Background technique
Existing polyethylene film heat-sealing machine mainly includes two seed types, one is fixed heat-sealing machine, needs heat for two pieces
The polyethylene film of conjunction is filled between the upper and lower heat block of heat-sealing machine, and two panels polyethylene film is heated and moderately melted by heat block, upper
During lower compacting rotation is dynamic, together by two pieces of polyethylene films compacting heat seal of slush.This fixed heat-sealing machine is only
Poly- second can be compounded in fixed place to polyethylene film heat seal, such as the sealing heat seal of tealeaves, food pack packing material
The greenhouse heat-insulating quilt of alkene film is since its upper and lower two layers of polyethylene film is sandwiched between more thick and heavy heat insulation core material, so that this heat-sealing machine
The polyethylene film that place can not be spliced to greenhouse booth at all carries out heat seal.Also, canopy used in a greenhouse is often lacked then
Up to 2 tons to 5 tons, such large area, heavy weight greenhouse booth quilt can only be in top of greenhouse for the more then thousands of square meters of several hundred square meters, weight
After every piece of canopy is sprawled alignment by scene, heat seal bonding just can be carried out, thus this heat-sealing machine can not be applied to agricultural greenhouse and protect
Temperature is mounted the polyethylene film heat seal at scene;The second is portable geotechnique's film bonding machine (flocking polyethylene film), by the soil of heat seal
Work film need to be laid in advance the ground of surfacing, and peel off the surface flocking at heat seal, then will remove the poly- of flocking
Vinyl film superposition is filled between the upper lower pressure wheel of portable geotechnological film bonding machine, is heated through froe type heat block, in geomembrane heat
Under the rotary action of the upper and lower pinch roller of conjunction machine, the polyethylene film pressing of slush is welded together.Although geomembrane heat-sealing machine is
It is portable, be suitable for erecting bed and use, but thereon, lower pressure wheel must clamp compacting upper layer and lower layer polyethylene film, and two layers
There cannot be any sandwich material just between polyethylene film and heat seal welding may be implemented, and overlay film greenhouse booth is thin by upper and lower polyethylene
Exactly there is thick and solid intermediate insulating layers between film, thus portable geomembrane heat-sealing machine can not equally be applied to agricultural greenhouse
The heat seal of insulation quilt surface layer polyethylene film.In addition, geomembrane heat-sealing machine itself is using froe type heat block, heating surface (area) (HS
Small, local temperature height (about 360 DEG C of operating temperature) is suitable for the polyethylene film heat seal welding of 0.4mm -2.0mm thickness, and warm
The polyethylene film thickness on room insulation quilt surface layer generally all between 0.12mm -0.2mm, is also not belonging to geomembrane heat-sealing machine and is applicable in
Thickness range.
Previous agricultural greenhouse insulation quilt generally takes heat insulation core material upper and lower surface suture Oxford cloth or nylon nonwoven fabrics system
It forms.Hereafter, for the needs of waterproof, using polyethylene film (PE film) as upper layer, intermediate compound shoddy cotton, felt,
The production method of the thermal insulation materials such as rubber and plastic coiled material becomes the technology upgrading trend of greenhouse heat-insulating quilt product.Due to polyethylene film (PE
Film) there is waterproofness and preferable anti-ultraviolet property, using it as surfacing, the agricultural that the multiple heat insulation core material in inside is made into is warm
Room insulation quilt, outdoor tent insulation greenhouse cloth etc., surface waterproofing performance and anti-aging, anti-ultraviolet property, the use in the past of ratio
Oxford woven fabric or nylon nonwoven fabrics have for greenhouse heat-insulating quilt made of surfacing to be increased substantially.However this surface has again
The greenhouse heat-insulating quilt of polyethylene film or outdoor tarpaulin, connection when installing at the scene between every piece of insulation quilt or tarpaulin still can only
Take the Joining Technology with Oxford woven fabric or nylon nonwoven fabrics greenhouse booth by as, i.e., accomplish fluently in advance buttonhole fastened again with rope or
Person is in traditional connecting method of junction sewing snap fastener, this leads to stitching portion, and not only gap is big, leaks out, but also buttonhole or primary and secondary
It is serious to detain junction infiltration, and is difficult to volatile dry again after insulation quilt core material water leaking-in, it is serious to affect greenhouse guarantor
The heat insulation effect and bulk life time of warm quilt.It leaks out to solve stitching portion, seepage problem, hereafter improvement has used adhesive tape bonding envelope again
The mode of mouth.But the firmness of adhesive tape bonding influenced by steam and dust it is very big, and its sleet mist steam seep bubble under,
For adhesive tape using there is serious degumming, seam crossing problem of Cracking after some months, cracking rate is both needed to take every year removing mistake up to 60%
The method that effect adhesive tape re-pastes virgin rubber band is repaired.Since repairing is leaked out seriously not in time, at cracking when winter, canopy is whole
Body heat insulation effect significantly reduces.Polyethylene film itself has the physical characteristic of suitable heat seal welding, thus ideal connecting method
It is that the connection type that the polyethylene film of insulation quilt stitching portion takes heat seal to weld just can be such that every piece of insulation quilt really connects in this way
At an entirety, thoroughly solves the problems, such as to leak out, seep water, " short slab " of polishing integral heat insulation quilt.But lock into existing heat-sealing machine
Equipment and technology, above-mentioned fixed heat-sealing machine and portable geotechnological film bonding machine, the polyethylene film due to greenhouse heat-insulating quilt surface layer
It is compounded with thick and heavy heat insulation core material below, and heat seal welding can not be carried out to greenhouse heat-insulating quilt surface layer polyethylene film.
Summary of the invention
For solve the problems, such as multiple polyethylene film greenhouse heat-insulating quilt of the existing technology can not heat seal bonding, the present invention provides
It is a kind of not influenced by heat insulation core material, to insulation quilt surface layer polyethylene film carry out single-side heating, heat seal of walking greenhouse booth by, protect
Warm tarpaulin special portable formula heat-sealing machine.
Overlay film greenhouse booth of the present invention is by portable heat-sealing machine, including main frame body 1, upper layer frame body 2, lower layer's frame body 3;
Upper layer frame body 2 is fixedly mounted automatic thermostat 4, handheld handle 5, concave heat seal band sideslip and corrects wheel 6, U-shaped hole 13;Lower layer's frame
The walking front-wheel 7 of adjustable rate of tension, walking rear-wheel 8, heat block 9, heat seal band runner bracket 10, Teflon is fixedly mounted in frame body 3
Heat seal band 11, high-frequency heating pipe 14, polyethylene film heat seal band 16.
The embedded installation automatic thermostat 4 in 2 front of upper layer frame body.
Frame body 2 middle and back in upper layer is fixedly installed with complete machine handheld handle 5 with screw.
It is 1-2, preferably 2 that concave heat seal band sideslip, which corrects wheel 6,.
When concave heat seal band sideslip correction wheel 6 is 1, it is fixed in upper layer frame body 2 with the steel shaft that both ends are cased with screw thread
Between position on the lower side;When concave heat seal band sideslip correction wheel 6 is 2, upper layer frame body 2 is fixed on the steel shaft that both ends are cased with screw thread
Each one of front and back.
Concave heat seal is 15mm-40mm, preferably 20mm with sideslip correction 6 bottoms of wheel to edge high point distance 6-1.
It is usually 100mm-140mm that concave heat seal band sideslip, which corrects 6 width 6-2 of wheel, preferably 110mm.
It is the high temperature resistant nylon wheel for being embedded with bearing that concave heat seal, which corrects 6 materials of wheel with sideslip,.
Concave heat seal is corrected wheel 6 with sideslip and is fixed in U-shaped hole 13 with the steel shaft that both ends are cased with screw thread.
Mandril screw is installed on the outside of U-shaped hole 13, carries out positioning adjustment up and down to correct wheel 6 to sideslip.Sideslip is corrected
Wheel 6 is pressed downward on tangible Teflon heat seal band 11, is rotating the race in walking for preventing and correcting Teflon heat seal band automatically
Inclined phenomenon.Teflon heat seal band is rotated in the stretching of front and back tensioning wheel and is rolled when walking on polyethylene film, due to hand-held set
Device presses uneven and friction surface frictional force the unevenness of stress, belt deviation phenomenon easily occurs.This sideslip is existing
Feature as showing " running pine not running tightly ".Concave heat seal band sideslip corrects wheel 6 and is fixed on upper layer frame body 2 and is compacted in iron
Fluorine dragon heat seal takes, and rotates with the rotation of Teflon heat seal band.When there is sideslip in Teflon heat seal band, Teflon heat seal band
The edge high point for necessarily running to concave wheel is lifted stretching, thus under the principle effect of " running pine not running tightly ", Teflon heat seal
Band, which is run back again to concave heat seal, corrects the recess portion of wheel 6 with sideslip, walks along straight path.
Walking front-wheel 7 and walking rear-wheel 8 are fixed on lower layer's frame body 3 with bar screw.
Heat block 9 is copper or aluminium material.
There is 2-4 cavity bore in the middle part of heat block 9, hole is provided with 2-4 high-frequency heating pipe 14 side by side, is sealed with heat conductive silica gel
Gu.Heat block general power is between 800W-1600W.
Heat block 9 is fixed in the intermediate membrane of lower layer's frame body 3 with screw, be lined between the contact surface of lower partition every
Hot asbestos pad 15.Heat block is downwardly against on Teflon heat seal band 11, and after high-frequency heating pipe 14 is powered, heat block heats up quickly
Heat seal welding is carried out to polyethylene film to the temperature of setting, then through Teflon heat seal band 11.
The width of the heat block 9 is 50mm-100mm, and the width of heat seal welding is also 50mm-100mm.
Teflon heat seal band 11 is fixed on the walking front-wheel 7 and walking rear-wheel 8 of adjustable rate of tension, by heat block 9
It is thermally conductive, rotated with the rotation of front and back traveling wheel, " walking " and be compacted polyethylene film heat seal band 16.
Further, 11 width 80mm-120mm, preferably 100mm of Teflon heat seal band;Thick 0.12mm-0.30mm, preferably
0.25mm。
Front-wheel 7, walking 8 material of rear-wheel of walking are high temperature resistant nylon wheel.
Walking front-wheel 7, the walking wheel of rear-wheel 8 are embedded with bearing, are fixed on lower layer's frame body 3 with the steel shaft that both ends are cased with screw thread
On, be used to support fixed Teflon heat seal band 11, and rotate drive Teflon heat seal band 11 walk on polyethylene film heat seal weld
Connect polyethylene film.
The optional steel plate of 1 making material of main frame body, aluminium alloy extrusions, molding engineering plastics etc..
1 one face frame plate of main frame body is a full page, and 1 another side of main frame body is provided with to run through and be somebody's turn to do in the boundary of upper and lower level
The opening of frame plate.
It is separately installed with releasable connection plate 12 (steel plate, aluminium alloy plate) through opening front and back, with screw connection aperture
The upper and lower frames frame plate at place, for dismantling the Teflon heat seal band 11 that changes the outfit.
Automatic thermostat 4 is embedded in main frame body upper layer prelaminar part, in this way convenient for observation temperature change and regulation setting temperature
Degree.It carries out temperature setting to the high-frequency heating pipe 14 in heat block and opens automatically, stops controlling, temperature setting range 0 DEG C-
999 DEG C adjustable.Automatic thermostat 4 is connected to solid-state relay, protective tube, power on/off indicator light and the temperature being mounted on heat block
Spend the electric devices such as sensor.
Using the present invention, the polyethylene film heat seal band 16 for heat seal welding be suitable for a thickness of 0.12mm -0.2mm, it is excellent
Select 0.18mm.Width is 80mm-120mm, preferably 100mm.
Overlay film greenhouse booth of the present invention various polyethylene films can be used to be cut manufactured polyethylene film by portable heat-sealing machine
Heat seal band 16.The preferably multi-layer co-extruded anti-aging polyethylene film of polyethylene film heat seal band 16, the more preferable poly- second of five-layer co-squeezing anti-aging
It is milky white to be most preferably followed successively by first layer anti-aging transparent heat-sealing film layer, antiultraviolet black film shading layer, first layer anti-aging for alkene film
The five-layer co-squeezing anti-aging of film reflective layer, the milky white film reflective layer of second layer anti-aging and second layer anti-aging transparent heat-sealing film layer is poly-
Vinyl film.
Different, fltting speed difference, heat block 9 according to environment temperature when 16 thickness of polyethylene film heat seal band difference, heat seal
Temperature preferably adjusted between 155 DEG C -185 DEG C.Heat block 9 is compacted by Teflon heat seal band 11 in polyethylene film heat seal band
16 and overlay film greenhouse booth by the polyethylene film on surface layer, since overlay film greenhouse booth is to keep the temperature below the polyethylene film on surface layer
Core material, the high temperature of heat block 9 are transmitted to overlay film greenhouse booth by the resistance after on the polyethylene film on surface layer, by heat insulation core material below
It can not be again quickly to inside heat insulation core material and conduction below core material, scattering and disappearing every, temperature, thus heat block 9 is conducted through the high temperature come
Polyethylene film heat seal band 16 and overlay film greenhouse booth can be acted on rapidly by the polyethylene film on surface layer, and the two is moderately melted simultaneously
Heat seal is integrally welded, and heat seal is secured, stablizes, and effect is ideal.
In the front of walking front-wheel 7, lower layer's frame body 3 its to diagonally forward expenditure have 2 polyethylene film heat seals band runner branch
Frame 10, one, the bracket is welded into an entirety with 1 monolith plate face of main frame body, and another is open with 1 another side of main frame body
Plate face is tightly fastened with screw.
There is U-shaped opening slot at the top of polyethylene film heat seal band runner bracket 10, to turning for fixed polyethylene film heat seal band 16
Axis, and facilitate changing the outfit for polyethylene film heat seal band 16 and Teflon heat seal band 11.
Holddown spring 21 is installed in 16 shaft two sides of polyethylene film heat seal band, prevents polyethylene film heat seal band 16 excessively loose
It is dynamic.
For convenient for carrying out live bonding operation, overlay film greenhouse of the invention to insulation quilt in the arc slope surface of greenhouse
Canopy is hand-held promotion walking equipment by portable heat-sealing machine.In heat seal insulation quilt on the level ground of no gradient, as excellent
Scheme is selected, for the automatically walk heat seal for realizing machine, (full page side) installation can be gone in the 8 side rotation axis of walking rear-wheel of machine
Rear wheel drive wheel 19 is walked, speed regulating motor 17 (polyethylene film heat seal band runner bracket 10 is front) is installed in 1 tail portion of main frame body,
Speed regulating motor driving wheel 18 is connect with walking rear wheel drive wheel 19 by driving belt 20, and then is driven by the rotation of motor
Rear wheel of walking pushes complete machine walking, realizes automatic uniform speed walking, the heat seal welding of complete machine.
Speed regulating motor 17 can also be used chain with walking rear wheel drive wheel 19 and connect with gear.
Speed regulating motor 17 and motor drive wheel 18, walking rear wheel drive wheel 19 are design for disassembly, convenient for machine flat
Different uses under the two kinds of environment in face and slope surface.
Overlay film greenhouse booth of the present invention is by portable heat-sealing machine, for the scene splicing heat seal of greenhouse heat-insulating quilt seam crossing, heat
Firm welding, beauty at conjunction, close that water effect, tensile strength are ideal, thoroughly solve tether connection, the leakage of adhesive tape bonding
The problems such as wind, infiltration, degumming cracking, significantly improve the heat insulation effect and whole service life of insulation quilt.Operator is in temperature
Walk on the arc heat preservation face of room heat seal, heat-sealing machine is light easy to operate, reduce traditional approach heat preservation be connected installation labour it is strong
Degree.
Since polyethylene film has significant waterproof performance and cheap, using it as the skin-material of greenhouse heat-insulating quilt
More and more practical applications are obtained.For solve the problems, such as greenhouse heat-insulating quilt surface layer polyethylene film can not heat seal, the present invention exists
On the basis of the further investigation such as greenhouse heat-insulating quilt type, use pattern, installation method, overlay film thickness, protected particular for greenhouse
Temperature the characteristics of multiple heat insulation core material, has been carried out targeted improvement among the polyethylene film of surface layer.Overlay film greenhouse booth quilt of the present invention
Portable heat-sealing machine, be it is a kind of polyethylene film surface single-side heating and walk heat and welding portable heat-sealing machine, can be to temperature
Room insulation quilt surface layer polyethylene film carries out effective heat seal welding, is suitable on greenhouse field ground and greenhouse roof slope surface to guarantor
Temperature is carried out live heat seal, splicing is installed, and heat seal is high-efficient, does not fear sleet immersion at heat seal, a small amount of dust does not influence heat seal
Effect, the service life at heat seal are equal to integral heat insulation quilt, and seals are ideal.The present invention is the leather to existing heat-sealing machine
Newly, the puzzlement that the greenhouse heat-insulating quilt heat seal of polyethylene film is welded can not be answered surface by thoroughly solving existing all kinds of heat-sealing machines,
" short slab " that the existing splicing mounting means of the multiple polyethylene film greenhouse heat-insulating quilt of polishing leaks out, seeps water, significantly improves insulation quilt
Integral heat insulation effect, extend the intact service life of insulation quilt, and then ensured the output benefit of greenhouse.The present invention
Overlay film greenhouse booth by portable heat-sealing machine, rationally, manufacturing cost is low for design, and temperature control is precisely, small and exquisite convenient, heat seal jail
Gu being particularly well suited for the field erected heat seal welding of greenhouse booth quilt, insulation greenhouse cloth to use.
The present disclosure additionally applies for the heat seal splicings between the blocky tarpaulin that polyethylene film answers thermal insulation material outdoor tent.