CN110141997A - A Constant Temperature Double-Layer Overturning Oscillator - Google Patents
A Constant Temperature Double-Layer Overturning Oscillator Download PDFInfo
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- CN110141997A CN110141997A CN201910483139.9A CN201910483139A CN110141997A CN 110141997 A CN110141997 A CN 110141997A CN 201910483139 A CN201910483139 A CN 201910483139A CN 110141997 A CN110141997 A CN 110141997A
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- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 238000003825 pressing Methods 0.000 claims description 23
- 230000007306 turnover Effects 0.000 claims description 23
- 238000011084 recovery Methods 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 6
- 238000000605 extraction Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000126 substance Substances 0.000 abstract description 5
- 241000208125 Nicotiana Species 0.000 abstract description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 2
- 235000013305 food Nutrition 0.000 abstract description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 6
- 238000004321 preservation Methods 0.000 description 5
- 239000000523 sample Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 230000010355 oscillation Effects 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/20—Mixing the contents of independent containers, e.g. test tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
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Abstract
本发明公开的一种恒温型双层翻转振荡器,涉及实验室分析检测设备技术领域,包括工作箱1、箱内机架16、上层翻转装置、上层翻转传动系统、下层翻转装置、下层翻转传动系统和电控箱6;还包括有由空调机2和加热组件构成的恒温系统,所述空调机2安装在工作箱1的右外侧面上部,空调机2通过其上部的回风孔20和下部的送风孔31连通工作箱1的内腔,并形成箱内气流循环;所述加热组件包括一块以上的加热板17,安装在工作箱1的后内侧面中下部位;具有提取温度可控、重量轻、体积小、生产成本低等特点,适用于烟草、食品、药品、化工等行业的实验室对样品的提取试验。
The invention discloses a constant-temperature type double-layer overturning oscillator, which relates to the technical field of laboratory analysis and testing equipment, and includes a working box 1, a frame 16 inside the box, an upper-level overturning device, an upper-level overturning transmission system, a lower-level overturning device, and a lower-level overturning transmission System and electric control box 6; also includes the constant temperature system that is made of air conditioner 2 and heating assembly, and described air conditioner 2 is installed on the upper right outer surface of working box 1, and air conditioner 2 passes through its upper return air hole 20 and The air supply hole 31 of the bottom communicates with the inner cavity of the working box 1, and forms the air circulation in the box; the heating assembly includes more than one heating plate 17, which is installed in the lower part of the rear inner side of the working box 1; Control, light weight, small size, low production cost and other characteristics, it is suitable for the extraction test of samples in laboratories in tobacco, food, pharmaceutical, chemical and other industries.
Description
技术领域technical field
本发明涉及实验室分析检测设备技术领域,特别是一种恒温型双层翻转振荡器。The invention relates to the technical field of laboratory analysis and detection equipment, in particular to a constant temperature double-layer flip oscillator.
背景技术Background technique
在实验室里,各类物质的化学分析或有害物质的提取试验都需要将试样装入试验瓶里,密封后进行振荡,然后才进行分析或提取。振荡器主要有水平式和翻转式两种,现有的翻转式振荡器大都采用开放方式,使得提取温度得不到控制。同时,其用于夹装试验瓶的夹具大都采用实心材料制作,这些实心的部件其加工量大、重量比较重、生产成本较高。In the laboratory, the chemical analysis of various substances or the extraction test of harmful substances all need to put the sample into the test bottle, seal it and vibrate it before analysis or extraction. There are two main types of oscillators: horizontal and inverted. Most of the existing inverted oscillators are open, so that the extraction temperature cannot be controlled. Simultaneously, most of the fixtures used for clamping test bottles are made of solid materials, and these solid parts have large processing capacity, heavy weight and high production cost.
中国专利(专利申请号为201220399301.2)公开的“一种均温双面夹紧的翻转式振荡器”,包括机架、翻转支架、主轴、夹瓶装置、保温罩、传动机构和电机,翻转支架固定在主轴上,主轴安装在机架上,夹瓶装置设置在翻转支架上,电机通过传动机构驱动主轴,翻转支架和夹瓶装置的结合件设置在保温罩内,保温罩固定在机架上,由于改变了翻转式振荡器上的瓶体夹瓶装置的结构,实现对试验瓶体的双方夹紧,不仅提高了瓶体的装夹速度和装夹的可靠性,而且增大了夹瓶装置的夹持范围。由于在保温罩内增设均温风扇,它能使电加热器发出热能在保温腔内均化,缩小温差,提高试验精度。Chinese patent (patent application number 201220399301.2) discloses "a flip-type oscillator with uniform temperature and double-sided clamping", including a frame, a flip bracket, a spindle, a bottle clamping device, a heat preservation cover, a transmission mechanism and a motor, and a flip bracket Fixed on the main shaft, the main shaft is installed on the frame, the bottle clamping device is set on the turning bracket, the motor drives the main shaft through the transmission mechanism, the combination of the turning bracket and the bottle clamping device is set in the heat preservation cover, and the heat preservation cover is fixed on the frame , due to the change of the structure of the bottle clamping device on the flipping oscillator, the clamping of both sides of the test bottle is realized, which not only improves the clamping speed and reliability of the bottle clamping, but also increases the bottle clamping device clamping range. Due to the addition of a uniform temperature fan in the heat preservation cover, it can homogenize the heat energy emitted by the electric heater in the heat preservation chamber, reduce the temperature difference, and improve the test accuracy.
另一中国专利(专利申请号为201620851974.5)公开的“一种单侧双联翻转振荡器”,包括框架、主梁、横梁、控制器A和B、伺服电机、主动轴、翻转轴、张力轴、齿带、齿辊、外瓶夹具和内瓶夹具;所述框架由六根主梁和多根横梁相互固定设置有四层翻转架,同层所述翻转架上装配有多根相互平行的翻转轴,所述翻转轴前端设有外瓶夹具,所述翻转轴的框架内部与外瓶夹具对称设置有内瓶夹具;所述第一层和第二层翻转架之间设有控制器A,所述第三层和第四层翻转架之间设有控制器B,所述伺服电机和减速器驱动主动轴通过齿带、齿辊传动翻转轴旋转;本新型通过电机驱动齿带和齿辊,同步带动多个翻转轴和内外瓶夹具翻转,结构简单,批量振荡处理效果好,试验结果更客观、更准确。Another Chinese patent (patent application number 201620851974.5) discloses "a single-sided double-connected flip oscillator", including a frame, a main beam, a beam, controllers A and B, a servo motor, a drive shaft, a flip shaft, and a tension shaft , toothed belt, toothed roller, outer bottle fixture and inner bottle fixture; the frame consists of six main beams and a plurality of beams fixed to each other, and a four-layer overturning frame is arranged on the same layer. Shaft, the front end of the turning shaft is provided with an outer bottle fixture, and the inside of the frame of the turning shaft is symmetrically arranged with an inner bottle fixture; a controller A is arranged between the first layer and the second layer of turning frame, A controller B is provided between the third and fourth floor turning racks, and the servo motor and reducer drive the drive shaft to rotate through the toothed belt and the toothed roller; the new model drives the toothed belt and the toothed roller through the motor , synchronously drive multiple turning axes and inner and outer bottle fixtures to turn over, the structure is simple, the effect of batch oscillation is good, and the test results are more objective and accurate.
还有中国专利(专利申请号为201820985210.4)公开的“一种全自动翻转式振荡器”,包括一体连接的实验箱和控制箱,实验箱内设置有由电机驱使转动的翻转支架,翻转支架上固定连接有夹瓶装置,夹瓶装置包括夹持块、锁紧螺杆和锁紧旋钮,锁紧螺杆垂直固定在翻转支架的外侧壁上,夹持块长度方向两端分别开设有供锁紧螺杆穿过的滑孔,锁紧螺杆贯通滑孔并与锁紧旋钮螺纹连接;夹持块朝向翻转支架的一侧开设有不过半圆的第一夹持口,第一夹持口位于两个滑孔之间,所述翻转支架外侧开设有与第一夹持口对称的第二夹持口。There is also a Chinese patent (patent application No. 201820985210.4) disclosed "a fully automatic flip-type oscillator", which includes an experimental box and a control box connected in one piece, and a flip bracket driven by a motor is arranged in the experiment box. The bottle clamping device is fixedly connected, and the bottle clamping device includes a clamping block, a locking screw and a locking knob. The locking screw is vertically fixed on the outer wall of the flip bracket, and the two ends of the clamping block in the length direction are provided with locking screws. Through the sliding hole, the locking screw passes through the sliding hole and is threadedly connected with the locking knob; the side of the clamping block facing the flip bracket is provided with a first clamping opening that is no more than a semicircle, and the first clamping opening is located in the two sliding holes In between, a second clamping opening symmetrical to the first clamping opening is opened on the outer side of the flip bracket.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种提取温度可控、重量轻、体积小、生产成本低的翻转式振荡设备。The technical problem to be solved by the present invention is to provide an overturning oscillation device with controllable extraction temperature, light weight, small volume and low production cost.
为解决上述问题,本发明所采取的技术方案是发明一种恒温型双层翻转振荡器,包括工作箱1、箱内机架16、上层翻转装置、上层翻转传动系统、下层翻转装置、下层翻转传动系统和电控箱6;In order to solve the above problems, the technical solution adopted by the present invention is to invent a constant temperature double-layer overturning oscillator, including a working box 1, a frame 16 in the box, an upper-level overturning device, an upper-level overturning transmission system, a lower-level overturning device, and a lower-level overturning device. Transmission system and electric control box 6;
㈠、还包括有由空调机2和加热组件构成的恒温系统,所述空调机2安装在工作箱1的右外侧面上部,空调机2通过其上部的回风孔20和下部的送风孔31连通工作箱1的内腔,并形成箱内气流循环;所述加热组件包括一块以上的加热板17,安装在工作箱1的后内侧面中下部位;(1) It also includes a constant temperature system composed of an air conditioner 2 and a heating assembly. The air conditioner 2 is installed on the upper right side of the work box 1, and the air conditioner 2 passes through the air return hole 20 on the top and the air supply hole on the bottom. 31 communicates with the inner cavity of the working box 1, and forms the air circulation in the box; the heating assembly includes more than one heating plate 17, which is installed on the middle and lower part of the rear inner side of the working box 1;
㈡、所述箱内机架16安装在工作箱1内,其上部左右分别安装上层翻转传动系统和上层翻转装置,其中部左右分别安装上层翻转传动系统和下层翻转装置;所述电控箱6安装在工作箱1的右外侧面下部,其内安装下层翻转传动系统。(2) The frame 16 in the box is installed in the working box 1, and the upper part and the upper part are respectively installed with the upper turning transmission system and the upper turning device, and the middle part is respectively installed with the upper turning driving system and the lower turning device; Be installed in the lower part of the right outer side of the working box 1, and install the lower floor overturning transmission system in it.
所述上层翻转装置包括上层主轴11、上层翻转夹具22和一对上层带座轴承21;所述上层带座轴承21分别安装在箱内机架16上端部的左右两边;所述上层主轴11穿过上层翻转夹具22的中间后,其两端分别穿进上层带座轴承21、且其左端穿出上层带座轴承21后,联接上层翻转传动系统。Described upper level turning device comprises upper level main shaft 11, upper level turning fixture 22 and a pair of upper level belt seat bearings 21; Described upper level belt seat bearings 21 are respectively installed on the left and right sides of the upper end of frame 16 in the box; Described upper level main shaft 11 wears After crossing the middle of the upper floor turning fixture 22, its two ends penetrate the upper floor belt seat bearing 21 respectively, and after its left end passes the upper floor belt seat bearing 21, connect the upper floor turning transmission system.
所述上层翻转夹具22包括瓶夹体35、一对对称相同的上下压块33、多个相同的上下压块锁紧手柄32和上层主轴11;所述瓶夹体35为空心钣金结构,在其上下两端开有一个以上、半圆形的瓶夹体凹圆弧,销钉36垂直穿过瓶夹体35和上层主轴11,形成固定;在瓶夹体35的上下两端、左右两边的内腔处,还分别设置有上下锁紧螺母34;所述上下压块33为空心钣金结构,在其下端开有与瓶夹体凹圆弧配套的半圆形的上压块凹圆弧,所述上下压块锁紧手柄32穿出上下压块33后旋进瓶夹体35内腔中的上下锁紧螺母34。The upper flipping fixture 22 includes a bottle clip body 35, a pair of symmetrically identical upper and lower pressing blocks 33, a plurality of identical upper and lower pressing block locking handles 32 and an upper spindle 11; the bottle clip body 35 is a hollow sheet metal structure, There is more than one semicircular concave arc of the bottle clamp body at its upper and lower ends, and the pin 36 passes through the bottle clamp body 35 and the upper spindle 11 vertically to form a fixation; Upper and lower lock nuts 34 are respectively provided at the inner cavity of the inner cavity; the upper and lower pressing blocks 33 are hollow sheet metal structures, and a semicircular upper pressing block concave circle matching with the concave arc of the bottle clip body is opened at its lower end Arc, the upper and lower pressing block locking handles 32 pass through the upper and lower pressing blocks 33 and then screw into the upper and lower locking nuts 34 in the inner cavity of the bottle clip body 35 .
在所述瓶夹体35中间的左右两边内腔处均设置有用于穿装上层主轴11的轴套37,销钉36垂直穿过瓶夹体35和上层主轴11以及轴套37,形成固定。In the middle of the bottle clip body 35, the left and right sides of the inner cavity are provided with a shaft sleeve 37 for wearing the upper spindle 11, and the pin 36 passes vertically through the bottle clip body 35, the upper spindle 11 and the shaft sleeve 37 to form a fixation.
在所述瓶夹体35的内腔中,还设置有截面呈“冂”形、套装上层主轴11以及轴套37的主轴槽套38。In the inner cavity of the bottle clamp body 35 , there is also provided a main shaft groove sleeve 38 with a “Xi” shape in cross-section, which fits the upper main shaft 11 and the shaft sleeve 37 .
所述下层翻转装置包括下层主轴15、下层翻转夹具23和一对下层翻转轴承,所述下层翻转夹具23与上层翻转夹具22相同;所述下层主轴15穿出下层翻转夹具23的中间后,其两端又分别穿出嵌装在箱内机架16中部的下层翻转轴承,其左端安装上层翻转传动系统中的上层翻转主动皮带轮,其右端安装下层翻转传动系统中的下层翻转从动皮带轮。Described lower floor turning device comprises lower floor main shaft 15, lower floor turning fixture 23 and a pair of lower floor turning bearings, and described lower floor turning fixture 23 is identical with upper floor turning fixture 22; The two ends pass through the lower floor turnover bearing embedded in the frame 16 middle part in the case respectively again, the upper floor turnover driving pulley in the upper floor turnover transmission system is installed on its left end, and the lower floor turnover driven pulley in the bottom floor turnover transmission system is installed on its right-hand side.
在所述下层翻转装置的下部、箱内机架16的中下部位,还设置有漏液收集盘18。At the bottom of the lower turning device and the middle and lower parts of the frame 16 in the box, a liquid leakage collecting tray 18 is also provided.
在所述漏液收集盘18的下部还设置有由漏液回收管19和漏液回收桶30组成的漏液回收组件,所述漏液回收管19上接漏液收集盘18、下通漏液回收桶30。The bottom of the leakage collection tray 18 is also provided with a leakage recovery assembly composed of a leakage recovery pipe 19 and a leakage recovery bucket 30, the leakage recovery pipe 19 is connected to the leakage collection tray 18, and the bottom is connected to the drain. Liquid recovery bucket 30.
所述上层翻转传动系统包括上层翻转从动皮带轮10、上层翻转张紧皮带轮13、上层翻转主动皮带轮14和上层翻转皮带12,所述上层翻转从动皮带轮10安装在上层主轴11的左端,所述上层翻转主动皮带轮14安装在下层翻转装置的主轴的左端,所述上层翻转张紧皮带轮13安装在箱内机架16中上部的左外侧面,所述上层翻转皮带12绕装在上层翻转从动皮带轮10、上层翻转张紧皮带轮13、上层翻转主动皮带轮14之间。The upper turning transmission system comprises an upper turning driven pulley 10, an upper turning tension pulley 13, an upper turning driving pulley 14 and an upper turning belt 12, and the upper turning driven pulley 10 is installed on the left end of the upper main shaft 11. The upper floor turnover driving pulley 14 is installed on the left end of the main shaft of the lower floor turning device, the upper floor turning tension pulley 13 is installed on the left outer side of the upper middle part of the frame 16 in the box, and the upper floor turning belt 12 is wrapped around the upper turning driven pulley. Between belt pulley 10, upper strata overturn tension pulley 13, upper strata overturn drive belt pulley 14.
所述下层翻转传动系统包括下层翻转从动皮带轮24、下层翻转张紧皮带轮26、下层翻转主动皮带轮27、下层翻转皮带25、下层主轴15和减速电机29,所述下层翻转从动皮带轮24安装在下层主轴15右端,所述下层翻转主动皮带轮27安装在减速电机29的输出轴端,所述下层翻转张紧皮带轮26安装在箱内机架16中下部的右侧面,所述下层翻转皮带25绕装在下层翻转从动皮带轮24、下层翻转张紧皮带轮26、下层翻转主动皮带轮27之间。Described lower floor turning transmission system comprises lower floor turning driven pulley 24, lower floor turning tension pulley 26, lower floor turning driving pulley 27, lower floor turning belt 25, lower floor main shaft 15 and reduction motor 29, and described lower floor turning driven pulley 24 is installed on Lower floor main shaft 15 right-hand sides, described lower floor overturns driving pulley 27 and is installed on the output shaft end of reduction motor 29, and described lower floor overturns tension pulley 26 and is installed on the right side of frame 16 middle and lower parts in the box, and described lower floor overturns belt 25 Winding is installed between the lower floor turning over driven belt pulley 24, the lower floor turning over tension belt pulley 26, the lower floor turning over driving belt pulley 27.
本发明的恒温型双层翻转振荡器,采用了空调机和加热组件构成的恒温系统,因而,能够将工作箱内的温度控制在一个较宽的范围内,并且能够保持恒温。同时,将上、下层翻转夹具采用空心钣金结构,故其重量轻、体积小,且由于其加工量较小,故其生产成本也较低,制作周期也短。The constant temperature type double-layer flipping oscillator of the present invention adopts a constant temperature system composed of an air conditioner and a heating assembly, so the temperature in the working box can be controlled within a wide range and can be kept constant. At the same time, the upper and lower flipping fixtures adopt hollow sheet metal structure, so it is light in weight and small in size, and because of its small processing amount, its production cost is also low and the production cycle is also short.
附图说明Description of drawings
图1是本发明的主视示意图;Fig. 1 is a front view schematic diagram of the present invention;
图2是本发明的主剖视示意图;Fig. 2 is the main sectional schematic diagram of the present invention;
图3是本发明的左视局部剖示意图;Fig. 3 is a left view partial sectional view of the present invention;
图4是本发明的沿C-C轴线的左剖视示意图;Fig. 4 is the left sectional schematic diagram along C-C axis of the present invention;
图5是本发明的右剖视示意图;Fig. 5 is the right sectional schematic view of the present invention;
图6是本发明的K局部放大示意图。Fig. 6 is a partially enlarged schematic diagram of K of the present invention.
图中:In the picture:
1是工作箱,2是空调机,3是工作箱门,4是观察窗,5是控制面板,6是电控箱,7是储物箱门,8是脚轮,9是试剂瓶,10是上层翻转从动皮带轮,11是上层主轴,12是上层翻转皮带,13是上层翻转张紧皮带轮,14是上层翻转主动皮带轮,15是下层主轴,16是箱内机架,17是加热板,18是漏液收集盘,19是漏液回收管,20是回风孔,21是上层带座轴承,22是上层翻转夹具,23是下层翻转夹具,24是下层翻转从动皮带轮,25是下层翻转皮带,26是下层翻转张紧皮带轮,27是下层翻转主动皮带轮,29是减速电机,30是漏液回收桶,31是送风孔,32是上下压块锁紧手柄,33是上下压块,34是上下锁紧螺母,35是瓶夹体,36是销钉,37是轴套,38是主轴槽套。1 is the work box, 2 is the air conditioner, 3 is the door of the work box, 4 is the observation window, 5 is the control panel, 6 is the electric control box, 7 is the storage box door, 8 is casters, 9 is the reagent bottle, 10 is The upper turning driven pulley, 11 is the upper main shaft, 12 is the upper turning belt, 13 is the upper turning tension pulley, 14 is the upper turning driving pulley, 15 is the lower main shaft, 16 is the frame inside the box, 17 is the heating plate, 18 19 is the leaking liquid recovery pipe, 20 is the air return hole, 21 is the upper bearing with seat, 22 is the upper turning fixture, 23 is the lower turning fixture, 24 is the lower turning driven pulley, 25 is the lower turning Belt, 26 is the tensioning pulley of the lower floor turning, 27 is the driving pulley of the turning of the lower floor, 29 is the reduction motor, 30 is the leakage recovery bucket, 31 is the air supply hole, 32 is the locking handle of the upper and lower pressing blocks, and 33 is the upper and lower pressing blocks, 34 is lock nut up and down, and 35 is a bottle clip body, and 36 is a pin, and 37 is an axle sleeve, and 38 is a main shaft groove cover.
具体实施方式Detailed ways
以下结合附图和实施例,对本发明作进一步的说明。下面的说明是采用例举的方式,但本发明的保护范围不应局限于此。The present invention will be further described below in conjunction with the accompanying drawings and embodiments. The following description is by way of example, but the protection scope of the present invention should not be limited thereto.
本实施例的恒温型双层翻转振荡器是由工作箱1、箱内机架16、上层翻转装置、上层翻转传动系统、下层翻转装置、下层翻转传动系统和电控箱6以及恒温系统和漏液回收装置构成。The constant temperature type double-layer overturning oscillator of the present embodiment is composed of a working box 1, a frame in the box 16, an upper-level overturning device, an upper-level overturning transmission system, a lower-level overturning device, a lower-level overturning transmission system, an electric control box 6, and a constant temperature system and drain. liquid recovery device.
工作箱1是一个薄壁箱体,其内腔中部以上为工作室,对应的前面开有两扇工作箱门3,在工作箱门3上设置有观察窗(4);其内腔下部为储物箱,同样设置有两扇储物箱门7。The working box 1 is a thin-walled box body, above the middle part of the inner cavity is a working room, and two working box doors 3 are opened in the corresponding front, and an observation window (4) is arranged on the working box door 3; the lower part of the inner cavity is The storage box is also provided with two storage box doors 7 .
箱内机架16为框架结构,安装在工作箱1的内腔中,其左侧面与工作箱1的内左面留有空间,用于安装上层翻转传动系统;其右侧面与工作箱1的内右面贴近;Frame 16 in the box is a frame structure, is installed in the inner chamber of work box 1, and the inner left side of its left side and work box 1 leaves space, is used to install the upper floor turning transmission system; Its right side and work box 1 The inner right side of is close to;
上层翻转装置安装在工作箱1内箱内机架16的上部,是由上层主轴11、上层翻转夹具22和一对上层带座轴承21以及轴套37、主轴槽套38构成。The upper floor turning device is installed on the top of the frame 16 in the inner box of the work box 1, and is made of the upper floor main shaft 11, the upper floor turning fixture 22 and a pair of upper floor belt seat bearings 21 and axle sleeve 37, main shaft groove cover 38.
两个上层带座轴承21分别安装在箱内机架16上端部的左右两边,上层主轴11横向穿过上层翻转夹具22的瓶夹体35的中间后,两端分别穿进上层带座轴承21,且其左端穿出上层带座轴承21后,联接上层翻转传动系统。Two upper layer bearings with seats 21 are respectively installed on the left and right sides of the upper end of the frame 16 in the box. , and after its left end passes through the upper strata belt seat bearing 21, it connects the upper strata overturning transmission system.
上层翻转夹具22是由瓶夹体35、两个对称相同的上下压块33、十二个(本例的瓶夹体凹圆弧设置为三个,每个瓶夹体凹圆弧对应使用四个上下压块锁紧手柄32)相同的上下压块锁紧手柄32和上层主轴11构成;瓶夹体35采用空心钣金结构,在其上下两端开有三个(本例采用三个,也可为一个或二个或其它数量)半圆形的瓶夹体凹圆弧(在该瓶夹体凹圆弧面上,还设置有附图中未画出的柔性垫);在瓶夹体35的上下两端、左右两边的内腔处,还分别设置有上下锁紧螺母34;在瓶夹体35的内腔中,还横向设置有截面呈“冂”形的主轴槽套38,在该主轴槽套38的两端(即:瓶夹体35中间的左右两边)还套装有轴套37,上层主轴11穿过瓶夹体35内腔中的主轴槽套38和轴套37。轴套37的截面可为内圆外方或内圆外方的一半。The upper floor turning fixture 22 is made up of bottle clip body 35, two symmetrically identical upper and lower pressure blocks 33, twelve (the concave arc of the bottle clip body in this example is set to three, and each bottle clip body concave arc is correspondingly used with four Up and down pressing block locking handle 32) same upper and lower pressing block locking handle 32 and upper floor main shaft 11 constitute; Can be one or two or other number) semicircular bottle clip body concave arc (on the bottle clip body concave arc surface, also be provided with the flexible cushion not shown in the accompanying drawing); The upper and lower ends of the 35, the inner chambers of the left and right sides are also provided with upper and lower locking nuts 34 respectively; The two ends of this main shaft groove cover 38 (that is: the left and right sides in the middle of the bottle clamp body 35) are also sleeved with an axle sleeve 37, and the upper floor main shaft 11 passes through the main shaft groove cover 38 and the axle sleeve 37 in the bottle clamp body 35 inner cavity. The section of the shaft sleeve 37 can be the inner circle and the outer side or half of the inner circle and the outer side.
在瓶夹体35中间的左右两边,由销钉36垂直穿过瓶夹体35、主轴槽套38、轴套37和上层主轴11,将瓶夹体35、主轴槽套38、轴套37和上层主轴11固定为一体。On the left and right sides in the middle of the bottle clamp body 35, the pin 36 vertically passes through the bottle clamp body 35, the main shaft groove cover 38, the shaft sleeve 37 and the upper main shaft 11, and the bottle clamp body 35, the main shaft groove cover 38, the shaft sleeve 37 and the upper layer The main shaft 11 is fixed as a whole.
上下压块33也采用空心钣金结构,在其下端开有与瓶夹体凹圆弧配套的半圆形的上压块凹圆弧(在该上压块凹圆弧面上,还设置有附图中未画出的柔性垫);上下压块锁紧手柄32穿出上下压块33后旋进瓶夹体35内腔中的上下锁紧螺母34,两个半圆形的瓶夹体凹圆弧和上压块凹圆弧构成一个完整的圆弧,形成对试剂瓶的固定。Pressing block 33 also adopts hollow sheet metal structure up and down, has the semicircular upper pressing block concave arc supporting with bottle clip body concave arc at its lower end (on this upper pressing block concave arc surface, also be provided with the flexible pad not shown in the accompanying drawings); the upper and lower pressing block locking handles 32 pass through the upper and lower pressing blocks 33 and screw into the upper and lower locking nuts 34 in the bottle clamp body 35 inner cavity, and the bottle clamp body of two semicircles The concave circular arc and the concave circular arc of the upper pressing block form a complete circular arc, forming a fixation to the reagent bottle.
上层翻转传动系统安装在工作箱1内箱内机架16的中上部位,是由上层翻转从动皮带轮10、上层翻转张紧皮带轮13、上层翻转主动皮带轮14和上层翻转皮带12构成,上层翻转从动皮带轮10安装在上层主轴11的左端,上层翻转主动皮带轮14安装在下层翻转装置的主轴的左端,上层翻转张紧皮带轮13安装在箱内机架16中上部的左外侧面,上层翻转皮带12绕装在上层翻转从动皮带轮10、上层翻转张紧皮带轮13、上层翻转主动皮带轮14之间。The upper turning transmission system is installed in the middle and upper part of the inner frame 16 of the working box 1, and is composed of the upper turning driven pulley 10, the upper turning tension pulley 13, the upper turning driving pulley 14 and the upper turning belt 12. The driven pulley 10 is installed on the left end of the upper floor main shaft 11, the upper floor overturns the driving pulley 14 and is installed on the left end of the main shaft of the lower floor overturning device, and the upper floor overturns the tension pulley 13 and is installed on the left outer side of the upper middle part of the frame 16 in the box, and the upper floor overturns the belt 12 are installed between the upper floor turning driven belt pulley 10, the upper floor turning tension belt pulley 13, and the upper floor turning driving belt pulley 14 around.
下层翻转装置安装在工作箱1内箱内机架16的中部,是由下层主轴15、下层翻转夹具23和两个下层翻转轴承构成,下层翻转夹具23与上层翻转夹具22相同;下层主轴15穿出下层翻转夹具23的中间后,其两端又分别穿出嵌装在箱内机架16中部的下层翻转轴承(附图中未画出),其左端安装上层翻转传动系统中的上层翻转主动皮带轮14,其右端安装下层翻转传动系统中的下层翻转从动皮带轮。The lower floor turning device is installed in the middle part of the frame 16 in the inner box of the working box 1, and is composed of the lower floor main shaft 15, the lower floor turning fixture 23 and two lower floor turning bearings. The lower floor turning fixture 23 is the same as the upper floor turning fixture 22; After going out of the middle of the lower floor turning fixture 23, its two ends pass through the lower floor turning bearing (not shown in the accompanying drawings) embedded in the frame 16 middle part in the box respectively again, and the upper floor turning active in the upper turning transmission system is installed on its left end. Belt pulley 14, its right-hand side installs the lower floor turnover driven belt pulley in the lower floor turnover transmission system.
电控箱6安装在工作箱1的右外侧面下部,其内安装下层翻转传动系统。Electric control box 6 is installed in the right outer side bottom of work box 1, and lower floor turnover transmission system is installed in it.
下层翻转传动系统安装在工作箱1的右外侧面后下部位的电控箱6内,是由下层翻转从动皮带轮24、下层翻转张紧皮带轮26、下层翻转主动皮带轮27、下层翻转皮带25、下层主轴15和减速电机29构成,下层翻转从动皮带轮24安装在下层主轴15的右端(即:工作箱1右侧外面的电控箱6内),下层翻转主动皮带轮27安装在减速电机29(本例采用带减装置的电机,也可采用伺服电机或步进电机等)的输出轴端,下层翻转张紧皮带轮26安装在箱内机架16中下部的右侧面(即:工作箱1右侧外面的电控箱6内),下层翻转皮带25绕装在下层翻转从动皮带轮24、下层翻转张紧皮带轮26、下层翻转主动皮带轮27之间。The lower floor turnover transmission system is installed in the electric control box 6 of the rear lower part of the right outer side of the work box 1, and is composed of the lower floor turnover driven pulley 24, the lower floor turnover tension pulley 26, the lower floor turnover driving pulley 27, the lower floor turnover belt 25, Lower floor main shaft 15 and deceleration motor 29 constitute, and lower floor overturns driven belt pulley 24 and is installed in the right-hand member (that is: in the electric control box 6 outside work box 1 right side outside) of lower floor main shaft 15, and lower floor overturns driving pulley 27 and is installed in deceleration motor 29 ( This example adopts the motor of belt reducing device, also can adopt the output shaft end of servomotor or stepper motor etc.), and the lower floor flips tension pulley 26 and is installed on the right side of frame 16 middle and lower parts in the box (that is: work box 1 In the electric control box 6 outside the right side), the lower floor turnover belt 25 is wrapped between the lower floor turnover driven pulley 24, the lower floor turnover tension pulley 26, the lower floor turnover driving pulley 27.
恒温系统是由空调机2和三块(通常情况下与瓶夹体35的瓶夹体凹圆弧的数量对应相同,也可采用二块或一块或其它数量)加热板17构成,空调机2安装在工作箱1的右外侧面上部,空调机2通过其上部的回风孔20和下部的送风孔31连通工作箱1的内腔,并形成箱内气流循环;加热板17安装在工作箱1的后内侧面中下部位。The constant temperature system is made of air conditioner 2 and three (usually corresponding to the number of concave arcs of the bottle clamp body 35 with the bottle clamp body 35, also can adopt two or one or other quantity) heating plate 17 to form, air conditioner 2 Installed on the upper right outer surface of the working box 1, the air conditioner 2 communicates with the inner cavity of the working box 1 through the air return hole 20 on the upper part and the air supply hole 31 on the lower part, and forms the air circulation in the box; the heating plate 17 is installed on the working box The middle and lower parts of the rear inner surface of the box 1.
漏液回收装置安装在工作箱1内的箱内机架16的中下部位(其它剩余空腔为储物箱),是由漏液收集盘18、漏液回收管19和漏液回收桶30组成,漏液收集盘18安装在下层翻转装置的下部、箱内机架16的中下部位,下通漏液回收桶30设置在工作箱1的内箱底,通过漏液回收管19上连漏液收集盘18。如果仅采用漏液收集盘18,而不采用漏液回收管19和漏液回收桶30,此时,漏液收集盘18为可取出状态,因而,当漏液收集盘18中的漏液收集到一定的量时,就可取出漏液收集盘18。The liquid leakage recovery device is installed in the middle and lower parts of the frame 16 in the working box 1 (other remaining cavities are storage boxes), and is composed of a liquid leakage collection tray 18, a liquid leakage recovery pipe 19 and a liquid leakage recovery bucket 30 Composition, the leaking liquid collection tray 18 is installed in the lower part of the lower turnover device, the middle and lower part of the frame 16 in the box, and the bottom leaking liquid recovery bucket 30 is arranged at the bottom of the inner box of the working box 1, and the leaking liquid recovery pipe 19 is connected to the top. Liquid collection tray 18. If only adopt the leaking liquid collecting tray 18, instead of using the leaking liquid recovery pipe 19 and the leaking liquid recovery barrel 30, at this moment, the leaking liquid collecting tray 18 is a removable state, therefore, when the leaking liquid in the leaking liquid collecting tray 18 is collected When reaching a certain amount, the leakage collecting tray 18 can be taken out.
安装在工作箱1右外侧面下部的电控箱6,其前面上部设置有控制面板5。空调机2、加热板17和减速电机29以及设置在工作箱1内的温度探头(附图中未画出)的控制线均连接到控制面板5中,空调机2、加热板17和减速电机29的控制开关也设置在控制面板5上。The electric control box 6 that is installed in the lower part of the right outer side of the working box 1 is provided with a control panel 5 on its front top. The control lines of air conditioner 2, heating plate 17 and geared motor 29 and the temperature probe (not shown in the accompanying drawings) that are arranged on the working box 1 are all connected in the control panel 5, and air conditioner 2, heating plate 17 and geared motor The control switch of 29 is also arranged on the control panel 5.
使用前,先打开工作箱门3,旋松上下压块锁紧手柄32,将已装好试样的试剂瓶9插入由两个半圆形的瓶夹体凹圆弧和上压块凹圆弧构成一个圆弧孔中,再旋紧上下压块锁紧手柄32,将试剂瓶9固定好。然后,根据试样的种类,设置好提取的温度和时间。至此,即可开始振荡提取。Before use, first open the work box door 3, unscrew the upper and lower pressing block locking handles 32, and insert the reagent bottle 9 with the sample installed into the concave arc of the two semicircular bottle clips and the concave circular arc of the upper pressing block. Arc forms in an arc hole, then tightens up and down pressing block locking handle 32, and reagent bottle 9 is fixed. Then, according to the type of sample, set the extraction temperature and time. At this point, the oscillation extraction can be started.
开启减速电机29的起动开关,减速电机29转动,带动下层翻转主动皮带轮27转动,通过下层翻转皮带25带动下层翻转从动皮带轮24转动,进而带动下层翻转装置翻转(即:带动安装在下层翻转夹具23上的试剂瓶9翻转振荡),同时,通过下层主轴15带动上层翻转主动皮带轮14转动,并通过上层翻转皮带12带动上层翻转从动皮带轮10转动,从而带动上层翻转夹具22转动,进而带动安装在上层翻转夹具22上的试剂瓶9翻转振荡。Open the starter switch of deceleration motor 29, deceleration motor 29 rotates, drives lower floor overturning driving pulley 27 to rotate, drives lower floor overturning driven pulley 24 to rotate by lower floor overturning belt 25, and then drives bottom overturning device to overturn (that is: drive and be installed in the downturn fixture Reagent bottle 9 on 23 turns over and oscillates), simultaneously, drives upper floor turning over driving pulley 14 to rotate through lower floor main shaft 15, and drives upper floor turning driven pulley 10 to rotate through upper floor turning belt 12, thereby drives upper floor turning fixture 22 to rotate, and then drives installation The reagent bottle 9 on the upper floor turning fixture 22 turns and oscillates.
当提取温度要求低于35℃以下时,空调机2启动(此时,加热板17不需要开启),通过回风孔20和送风孔31连通工作箱1的内腔,并形成箱内气流循环,实现恒温控制。When the extraction temperature is required to be lower than 35°C, the air conditioner 2 starts (at this time, the heating plate 17 does not need to be turned on), and the inner cavity of the working box 1 is connected through the return air hole 20 and the air supply hole 31, and the air flow in the box is formed. cycle to achieve constant temperature control.
当提取温度要求高于35℃以上时,不启动空调机2,仅启动加热板17,让加热板17加热工作箱1的内腔,并通过温度探头控制加热板17的启动和停止,从而实现箱内恒温控制。When the extraction temperature is required to be higher than 35°C, do not start the air conditioner 2, only start the heating plate 17, let the heating plate 17 heat the inner cavity of the working box 1, and control the start and stop of the heating plate 17 through the temperature probe, so as to realize Constant temperature control inside the box.
本发明的恒温型双层翻转振荡器,适用于烟草、食品、药品、化工等行业的实验室对样品的提取试验。The constant temperature type double-layer overturning oscillator of the present invention is suitable for the extraction test of samples in laboratories in industries such as tobacco, food, medicine and chemical industry.
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