内侧及径向外侧分别设置第一定子绕组122及第二定子绕组123,所述驱动电机采用双绕组电机,在同等尺寸下能够提供更大的力矩,从而所述关节驱动模块能够在较小尺寸下达到较大转速和力矩。The joint drive module of the present invention is provided with a first stator winding 122 and a second stator winding 123 respectively on the radial inner side and the radial outer side of the rotor winding 113 of the motor rotor. The driving motor adopts double The winding motor can provide greater torque in the same size, so that the joint drive module can achieve greater rotation speed and torque in a smaller size.
继续参见图1,所述第一关节模块1还包括用于检测并记录所述关节驱动模块角度信息及位置信息的编码器13,所述编码器13分别与所述转子转轴112及所述定子机座121固定连接;所述第二关节模块2包括关节模块本体21及关节驱动控制器22,所述关节驱动控制器22安装在所述关节模块本体21上;所述关节驱动控制器22与所述编码器13电连接,以读取所述关节驱动模块的角度信息及位置信息,本发明的所述关节驱动模块,包括驱动电机、编码器13及关节驱动控制器22,没有设置减速机减轻了所述关节驱动模块的重量及体积。Continuing to refer to FIG. 1 , the first joint module 1 also includes an encoder 13 for detecting and recording angle information and position information of the joint drive module. The encoder 13 is connected to the rotor shaft 112 and the stator respectively. The machine base 121 is fixedly connected; the second joint module 2 includes a joint module body 21 and a joint drive controller 22, and the joint drive controller 22 is installed on the joint module body 21; the joint drive controller 22 and The encoder 13 is electrically connected to read the angle information and position information of the joint drive module. The joint drive module of the present invention includes a drive motor, an encoder 13 and a joint drive controller 22, and is not provided with a reducer. The weight and volume of the joint drive module are reduced.
进一步地,所述环形开敞腔室1211包括第一环形侧壁1212及第二环形侧壁1213,第一环形侧壁1212及第二环形侧壁1213与所述转子转轴112同轴设置且所述第一环形侧壁1212设置在所述第二环形侧壁1213的径向内侧;所述环形开敞腔室1211的开口方向背离所述第二关节模块2设置,且在所述环形敞腔室的开口处,所述第二环形侧壁1213相对所述第一环形侧壁1212凸出设置;所述转子机座111设置在所述转子转轴112背离所述第二关节模块2的轴向一端,且与所述环形开敞腔室1211的开口相对设置;所述转子转轴112与所述第一环形侧壁1212转动连接,所述转子机座111与所述第二环形侧壁1213转动连接;优选地,所述转子转轴112与所述第一环形侧壁1212之间以及所述转子机座111与所述第二环形侧壁1213之间设置有轴承14,既能够防止刚性磨损又能实现定位;优选地,所述环形开敞腔室1211的开口处安装有封盖,所述封盖与所述第二环形侧壁1213固定连接,用于防止所述电机转子从内部脱出。Further, the annular open chamber 1211 includes a first annular side wall 1212 and a second annular side wall 1213. The first annular side wall 1212 and the second annular side wall 1213 are coaxially arranged with the rotor shaft 112 and are The first annular side wall 1212 is disposed radially inside the second annular side wall 1213; the opening direction of the annular open chamber 1211 is disposed away from the second joint module 2, and in the annular open chamber 1211 At the opening of the chamber, the second annular side wall 1213 is protrudingly disposed relative to the first annular side wall 1212; the rotor base 111 is disposed in the axial direction of the rotor shaft 112 away from the second joint module 2 One end is opposite to the opening of the annular open chamber 1211; the rotor shaft 112 is rotatably connected to the first annular side wall 1212, and the rotor base 111 is rotatably connected to the second annular side wall 1213. connection; preferably, a bearing 14 is provided between the rotor shaft 112 and the first annular side wall 1212 and between the rotor base 111 and the second annular side wall 1213, which can prevent rigid wear and Positioning can be achieved; preferably, a cover is installed at the opening of the annular open chamber 1211, and the cover is fixedly connected to the second annular side wall 1213 to prevent the motor rotor from protruding from the inside.
进一步地,所述关节模块本体21设置有中心通孔,所述转子转轴112通过所述中心通孔与所述第二关节模块2同轴设置,且所述转子转轴112为空心转轴,所述空心转轴用用实现内部走线。Further, the joint module body 21 is provided with a central through hole, and the rotor rotating shaft 112 is coaxially arranged with the second joint module 2 through the central through hole, and the rotor rotating shaft 112 is a hollow rotating shaft. The hollow rotating shaft is used to realize internal wiring.
一种七轴机械臂,包括上述的关节驱动模块,还包括基座31、第一机械臂32、第二机械臂33、第三机械臂34、第四机械臂35、第五机械臂36及第六机械臂37;其中,在所述基座31与所述第一机械臂32之间、所述第一机械臂32与所述第二机械臂33之间、所述第二机械臂33与所述第三机械臂34之间、所述第三机械臂34与所述第四机械臂35之间、所述第四机械臂35与所述第五机械臂36之间、所述第五机械臂36与所述第六机械臂37之间及所述第六机械臂37端部安装所述关节驱动模块。A seven-axis robotic arm includes the above-mentioned joint drive module, a base 31, a first robotic arm 32, a second robotic arm 33, a third robotic arm 34, a fourth robotic arm 35, a fifth robotic arm 36, and The sixth robotic arm 37; wherein, between the base 31 and the first robotic arm 32, between the first robotic arm 32 and the second robotic arm 33, the second robotic arm 33 between the third robotic arm 34 , between the third robotic arm 34 and the fourth robotic arm 35 , between the fourth robotic arm 35 and the fifth robotic arm 36 , and between the third robotic arm 34 and the fourth robotic arm 35 . The joint drive module is installed between the fifth robotic arm 36 and the sixth robotic arm 37 and at the end of the sixth robotic arm 37 .
进一步地,将所述基座31与所述第一机械臂32之间、所述第一机械臂32与所述第二机械臂33之间、所述第二机械臂33与所述第三机械臂34之间、所述第三机械臂34与所述第四机械臂35之间、所述第四机械臂35与所述第五机械臂36之间、所述第五机械臂36与所述第六机械臂37之间及所述第六机械臂37端部安装的所述关节驱动模块分别定义为第一关节驱动模块311、第二关节驱动模块321、第三关节驱动模块331、第四关节驱动模块341、第五关节驱动模块351、第六关节驱动模块361及第七关节驱动模块371;其中,第一关节驱动模块311至第七关节驱动模块371仅尺寸大小区分;当所述基座31、所述第一机械臂32、所述第二机械臂33、所述第三机械臂34、所述第四机械臂35、所述第五机械臂36及所述第六机械臂37的中心轴平行时(也称全伸展状态时),所述第一关节驱动模块311、所述第五关节驱动模块351及所述第七关节驱动模块371的所述转子转轴112平行设置,所述第二关节驱动模块321、第三关节驱动模块331、第四关节驱动模块341及所述第六关节驱动模块361的所述转子转轴112平行设置,且所述第一关节驱动模块311、所述第五关节驱动模块351及所述第七关节驱动模块371的所述转子转轴112与所述第二关节驱动模块321、第三关节驱动模块331、第四关节驱动模块341及所述第六关节驱动模块361的所述转子转轴112垂直设置;进一步说明,所述第一关节驱动模块311所在的位置为七轴机械臂的第一关节,其对应的旋转平面为第一关节旋转平面A;所述第二关节驱动模块321所在的位置为七轴机械臂的第二关节,其对应的旋转平面为第二关节旋转平面B;……;以此类推,所述第七关节驱动模块371所在的位置为七轴机械臂的第七关节,其对应的旋转平面为第七关节旋转平面G;各个关节的转子转轴112垂直于其相应的旋转平面;即将所述第一关节、所述第五关节及所述第七关节设置为转动关节,将所述第二关节、所述第三关节、所述第四关节及所述第六关节设置为摆动关节;为进一步说明,参见图3,当所述七轴机械臂处于全伸展状态时,各旋转平面的位置关系;相较于在现有技术中七轴关节型机器人均将第一关节、第三关节、第五关节和第七关节设置为转动关节,将第二关节、第四关节和第六关节设置为摆动关节的布置方式,此种布置方式可使机器人既保证足够的臂展和覆盖范围,又可以避免单个臂管尺寸过长,特别是第二至第五机械臂的尺寸,能够灵活实现各种复杂的动作,从而扩大灵活检测覆盖范围,也能够提高机器人在狭窄空间中的应用效果。Further, between the base 31 and the first robotic arm 32 , between the first robotic arm 32 and the second robotic arm 33 , between the second robotic arm 33 and the third robotic arm 33 , between the robotic arms 34, between the third robotic arm 34 and the fourth robotic arm 35, between the fourth robotic arm 35 and the fifth robotic arm 36, between the fifth robotic arm 36 and The joint driving modules installed between the sixth robotic arms 37 and at the end of the sixth robotic arm 37 are respectively defined as a first joint driving module 311, a second joint driving module 321, a third joint driving module 331, The fourth joint driving module 341, the fifth joint driving module 351, the sixth joint driving module 361 and the seventh joint driving module 371; among them, the first joint driving module 311 to the seventh joint driving module 371 are only distinguished by size; when all The base 31, the first mechanical arm 32, the second mechanical arm 33, the third mechanical arm 34, the fourth mechanical arm 35, the fifth mechanical arm 36 and the sixth mechanical arm When the central axes of the arms 37 are parallel (also called the fully extended state), the rotor shafts 112 of the first joint drive module 311 , the fifth joint drive module 351 and the seventh joint drive module 371 are arranged in parallel. , the rotor shafts 112 of the second joint drive module 321, the third joint drive module 331, the fourth joint drive module 341 and the sixth joint drive module 361 are arranged in parallel, and the first joint drive module 311 , the rotor shaft 112 of the fifth joint drive module 351 and the seventh joint drive module 371 and the second joint drive module 321, the third joint drive module 331, the fourth joint drive module 341 and the The rotor shaft 112 of the sixth joint drive module 361 is arranged vertically; furthermore, the position of the first joint drive module 311 is the first joint of the seven-axis mechanical arm, and its corresponding rotation plane is the first joint rotation plane. A; The position of the second joint drive module 321 is the second joint of the seven-axis robotic arm, and its corresponding rotation plane is the second joint rotation plane B; ...; By analogy, the seventh joint drive module The position of 371 is the seventh joint of the seven-axis mechanical arm, and its corresponding rotation plane is the seventh joint rotation plane G; the rotor rotation axis 112 of each joint is perpendicular to its corresponding rotation plane; that is, the first joint, the The fifth joint and the seventh joint are configured as rotating joints, and the second joint, the third joint, the fourth joint and the sixth joint are configured as swing joints; for further explanation, see Figure 3 , when the seven-axis robotic arm is in a fully extended state, the positional relationship of each rotation plane; compared with the existing technology, the seven-axis articulated robot has the first joint, the third joint, the fifth joint and the seventh joint. The joints are set as rotating joints, and the second, fourth and sixth joints are set as swing joints. This arrangement allows the robot to ensure sufficient arm span and coverage while avoiding the size of a single arm tube. Too long, especially the size of the second to fifth robotic arms, can flexibly implement various complex actions, thereby expanding the flexible detection coverage and improving the application effect of the robot in narrow spaces.
进一步地,上述布置方式可通过将所述第三关节单独设置角度参数的方式将七轴机械臂运动学反解和动力学反解中的7自由度变为6自由度,从而避免7自由度机械臂反解无数结果,从而避免七轴机械臂在笛卡尔坐标系下重复相同的点对点运动时七轴机械臂各关节每次的运动路径不同,进而有效降低求解的难度和提高七轴机械臂重复运动时各关节多次动作时路径的一致性。Furthermore, the above arrangement can change the 7 degrees of freedom in the kinematic inverse solution and the dynamic inverse solution of the seven-axis manipulator into 6 degrees of freedom by setting the angle parameters of the third joint separately, thereby avoiding the 7 degrees of freedom. The robotic arm can back-solve countless results, thus avoiding the different motion paths of each joint of the seven-axis robotic arm when the seven-axis robotic arm repeats the same point-to-point motion in the Cartesian coordinate system, thereby effectively reducing the difficulty of solving and improving the seven-axis robotic arm. The consistency of the path of each joint during repeated movements.
更进一步地,所述第二机械臂33、所述第三机械臂34、所述第四机械臂35、所述第五机械臂36及所述第六机械臂37的臂长比为5:5:3:2:2;类似比例的尺寸布置方式使机器人既保证足够的臂展和覆盖范围,又可以避免单个臂管尺寸过长,能够灵活实现各种复杂的动作,从而扩大灵活检测覆盖范围,也能够提高机器人在狭窄空间中的应用效果。如上所述,单独更改机械臂关节布置方式和单独更改机械臂臂长比例均有助于机器人实现上述有益效果,同时更改两种方式可实现更好的有益效果。Furthermore, the arm length ratio of the second robotic arm 33 , the third robotic arm 34 , the fourth robotic arm 35 , the fifth robotic arm 36 and the sixth robotic arm 37 is 5: 5:3:2:2; The similar proportions of the size arrangement enable the robot to ensure sufficient arm span and coverage, while avoiding the overlong size of a single arm tube. It can flexibly realize various complex actions, thereby expanding flexible detection coverage. The range can also improve the application effect of robots in narrow spaces. As mentioned above, changing the joint arrangement of the robot arm alone and changing the arm length ratio of the robot arm alone can help the robot achieve the above beneficial effects, and changing both methods at the same time can achieve better beneficial effects.
优选地,各机械臂外形轮廓成弧形圆柱体,保证机构刚性的前提下,缩小尺寸,降低重量。各机械臂与关节驱动模块连接处采用弧形光滑过渡,增加结构强度。如图2所示,各机械臂采用中空结构,各驱动关节模块连接线通过臂管内部走线,为整个机器人提供电源和信号传输线路,机械臂内部还可走外部负载的部分线缆,对于提高机械臂使用灵活度及扩展使用场景具有较大帮助;优选地,所述中空管状结构采用轻质而韧性强的复合材料或者碳纤维材料制备;各驱动关节模块在各机械臂相互对接处通过关节密封圈38实现对接缝隙的防水防尘,其外侧扣上关节扣盖39,达到初步防护和美观的效果。Preferably, the outer contour of each robot arm is an arc-shaped cylinder, which can reduce the size and weight while ensuring the rigidity of the mechanism. The connection between each robotic arm and the joint drive module adopts an arc-shaped smooth transition to increase structural strength. As shown in Figure 2, each robotic arm adopts a hollow structure. The connection cables of each drive joint module are routed through the interior of the arm tube to provide power and signal transmission lines for the entire robot. Some cables for external loads can also be routed inside the robotic arm. For It is of great help to improve the flexibility of use of the robotic arm and expand the use scenarios; preferably, the hollow tubular structure is made of lightweight and tough composite materials or carbon fiber materials; each drive joint module passes a joint at the mutual docking point of each robotic arm. The sealing ring 38 realizes waterproofing and dustproofing of the joint gap, and a joint buckle cover 39 is buckled on the outside to achieve preliminary protection and aesthetic effects.
优选地,所述七轴机械臂的主控制器采用嵌入式开发,结构紧凑,安装在所述基座31中,实现七轴机械臂的主控制器与本体结构的一体化,整机更加轻量化,提高控制通讯的效率和可靠性。Preferably, the main controller of the seven-axis robotic arm adopts embedded development and has a compact structure. It is installed in the base 31 to realize the integration of the main controller of the seven-axis robotic arm and the main body structure, making the whole machine lighter. Quantify and improve the efficiency and reliability of control communication.
一种机器人,包括上述的七轴机械臂。A robot includes the above-mentioned seven-axis mechanical arm.
以上实施例仅用以说明本发明的技术方案,而非对其限制;本领域的普通技术人员应当理解,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or modify some of the technical features. Equivalent substitutions are made; however, these modifications or substitutions do not cause the essence of the corresponding technical solution to depart from the spirit and scope of the technical solution of each embodiment of the present invention.
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CN111673717B (en) * | 2020-06-16 | 2022-07-05 | 东莞市摩克电子科技有限公司 | Simulation multi-arm manipulator |
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