CN110145571B - No Power Interruption Hybrid Transmission - Google Patents
No Power Interruption Hybrid Transmission Download PDFInfo
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- CN110145571B CN110145571B CN201910468952.9A CN201910468952A CN110145571B CN 110145571 B CN110145571 B CN 110145571B CN 201910468952 A CN201910468952 A CN 201910468952A CN 110145571 B CN110145571 B CN 110145571B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/26—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the motors or the generators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/50—Architecture of the driveline characterised by arrangement or kind of transmission units
- B60K6/54—Transmission for changing ratio
- B60K6/543—Transmission for changing ratio the transmission being a continuously variable transmission
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/12—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with means for synchronisation not incorporated in the clutches
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Abstract
Description
技术领域technical field
本发明涉及混合动力车辆动力系统的混合动力变速器技术领域,具体涉及一种无动力中断混合动力变速器。The present invention relates to the technical field of a hybrid transmission for a power system of a hybrid vehicle, in particular to a hybrid transmission without power interruption.
背景技术Background technique
近年来,考虑到由于化石能源本身具有的各种局限性,全世界许多国家和地区都在大力发展新能源技术以取代或者改善使用化石能源所带来的不利影响,在汽车领域已经率先展开了各种新能源技术的研发和应用,混合动力汽车作为目前一种非常高效的驱动方案正受到广泛的关注。In recent years, considering the various limitations of fossil energy itself, many countries and regions around the world are vigorously developing new energy technologies to replace or improve the adverse effects of using fossil energy. With the development and application of various new energy technologies, hybrid vehicles, as a very efficient driving solution at present, are receiving extensive attention.
对于传统的变速器而言还存在有换档时动力中断的问题,但是在经历技术的进步之后已经能够避免或者减轻换档时带来动力中断的问题,诸如CVT或者DCT等变速器。在单一能源驱动的内燃机汽车或者纯电动汽车中,变速器在换档过程中可以利用已知的技术实现无动力中断,然而在混合动力汽车中拥有两套驱动装置,在汽车各种行驶模式中会出现内燃机驱动、纯电动驱动和混合动力驱动的情况,在不增加混合动力变速器复杂程度的基础上,如何实现无论任何一种动力源驱动或者共同驱动时能够实现无动力中断换档是目前值得去解决的问题。For traditional transmissions, there is still the problem of power interruption when shifting gears, but after the advancement of technology, the problem of power interruption when shifting gears can be avoided or alleviated, such as CVT or DCT and other transmissions. In a single-energy-driven internal combustion engine vehicle or a pure electric vehicle, the transmission can use known technology to achieve no power interruption during the shifting process, but in a hybrid vehicle with two sets of drives In the case of internal combustion engine drive, pure electric drive and hybrid drive, on the basis of not increasing the complexity of the hybrid transmission, how to realize the shift without power interruption regardless of any kind of power source drive or co-drive is currently worthwhile. solved problem.
从动力耦合装置的结构上看,混合动力变速器一般可分为两种类型:行星盘式和平行轴式。闻名遐迩的丰田THS混合动力构型就是以行星齿轮传动为核心的,属于功率耦合型混合动力系统;而另一种较为流行的PX构型则属于平行轴式,基于传统的变速器基础上加装一套电驱动装置,输于附加型混合动力变速器,一般属于转矩耦合型,由于对传统技术的继承性较好因此也得到广泛应用;同时这种PX构型一般只能实现变速器输入轴(P2)或者变速器输出轴(P3)上的动力耦合,无法兼顾两者各自的优点。行星齿轮结构在使用两个以上行星盘时结构复杂、控制难度高,而平行轴式的结构和控制往往相比较为简单,其转矩耦合的特点能够在降低燃油经济性的同时拥有更强的动力性,目前也得到较为普遍的应用。From the perspective of the structure of the power coupling device, hybrid transmissions can generally be divided into two types: planetary disc type and parallel shaft type. The well-known Toyota THS hybrid configuration is based on planetary gear transmission and belongs to a power-coupled hybrid system; the other more popular PX configuration is a parallel shaft type, which is based on a traditional transmission. A set of electric drive device, which is input to the additional hybrid transmission, generally belongs to the torque coupling type, and is also widely used due to its good inheritance of traditional technology; at the same time, this PX configuration generally only realizes the transmission input shaft ( P2) or the power coupling on the transmission output shaft (P3), cannot take into account the advantages of both. The planetary gear structure is complex in structure and difficult to control when using more than two planetary discs, while the parallel shaft type is often simpler in structure and control, and its torque coupling feature can reduce fuel economy and have stronger Dynamics has also been widely used at present.
申请号为201810282936.6的专利公布了一种混合动力变速器通过设置中间轴及其上的齿轮,减小轴向占用空间,从而缩短驱动系统的轴向长度,可以实现多挡位传动;在该发明中电机驱动可以实现多个挡位之间的切换,但是无法避免在换档过程中产生的动力中断,若在换档瞬时启动发动机向输出轴持续输出动力,则势必造成发动机耗油量增加,发动机冷启动还会产生更多污染物和更大的耗油量,若电机频繁换档则根本无法实现纯电动行驶,需要发动机时刻保持怠速状态。The patent application number 201810282936.6 discloses a hybrid transmission by setting the intermediate shaft and the gears on it to reduce the axial space occupied, thereby shortening the axial length of the drive system and realizing multi-speed transmission; in this invention The motor drive can realize switching between multiple gears, but the power interruption during the shifting process cannot be avoided. If the engine is started to continuously output power to the output shaft at the moment of shifting, the fuel consumption of the engine will increase, and the engine Cold start will also produce more pollutants and greater fuel consumption. If the motor changes gears frequently, pure electric driving cannot be achieved at all, and the engine needs to keep idling at all times.
申请号为201710803745.5的专利说明书中公开了一种带有双离合器的多模式混合动力传动装置,该发明中双离合装置是与发动机相连接具有单输入双输出的功能,可以利用双离合装置实现高中低三个挡位切换来拓展混合动力的工作模式,实现发动机的高效率,但是其电机并不能完全利用该系统的全部挡位,且纯电动驱动时若不换档则电机需要覆盖各种车速范围,只能以不变的传动比与车轮保持动力连接,对电机能力要求较高,若换档则会出现动力中断的情况;并且在该发明发动机和电机同轴线布置的结构中,若发动机单独驱动利用空心轴上的齿轮传递动力时,由于空心轴与电机始终联结但电机此时并不工作,因此增大了发动机在该两个挡位驱动时对离合器产生的不必要的旋转惯量。The patent specification with the application number of 201710803745.5 discloses a multi-mode hybrid transmission device with dual clutches. In this invention, the dual clutch device is connected to the engine and has the function of single input and dual output. The dual clutch device can be used to achieve high school The lower three gears are switched to expand the working mode of the hybrid power and realize the high efficiency of the engine, but the motor cannot fully utilize all the gears of the system, and the motor needs to cover various vehicle speeds if the gear is not shifted during pure electric drive. It can only maintain power connection with the wheels at a constant transmission ratio, which requires high motor capacity. If shifting gears, power will be interrupted; and in the structure of the invention where the engine and the motor are arranged coaxially, if When the engine is driven alone and the gears on the hollow shaft are used to transmit power, since the hollow shaft and the motor are always connected but the motor does not work at this time, the unnecessary rotational inertia of the clutch generated by the engine when the two gears are driven is increased. .
申请号为201710591429.6的混合动力系统中,电机通过同步机构和电机轴上的空套齿轮可以实现电机与奇数档和偶数档的连接,电机与发动机可以优势互补实现无动力中断换档,该发明通过给电机加装同步器和空套齿轮、给发动机加装双离合装置来实现多种工作模式、奇数档和偶数档的充分利用,但是该发明专利结构复杂,零部件过多,并且引入了中间轴和多个平行输入轴及输出轴降低了整个变速器的可靠性,同时增加了成本,也增加了变速器的体积不利于车辆向轻量化发展。In the hybrid system with the application number of 201710591429.6, the motor can be connected to the odd-numbered and even-numbered gears through the synchronizing mechanism and the idle gear on the motor shaft, and the motor and the engine can complement each other's advantages to realize gear shifting without power interruption. Add a synchronizer and an idle gear to the motor, and add a double clutch device to the engine to make full use of various working modes, odd-numbered gears and even-numbered gears, but the invention patent has a complex structure, too many parts, and introduces intermediate The shaft and multiple parallel input shafts and output shafts reduce the reliability of the entire transmission, increase the cost, and increase the volume of the transmission, which is not conducive to the lightweight development of vehicles.
因此,为解决以上问题,如果能结合混合动力汽车中两种动力源本身的特点来重新设计一款混合动力系统专用变速器,则能够最大程度上发挥混合动力汽车的优势,既能实现无动力中断的换档,同时能够实现电机和发动机均能与奇数档和偶数档结合从而充分利用全部的挡位,各自工作在高效的区间,提高能源的使用效率,减少不必要的浪费和污染。同时,专用的混合动力变速器应当基于传统变速器的结构发展而来,既可以减少研发成本,又能实现良好的技术继承性,延续其优点。专用的混合动力变速器由于事先考虑到两种动力源的特性,使用较少的挡位即可满足使用要求,因此可以拥有更轻便的质量和更小的占用空间。Therefore, in order to solve the above problems, if the characteristics of the two power sources in HEVs can be combined to redesign a special transmission for the HEV system, the advantages of HEVs can be maximized, and no power interruption can be achieved. At the same time, the motor and engine can be combined with odd-numbered gears and even-numbered gears to make full use of all gears, each working in an efficient range, improving energy efficiency and reducing unnecessary waste and pollution. At the same time, the dedicated hybrid transmission should be developed based on the structure of the traditional transmission, which can not only reduce the research and development cost, but also achieve good technical inheritance and continue its advantages. Due to the characteristics of the two power sources are considered in advance, the dedicated hybrid transmission can meet the requirements of use with fewer gears, so it can have a lighter weight and a smaller footprint.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的是克服现有技术中的缺陷,提供一种无动力中断混合动力变速器,能够最大程度上发挥混合动力汽车的优势,既能实现无动力中断的换档,同时能够实现电机和发动机均能与奇数档和偶数档结合从而充分利用全部的挡位,各自工作在高效的区间,提高能源的使用效率,减少不必要的浪费和污染,本发明基于传统变速器的结构发展而来,既可以减少研发成本,又能实现良好的技术继承性,延续其优点,本发明由于事先考虑到两种动力源的特性,使用较少的挡位即可满足使用要求,因此可以拥有更轻便的质量和更小的占用空间。In view of this, the purpose of the present invention is to overcome the defects in the prior art and provide a hybrid transmission without power interruption, which can maximize the advantages of hybrid vehicles, and can realize shifting without power interruption and at the same time. It is realized that both the motor and the engine can be combined with odd-numbered gears and even-numbered gears to make full use of all gears, each working in an efficient range, improving the efficiency of energy use, and reducing unnecessary waste and pollution. The structure of the invention is based on the development of the traditional transmission. Therefore, the invention can not only reduce the research and development cost, but also achieve good technical inheritance and continue its advantages. Because the characteristics of the two power sources are considered in advance, the present invention can meet the use requirements by using fewer gears, so it can have Lighter mass and smaller footprint.
本发明的无动力中断混合动力变速器,包括输入轴及输出轴,所述输入轴包括第一输入轴及第二输入轴,所述第二输入轴为空心轴套装于所述第一输入轴且所述第一输入轴和第二输入轴能够彼此独立转动,还包括:The hybrid transmission without power interruption of the present invention includes an input shaft and an output shaft, the input shaft includes a first input shaft and a second input shaft, and the second input shaft is a hollow shaft sleeved over the first input shaft and The first input shaft and the second input shaft can rotate independently of each other, and also include:
第一离合器,所述第一离合器连接于所述第一输入轴与发动机输出轴之间;a first clutch, the first clutch is connected between the first input shaft and the engine output shaft;
双离合装置,所述双离合装置包括相互独立工作的第二离合器和第三离合器,所述第三离合器连接于所述第一输入轴与电机轴之间,所述第二离合器连接于所述第二输入轴与空套电机轴之间,所述电机轴和所述空套电机轴均与电机的转子连接;Double clutch device, the double clutch device includes a second clutch and a third clutch that work independently of each other, the third clutch is connected between the first input shaft and the motor shaft, and the second clutch is connected to the Between the second input shaft and the hollow motor shaft, both the motor shaft and the hollow motor shaft are connected with the rotor of the motor;
传动组件,所述传动组件用于在所述输入轴和所述输出轴之间无中断变速传递动力。A transmission assembly for uninterrupted variable transmission of power between the input shaft and the output shaft.
进一步,所述双离合装置的第三离合器为圆盘形,所述第二离合器为环于所述第三离合器外周的圆环形,且所述第二离合器和第三离合器可以单独接合或同时接合地传递动力。Further, the third clutch of the dual clutch device is in the shape of a disc, the second clutch is in the shape of a circular ring around the outer circumference of the third clutch, and the second clutch and the third clutch can be engaged individually or simultaneously Coupling transmits power.
进一步,所述传动组件包括多组一一对应啮合的齿轮组,所述齿轮组包括:Further, the transmission assembly includes a plurality of gear sets that mesh in one-to-one correspondence, and the gear sets include:
安装于所述第二输入轴上的第一主动齿轮第三主动齿轮,所述第一主动齿轮和所述第三主动齿轮沿轴向相邻布置且相互同步旋转;a first driving gear and a third driving gear mounted on the second input shaft, the first driving gear and the third driving gear are arranged adjacent to each other in the axial direction and rotate synchronously with each other;
空套于所述第一输入轴上的第二主动齿轮;a second driving gear that is vacantly sleeved on the first input shaft;
安装于所述输出轴上的第二从动齿轮,所述第二从动齿轮与所述第二主动齿轮啮合形成二挡齿轮;a second driven gear mounted on the output shaft, the second driven gear meshes with the second driving gear to form a second gear;
空套于所述输出轴上的第一从动齿轮和第三从动齿轮,所述第一从动齿轮与所述第一主动齿轮啮合形成一挡齿轮,所述第三从动齿轮与所述第三主动齿轮啮合形成三挡齿轮。The first driven gear and the third driven gear are idle on the output shaft, the first driven gear meshes with the first driving gear to form a first gear, and the third driven gear is connected to the first driven gear. The third driving gear meshes to form a third gear.
进一步,所述传动组件还包括:Further, the transmission assembly also includes:
固定设置于所述第一输入轴上的第一同步啮合机构,所述第一同步啮合机构位于所述第二主动齿轮及第二输入轴之间,所述第一同步啮合机构可与所述第二主动齿轮或第二输入轴接合或置于空接合位,所述电机能够经由所述双离合装置配合第一同步啮合机构可选择地与所述第一输入轴或/和第二输入轴传动连接,所述发动机能够经由所述第一离合器配合第一同步啮合机构可选择地与所述第一输入轴传动连接或与所述第一输入轴、第二输入轴传动连接。a first synchromesh mechanism fixedly arranged on the first input shaft, the first synchromesh mechanism is located between the second driving gear and the second input shaft, and the first synchromesh mechanism can be connected with the The second driving gear or the second input shaft is engaged or placed in the free engagement position, and the electric motor can be selectively coupled with the first input shaft or/and the second input shaft via the double clutch device in cooperation with the first synchromesh mechanism In a drive connection, the engine can be selectively drive-connected with the first input shaft or drive-connected with the first input shaft and the second input shaft via the first clutch and a first synchromesh mechanism.
进一步,所述传动组件还包括:Further, the transmission assembly also includes:
固定设置于所述输出轴上的第二同步啮合机构,所述第二同步啮合机构位于所述第一从动齿轮和第三从动齿轮之间,所述第二同步啮合机构可与所述第一从动齿轮或第三从动齿轮接合或置于空接合位,所述输入轴能够配合所述第一同步啮合机构及所述第二同步啮合机构选择一挡/二挡齿轮/三挡齿轮进行所述输入轴和所述输出轴之间的动力传递。a second synchromesh mechanism fixedly arranged on the output shaft, the second synchromesh mechanism is located between the first driven gear and the third driven gear, and the second synchromesh mechanism can be connected with the The first driven gear or the third driven gear is engaged or placed in an idle engagement position, and the input shaft can cooperate with the first synchromesh mechanism and the second synchromesh mechanism to select the first gear/second gear/third gear Gears perform power transmission between the input shaft and the output shaft.
进一步,所述电机和所述发动机可离合连接于所述输入轴的两端。Further, the motor and the engine can be connected to both ends of the input shaft by clutch.
进一步,所述电机为双输出电机,其动力输出端为电机轴和空套电机轴。Further, the motor is a dual-output motor, and its power output ends are a motor shaft and an empty motor shaft.
进一步,所述电机轴和所述空套电机轴为同步同向转动。Further, the motor shaft and the idle motor shaft rotate synchronously and in the same direction.
进一步,所述电机为发电电动机,可由所述发动机经由第一离合器及双离合装置驱动所述电机的转子进行发电。Further, the motor is a generator motor, and the rotor of the motor can be driven by the engine via the first clutch and the double clutch device to generate electricity.
进一步,所述输出轴的输出端固定设置有输出齿轮输出动力。Further, the output end of the output shaft is fixedly provided with an output gear to output power.
本发明的有益效果是:本发明公开的一种无动力中断混合动力变速器,通过改变发动机及电机的布置方式能够最大程度上发挥混合动力汽车的优势,既能实现无动力中断的换档,同时能够实现电机和发动机均能与奇数档和偶数档结合从而充分利用全部的挡位,各自工作在高效的区间,提高能源的使用效率,减少不必要的浪费和污染,本发明基于传统变速器的结构发展而来,既可以减少研发成本,又能实现良好的技术继承性,延续其优点,本发明由于事先考虑到两种动力源的特性,使用较少的挡位即可满足使用要求,因此可以拥有更轻便的质量和更小的占用空间。The beneficial effects of the present invention are as follows: the hybrid transmission without power interruption disclosed by the present invention can maximize the advantages of the hybrid vehicle by changing the arrangement of the engine and the motor, which can realize shifting without power interruption, and at the same time It can realize that both the motor and the engine can be combined with odd-numbered gears and even-numbered gears to make full use of all gears, each working in an efficient range, improving the efficiency of energy use, reducing unnecessary waste and pollution. The structure of the present invention is based on the traditional transmission. developed, it can not only reduce the research and development cost, but also achieve good technical inheritance and continue its advantages. The present invention takes into account the characteristics of the two power sources in advance, and can meet the use requirements by using fewer gears, so it can Has a lighter mass and a smaller footprint.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步描述:Below in conjunction with accompanying drawing and embodiment, the present invention is further described:
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
具体实施方式Detailed ways
图1为本发明的结构示意图,如图所示,本实施例中的一种无动力中断混合动力变速器输入轴及输出轴3,所述输入轴包括第一输入轴2及第二输入轴4,所述第二输入轴4为空心轴套装于所述第一输入轴2且所述第一输入轴2和第二输入轴4能够彼此独立转动,还包括:FIG. 1 is a schematic structural diagram of the present invention. As shown in the figure, an input shaft and an
第一离合器C1,所述第一离合器C1连接于所述第一输入轴2与发动机ICE输出轴之间;a first clutch C1, the first clutch C1 is connected between the
双离合装置D,所述双离合装置D包括相互独立工作的第二离合器C2和第三离合器C3,所述第三离合器C3连接于所述第一输入轴2与电机轴1之间,所述第二离合器C2连接于所述第二输入轴4与空套电机轴5之间,所述电机轴1和所述空套电机轴5均与电机EM的转子连接;The double clutch device D includes a second clutch C2 and a third clutch C3 that work independently of each other, the third clutch C3 is connected between the
传动组件,所述传动组件用于在所述输入轴和所述输出轴3之间无中断变速传递动力。A transmission assembly, which is used to transmit power without interruption between the input shaft and the
本实施例中,所述双离合装置D的第三离合器C3为圆盘形,所述第二离合器C2为环于所述第三离合器C3外周的圆环形,且所述第二离合器C2和第三离合器C3可以单独接合或同时接合地传递动力,常规的离合器只能单独的接合来满足离合需要,在双离合器工作时只能保持一个离合器保持接合而传递动力,而本发明中的双离合器可以同时接合使电机轴1和电机轴5可以同时对输入轴进行动力传输,增加传输扭矩。In this embodiment, the third clutch C3 of the double clutch device D is disc-shaped, the second clutch C2 is a circular ring around the outer circumference of the third clutch C3, and the second clutch C2 and the The third clutch C3 can be engaged individually or simultaneously to transmit power. Conventional clutches can only be engaged individually to meet the clutch requirements. When the dual clutches are working, only one clutch can be kept engaged to transmit power. The dual clutch in the present invention Simultaneous engagement allows the
本实施例中,所述传动组件包括多组一一对应啮合的齿轮组,所述齿轮组包括:In this embodiment, the transmission assembly includes a plurality of gear sets that mesh in one-to-one correspondence, and the gear sets include:
安装于所述第二输入轴4上的第一主动齿轮1-1第三主动齿轮3-1,所述第一主动齿轮1-1和所述第三主动齿轮3-1沿轴向相邻布置且相互同步旋转;The first driving gear 1-1 and the third driving gear 3-1 mounted on the second input shaft 4, the first driving gear 1-1 and the third driving gear 3-1 are adjacent in the axial direction arranged and rotated synchronously with each other;
空套于所述第一输入轴2上的第二主动齿轮2-1;a second driving gear 2-1 that is vacantly sleeved on the
安装于所述输出轴3上的第二从动齿轮2-2,所述第二从动齿轮2-2与所述第二主动齿轮2-1啮合形成二挡齿轮;The second driven gear 2-2 installed on the
空套于所述输出轴3上的第一从动齿轮1-2和第三从动齿轮3-2,所述第一从动齿轮1-2与所述第一主动齿轮1-1啮合形成一挡齿轮,所述第三从动齿轮3-2与所述第三主动齿轮3-1啮合形成三挡齿轮,从第一主动齿轮、第二主动齿轮到第三主动齿轮其齿数递增,形成三挡动力传输,从一挡到三挡扭矩逐渐减小,转速增大。The first driven gear 1-2 and the third driven gear 3-2 are idle on the
本实施例中,所述传动组件还包括:In this embodiment, the transmission assembly further includes:
固定设置于所述第一输入轴2上的第一同步啮合机构S1,所述第一同步啮合机构S1位于所述第二主动齿轮2-1及第二输入轴4之间,所述第一同步啮合机构S1可与所述第二主动齿轮2-1或第二输入轴4接合或置于空接合位,所述电机EM能够经由所述双离合装置D配合第一同步啮合机构S1可选择地与所述第一输入轴2或/和第二输入轴4传动连接,所述发动机ICE能够经由所述第一离合器C1配合第一同步啮合机构S1可选择地与所述第一输入轴2传动连接或与所述第一输入轴2、第二输入轴4传动连接,第一同步啮合机构S1可采用常压式同步器、惯性式同步器或自行增力式同步器等可以实现同步啮合的同步器,在动力传递时,第一同步啮合机构S1在拨叉的拨动下左移可以与空套的第二主动齿轮2-1接合,右移可以与第二输入轴4接合,或者是回到空接合位。The first synchronous meshing mechanism S1 fixedly arranged on the
本实施例中,所述传动组件还包括:In this embodiment, the transmission assembly further includes:
固定设置于所述输出轴3上的第二同步啮合机构S2,所述第二同步啮合机构S2位于所述第一从动齿轮1-2和第三从动齿轮3-2之间,所述第二同步啮合机构S2可与所述第一从动齿轮1-2或第三从动齿轮3-2接合或置于空接合位,所述输入轴能够配合所述第一同步啮合机构S1及所述第二同步啮合机构S2选择一挡齿轮/二挡齿轮/三挡齿轮进行所述输入轴和所述输出轴3之间的动力传递,第二同步啮合机构S2可采用常压式同步器、惯性式同步器或自行增力式同步器等可以实现同步啮合的同步器,在动力传递时,第二同步啮合机构S2在拨叉的拨动下左移可以与空套的第三从动齿轮3-2接合,右移可以与空套的第一从动齿1-2接合,或者是回到空接合位。The second synchronous meshing mechanism S2 fixedly arranged on the
本实施例中,所述电机EM和所述发动机ICE可离合连接于所述输入轴的两端,电机EM和发动机ICE位于输入轴的两端通过转速调整实现动力耦合,可以给输入轴提供更大扭矩。In this embodiment, the motor EM and the engine ICE can be connected to both ends of the input shaft through clutches, and the motor EM and the engine ICE are located at both ends of the input shaft to realize power coupling through speed adjustment, which can provide more power to the input shaft. high torque.
本实施例中,所述电机EM为双输出电机,其动力输出端为电机轴1和空套电机轴5。In this embodiment, the motor EM is a dual-output motor, and its power output ends are a
本实施例中,所述电机轴1和所述空套电机轴5为同步同向转动。In this embodiment, the
本实施例中,所述电机EM为发电电动机,可由所述发动机ICE经由第一离合器C1及双离合装置D驱动所述电机EM的转子进行发电。In this embodiment, the motor EM is a generator motor, and the rotor of the motor EM can be driven by the engine ICE via the first clutch C1 and the double clutch device D to generate electricity.
本实施例中,所述输出轴3的输出端固定设置有输出齿轮0-1输出动力。In this embodiment, the output end of the
本发明的无动力中断混合动力变速器可以实现纯电动驱动、发动机驱动、发动机电机混合驱动、行车充电、驻车充电、倒车行驶、纯电行驶时启动发动机进行混合驱动以及动能回收等工作模式,还有无动力中断换档的特点,接下来对各个工作模式进行介绍以助于理解本发明。The hybrid transmission without power interruption of the present invention can realize working modes such as pure electric driving, engine driving, engine-motor hybrid driving, driving charging, parking charging, reverse driving, starting the engine for hybrid driving during pure electric driving, and kinetic energy recovery, etc. With or without the characteristics of power interruption shifting, each working mode is introduced next to facilitate understanding of the present invention.
纯电动驱动:在启动或者低速的工况下,电机EM由车载储能装置供电启动,第二同步啮合机构S2与第一从动齿轮1-2接合,将第一从动齿轮1-2与输出轴3连接,第一离合器C1处于分离状态,第一同步啮合机构S1处于空接合位,第二离合器C2保持接合就可以将空套电机轴5的输出动力传递给第二输入轴4,其动力传递路径为:电机EM、空套电机轴5、第二离合器C2、第二输入轴4、第一主动齿轮1-1、第一从动齿轮1-2输出轴3到输出齿轮0-1。Pure electric drive: under starting or low speed conditions, the motor EM is powered by the on-board energy storage device to start, and the second synchronous meshing mechanism S2 engages with the first driven gear 1-2, connecting the first driven gear 1-2 with the first driven gear 1-2. The
在纯电动行驶由一挡切换至二挡传动时,保持上述一挡传动方式不变,第一同步啮合机构S1向齿轮2-1接合使齿轮2-1与第一输入轴2连接,逐渐松开第二离合器C2、同时接合第三离合器C3,适当调整电机转速,待第二离合器C2完全脱离和第三离合器C3完全接合后断开第二同步啮合机构S2与第一从动齿轮1-2的接合,即完成了从一挡切换到二挡的无动力中断换挡。When the pure electric driving is switched from the first gear to the second gear transmission, keep the above-mentioned first gear transmission mode unchanged, the first synchronous meshing mechanism S1 is engaged with the gear 2-1 so that the gear 2-1 is connected with the
在纯电动行驶由二挡切换到三挡传动时,在上述二挡传动时,第二同步啮合机构S2在拨叉作用下与第三从动齿轮3-2接合使第三从动齿轮3-2与输出轴3连接,逐渐松开第三离合器C3同时接合第二离合器C2,适当调整电机转速,待第三离合器C3完全分离和第二离合器C2完全接合后,第一同步啮合机构S1回归到空接合位,即完成了从二挡切换到三挡的无动力中断换挡。When the pure electric driving is switched from the second gear to the third gear transmission, in the above-mentioned second gear transmission, the second synchronous meshing mechanism S2 is engaged with the third driven gear 3-2 under the action of the shift fork, so that the third driven gear 3- 2 is connected to the
在纯电动行驶的过程中,从二挡切换到一挡与二挡切换到三挡换挡原理相同其换挡过程相似;从三挡切换到二挡与一挡切换到二挡换挡原理相同其换挡过程相似。In the process of pure electric driving, switching from second gear to first gear is the same as switching from second gear to third gear. The shifting process is similar; switching from third gear to second gear is the same as switching from first gear to second gear. The shifting process is similar.
纯电动驱动时启动发动机进行混合驱动:假设此时电机EM处在一挡齿轮驱动车辆行驶,若需要启动发动机ICE工作,则控制电机EM到合适转速使之能在第一离合器C1和第三离合器C3接合后与发动机ICE进行动力耦合且持续通过一挡齿轮驱动汽车行驶增加扭矩输出,提高汽车的动力性,待发动机ICE完全启动后可根据需要断开第二离合器C2或第二离合器C3以匹配更合适的动力需求;其一挡驱动时,第一离合器C1和第二离合器C2接合,第一同步啮合机构S1与第二输入轴4接合,第二同步啮合机构S2与第一从动齿轮1-2接合;一挡切换二挡时,第一离合器C1断开,第一同步啮合机构S1与第二主动齿轮2-1接合,此时,断开第二离合器C2的同时接合第一离合器C1和第三离合器C3,再将第二同步啮合机构S2归于空接合位,变速箱完成了从一挡到二挡的切换;二挡切换三挡时,第二同步啮合机构S2与第三从动齿轮3-2接合,此时断开第一离合器C1和第三离合器C3同时接合第二离合器C2,第一同步啮合机构S1归于空接合位,可根据动力需求是否需要再次接合第一离合器C1;三挡切换二挡时,第一离合器C1断开第一啮合机构S1与第二主动齿轮2-1接合,此时断开第二离合器C2同时接合第一离合器C1再接合第三离合器C3,第二啮合机构S2归于空接合位;二挡换一挡时,第二啮合机构S2与第一从动齿轮1-2接合,此时断开第一离合器C1和第三离合器C3同时接合第二离合器C2,如若需要发动机ICE的动力输出就将第一同步啮合机构S1与第二输入轴4接合,第一离合器C1接合,如若不需要发动机ICE的动力输出就将第一同步啮合机构S1处于空接合位,第一离合器C1保持断开即可。During pure electric drive, start the engine for hybrid drive: Assuming that the motor EM is in the first gear to drive the vehicle, if it is necessary to start the engine ICE to work, control the motor EM to a suitable speed so that it can be used in the first clutch C1 and the third clutch. After the C3 is engaged, it is coupled with the engine ICE and continuously drives the car through the first gear to increase the torque output and improve the power of the car. After the engine ICE is fully started, the second clutch C2 or the second clutch C3 can be disconnected as required to match More suitable power requirements; when its first gear is driven, the first clutch C1 and the second clutch C2 are engaged, the first synchromesh mechanism S1 is engaged with the second input shaft 4, and the second synchromesh mechanism S2 is engaged with the first driven gear 1 -2 is engaged; when the first gear is switched to the second gear, the first clutch C1 is disconnected, and the first synchromesh mechanism S1 is engaged with the second driving gear 2-1. At this time, the second clutch C2 is disconnected and the first clutch C1 is engaged at the same time and the third clutch C3, and then return the second synchronous meshing mechanism S2 to the empty engagement position, and the gearbox has completed the switching from the first gear to the second gear; when the second gear switches to the third gear, the second synchronous meshing mechanism S2 and the third driven gear Gear 3-2 is engaged. At this time, the first clutch C1 and the third clutch C3 are disconnected and the second clutch C2 is engaged at the same time. The first synchromesh mechanism S1 returns to the idle engagement position, and the first clutch C1 can be re-engaged according to the power demand; When the third gear is switched to the second gear, the first clutch C1 disconnects the first meshing mechanism S1 and engages the second driving gear 2-1. At this time, the second clutch C2 is disconnected and the first clutch C1 is engaged and then the third clutch C3 is engaged. The second meshing mechanism S2 is at the idling position; when the second gear shifts to the first gear, the second meshing mechanism S2 is engaged with the first driven gear 1-2, at this time the first clutch C1 and the third clutch C3 are disconnected and the second clutch is engaged at the same time C2, if the power output of the engine ICE is required, the first synchromesh mechanism S1 is engaged with the second input shaft 4, and the first clutch C1 is engaged, and if the power output of the engine ICE is not required, the first synchromesh mechanism S1 is in idle engagement position, the first clutch C1 can be kept disconnected.
发动机单独驱动:发动机ICE为内燃机,其动力输出轴的旋转方向不变,一挡驱动时,第二同步啮合机构S2与第一从动齿轮1-2接合使输出轴3和第一从动齿轮1-2连接,第一同步啮合机构S1与第二输入轴4方向接合使第一输入轴2和第二输入轴4连接,第一离合器C1接合后,其余离合器保持分离状态;发动机ICE动力经由第一离合器C1、第一输入轴2、第一同步啮合机构S1、第二输入轴4、第一主动齿轮1-1、第一从动齿轮1-2、第二同步啮合机构S2、输出轴3和输出齿轮0-1输出,在发动机ICE单独驱动及独立换挡时,无法实现无动力中断换挡,需借助于电机EM的辅助才能完成无动力中断换挡。The engine is driven alone: the engine ICE is an internal combustion engine, and the rotation direction of its power output shaft remains unchanged. When the first gear is driven, the second synchromesh mechanism S2 engages with the first driven gear 1-2 to make the
发动机电机混合驱动:一挡驱动时,第一离合器C1接合,第二离合器C2接合,第三离合器C3断开,第一同步啮合机构S1与第二输入轴4接合,第二同步啮合机构S2与第一从动齿轮1-2接合;发动机ICE通过第一离合器C1、第一输入轴2、第一同步啮合机构S1、第二输入轴4、第一主动齿轮1-1、第一从动齿轮1-2、第二同步啮合机构S2、输出轴3和输出齿轮0-1输出动力;同时电机EM通过第二离合器C2将电机EM的转矩与发动机ICE的转矩通过第二输入轴4进行耦合,电机EM动力通过空套电机轴5、第二离合器C2、第二输入轴4、第一主动齿轮1-1、第一从动齿轮1-2、第二同步啮合机构S2、输出轴3和输出齿轮0-1输出。Engine-motor hybrid drive: when driving in first gear, the first clutch C1 is engaged, the second clutch C2 is engaged, the third clutch C3 is disconnected, the first synchromesh mechanism S1 is engaged with the second input shaft 4, and the second synchromesh mechanism S2 is engaged with the second input shaft 4. The first driven gear 1-2 is engaged; the engine ICE passes through the first clutch C1, the
二档驱动时,第一离合器C1、第三离合器C3接合,第二离合器C2断开,第一同步啮合机构S1与第二主动齿轮2-1接合,第二同步啮合机构S2处于中间空接合位;发动机ICE动力通过第一离合器C1、第一输入轴2、第一同步啮合机构S1、第二主动齿轮2-1、第二从动齿轮2-2、输出轴3和输出齿轮0-1输出;同时电机EM通过电机轴1、第三离合器C3与发动机ICE转矩在第一输入轴2进行耦合,动力由电机轴1、第三离合器C3、第一输入轴2、第一同步啮合机构S1、第二主动齿轮2-1、第二从动齿轮2-2、输出轴3和输出齿轮0-1输出。When the second gear is driven, the first clutch C1 and the third clutch C3 are engaged, the second clutch C2 is disengaged, the first synchromesh mechanism S1 is engaged with the second driving gear 2-1, and the second synchromesh mechanism S2 is in the middle idle position ; Engine ICE power is output through the first clutch C1, the
三挡驱动时,第一离合器C1、第二离合器C2接合,第三离合器C3断开,第一同步啮合机构S1与第二输入轴4接合,第二同步啮合机构S2与第三从动齿轮3-2接合;发动机ICE动力通过第一离合器C1、第一输入轴2、第一同步啮合机构S1、第三主动齿轮3-1、第三从动齿轮3-2、第二同步啮合机构S2、输出轴3和输出齿轮0-1输出;同时电机EM的动力通过空套电机轴1、第二离合器C2、第三主动齿轮3-1、第三从动齿轮3-2、第二同步啮合机构S2、输出轴3和输出齿轮0-1输出。When the third gear is driven, the first clutch C1 and the second clutch C2 are engaged, the third clutch C3 is disengaged, the first synchromesh mechanism S1 is engaged with the second input shaft 4 , and the second synchromesh mechanism S2 is engaged with the third driven gear 3 -2 is engaged; the engine ICE power passes through the first clutch C1, the
发动机ICE与电机EM混合驱动时的无动力中断换档与发动机驱动或电机驱动时的换档过程相似,在此不再赘述。The shift without power interruption when the engine ICE and the electric motor EM are hybridly driven is similar to the shift process when the engine is driven or the motor is driven, and will not be repeated here.
驻车充电:汽车临时停车时,根据车载电源剩余电量控制系统可选择性地对其充电;第一离合器C1、第三离合器C3接合,第二离合器C2断开,第一同步啮合机构S1和第二同步啮合机构S2处于中间空接合位;发动机ICE通过第一离合器C1、第一输入轴2、第三离合器C3及电机轴1带动电机EM转子转动对电机EM进行发电,为车载电源充电,此时电机EM作为发电机使用。Parking charging: When the car is temporarily parked, the control system can selectively charge it according to the remaining power of the vehicle power supply; the first clutch C1 and the third clutch C3 are engaged, the second clutch C2 is disconnected, the first synchromesh mechanism S1 and the third clutch are engaged. The second synchronous meshing mechanism S2 is in the middle idling position; the engine ICE drives the rotor of the motor EM to rotate through the first clutch C1, the
行车充电:第一离合器C1、第三离合器C3接合,第二离合器C2断开,第一同步啮合机构S1向第二输入轴4接合,第二同步啮合机构S2与第一从动齿轮1-2接合;发动机ICE动力通过第一离合器C1、第一输入轴2、第一同步啮合机构S1、第二输入轴4、第一主动齿轮1-1、第一从动齿轮1-2、第二啮合机构S2、输出轴3和输出齿轮0-1输出;同时由于第三离合器C3保持接合状态可以带动电机EM转子转动对电机EM进行充电,电机EM作为发电机工作,在发动机ICE驱动车辆行驶的同时为车载电源充电,其余挡位对电机EM进行充电时原理相同,过程类似。Driving charging: the first clutch C1 and the third clutch C3 are engaged, the second clutch C2 is disconnected, the first synchromesh mechanism S1 is engaged with the second input shaft 4, and the second synchromesh mechanism S2 is engaged with the first driven gear 1-2 Engagement; engine ICE power through the first clutch C1, the
动能回收:在汽车滑行或者制动减速时,动能可以经过输出齿轮0-1、输出轴3、第一从动齿轮1-2、第一主动齿轮1-1、第二输入轴5和第二离合器C2到电机EM,此时电机EM作为发电机工作,利用传递回来的动能为车载电源充电;当汽车处于二挡或三挡时,其动能回收方式类似,动能回收路径根据所处挡位进行合理变换。Kinetic energy recovery: When the car is coasting or braking to decelerate, the kinetic energy can pass through the output gear 0-1, the
倒档行驶:根据上述纯电动驱动时的方案,本发明的倒档行驶功能依靠电机EM的反转传输动力便可以实现,无需新增更多改变发动机ICE输出动力的方向的附加机构,减少了变速器的零部件数量,提高了变速器的可靠性,同时降低了成本。Reverse gear driving: According to the above pure electric driving scheme, the reverse gear driving function of the present invention can be realized by relying on the reverse transmission power of the motor EM, without adding more additional mechanisms to change the direction of the output power of the engine ICE, reducing the need for The number of parts in the transmission improves the reliability of the transmission while reducing the cost.
本发明一种无动力中断混合动力变速器,在保持结构简单的情况下实现了多种不同模式下混合动力的驱动,多模式和多挡位的功能可以使发动机ICE和电机EM最大程度工作在高效区间,减少污染排放的同时提高燃油经济性,提高工作效率;本发明以定轴式双离合变速器为基础,对原有技术的继承性较好,同时降低了开发和制造成本。The present invention is a hybrid transmission without power interruption, which realizes the driving of hybrid power in multiple different modes while maintaining a simple structure, and the multi-mode and multi-speed functions can make the engine ICE and the electric motor EM work at high efficiency to the greatest extent. The invention can improve fuel economy and work efficiency while reducing pollution emission; the invention is based on fixed-shaft dual-clutch transmission, and has good inheritance of the original technology, while reducing development and manufacturing costs.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.
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