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CN110142224A - Pearl Grading Device - Google Patents

Pearl Grading Device Download PDF

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Publication number
CN110142224A
CN110142224A CN201910438355.1A CN201910438355A CN110142224A CN 110142224 A CN110142224 A CN 110142224A CN 201910438355 A CN201910438355 A CN 201910438355A CN 110142224 A CN110142224 A CN 110142224A
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China
Prior art keywords
pearl
chassis
placement
fixedly installed
plate
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CN201910438355.1A
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Chinese (zh)
Inventor
冯晞
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Zhejiang Lover Health Science and Technology Development Co Ltd
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Zhejiang Lover Health Science and Technology Development Co Ltd
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Priority to CN201910438355.1A priority Critical patent/CN110142224A/en
Publication of CN110142224A publication Critical patent/CN110142224A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties

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Abstract

本发明公开了珍珠分级装置,包括机箱,所述机箱上端面的右侧固定安装有重量检测机构,所述重量检测机构的正下方位置固定安装有送料机构,所述送料机构位于机箱内部,所述送料机构的左侧设置有图片成像机构,所述固定座的上端固定安装有空气压缩泵,所述机箱的正面固定安装有工业电脑。该珍珠分级装置,对珍珠的重量和体积进行检测,并通过该珍珠的体积以及该珍珠的重量,按照密度计算公式计算出该珍珠的密度,从而对有核珍珠和天然珍珠进行区分分级,同时通过珍珠粗糙度检测机构对珍珠的表面进行检测,整体实现自动化对有核珍珠和天然珍珠的分级,无需人工操作,同时能够根据珍珠的粗糙度进行分级,使珍珠的等级区分更加精确。

The invention discloses a pearl grading device, which includes a case, a weight detection mechanism is fixedly installed on the right side of the upper end surface of the case, and a feeding mechanism is fixedly installed directly below the weight detection mechanism, and the feeding mechanism is located inside the case. The left side of the feeding mechanism is provided with a picture imaging mechanism, an air compressor pump is fixedly installed on the upper end of the fixing seat, and an industrial computer is fixedly installed on the front of the cabinet. The pearl grading device detects the weight and volume of the pearl, and calculates the density of the pearl according to the density calculation formula according to the volume of the pearl and the weight of the pearl, so as to distinguish and grade the nucleated pearl and the natural pearl, and at the same time The surface of the pearl is detected by the pearl roughness detection mechanism, and the overall automatic classification of nucleated pearls and natural pearls is realized without manual operation. At the same time, it can be classified according to the roughness of the pearls, making the classification of pearls more accurate.

Description

珍珠分级装置Pearl Grading Device

技术领域technical field

本发明涉及分级设备技术领域,具体为珍珠分级装置。The invention relates to the technical field of grading equipment, in particular to a pearl grading device.

背景技术Background technique

珍珠是唯一不需要加工就天然生成并带有神奇生命力的珍宝,因为弥足珍贵,所以在很漫长的一段时间里,无论是欧洲还是中国,只有王室皇族才能享用珍珠。而中国早在两千多年前就已经开始开采和使用珍珠了。Pearls are the only treasures that are naturally produced without processing and have magical vitality. Because they are so precious, for a long time, no matter in Europe or China, only the royal family could enjoy pearls. And China has already begun to mine and use pearls as early as more than two thousand years ago.

珍珠的分级大多是按照大小、颜色、品种、形状来进行分类,但是现如今的珍珠分级装置不能够将有核珍珠和天然珍珠进行区分,以及对有核珍珠和天然珍珠的表面粗糙度进行检测,并根据珍珠的粗糙度进行分级,不能够将珍珠的分级进行的更加彻底的区分。The grading of pearls is mostly classified according to size, color, variety, and shape, but today's pearl grading devices cannot distinguish nucleated pearls from natural pearls, and detect the surface roughness of nucleated pearls and natural pearls , and graded according to the roughness of the pearls, it is impossible to distinguish the grades of pearls more thoroughly.

发明内容Contents of the invention

本发明的目的在于提供珍珠分级装置,以解决上述背景技术中提出现如今的珍珠分级装置不能够将有核珍珠和天然珍珠进行区分,以及对有核珍珠和天然珍珠的表面粗糙度进行检测,并根据珍珠的粗糙度进行分级,不能够将珍珠的分级区分更加彻底的问题。The object of the present invention is to provide a pearl grading device to solve the problem that the present pearl grading device in the above-mentioned background technology cannot distinguish nucleated pearls from natural pearls, and detect the surface roughness of nucleated pearls and natural pearls, And according to the roughness of the pearls, it is impossible to distinguish the grading of the pearls more thoroughly.

为实现上述目的,本发明提供如下技术方案:珍珠分级装置,包括机箱,所述机箱上端面的右侧固定安装有重量检测机构,所述重量检测机构的正下方位置固定安装有送料机构,所述送料机构位于机箱内部,所述送料机构的左侧设置有图片成像机构,所述图片成像机构的下端固定连接有天然珍珠输送管、有核珍珠输送管和不合格品输送管,所述天然珍珠输送管和有核珍珠输送管的下端设置有珍珠直径分级管,所述珍珠直径分级管的下端安装有珍珠粗糙度检测机构,所述珍珠粗糙度检测机构的下方位置固定安装有排料机构,所述机箱的左侧位置固定安装有固定座,所述固定座的上端固定安装有空气压缩泵,所述机箱的正面固定安装有工业电脑。In order to achieve the above object, the present invention provides the following technical solutions: the pearl grading device includes a casing, a weight detection mechanism is fixedly installed on the right side of the upper end surface of the casing, and a feeding mechanism is fixedly installed directly below the weight detection mechanism. The feeding mechanism is located inside the chassis, and the left side of the feeding mechanism is provided with a picture imaging mechanism. The lower ends of the pearl delivery pipe and the nucleated pearl delivery pipe are provided with a pearl diameter grading pipe, the lower end of the pearl diameter grading pipe is equipped with a pearl roughness detection mechanism, and the lower position of the pearl roughness detection mechanism is fixedly equipped with a discharge mechanism , the left side of the case is fixed with a fixed base, the upper end of the fixed base is fixed with an air compressor pump, and the front of the case is fixed with an industrial computer.

优选的,所述重量检测机构包括有进料盘、高精度称重盘、一级马达,高精度称重盘位于进料盘下端开口的内侧,且一级马达位于进料盘下端的外侧,一级马达的输出轴穿过进料盘与高精度称重盘固定连接,高精度称重盘为圆盘状,且高精度称重盘的直径与进料盘下端开口的的内径相同。Preferably, the weight detection mechanism includes a feeding tray, a high-precision weighing tray, and a primary motor. The high-precision weighing tray is located inside the lower opening of the feeding tray, and the primary motor is located outside the lower end of the feeding tray. The output shaft of the first-stage motor passes through the feeding tray and is fixedly connected to the high-precision weighing pan. The high-precision weighing pan is disc-shaped, and the diameter of the high-precision weighing pan is the same as the inner diameter of the opening at the lower end of the feeding pan.

优选的,所述送料机构包括有转辊、输送带、珍珠挡板,转辊的两端通过轴承座固定安装有机箱上,输送带位于转辊的外侧,珍珠挡板通过螺栓固定安装在机箱的内壁上,且珍珠挡板的下端与输送带贴合连接,二级马达固定安装在机箱的外侧,且二级马达的输出轴与转辊固定连接。Preferably, the feeding mechanism includes a rotary roller, a conveyor belt, and a pearl baffle, and the two ends of the rotary roller are fixedly installed on the chassis through bearing seats, the conveyor belt is located outside the rotary roller, and the pearl baffle is fixedly installed on the chassis by bolts On the inner wall of the conveyor belt, the lower end of the pearl baffle is attached to the conveyor belt, the secondary motor is fixedly installed on the outside of the chassis, and the output shaft of the secondary motor is fixedly connected to the roller.

优选的,所述珍珠挡板共设置有三块,呈半包围分布结构。Preferably, there are three pearl baffles in total, in a semi-surrounding distribution structure.

优选的,所述图片成像机构包括有工业高清摄像机、LED灯、放置盘、底板、三级马达,工业高清摄像机和LED灯均通过支架固定安装在机箱内壁的上端,放置盘位于工业高清摄像机的正下方位置,放置盘固定安装在机箱内侧壁上,放置盘的下端开口处活动安装有底板,底板的边侧与三级马达的输出轴固定连接。Preferably, the picture imaging mechanism includes an industrial high-definition camera, an LED light, a placement plate, a bottom plate, and a three-stage motor. The industrial high-definition camera and the LED light are all fixedly installed on the upper end of the inner wall of the chassis through a bracket, and the placement plate is located on the side of the industrial high-definition camera. Directly below the position, the placement tray is fixedly installed on the inner wall of the cabinet, and a base plate is movably installed at the opening of the lower end of the placement tray, and the sides of the base plate are fixedly connected with the output shaft of the three-stage motor.

优选的,所述放置盘为圆台状,放置盘的内壁上粘贴连接有反光膜,且放置盘的下端开口内径与底板的直径相同。Preferably, the placing tray is in the shape of a truncated cone, and a reflective film is pasted and connected to the inner wall of the placing tray, and the inner diameter of the opening at the lower end of the placing tray is the same as the diameter of the bottom plate.

优选的,所述排料机构包括有珍珠放置座、推料板、连接杆、电动伸缩杆、导料板,珍珠放置座通过螺栓固定安装在机箱的内壁上,推料板位于珍珠放置座的内侧位置,推料板设置有两块,且两块推料板之间通过连接杆固定连接,并且任意一块推料板的外侧通过电动伸缩杆与机箱的内壁固定连接,导料板位于珍珠放置座前后两侧的开口处。Preferably, the discharge mechanism includes a pearl placement seat, a pusher plate, a connecting rod, an electric telescopic rod, and a material guide plate. The pearl placement seat is fixedly installed on the inner wall of the cabinet by bolts, and the pusher plate is located at the bottom of the pearl placement seat. In the inner position, there are two pusher plates, and the two pusher plates are fixedly connected by a connecting rod, and the outer side of any one pusher plate is fixedly connected with the inner wall of the chassis through an electric telescopic rod, and the material guide plate is placed on the pearl The openings on the front and rear sides of the seat.

优选的,所述导料板呈向外扩张的倾斜状态,且导料板设置有两块,导料板的上端与珍珠放置座内侧的下端处于同一水平线。Preferably, the material guide plate is in an inclined state expanding outward, and there are two material guide plates, and the upper end of the material guide plate is at the same level as the lower end inside the pearl placement seat.

优选的,所述天然珍珠输送管、有核珍珠输送管、不合格品输送管和珍珠直径分级管内部均连接有导气管的一端,且导气管的另一端连接在空气压缩泵的出气口,并且导气管上均安装有气体电磁阀,同时气体电磁阀与工业电脑电性连接。Preferably, one end of the air guide tube is connected to the inside of the natural pearl delivery tube, nucleated pearl delivery tube, defective product delivery tube and pearl diameter grading tube, and the other end of the air guide tube is connected to the air outlet of the air compression pump, In addition, gas solenoid valves are installed on the air guide tubes, and the gas solenoid valves are electrically connected with the industrial computer.

优选的,所述工业电脑还与一级马达、工业高清摄像机、LED灯、三级马达、电动伸缩杆和空气压缩泵电性连接。Preferably, the industrial computer is also electrically connected to the primary motor, industrial high-definition camera, LED lights, tertiary motor, electric telescopic rod and air compression pump.

与现有技术相比,本发明的有益效果是:该珍珠分级装置,通过设置的重量检测机构能够对珍珠的重量进行检测,通过图片成像机构生成珍珠的模拟三维图形,并根据模拟三维图形生成珍珠的直径,通过该珍珠的直径,按照体积计算公式计算出该珍珠的体积,并通过该珍珠的体积以及该珍珠的重量,按照密度计算公式计算出该珍珠的密度,从而对有核珍珠和天然珍珠进行区分分级,同时通过珍珠粗糙度检测机构对珍珠的表面进行检测,按照“光切法原理”,采用光学仪器双管显微镜进行操作,通过测量珍珠表面不平度高度Rz,并根据其粗糙度对其进行分级,整体实现自动化对有核珍珠和天然珍珠的分级,无需人工操作,同时能够根据珍珠的粗糙度进行分级,使珍珠的等级区分更加精确。Compared with the prior art, the beneficial effect of the present invention is: the pearl grading device can detect the weight of the pearl through the set weight detection mechanism, generate the simulated three-dimensional figure of the pearl through the picture imaging mechanism, and generate the pearl according to the simulated three-dimensional figure. The diameter of the pearl, the volume of the pearl is calculated according to the volume calculation formula through the diameter of the pearl, and the density of the pearl is calculated according to the density calculation formula through the volume of the pearl and the weight of the pearl, so as to the nucleated pearl and Natural pearls are differentiated and graded, and the surface of the pearls is detected by the pearl roughness detection mechanism. It can be graded according to the roughness of the pearls, and the grading of nucleated pearls and natural pearls is automatically realized as a whole, without manual operation.

附图说明Description of drawings

图1为本发明内部结构示意图;Fig. 1 is a schematic diagram of the internal structure of the present invention;

图2为本发明侧视结构示意图;Fig. 2 is the side view structure schematic diagram of the present invention;

图3为本发明正视结构示意图;Fig. 3 is a schematic diagram of the front view structure of the present invention;

图4为本发明A处放大结构示意图;Fig. 4 is the schematic diagram of enlarged structure of place A of the present invention;

图5为本发明输送带俯视结构示意图;Fig. 5 is a schematic diagram of the top view of the conveyor belt of the present invention;

图6为本发明放置盘结构示意图;Fig. 6 is a structural schematic diagram of the placement tray of the present invention;

图7为本发明排料机构结构示意图。Fig. 7 is a structural schematic diagram of the discharge mechanism of the present invention.

图中:1、机箱;2、重量检测机构;201、进料盘;202、高精度称重盘;203、一级马达;3、送料机构;301、转辊;302、输送带;303、珍珠挡板;304、二级马达;4、图片成像机构;401、工业高清摄像机;402、LED灯;403、放置盘;404、底板;405、三级马达;5、天然珍珠输送管;6、有核珍珠输送管;7、不合格品输送管;8、珍珠直径分级管;9、珍珠粗糙度检测机构;10、排料机构;1001、珍珠放置座;1002、推料板;1003、连接杆;1004、电动伸缩杆;1005、导料板;11、固定座;12、空气压缩泵;13、工业电脑。In the figure: 1, chassis; 2, weight detection mechanism; 201, feeding tray; 202, high-precision weighing tray; 203, first-level motor; 3, feeding mechanism; 301, rotating roller; 302, conveyor belt; Pearl baffle; 304, secondary motor; 4, picture imaging mechanism; 401, industrial high-definition camera; 402, LED light; 403, placement plate; 404, bottom plate; 405, three-stage motor; , Nucleated pearl conveying pipe; 7. Unqualified product conveying pipe; 8. Pearl diameter grading pipe; 9. Pearl roughness detection mechanism; 10. Discharging mechanism; 1001. Pearl placement seat; Connecting rod; 1004, electric telescopic rod; 1005, material guide plate; 11, fixed seat; 12, air compression pump; 13, industrial computer.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

请参阅图1-7,本发明提供技术方案:珍珠分级装置,包括机箱1、重量检测机构2、进料盘201、高精度称重盘202、一级马达203、送料机构3、转辊301、输送带302、珍珠挡板303、图片成像机构4、工业高清摄像机401、LED灯402、放置盘403、底板404、三级马达405、天然珍珠输送管5、有核珍珠输送管6、不合格品输送管7、珍珠直径分级管8、珍珠粗糙度检测机构9、排料机构10、珍珠放置座1001、推料板1002、连接杆1003、电动伸缩杆1004、导料板1005、固定座11、空气压缩泵12、工业电脑13,机箱1上端面的右侧固定安装有重量检测机构2,重量检测机构2的正下方位置固定安装有送料机构3,送料机构3位于机箱1内部,送料机构3的左侧设置有图片成像机构4,图片成像机构4的下端固定连接有天然珍珠输送管5、有核珍珠输送管6和不合格品输送管7,天然珍珠输送管5和有核珍珠输送管6的下端设置有珍珠直径分级管8,珍珠直径分级管8的下端安装有珍珠粗糙度检测机构9,珍珠粗糙度检测机构9的下方位置固定安装有排料机构10,机箱1的左侧位置固定安装有固定座11,固定座11的上端固定安装有空气压缩泵12,机箱1的正面固定安装有工业电脑13。Please refer to Figures 1-7, the present invention provides a technical solution: a pearl grading device, including a chassis 1, a weight detection mechanism 2, a feeding tray 201, a high-precision weighing tray 202, a primary motor 203, a feeding mechanism 3, and a rotating roller 301 , conveyor belt 302, pearl baffle 303, picture imaging mechanism 4, industrial high-definition camera 401, LED light 402, placement plate 403, bottom plate 404, three-stage motor 405, natural pearl delivery tube 5, nuclear pearl delivery tube 6, no Qualified product conveying pipe 7, pearl diameter grading pipe 8, pearl roughness detection mechanism 9, discharge mechanism 10, pearl placing seat 1001, pushing plate 1002, connecting rod 1003, electric telescopic rod 1004, material guide plate 1005, fixing seat 11. Air compression pump 12, industrial computer 13, a weight detection mechanism 2 is fixedly installed on the right side of the upper end surface of the chassis 1, and a feeding mechanism 3 is fixedly installed directly below the weight detection mechanism 2, and the feeding mechanism 3 is located inside the chassis 1. The left side of the mechanism 3 is provided with a picture imaging mechanism 4, and the lower end of the picture imaging mechanism 4 is fixedly connected with a natural pearl delivery tube 5, a nucleated pearl delivery tube 6 and a defective product delivery tube 7, a natural pearl delivery tube 5 and a nuclear pearl delivery tube. The lower end of the conveying pipe 6 is provided with a pearl diameter grading pipe 8, and the lower end of the pearl diameter grading pipe 8 is equipped with a pearl roughness detection mechanism 9, and a discharge mechanism 10 is fixedly installed below the pearl roughness detection mechanism 9, and the left side of the cabinet 1 Side position is fixedly installed with fixed base 11, and the upper end of fixed base 11 is fixedly equipped with air compression pump 12, and the front of cabinet 1 is fixedly equipped with industrial computer 13.

进一步的,重量检测机构2包括有进料盘201、高精度称重盘202、一级马达203,高精度称重盘202位于进料盘201下端开口的内侧,且一级马达203位于进料盘201下端的外侧,一级马达203的输出轴穿过进料盘201与高精度称重盘202固定连接,高精度称重盘202为圆盘状,且高精度称重盘202的直径与进料盘201下端开口的的内径相同。Further, the weight detection mechanism 2 includes a feeding tray 201, a high-precision weighing pan 202, and a primary motor 203. The high-precision weighing pan 202 is located inside the lower opening of the feeding tray 201, and the primary motor 203 is located at the bottom of the feeding tray 201. Outside the lower end of the disc 201, the output shaft of the primary motor 203 passes through the feed disc 201 and is fixedly connected to the high-precision weighing pan 202. The high-precision weighing pan 202 is disc-shaped, and the diameter of the high-precision weighing pan 202 is the same as The inner diameters of the openings at the lower ends of the feeding trays 201 are the same.

进一步的,送料机构3包括有转辊301、输送带302、珍珠挡板303,转辊301的两端通过轴承座固定安装有机箱1上,输送带302位于转辊301的外侧,珍珠挡板303通过螺栓固定安装在机箱1的内壁上,且珍珠挡板303的下端与输送带302贴合连接,二级马达304固定安装在机箱1的外侧,且二级马达304的输出轴与转辊301固定连接。Further, the feeding mechanism 3 includes a rotary roller 301, a conveyor belt 302, and a pearl baffle 303, and the two ends of the rotary roller 301 are fixedly installed on the chassis 1 through a bearing seat, the conveyor belt 302 is located on the outside of the rotary roller 301, and the pearl baffle 303 is fixedly installed on the inner wall of the cabinet 1 by bolts, and the lower end of the pearl baffle 303 is attached to the conveyor belt 302, and the secondary motor 304 is fixedly installed on the outside of the cabinet 1, and the output shaft of the secondary motor 304 is connected to the roller 301 fixed connection.

进一步的,珍珠挡板303共设置有三块,呈半包围分布结构。Further, there are three pearl baffles 303 in total, in a semi-surrounding distribution structure.

进一步的,图片成像机构4包括有工业高清摄像机401、LED灯402、放置盘403、底板404、三级马达405,工业高清摄像机401和LED灯402均通过支架固定安装在机箱1内壁的上端,放置盘403位于工业高清摄像机401的正下方位置,放置盘403固定安装在机箱1内侧壁上,放置盘403的下端开口处活动安装有底板404,底板404的边侧与三级马达405的输出轴固定连接。Further, the picture imaging mechanism 4 includes an industrial high-definition camera 401, an LED lamp 402, a placement tray 403, a bottom plate 404, and a three-stage motor 405. The industrial high-definition camera 401 and the LED lamp 402 are all fixedly installed on the upper end of the inner wall of the cabinet 1 through a bracket. The placement tray 403 is located directly below the industrial high-definition camera 401, and the placement tray 403 is fixedly installed on the inner wall of the cabinet 1. The bottom opening of the placement tray 403 is movably installed with a bottom plate 404, and the side of the bottom plate 404 is connected to the output of the three-stage motor 405. The shaft is fixedly connected.

进一步的,放置盘403为圆台状,放置盘403的内壁上粘贴连接有反光膜,且放置盘403的下端开口内径与底板404的直径相同。Further, the placement tray 403 is in the shape of a circular truncated cone, and a reflective film is pasted and connected to the inner wall of the placement tray 403 , and the inner diameter of the lower opening of the placement tray 403 is the same as that of the bottom plate 404 .

进一步的,排料机构10包括有珍珠放置座1001、推料板1002、连接杆1003、电动伸缩杆1004、导料板1005,珍珠放置座1001通过螺栓固定安装在机箱1的内壁上,推料板1002位于珍珠放置座1001的内侧位置,推料板1002设置有两块,且两块推料板1002之间通过连接杆1003固定连接,并且任意一块推料板1002的外侧通过电动伸缩杆1004与机箱1的内壁固定连接,导料板1005位于珍珠放置座1001前后两侧的开口处。Further, the discharge mechanism 10 includes a pearl placement seat 1001, a pusher plate 1002, a connecting rod 1003, an electric telescopic rod 1004, and a material guide plate 1005. The pearl placement seat 1001 is fixedly installed on the inner wall of the cabinet 1 by bolts, and the pusher The plate 1002 is located at the inner side of the pearl placement seat 1001. There are two pusher plates 1002, and the two pusher plates 1002 are fixedly connected by a connecting rod 1003, and the outer side of any one pusher plate 1002 is connected by an electric telescopic rod 1004. It is fixedly connected with the inner wall of the cabinet 1, and the material guide plate 1005 is located at the openings on the front and rear sides of the pearl placement seat 1001.

进一步的,导料板1005呈向外扩张的倾斜状态,且导料板1005设置有两块,导料板1005的上端与珍珠放置座1001内侧的下端处于同一水平线。Further, the material guide plate 1005 is in an inclined state expanding outward, and there are two material guide plates 1005, and the upper end of the material guide plate 1005 is at the same level as the lower end inside the pearl placement seat 1001.

进一步的,天然珍珠输送管5、有核珍珠输送管6、不合格品输送管7和珍珠直径分级管8内部均连接有导气管的一端,且导气管的另一端连接在空气压缩泵12的出气口,并且导气管上均安装有气体电磁阀,同时气体电磁阀与工业电脑13电性连接。Further, the natural pearl delivery pipe 5, the nuclear pearl delivery pipe 6, the defective product delivery pipe 7 and the pearl diameter grading pipe 8 are all connected to one end of the air guide tube, and the other end of the air guide tube is connected to the air compressor 12. The gas outlet and the gas guide pipe are all equipped with a gas solenoid valve, and the gas solenoid valve is electrically connected with the industrial computer 13 simultaneously.

进一步的,工业电脑13还与一级马达203、工业高清摄像机401、LED灯402、三级马达405、电动伸缩杆1004和空气压缩泵12电性连接Further, the industrial computer 13 is also electrically connected with the primary motor 203, the industrial high-definition camera 401, the LED light 402, the tertiary motor 405, the electric telescopic rod 1004 and the air compression pump 12

工作原理:首先将各种类型的珍珠信息存入到工业电脑13内作为参照标准,然后从工业电脑13内将待分级珍珠的种类选取出,然后将珍珠放入到进料盘201,珍珠在自身的重力下落在高精度称重盘202上,高精度称重盘202对珍珠的重量进行检测,检测完成之后,工业电脑13生产该珍珠的信息表,并将该珍珠的重量信息存入,然后一级马达203带动高精度称重盘202旋转180°,珍珠掉落到输送带302的上端,通过珍珠挡板303对珍珠进行限位,防止珍珠掉落到输送带302以外,珍珠在输送带302的输送下传递到放置盘403内,通过LED灯402照明,工业高清摄像机401对珍珠进行摄像,并通过工业电脑13生成模拟三维图形,通过模拟三维图形计算出该珍珠的直径,同时通过珍珠的直径,按照体积计算公式:V=(4/3)πr³,计算出该珍珠的体积V,并结合该珍珠的重量,按照密度计算公式:ρ=m/V,计算出待分级珍珠的密度,当分级珍珠密度位于天然珍珠密度的阈值区间时,待分级珍珠则落入到天然珍珠分级框,完成天然珍珠和有核珍珠的分级,当待分级珍珠密度位于有核珍珠密度的阈值区间时,待分级珍珠落入到有核珍珠分级框,不在有核珍珠密度的阈值和天然珍珠密度的阈值区间时,该珍珠则通过不合格品输送管7输送到机箱1外,在传输过程中,空气压缩泵12产生高压气体,同时天然珍珠输送管5、有核珍珠输送管6内部的导气管上的气体电磁阀打开,气体传输至天然珍珠输送管5、有核珍珠输送管6内部,将珍珠排挤到不合格品输送管7内即可,当合格珍珠落入到天然珍珠输送管5、有核珍珠输送管6内时,珍珠粗糙度检测机构9对珍珠的表面进行检测,珍珠粗糙度检测机构9为“光切法原理”,具体采用光学仪器双管显微镜进行操作,通过测量珍珠表面不平度高度Rz,并按照该珍珠的表面粗糙度对其进行分级,然后电动伸缩杆1004推动珍珠移动到与该珍珠等级相符的导料板1005,并通过导料板1005传输到机箱1外,整体检测完成。Working principle: First, store the information of various types of pearls in the industrial computer 13 as a reference standard, then select the types of pearls to be classified from the industrial computer 13, and then put the pearls into the feeding tray 201, and the pearls are in the Self-gravity falls on the high-precision weighing pan 202, and the high-precision weighing pan 202 detects the weight of the pearl. After the detection is completed, the industrial computer 13 produces an information table of the pearl, and stores the weight information of the pearl. Then the first-stage motor 203 drives the high-precision weighing pan 202 to rotate 180°, and the pearls fall to the upper end of the conveyor belt 302, and the pearls are limited by the pearl baffle 303 to prevent the pearls from falling outside the conveyor belt 302. The belt 302 is conveyed to the placement tray 403, illuminated by the LED lamp 402, the industrial high-definition camera 401 takes pictures of the pearl, and generates a simulated three-dimensional graphic through the industrial computer 13, and calculates the diameter of the pearl through the simulated three-dimensional graphic, and at the same time passes The diameter of the pearl, according to the volume calculation formula: V=(4/3)πr³, calculate the volume V of the pearl, and combine the weight of the pearl, according to the density calculation formula: ρ=m/V, calculate the volume of the pearl to be classified Density, when the density of graded pearls is within the threshold range of natural pearl density, the pearls to be graded will fall into the natural pearl grading box, and the grading of natural pearls and nucleated pearls is completed. When the density of pearls to be graded is within the threshold range of the density of nucleated pearls When the pearls to be graded fall into the nucleated pearl grading frame, and are not in the threshold value of the nucleated pearl density and the threshold interval of the natural pearl density, the pearls are transported to the outside of the cabinet 1 through the unqualified product delivery pipe 7. During the transmission process , the air compression pump 12 produces high-pressure gas, and the gas solenoid valve on the air guide pipe inside the natural pearl delivery pipe 5 and the nuclear pearl delivery pipe 6 opens simultaneously, and the gas is transmitted to the natural pearl delivery pipe 5 and the nuclear pearl delivery pipe 6 insides, It is enough to squeeze the pearls into the unqualified product delivery pipe 7. When the qualified pearls fall into the natural pearl delivery pipe 5 and the nucleated pearl delivery pipe 6, the pearl roughness detection mechanism 9 detects the surface of the pearl. The degree detection mechanism 9 is based on the "principle of light section method", which is specifically operated by an optical instrument double-tube microscope. By measuring the surface roughness height Rz of the pearl, it is graded according to the surface roughness of the pearl, and then the electric telescopic rod 1004 pushes The pearl moves to the material guide plate 1005 that matches the pearl grade, and is transported to the outside of the cabinet 1 through the material guide plate 1005, and the overall detection is completed.

最后应当说明的是,以上内容仅用以说明本发明的技术方案,而非对本发明保护范围的限制,本领域的普通技术人员对本发明的技术方案进行的简单修改或者等同替换,均不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Simple modifications or equivalent replacements to the technical solution of the present invention by those skilled in the art will not depart from the present invention. The essence and scope of the technical solution of the invention.

Claims (10)

1.珍珠分级装置,包括机箱(1),其特征在于:所述机箱(1)上端面的右侧固定安装有重量检测机构(2),所述重量检测机构(2)的正下方位置固定安装有送料机构(3),所述送料机构(3)位于机箱(1)内部,所述送料机构(3)的左侧设置有图片成像机构(4),所述图片成像机构(4)的下端固定连接有天然珍珠输送管(5)、有核珍珠输送管(6)和不合格品输送管(7),所述天然珍珠输送管(5)和有核珍珠输送管(6)的下端设置有珍珠直径分级管(8),所述珍珠直径分级管(8)的下端安装有珍珠粗糙度检测机构(9),所述珍珠粗糙度检测机构(9)的下方位置固定安装有排料机构(10),所述机箱(1)的左侧位置固定安装有固定座(11),所述固定座(11)的上端固定安装有空气压缩泵(12),所述机箱(1)的正面固定安装有工业电脑(13)。1. A pearl grading device, including a chassis (1), characterized in that a weight detection mechanism (2) is fixedly installed on the right side of the upper end surface of the chassis (1), and the position directly below the weight detection mechanism (2) is fixed. A feeding mechanism (3) is installed, and the feeding mechanism (3) is located inside the chassis (1). The left side of the feeding mechanism (3) is provided with a picture imaging mechanism (4), and the picture imaging mechanism (4) The lower end is fixedly connected with a natural pearl delivery tube (5), a nucleated pearl delivery tube (6) and a non-conforming product delivery tube (7), and the lower ends of the natural pearl delivery tube (5) and the nucleated pearl delivery tube (6) A pearl diameter grading pipe (8) is provided, and a pearl roughness detection mechanism (9) is installed at the lower end of the pearl diameter grading pipe (8), and a discharge discharge device is fixedly installed below the pearl roughness detection mechanism (9). Mechanism (10), the left side of the chassis (1) is fixed with a fixed seat (11), the upper end of the fixed seat (11) is fixed with an air compressor pump (12), the chassis (1) An industrial computer (13) is fixedly installed on the front. 2.根据权利要求1所述的珍珠分级装置,其特征在于:所述重量检测机构(2)包括有进料盘(201)、高精度称重盘(202)、一级马达(203),高精度称重盘(202)位于进料盘(201)下端开口的内侧,且一级马达(203)位于进料盘(201)下端的外侧,一级马达(203)的输出轴穿过进料盘(201)与高精度称重盘(202)固定连接,高精度称重盘(202)为圆盘状,且高精度称重盘(202)的直径与进料盘(201)下端开口的的内径相同。2. The pearl grading device according to claim 1, characterized in that: the weight detection mechanism (2) includes a feeding tray (201), a high-precision weighing tray (202), and a first-stage motor (203), The high-precision weighing pan (202) is located inside the lower opening of the feeding tray (201), and the primary motor (203) is located outside the lower end of the feeding tray (201), and the output shaft of the primary motor (203) passes through the feeding tray (201). The feeding tray (201) is fixedly connected to the high-precision weighing pan (202), the high-precision weighing pan (202) is disc-shaped, and the diameter of the high-precision weighing pan (202) is the same as the opening at the lower end of the feeding pan (201). have the same inner diameter. 3.根据权利要求1所述的珍珠分级装置,其特征在于:所述送料机构(3)包括有转辊(301)、输送带(302)、珍珠挡板(303),转辊(301)的两端通过轴承座固定安装有机箱(1)上,输送带(302)位于转辊(301)的外侧,珍珠挡板(303)通过螺栓固定安装在机箱(1)的内壁上,且珍珠挡板(303)的下端与输送带(302)贴合连接,二级马达(304)固定安装在机箱(1)的外侧,且二级马达(304)的输出轴与转辊(301)固定连接。3. The pearl grading device according to claim 1, characterized in that: the feeding mechanism (3) includes a rotating roller (301), a conveyor belt (302), a pearl baffle (303), a rotating roller (301) The two ends of the two ends are fixed on the chassis (1) through the bearing seat, the conveyor belt (302) is located on the outside of the roller (301), the pearl baffle (303) is fixed on the inner wall of the chassis (1) by bolts, and the pearl The lower end of the baffle (303) is attached to the conveyor belt (302), the secondary motor (304) is fixedly installed on the outside of the chassis (1), and the output shaft of the secondary motor (304) is fixed to the roller (301) connect. 4.根据权利要求3所述的珍珠分级装置,其特征在于:所述珍珠挡板(303)共设置有三块,呈半包围分布结构。4. The pearl grading device according to claim 3, characterized in that there are three pearl baffles (303) arranged in a semi-enclosed distribution structure. 5.根据权利要求1所述的珍珠分级装置,其特征在于:所述图片成像机构(4)包括有工业高清摄像机(401)、LED灯(402)、放置盘(403)、底板(404)、三级马达(405),工业高清摄像机(401)和LED灯(402)均通过支架固定安装在机箱(1)内壁的上端,放置盘(403)位于工业高清摄像机(401)的正下方位置,放置盘(403)固定安装在机箱(1)内侧壁上,放置盘(403)的下端开口处活动安装有底板(404),底板(404)的边侧与三级马达(405)的输出轴固定连接。5. The pearl grading device according to claim 1, characterized in that: the picture imaging mechanism (4) includes an industrial high-definition camera (401), LED lights (402), a placement plate (403), and a bottom plate (404) , the three-stage motor (405), the industrial high-definition camera (401) and the LED light (402) are all fixedly installed on the upper end of the inner wall of the chassis (1) through brackets, and the placement plate (403) is located directly below the industrial high-definition camera (401) , the placement plate (403) is fixedly installed on the inner wall of the chassis (1), and the bottom opening of the placement plate (403) is movably installed with a bottom plate (404), the side of the bottom plate (404) and the output of the three-stage motor (405) The shaft is fixedly connected. 6.根据权利要求5所述的珍珠分级装置,其特征在于:所述放置盘(403)为圆台状,放置盘(403)的内壁上粘贴连接有反光膜,且放置盘(403)的下端开口内径与底板(404)的直径相同。6. The pearl grading device according to claim 5, characterized in that: the placement tray (403) is in the shape of a circular truncated cone, a reflective film is pasted and connected to the inner wall of the placement tray (403), and the lower end of the placement tray (403) is The inner diameter of the opening is the same as the diameter of the bottom plate (404). 7.根据权利要求1所述的珍珠分级装置,其特征在于:所述排料机构(10)包括有珍珠放置座(1001)、推料板(1002)、连接杆(1003)、电动伸缩杆(1004)、导料板(1005),珍珠放置座(1001)通过螺栓固定安装在机箱(1)的内壁上,推料板(1002)位于珍珠放置座(1001)的内侧位置,推料板(1002)设置有两块,且两块推料板(1002)之间通过连接杆(1003)固定连接,并且任意一块推料板(1002)的外侧通过电动伸缩杆(1004)与机箱(1)的内壁固定连接,导料板(1005)位于珍珠放置座(1001)前后两侧的开口处。7. The pearl grading device according to claim 1, characterized in that: the discharge mechanism (10) includes a pearl placement seat (1001), a pushing plate (1002), a connecting rod (1003), an electric telescopic rod (1004), material guide plate (1005), and the pearl placement seat (1001) are fixedly installed on the inner wall of the cabinet (1) by bolts, and the pusher plate (1002) is located at the inner side of the pearl placement seat (1001), and the pusher plate (1002) is provided with two pieces, and the two pusher plates (1002) are fixedly connected by connecting rods (1003), and the outer side of any pusher plate (1002) is connected to the chassis (1 ) is fixedly connected to the inner wall, and the material guide plate (1005) is located at the openings on the front and rear sides of the pearl placement seat (1001). 8.根据权利要求7所述的珍珠分级装置,其特征在于:所述导料板(1005)呈向外扩张的倾斜状态,且导料板(1005)设置有两块,导料板(1005)的上端与珍珠放置座(1001)内侧的下端处于同一水平线。8. The pearl grading device according to claim 7, characterized in that: the material guide plate (1005) is in an outwardly expanding inclined state, and there are two material guide plates (1005), and the material guide plate (1005) ) is at the same level as the lower end of the inner side of the pearl placement seat (1001). 9.根据权利要求1所述的珍珠分级装置,其特征在于:所述天然珍珠输送管(5)、有核珍珠输送管(6)、不合格品输送管(7)和珍珠直径分级管(8)内部均连接有导气管的一端,且导气管的另一端连接在空气压缩泵(12)的出气口,并且导气管上均安装有气体电磁阀,同时气体电磁阀与工业电脑(13)电性连接。9. The pearl grading device according to claim 1, characterized in that: the natural pearl conveying pipe (5), the nucleated pearl conveying pipe (6), the defective product conveying pipe (7) and the pearl diameter grading pipe ( 8) One end of the air guide tube is connected inside, and the other end of the air guide tube is connected to the air outlet of the air compression pump (12), and a gas solenoid valve is installed on the air guide tube, and the gas solenoid valve and the industrial computer (13) electrical connection. 10.根据权利要求9所述的珍珠分级装置,其特征在于:所述工业电脑(13)还与一级马达(203)、工业高清摄像机(401)、LED灯(402)、三级马达(405)、电动伸缩杆(1004)和空气压缩泵(12)电性连接。10. The pearl grading device according to claim 9, characterized in that: the industrial computer (13) is also connected with a primary motor (203), an industrial high-definition camera (401), an LED light (402), a tertiary motor ( 405), the electric telescopic rod (1004) and the air compression pump (12) are electrically connected.
CN201910438355.1A 2019-05-24 2019-05-24 Pearl Grading Device Pending CN110142224A (en)

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Application publication date: 20190820