CN110153366A - A laboratory sand cooling device - Google Patents
A laboratory sand cooling device Download PDFInfo
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- CN110153366A CN110153366A CN201910277103.5A CN201910277103A CN110153366A CN 110153366 A CN110153366 A CN 110153366A CN 201910277103 A CN201910277103 A CN 201910277103A CN 110153366 A CN110153366 A CN 110153366A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
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- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/08—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sprinkling, cooling, or drying
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Abstract
本发明公开了一种实验室用型砂冷却装置,涉及砂模铸造的技术领域,包括机架、箱体,机架的左右两端分别转动连接有位置对应的转动管,每个转动管内壁分别转动连接有转动杆,其中一转动杆内设置有进水通道和出水通道;箱体的左右两端分别与转动管固定连接;箱体包括主腔室、设置于主腔室下端的存料室、设置于主腔室上端的进料管,进料管与存料室位置对应;箱体内设置有冷却装置,该冷却装置包括冷却箱,冷却箱的左右两端分别与转动杆固定连接,冷却箱上端设置有进料斗,冷却箱的底板上设置有贯穿冷却箱底板的冷却板,冷却板内设置有冷却腔,冷却板上均匀的固定连接有若干贯穿冷却板的通管,具有使用方便、冷却效率高、效果好等优点。
The invention discloses a laboratory sand cooling device, which relates to the technical field of sand mold casting, and includes a machine frame and a box body. The left and right ends of the machine frame are respectively rotatably connected with rotating tubes corresponding to the positions. The inner walls of each rotating tube are respectively The rotation is connected with a rotation rod, and one of the rotation rods is provided with a water inlet channel and a water outlet channel; the left and right ends of the box body are fixedly connected with the rotation tube; the box body includes a main chamber and a storage room arranged at the lower end of the main chamber 1. The feeding pipe is arranged on the upper end of the main chamber, and the feeding pipe corresponds to the position of the storage chamber; a cooling device is arranged in the box, and the cooling device includes a cooling box, and the left and right ends of the cooling box are fixedly connected with the rotating rod respectively, and the cooling The upper end of the box is provided with a feed hopper, and the bottom plate of the cooling box is provided with a cooling plate that runs through the bottom plate of the cooling box. There is a cooling chamber inside the cooling plate, and a number of through pipes passing through the cooling plate are evenly fixed on the cooling plate, which is convenient to use. , high cooling efficiency, good effect and so on.
Description
技术领域technical field
本发明涉及砂模铸造的技术领域,特别涉及一种实验室用型砂冷却装置。The invention relates to the technical field of sand mold casting, in particular to a laboratory sand cooling device.
背景技术Background technique
金属铸造是将金属熔炼成符合一定要求的液体并浇进铸型里,经冷却凝固、清整处理后得到有预定形状、尺寸和性能的铸件的工艺过程;在金属铸件生产制造的过程中,需要用到型砂,热的型砂在生产过程中对铸件的品质影响很大,因此需要对热的型砂进行降温冷却,传统的冷却方式是静止冷却,现有的型砂冷却降温方式主要是通过向型砂中添加一定的水分,通过水分的蒸发吸收型砂的热量,这些降温冷却设备都是大型设备,对于少量的型砂进行冷却降温成本非常高,而在实验室中缺少一种小型的型砂快速冷却降温的设备。Metal casting is the process of smelting metal into a liquid that meets certain requirements and pouring it into a mold, cooling, solidifying, and cleaning to obtain a casting with a predetermined shape, size and performance; in the process of manufacturing metal castings, Molding sand is needed. Hot molding sand has a great influence on the quality of castings during the production process. Therefore, it is necessary to cool down the hot molding sand. The traditional cooling method is static cooling. Add a certain amount of water to the sand, and absorb the heat of the molding sand through the evaporation of water. These cooling equipment are large-scale equipment, and the cost of cooling a small amount of molding sand is very high, and there is a lack of a small type of rapid cooling of the molding sand in the laboratory. equipment.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种实验室用型砂冷却装置,以解决现有技术中导致的上述多项缺陷。The technical problem to be solved by the present invention is to provide a laboratory sand cooling device to solve the above-mentioned defects in the prior art.
为实现上述目的,本发明提供以下的技术方案:一种实验室用型砂冷却装置,包括机架、箱体,所述机架的左右两端分别转动连接有位置对应的转动管,每个所述转动管内壁分别转动连接有转动杆,其中一所述转动杆内设置有进水通道和出水通道;所述机架上设置有驱动转动管和转动杆转动的转动装置;所述箱体的左右两端分别与转动管固定连接,且转动管贯穿箱体与转动管连接的侧壁;所述箱体包括主腔室、设置于主腔室下端的存料室、设置于主腔室上端的进料管,且主腔室与进料管、存料室连通,所述进料管与存料室位置对应;所述存料室的上端进口处设置有第一阀门,所述进料管上设置有第二阀门;所述箱体内设置有冷却装置,该冷却装置包括冷却箱,所述冷却箱的左右两端分别与转动杆固定连接,所述冷却箱上端设置有进料斗,且进料斗在进料管的正下方,所述冷却箱的底板上设置有贯穿冷却箱底板的冷却板,所述冷却板内设置有冷却腔,所述冷却板上均匀的固定连接有若干贯穿冷却板的通管,且通管贯穿冷却腔;所述冷却腔分别与进水通道和出水通道通过水管连通。In order to achieve the above object, the present invention provides the following technical solutions: a laboratory sand cooling device, including a frame and a box body, the left and right ends of the frame are respectively rotatably connected with rotating tubes corresponding to the positions, each of which The inner walls of the rotating tubes are respectively connected with rotating rods, and one of the rotating rods is provided with a water inlet channel and a water outlet channel; the frame is provided with a rotating device that drives the rotating tube and the rotating rod to rotate; The left and right ends are respectively fixedly connected with the rotating tube, and the rotating tube runs through the side wall connected with the rotating tube of the box body; the box body includes a main chamber, a storage room arranged at the lower end of the main chamber, feed pipe, and the main chamber communicates with the feed pipe and the storage chamber, and the feed pipe corresponds to the position of the storage chamber; the upper entrance of the storage chamber is provided with a first valve, and the feed A second valve is provided on the pipe; a cooling device is provided in the box, and the cooling device includes a cooling box, the left and right ends of the cooling box are respectively fixedly connected with the rotating rod, and the upper end of the cooling box is provided with a feeding hopper. And the feed hopper is directly below the feed pipe, the bottom plate of the cooling box is provided with a cooling plate that runs through the bottom plate of the cooling box, a cooling cavity is arranged inside the cooling plate, and several The through-pipe runs through the cooling plate, and the through-pipe runs through the cooling cavity; the cooling cavity is respectively communicated with the water inlet channel and the water outlet channel through the water pipes.
优选的:所述转动装置包括转动杆转动装置和转动管转动装置。Preferably: the rotating device includes a rotating rod rotating device and a rotating tube rotating device.
优选的:所述转动杆转动装置包括固定连接于机架上的支撑架,所述支撑架上固定连接有齿轮箱和第一伺服电机,所述第一伺服电机的输出轴与齿轮箱的输入轴固定连接,所述齿轮箱的输出轴与其中一个转动杆固定连接。Preferably: the rotating rod rotation device includes a support frame fixedly connected to the frame, a gear box and a first servo motor are fixedly connected to the support frame, the output shaft of the first servo motor is connected to the input of the gear box The shaft is fixedly connected, and the output shaft of the gearbox is fixedly connected with one of the rotating rods.
优选的:所述转动管转动装置包括固定连接于机架上的第二伺服电机,所述第二伺服电机的输出轴上固定连接有驱动齿轮,靠近所述第二伺服电机的转动管的外壁固定连接有从动齿环,且从动齿环与驱动齿轮齿合。Preferably: the rotating tube rotating device includes a second servo motor fixedly connected to the frame, a drive gear is fixedly connected to the output shaft of the second servo motor, and is close to the outer wall of the rotating tube of the second servo motor A driven gear ring is fixedly connected, and the driven gear ring meshes with the driving gear.
优选的:所述主腔室下端与存料室连接处为漏斗状。Preferably: the connection between the lower end of the main chamber and the storage chamber is funnel-shaped.
优选的:所述箱体顺时针和逆时针的转动后与竖直平面的夹角为30°-45°。Preferably: the included angle between the box body and the vertical plane after clockwise and counterclockwise rotation is 30°-45°.
优选的:所述冷却板为铜板。Preferably: the cooling plate is a copper plate.
采用以上技术方案的有益效果是:The beneficial effect of adopting above technical scheme is:
本申请通过转动装置能够带动转动杆转动,近而带动冷却箱转动,冷却箱逆时针、顺时针依次转动,能够使得冷却箱内的型砂完全的通过冷却板上的通管;通过进水通道、冷却腔、出水通道、水管组成一个水流通道,将型砂的热量带走,近而达到对型砂冷却的作用;The application can drive the rotating rod to rotate through the rotating device, and then drive the cooling box to rotate, and the cooling box rotates counterclockwise and clockwise in sequence, so that the molding sand in the cooling box can completely pass through the through pipe on the cooling plate; through the water inlet channel, The cooling cavity, the water outlet channel and the water pipe form a water flow channel, which takes away the heat of the molding sand and achieves the effect of cooling the molding sand;
本申请通过设置箱体能够将初次冷却后的型砂送入存料室,并通过箱体的进料管向进料斗内送入高温型砂;然后通过转动管能够转动箱体转动180°,使得存料室内的型砂再次进入冷却箱冷进行冷却,以此循环降温,直至型砂完成被冷却,冷却效率高,使用方便;The present application can send the molding sand after the initial cooling into the storage chamber by setting the box body, and send high-temperature molding sand into the feeding hopper through the feeding pipe of the box body; then the box body can be rotated by 180° through the rotating tube, so that The molding sand in the storage room enters the cooling box again for cooling, and the temperature is lowered in this way until the molding sand is completely cooled, with high cooling efficiency and convenient use;
本申请通过设置的转动杆转动装置和转动管转动装置能够实现完全机械化的运作,提高冷却效率,降低操作人员的劳动强度。The application can realize fully mechanized operation through the provided rotating rod rotating device and rotating tube rotating device, improve cooling efficiency, and reduce labor intensity of operators.
附图说明Description of drawings
图1是本发明一种实验室用型砂冷却装置的主视图。Fig. 1 is a front view of a laboratory sand cooling device of the present invention.
图2是本发明冷却装置的主视图。Fig. 2 is a front view of the cooling device of the present invention.
图3是本发明冷却板的俯视图。Fig. 3 is a top view of the cooling plate of the present invention.
图4是本发明箱体转动180度后的主视图。Fig. 4 is a front view of the box body of the present invention after turning 180 degrees.
其中:机架100、转动装置200、支撑架210、第一伺服电机220、齿轮箱230、转动杆240、进水通道241、出水通道242、转动管250、从动齿环251、第二伺服电机260、驱动齿轮261、箱体300、主腔室310、存料室320、第一阀门330、进料管340、第二阀门350、冷却装置400、冷却箱410、进料斗420、冷却板430、冷却腔431、通管432、水管440。Among them: frame 100, rotating device 200, support frame 210, first servo motor 220, gear box 230, rotating rod 240, water inlet channel 241, water outlet channel 242, rotating tube 250, driven gear ring 251, second servo Motor 260, driving gear 261, casing 300, main chamber 310, material storage chamber 320, first valve 330, feed pipe 340, second valve 350, cooling device 400, cooling box 410, feed hopper 420, cooling Plate 430 , cooling cavity 431 , through pipe 432 , and water pipe 440 .
具体实施方式Detailed ways
下面结合附图详细说明本发明的实施例。Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
实施例Example
如图1-4所示,本发明公开了一种实验室用型砂冷却装置,包括机架100、箱体300,所述机架100的左右两端分别转动连接有位置对应的转动管250,每个所述转动管250内壁分别转动连接有转动杆240,其中一所述转动杆240内设置有进水通道241和出水通道242;所述机架100上设置有驱动转动管250和转动杆240转动的转动装置;所述箱体300的左右两端分别与转动管250固定连接,且转动管250贯穿箱体300与转动管250连接的侧壁;所述箱体300包括主腔室310、设置于主腔室310下端的存料室320、设置于主腔室310上端的进料管340,且主腔室310与进料管340、存料室320连通,所述进料管340与存料室320位置对应;所述存料室320的上端进口处设置有第一阀门330,所述进料管340上设置有第二阀门350;所述箱体300内设置有冷却装置400,该冷却装置400包括冷却箱410,所述冷却箱410的左右两端分别与转动杆240固定连接,所述冷却箱410上端设置有进料斗420,且进料斗420在进料管340的正下方,所述冷却箱410的底板上设置有贯穿冷却箱410底板的冷却板430,所述冷却板430内设置有冷却腔431,所述冷却板430上均匀的固定连接有若干贯穿冷却板430的通管432,且通管432贯穿冷却腔431;所述冷却腔431分别与进水通道241和出水通道242通过水管440连通。As shown in Figures 1-4, the present invention discloses a laboratory sand cooling device, which includes a frame 100 and a box body 300. The left and right ends of the frame 100 are respectively rotatably connected with rotating tubes 250 corresponding to the positions. The inner walls of each of the rotating tubes 250 are respectively rotatably connected with rotating rods 240, wherein one of the rotating rods 240 is provided with a water inlet channel 241 and a water outlet channel 242; the frame 100 is provided with a driving rotating tube 250 and a rotating rod 240 rotating device; the left and right ends of the box 300 are fixedly connected to the rotating tube 250 respectively, and the rotating tube 250 runs through the side wall connected between the box 300 and the rotating tube 250; the box 300 includes a main chamber 310 , the material storage chamber 320 arranged at the lower end of the main chamber 310, the feed pipe 340 arranged at the upper end of the main chamber 310, and the main chamber 310 communicates with the feed pipe 340 and the material storage chamber 320, and the feed pipe 340 Corresponding to the position of the storage chamber 320; the upper entrance of the storage chamber 320 is provided with a first valve 330, and the feed pipe 340 is provided with a second valve 350; the box 300 is provided with a cooling device 400 , the cooling device 400 includes a cooling box 410, the left and right ends of the cooling box 410 are respectively fixedly connected to the rotating rod 240, the upper end of the cooling box 410 is provided with a feed hopper 420, and the feed hopper 420 is connected to the feed pipe 340 Directly below, the bottom plate of the cooling box 410 is provided with a cooling plate 430 that penetrates the bottom plate of the cooling box 410, and a cooling cavity 431 is arranged inside the cooling plate 430, and a number of penetrating cooling plates are evenly and fixedly connected on the cooling plate 430. The through pipe 432 of the plate 430 , and the through pipe 432 runs through the cooling chamber 431 ;
优选的:所述转动装置200包括转动杆240转动装置和转动管250转动装置。Preferably: the rotating device 200 includes a rotating rod 240 rotating device and a rotating tube 250 rotating device.
优选的:所述转动杆240转动装置包括固定连接于机架100上的支撑架210,所述支撑架210上固定连接有齿轮箱230和第一伺服电机220,所述第一伺服电机220的输出轴与齿轮箱230的输入轴固定连接,所述齿轮箱230的输出轴与其中一个转动杆240固定连接。Preferably: the rotating device of the rotating rod 240 includes a support frame 210 fixedly connected to the frame 100, a gear box 230 and a first servo motor 220 are fixedly connected to the support frame 210, and the first servo motor 220 The output shaft is fixedly connected with the input shaft of the gear box 230 , and the output shaft of the gear box 230 is fixedly connected with one of the rotating rods 240 .
优选的:所述转动管250转动装置包括固定连接于机架100上的第二伺服电机260,所述第二伺服电机260的输出轴上固定连接有驱动齿轮261,靠近所述第二伺服电机260的转动管250的外壁固定连接有从动齿环251,且从动齿环251与驱动齿轮261齿合。Preferably: the rotating device of the rotating tube 250 includes a second servo motor 260 fixedly connected to the frame 100, the output shaft of the second servo motor 260 is fixedly connected with a drive gear 261, close to the second servo motor The outer wall of the rotating tube 250 at 260 is fixedly connected with a driven gear ring 251 , and the driven gear ring 251 meshes with the driving gear 261 .
优选的:所述主腔室310下端与存料室320连接处为漏斗状。Preferably: the connection between the lower end of the main chamber 310 and the storage chamber 320 is funnel-shaped.
优选的:所述箱体310顺时针转动和逆时针转动后与竖直平面的夹角为30°-45°。Preferably: after the box body 310 rotates clockwise and counterclockwise, the included angle with the vertical plane is 30°-45°.
优选的:所述冷却板430为铜板。Preferably: the cooling plate 430 is a copper plate.
本发明的技术方案是这样实施的:Technical scheme of the present invention is implemented like this:
在使用的过程中,先通过外接的水泵向进水通道241内注入冷却液,使得进水通道241、水管440、冷却腔431、出水通道242组成一个完整冷却液流通路径;然后打开打开第一阀门330和第二阀门350,再启动第一伺服电机220,第一伺服电机220通过齿轮箱230带动转动杆240在转动管250内壁转动,从而带动冷却箱410转动,冷却箱410在第一伺服电机220的带动下,先逆时针转动,再顺时针转动,并且逆时针转动和顺时针转动后与竖直平面的夹角在30度至45度之间,使得冷却箱410转动的过程中,进料管340依然对着进料斗420;然后向进料管340内注入型砂,型砂从进料管340进入进料斗420内,落在冷却板430上冷却,由于冷却箱410往复转动,因此型砂会通过通管432下落,从主腔室310进入存料室320,当冷却板430上的型砂完全落入存料室320内后,第一阀门330、第二阀门350关闭,然后启动第二伺服电机260,第二伺服电机260通过从动齿环251和驱动齿轮261带动转动管250转动,近而带动箱体300转动180°,使得存料室320处于进料斗420上方,然后再打开第一阀门330,使得存料室320内的型砂落入进料斗420内进行二次冷却,然后第二伺服电机260带动箱体300回归原来位置,以此循环进行。During use, first inject coolant into the water inlet channel 241 through an external water pump, so that the water inlet channel 241, the water pipe 440, the cooling chamber 431, and the water outlet channel 242 form a complete coolant flow path; then open the first The valve 330 and the second valve 350 start the first servo motor 220 again, and the first servo motor 220 drives the rotating rod 240 to rotate on the inner wall of the rotating tube 250 through the gear box 230, thereby driving the cooling box 410 to rotate, and the cooling box 410 rotates in the first servo Driven by the motor 220, it first rotates counterclockwise and then clockwise, and the included angle with the vertical plane is between 30 degrees and 45 degrees after the counterclockwise rotation and clockwise rotation, so that during the rotation of the cooling box 410, further The feed pipe 340 is still facing the feeding hopper 420; then, the molding sand is injected into the feeding pipe 340, and the molding sand enters the feeding hopper 420 from the feeding pipe 340, and falls on the cooling plate 430 to cool, because the cooling box 410 reciprocates, so The molding sand will fall through the pipe 432 and enter the storage chamber 320 from the main chamber 310. When the molding sand on the cooling plate 430 falls into the storage chamber 320 completely, the first valve 330 and the second valve 350 are closed, and then the second valve is activated. Two servo motors 260, the second servo motor 260 drives the rotating tube 250 to rotate through the driven gear ring 251 and the driving gear 261, and then drives the casing 300 to rotate 180° so that the storage chamber 320 is above the feed hopper 420, and then Open the first valve 330, so that the molding sand in the storage room 320 falls into the hopper 420 for secondary cooling, and then the second servo motor 260 drives the box body 300 to return to the original position, and this cycle proceeds.
以上所述的仅是本发明的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, without departing from the inventive concept of the present invention, some modifications and improvements can also be made, and these all belong to the present invention. protection scope of the invention.
Claims (7)
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CN110715556A (en) * | 2019-10-16 | 2020-01-21 | 范文丽 | Red lead oxidation furnace ejection of compact cooling device |
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CN110715556B (en) * | 2019-10-16 | 2022-04-15 | 池州市芯村里新材料科技有限公司 | Red lead oxidation furnace ejection of compact cooling device |
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