CN110137251B - Semiconductor device and method for manufacturing the same - Google Patents
Semiconductor device and method for manufacturing the same Download PDFInfo
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- CN110137251B CN110137251B CN201910516120.XA CN201910516120A CN110137251B CN 110137251 B CN110137251 B CN 110137251B CN 201910516120 A CN201910516120 A CN 201910516120A CN 110137251 B CN110137251 B CN 110137251B
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D62/00—Semiconductor bodies, or regions thereof, of devices having potential barriers
- H10D62/10—Shapes, relative sizes or dispositions of the regions of the semiconductor bodies; Shapes of the semiconductor bodies
- H10D62/124—Shapes, relative sizes or dispositions of the regions of semiconductor bodies or of junctions between the regions
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D12/00—Bipolar devices controlled by the field effect, e.g. insulated-gate bipolar transistors [IGBT]
- H10D12/01—Manufacture or treatment
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D12/00—Bipolar devices controlled by the field effect, e.g. insulated-gate bipolar transistors [IGBT]
- H10D12/411—Insulated-gate bipolar transistors [IGBT]
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D62/00—Semiconductor bodies, or regions thereof, of devices having potential barriers
- H10D62/10—Shapes, relative sizes or dispositions of the regions of the semiconductor bodies; Shapes of the semiconductor bodies
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Abstract
本发明实施例提供一种半导体器件及其制造方法,包括外延层,具有相对的第一表面和第二表面;基区,由第一表面向外延层内部延伸成型;发射区,由第一表面向基区内部延伸成型;盲孔,形成在外延层内且由第二表面向外延层内部凹陷成型;集电区,围绕盲孔设置在外延层的与盲孔侧壁和底面对应的区域;第二集电极,设置于盲孔的朝向自身中空部的表面;第一集电极,设置于第二表面,第二集电极与第一集电极电连接。本发明实施例提供的半导体器件能够减短关断时间,降低导通压降,提高电导调制效果。
Embodiments of the present invention provide a semiconductor device and a manufacturing method thereof, including an epitaxial layer having opposite first and second surfaces; a base region extending from the first surface to the inside of the epitaxial layer; and an emitter region formed from the first surface Extending to the inside of the base area; the blind hole is formed in the epitaxial layer and is recessed from the second surface to the inside of the epitaxial layer; the collector area is arranged around the blind hole in the area of the epitaxial layer corresponding to the sidewall and bottom surface of the blind hole; The second collector is disposed on the surface of the blind hole facing its hollow portion; the first collector is disposed on the second surface, and the second collector is electrically connected to the first collector. The semiconductor device provided by the embodiment of the present invention can shorten the off time, reduce the conduction voltage drop, and improve the conductance modulation effect.
Description
技术领域Technical field
本发明涉及半导体技术领域,尤其涉及一种半导体器件及其制造方法。The present invention relates to the field of semiconductor technology, and in particular, to a semiconductor device and a manufacturing method thereof.
背景技术Background technique
IGBT(绝缘栅双极型晶体管)结合了MOSFET(金属-氧化物半导体场效应晶体管)结构以及双极型晶体管的工作机理,在功率半导体领域,IGBT结构的提出实现了高耐压与低损耗共存,在目前的中大功率应用领域,尤其是1000V以上的应用场合,IGBT具有很强的性能优势。IGBT (Insulated Gate Bipolar Transistor) combines the MOSFET (Metal-Oxide Semiconductor Field Effect Transistor) structure and the working mechanism of a bipolar transistor. In the field of power semiconductors, the IGBT structure is proposed to achieve the coexistence of high withstand voltage and low loss. , in the current medium and high power application fields, especially applications above 1000V, IGBT has strong performance advantages.
传统的IGBT在关断时,需要消耗一定时间来完成从漂移区抽取集电层曾注入的少数载流子,导致关断时间显著增加,因此限制了IGBT的工作频率。此外,IGBT正向导通时的导通压降较大。When a traditional IGBT is turned off, it takes a certain amount of time to extract the minority carriers injected into the collector layer from the drift region, resulting in a significant increase in the turn-off time, thus limiting the operating frequency of the IGBT. In addition, the conduction voltage drop when the IGBT is forward-conducted is large.
因此,亟需一种新的改进的半导体器件。Therefore, a new and improved semiconductor device is urgently needed.
发明内容Contents of the invention
本发明实施例提供一种半导体器件,旨在减短关断时间,降低导通压降,提高电导调制效果。Embodiments of the present invention provide a semiconductor device, aiming to shorten the off time, reduce the conduction voltage drop, and improve the conductance modulation effect.
第一方面,本发明实施例提供一种半导体器件,包括:外延层,具有相对的第一表面和第二表面;基区,由第一表面向外延层内部延伸成型;发射区,由第一表面向基区内部延伸成型;盲孔,形成在外延层内,盲孔由第二表面向外延层内部凹陷成型;集电区,围绕盲孔设置在外延层的与盲孔侧壁和底面对应的区域;第二集电极,设置于盲孔的朝向自身中空部的表面;第一集电极,设置于第二表面,第二集电极与第一集电极电连接。In a first aspect, embodiments of the present invention provide a semiconductor device, including: an epitaxial layer having an opposite first surface and a second surface; a base region extending from the first surface to the interior of the epitaxial layer; and an emitter region formed from the first surface. The surface is extended and formed into the base area; the blind hole is formed in the epitaxial layer, and the blind hole is recessed from the second surface to the inside of the epitaxial layer; the current collection area is arranged around the blind hole and corresponds to the side wall and bottom surface of the blind hole in the epitaxial layer area; the second collector is disposed on the surface of the blind hole facing its hollow portion; the first collector is disposed on the second surface, and the second collector is electrically connected to the first collector.
根据本发明实施例的一个方面,盲孔为多个,多个盲孔之间间隔分布且对应盲孔的集电区之间互不重叠。According to an aspect of the embodiment of the present invention, there are a plurality of blind holes, the plurality of blind holes are spaced apart and the current collecting areas corresponding to the blind holes do not overlap with each other.
根据本发明实施例的一个方面,多个盲孔构成一个或多个盲孔组,每个盲孔组中的多个盲孔之间紧密相邻。According to an aspect of an embodiment of the present invention, a plurality of blind holes constitute one or more blind hole groups, and the plurality of blind holes in each blind hole group are closely adjacent to each other.
根据本发明实施例的一个方面,盲孔组中多个盲孔的深度自中间向周侧依次对称递减。According to an aspect of an embodiment of the present invention, the depths of the plurality of blind holes in the blind hole group decrease symmetrically from the middle to the circumferential side.
根据本发明实施例的一个方面,盲孔组中多个盲孔的深度从一侧向其他侧依次递减。According to an aspect of an embodiment of the present invention, the depths of the plurality of blind holes in the blind hole group decrease sequentially from one side to the other sides.
根据本发明实施例的一个方面,盲孔组之间的间距至少大于盲孔组中相邻盲孔之间的最大间距。According to an aspect of an embodiment of the present invention, the spacing between blind hole groups is at least greater than the maximum spacing between adjacent blind holes in the blind hole group.
根据本发明实施例的一个方面,第一集电极与第二集电极之间通过电连接结构形成电连接,电连接结构的一部分填充至盲孔内且另一部分铺设于第一集电极上。According to one aspect of the embodiment of the present invention, an electrical connection is formed between the first collector and the second collector through an electrical connection structure, a part of the electrical connection structure is filled into the blind hole and the other part is laid on the first collector.
根据本发明实施例的一个方面,第一集电极与第二表面形成肖特基接触或欧姆接触,第二集电极与盲孔的侧壁和底面形成欧姆接触。According to an aspect of an embodiment of the present invention, the first collector electrode forms Schottky contact or ohmic contact with the second surface, and the second collector electrode forms ohmic contact with the sidewall and bottom surface of the blind hole.
根据本发明实施例的一个方面,半导体器件还包括:发射极,在第一表面相接于基区和发射区;栅极氧化层和栅电极,至少部分依次层叠设置于第一表面。According to an aspect of an embodiment of the present invention, the semiconductor device further includes: an emitter connected to the base region and the emitter region on the first surface; a gate oxide layer and a gate electrode, at least partially stacked on the first surface.
根据本发明实施例的一个方面,外延层为第一导电类型,基区为导电类型与第一导电类型相反的第二导电类型,发射区为第一导电类型,集电区为第二导电类型。According to an aspect of an embodiment of the present invention, the epitaxial layer is of a first conductivity type, the base region is of a second conductivity type that is opposite to the first conductivity type, the emitter region is of the first conductivity type, and the collector region is of the second conductivity type .
第二方面,本发明实施例提供一种半导体器件制造方法,包括:提供外延层,外延层具有相对的第一表面和第二表面;由第一表面向外延层内部延伸形成基区;由第一表面向基区内部延伸形成发射区;在外延层内形成盲孔,盲孔由第二表面向外延层内部凹陷成型;围绕盲孔在外延层的与盲孔侧壁和底面对应的区域设置集电区;在盲孔的朝向自身中空部的表面设置第二集电极;在第二表面设置第一集电极,第二集电极与第一集电极电连接。In a second aspect, embodiments of the present invention provide a method for manufacturing a semiconductor device, including: providing an epitaxial layer, the epitaxial layer having an opposite first surface and a second surface; extending from the first surface to the inside of the epitaxial layer to form a base region; One surface extends toward the inside of the base area to form an emission area; a blind hole is formed in the epitaxial layer, and the blind hole is recessed from the second surface to the inside of the epitaxial layer; the area surrounding the blind hole is provided in the epitaxial layer corresponding to the sidewall and bottom surface of the blind hole. The current collecting area; a second collector electrode is provided on the surface of the blind hole facing the hollow portion thereof; a first collector electrode is provided on the second surface, and the second collector electrode is electrically connected to the first collector electrode.
根据本发明实施例的一个方面,通过等离子干法刻蚀形成盲孔。According to an aspect of an embodiment of the present invention, the blind hole is formed by plasma dry etching.
根据本发明实施例的一个方面,在外延层的与盲孔侧壁和底面对应的区域以通过倾斜一定角度旋转注入离子的形式形成集电区。According to one aspect of an embodiment of the present invention, a collector region is formed in a region of the epitaxial layer corresponding to the sidewall and bottom surface of the blind hole in the form of ions being rotated and implanted at a certain angle.
根据本发明实施例的半导体器件,在外延层的与发射区相对的第二表面形成盲孔,并围绕盲孔设置集电区和第二集电极,并在第二表面设置与第二集电极电连接的第一集电极,使得集电区的PN结深度提高,减少了少数载流子漂移路径,显著提高少数载流子注入效率,具有更好的电导调制效果。并且集电区分散分布于外延层的表面,相比完全占满第二表面区域,有效减少少数载流子注入,半导体器件关断时拖尾电流更小,关断时间更短,关断速度更快。According to the semiconductor device according to the embodiment of the present invention, a blind hole is formed on the second surface of the epitaxial layer opposite to the emitter area, a collector area and a second collector electrode are provided around the blind hole, and a second collector electrode is provided on the second surface. The electrically connected first collector increases the depth of the PN junction in the collector area, reduces the minority carrier drift path, significantly improves the minority carrier injection efficiency, and has better conductance modulation effect. Moreover, the collector area is dispersedly distributed on the surface of the epitaxial layer. Compared with completely occupying the second surface area, minority carrier injection is effectively reduced. When the semiconductor device is turned off, the tail current is smaller, the turn-off time is shorter, and the turn-off speed is higher. Faster.
附图说明Description of drawings
下面将参照附图对非限制性实施例进行更详细描述,其中,相同或相似的附图标记表示相同或相似的特征。Non-limiting embodiments will be described in more detail below with reference to the accompanying drawings, wherein the same or similar reference numerals indicate the same or similar features.
图1是本发明实施方式的半导体器件的一个实施例的单个元胞的剖面示意图;1 is a schematic cross-sectional view of a single cell of an example of a semiconductor device according to an embodiment of the present invention;
图2是本发明实施方式的半导体器件的另一个实施例的单个元胞的剖面示意图;Figure 2 is a schematic cross-sectional view of a single cell of another example of a semiconductor device according to an embodiment of the present invention;
图3a-c是图2的半导体器件的中盲孔200分布的示意图;Figures 3a-c are schematic diagrams of the distribution of blind holes 200 in the semiconductor device of Figure 2;
图4是本发明实施方式的半导体器件的正向导通曲线示意图;Figure 4 is a schematic diagram of a forward conduction curve of a semiconductor device according to an embodiment of the present invention;
图5本发明实施方式的半导体器件制造方法的示意流程图。FIG. 5 is a schematic flow chart of a semiconductor device manufacturing method according to an embodiment of the present invention.
附图标记说明:Explanation of reference symbols:
20-外延层20-Epitaxial layer
200-盲孔;200-blind hole;
201-电连接结构;201-Electrical connection structure;
202-第一集电极;202-First collector;
203-集电区;203-Collection area;
204-第二集电极;204-Second collector;
205-漂移区;205-drift zone;
206-基区;206-base area;
207-发射区;207-Launch area;
208-栅极氧化层;208-gate oxide layer;
209-栅电极;209-Gate electrode;
210-发射极。210-emitter.
具体实施方式Detailed ways
下面将详细描述本发明的各个方面的特征和示例性实施例。在下面的详细描述中,提出了许多具体细节,以便提供对本发明的全面理解。但是,对于本领域技术人员来说很明显的是,本发明可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本发明的示例来提供对本发明的更好的理解。在附图和下面的描述中,至少部分的公知结构和技术没有被示出,以便避免对本发明造成不必要的模糊;并且,为了清晰,部分结构的尺寸并不是按照实际比例示出。此外,下文中所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施例中。Features and exemplary embodiments of various aspects of the invention are described in detail below. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, it will be apparent to one skilled in the art that the present invention may be practiced without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the invention by illustrating examples of the invention. In the drawings and the following description, at least some well-known structures and techniques are not shown to avoid unnecessarily obscuring the present invention; and, for the sake of clarity, the dimensions of some structures are not shown to actual scale. Furthermore, the features, structures, or characteristics described below may be combined in any suitable manner in one or more embodiments.
下述描述中出现的方位词均为图中示出的方向,并不是对本发明的实施例的具体结构进行限定。在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以间接相连。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本发明中的具体含义。The directional words appearing in the following description are the directions shown in the figures, and do not limit the specific structures of the embodiments of the present invention. In the description of the present invention, it should also be noted that, unless otherwise clearly stated and limited, the terms "installation" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection, or Connected integrally; either directly or indirectly. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention may be understood based on specific circumstances.
为了更好地理解本发明,下面参照图1至图3对根据本发明实施例的半导体器件进行详细描述。In order to better understand the present invention, a semiconductor device according to an embodiment of the present invention will be described in detail below with reference to FIGS. 1 to 3 .
本发明实施例提供一种半导体器件,图1示出本发明实施方式的半导体器件的一个实施例的单个元胞的剖面示意图。An embodiment of the present invention provides a semiconductor device. FIG. 1 shows a schematic cross-sectional view of a single cell of an example of the semiconductor device according to the embodiment of the present invention.
一种半导体器件可以包括外延层20、基区206、发射区207、盲孔200、集电区203、第一集电极202、第二集电极204。外延层20为第一导电类型,且外延层20可以是但不限于硅(Si)半导体材料、碳化硅(SiC)半导体材料。外延层20具有相对的第一表面和第二表面。基区206由第一表面向外延层20内部延伸成型。多个基区206之间间隔设置。基区206为第二导电类型。第二导电类型的导电类型与第一导电类型相反。发射区207由第一表面向基区206内部延伸成型。发射区207为第一导电类型。每个基区206中可以对应有两个或更多个发射区207。在一个实施例中,每个基区206中对应有两个发射区207,该两个发射区207间隔设置。在一些实施方式中,外延层20中基区206与集电区203之间可以设置有漂移区205。漂移区205可以是外延层20中除基区206、发射区207和集电区203的区域。漂移区205为第一导电类型。A semiconductor device may include an epitaxial layer 20, a base region 206, an emitter region 207, a blind hole 200, a collector region 203, a first collector 202, and a second collector 204. The epitaxial layer 20 is of the first conductivity type, and the epitaxial layer 20 may be, but is not limited to, silicon (Si) semiconductor material or silicon carbide (SiC) semiconductor material. Epitaxial layer 20 has opposing first and second surfaces. The base region 206 extends from the first surface to the interior of the epitaxial layer 20 . A plurality of base areas 206 are arranged at intervals. The base region 206 is of the second conductivity type. The second conductivity type is of the opposite conductivity type to the first conductivity type. The emission region 207 extends from the first surface to the inside of the base region 206 . The emission region 207 is of the first conductivity type. There may be two or more emission areas 207 corresponding to each base area 206 . In one embodiment, there are two emission areas 207 corresponding to each base area 206, and the two emission areas 207 are spaced apart. In some embodiments, a drift region 205 may be provided between the base region 206 and the collector region 203 in the epitaxial layer 20 . The drift region 205 may be a region in the epitaxial layer 20 except the base region 206 , the emitter region 207 and the collector region 203 . The drift region 205 is of the first conductivity type.
根据本发明实施例的半导体器件,盲孔200形成在外延层20内,盲孔200由第二表面向外延层20内部凹陷成型。即盲孔200形成在漂移区205。盲孔200具有侧壁和底面,且具有中空部。盲孔200的横截面形状可以是但不限于圆形、椭圆形或多边形。优选地,盲孔200的横截面形状为圆形或正多边形。在一个实施例中,盲孔200朝向第一表面垂直延伸。According to the semiconductor device of the embodiment of the present invention, the blind hole 200 is formed in the epitaxial layer 20, and the blind hole 200 is recessed from the second surface to the inside of the epitaxial layer 20. That is, the blind hole 200 is formed in the drift region 205. The blind hole 200 has a side wall and a bottom surface, and has a hollow portion. The cross-sectional shape of the blind hole 200 can be, but is not limited to, a circle, an ellipse or a polygon. Preferably, the cross-sectional shape of the blind hole 200 is a circle or a regular polygon. In one embodiment, the blind hole 200 extends vertically toward the first surface.
集电区203围绕盲孔200设置在外延层20的与盲孔200侧壁和底面对应的区域。集电区203大体沿盲孔200的表面形状分布。集电区203自盲孔200侧壁和底面在外延层20内具有一定的厚度,且该厚度优选为均匀的。集电区203为第二导电类型。。集电区203围绕盲孔200设置,且盲孔在外延层20内具有一定深度,使得集电区203与漂移区205构成的PN结深度更深,减少了集电区203向漂移区注入的少数载流子漂移路径,显著提高少数载流子注入效率,从而根据本发明的半导体器件具有更好的电导调制效果。根据本发明实施例的半导体器件,在外延层20的与发射区207相对的第二表面形成盲孔200,并围绕盲孔200设置集电区203,使得集电区203的PN结深度提高,减少了少数载流子漂移路径,显著提高少数载流子注入效率,具有更好的电导调制效果。并且集电区203在外延层20的表面分散分布,相比完全占满第二表面区域,有效减少少数载流子注入,根据本发明实施例的半导体器件关断时拖尾电流更小,关断时间更短,关断速度更快。The current collecting area 203 is provided around the blind hole 200 in a region of the epitaxial layer 20 corresponding to the sidewall and bottom surface of the blind hole 200 . The current collection area 203 is generally distributed along the surface shape of the blind hole 200 . The current collecting area 203 has a certain thickness in the epitaxial layer 20 from the sidewall and bottom surface of the blind hole 200, and the thickness is preferably uniform. The collector area 203 is of the second conductivity type. . The collector region 203 is arranged around the blind hole 200, and the blind hole has a certain depth in the epitaxial layer 20, so that the depth of the PN junction formed by the collector region 203 and the drift region 205 is deeper, and the minority injected from the collector region 203 into the drift region is reduced. The carrier drift path significantly improves the minority carrier injection efficiency, so that the semiconductor device according to the present invention has better conductance modulation effect. According to the semiconductor device according to the embodiment of the present invention, a blind hole 200 is formed on the second surface of the epitaxial layer 20 opposite to the emitter area 207, and a collector area 203 is provided around the blind hole 200, so that the PN junction depth of the collector area 203 is increased. The minority carrier drift path is reduced, the minority carrier injection efficiency is significantly improved, and the conductance modulation effect is better. Moreover, the collector area 203 is dispersedly distributed on the surface of the epitaxial layer 20, which effectively reduces minority carrier injection compared to completely occupying the second surface area. The tail current when the semiconductor device according to the embodiment of the present invention is turned off is smaller, and the turn-off state is smaller. The shutdown time is shorter and the shutdown speed is faster.
参阅图2,图2示出本发明实施方式的半导体器件的另一个实施例的单个元胞的剖面示意图。在一些实施例中,盲孔200的数量为多个,多个盲孔200之间间隔分布。多个盲孔200中的每一个都对应设置有集电区203,且对应盲孔200的集电区203之间互不重叠。Referring to FIG. 2 , FIG. 2 shows a schematic cross-sectional view of a single cell of another example of a semiconductor device according to an embodiment of the present invention. In some embodiments, the number of blind holes 200 is multiple, and the multiple blind holes 200 are spaced apart. Each of the plurality of blind holes 200 is provided with a current collection area 203, and the current collection areas 203 corresponding to the blind holes 200 do not overlap with each other.
多个盲孔200之间可以是均匀间隔分布。在一些实施例中,多个盲孔200构成一个或多个盲孔组,每个盲孔组中对应有一个或多个盲孔200。具体地,多个盲孔200构成2个以上盲孔组,每个盲孔组对应有3个以上盲孔200。在一个实施例中,每个盲孔组中的多个盲孔200的横截面形状可以相同。每个盲孔组中的多个盲孔200可以为线性排列,例如沿直线或曲线排列。在另一个实施例中,每个盲孔组中的多个盲孔200可以为阵列排布,例如以行列方式排布,或以中心点-辐射线状排布。每个盲孔组中的多个盲孔200之间紧密相邻。具体地,每个盲孔组中相邻的盲孔200之间的间距可以小于盲孔200的直径,或小于该两个相邻盲孔200的直径的和。盲孔组之间的间距至少大于盲孔组中相邻盲孔200之间的最大间距。盲孔组之间可以线性排列,例如沿直线或曲线排列。盲孔组之间还可以为阵列排布,例如以行列方式排布,或以中心点-辐射线状排布。The plurality of blind holes 200 may be evenly spaced among each other. In some embodiments, the plurality of blind holes 200 form one or more blind hole groups, and each blind hole group corresponds to one or more blind holes 200 . Specifically, the plurality of blind holes 200 constitute more than two blind hole groups, and each blind hole group corresponds to more than three blind holes 200 . In one embodiment, the cross-sectional shapes of the plurality of blind holes 200 in each blind hole group may be the same. The plurality of blind holes 200 in each blind hole group may be arranged linearly, for example, along a straight line or a curve. In another embodiment, the plurality of blind holes 200 in each blind hole group may be arranged in an array, for example, arranged in rows and columns, or arranged in a central point-radial line. The plurality of blind holes 200 in each blind hole group are closely adjacent to each other. Specifically, the distance between adjacent blind holes 200 in each blind hole group may be smaller than the diameter of the blind hole 200 , or smaller than the sum of the diameters of the two adjacent blind holes 200 . The spacing between blind hole groups is at least greater than the maximum spacing between adjacent blind holes 200 in the blind hole group. Blind hole groups can be arranged linearly, for example along a straight line or a curve. The blind hole groups can also be arranged in an array, for example, arranged in rows and columns, or arranged in a center point-radiation line.
盲孔组中多个盲孔200的深度可以相同。在另一些实施例中,盲孔组中多个盲孔200的深度不同。在一个具体的实施例中,盲孔组中多个盲孔200的深度自中间向周侧依次对称递减。在盲孔200为线性排列的实施例中,盲孔组中多个盲孔200的深度自中间相两侧依次对称递减。若盲孔组中盲孔200为奇数个,则其中中间一个盲孔200的深度最深,最两侧的盲孔200的深度最浅。若盲孔组中盲孔200为偶数个,则其中中间两个盲孔200的深度最深。在盲孔200为阵列排列的实施例中,该阵列中心点或中心区域的盲孔200最深,最周侧的盲孔200最浅。The depths of the multiple blind holes 200 in the blind hole group may be the same. In other embodiments, the plurality of blind holes 200 in the blind hole group have different depths. In a specific embodiment, the depths of the plurality of blind holes 200 in the blind hole group decrease symmetrically from the middle to the circumferential side. In an embodiment in which the blind holes 200 are arranged linearly, the depths of the plurality of blind holes 200 in the blind hole group decrease symmetrically from both sides of the intermediate phase. If there are an odd number of blind holes 200 in the blind hole group, the blind hole 200 in the middle has the deepest depth, and the blind holes 200 on the far sides have the shallowest depth. If there are an even number of blind holes 200 in the blind hole group, the middle two blind holes 200 have the deepest depths. In an embodiment in which the blind holes 200 are arranged in an array, the blind holes 200 at the center point or central area of the array are the deepest, and the blind holes 200 at the outermost side are the shallowest.
在另一个具体的实施例中,盲孔组中多个盲孔200的深度从一侧向其他侧依次递减。在盲孔200为线性排列的实施例中,盲孔组中一侧的一个盲孔200的深度最深,另一侧的盲孔200的深度最浅。在盲孔200为阵列排列的实施例中,该阵列的一侧可以为阵列的一个边侧,也可以是一个点侧。阵列的一个边侧或点侧的盲孔200的深度最深,则相对的另一个边侧或点侧的盲孔200的深度最浅。In another specific embodiment, the depths of the plurality of blind holes 200 in the blind hole group decrease sequentially from one side to the other sides. In an embodiment in which the blind holes 200 are arranged linearly, one blind hole 200 on one side of the blind hole group has the deepest depth, and the blind hole 200 on the other side has the shallowest depth. In the embodiment where the blind holes 200 are arranged in an array, one side of the array may be a side of the array or a point side. If the depth of the blind hole 200 on one side or point side of the array is the deepest, then the depth of the blind hole 200 on the other side or point side of the array is the shallowest.
图3a-c是图2的半导体器件的中盲孔200分布的示意图。图3a中,盲孔组为4组,每个盲孔组中有3个盲孔200。盲孔组之间成阵列排布,盲孔组中盲孔200成阵列排布。盲孔200的横截面形状为正六边形。图3b中,盲孔组为4组,每个盲孔组中有4个盲孔200。盲孔组之间成阵列排布,盲孔组中盲孔200成阵列排布。盲孔200的横截面形状为正方形。图3c中,盲孔组为2组,每个盲孔组中有5个盲孔200。盲孔组之间成线性排列,盲孔组中盲孔200成阵列排布。盲孔200的横截面形状为圆形。Figures 3a-c are schematic diagrams of the distribution of blind holes 200 in the semiconductor device of Figure 2. In Figure 3a, there are 4 blind hole groups, and there are 3 blind holes 200 in each blind hole group. The blind hole groups are arranged in an array, and the blind holes 200 in the blind hole group are arranged in an array. The cross-sectional shape of the blind hole 200 is a regular hexagon. In Figure 3b, there are 4 blind hole groups, and there are 4 blind holes 200 in each blind hole group. The blind hole groups are arranged in an array, and the blind holes 200 in the blind hole group are arranged in an array. The blind hole 200 has a square cross-sectional shape. In Figure 3c, the blind hole groups are 2 groups, and there are 5 blind holes 200 in each blind hole group. The blind hole groups are arranged linearly, and the blind holes 200 in the blind hole group are arranged in an array. The cross-sectional shape of the blind hole 200 is circular.
根据本发明实施例的半导体器件,多个盲孔200的深度不同,集电区203可以更早的、逐次的开启向漂移区注入少数载流子,从而更早、更平缓的提升正向导通电流能力。According to the semiconductor device according to the embodiment of the present invention, the depths of the multiple blind holes 200 are different, and the collector region 203 can be opened earlier and successively to inject minority carriers into the drift region, thereby improving the forward conduction earlier and more smoothly. current capability.
可以理解是,每个阵列组中盲孔200的排布可以相同,也可以不同。It can be understood that the arrangement of the blind holes 200 in each array group may be the same or different.
第二集电极204设置于盲孔200的朝向自身中空部的表面。即第二集电极204均匀设置于盲孔200的侧壁和壁面。且第二集电极204在一个盲孔200的侧壁和壁面上为连续分布。第二集电极204为金属材质,可以是但不限于金、银、铜等。第一集电极202设置于第二表面,具体地为均匀地敷设于第二表面的除盲孔200的区域。第一集电极202为金属材质,可以是但不限于金、银、铜等。第二集电极204与第一集电极202电连接。具体地,第二集电极204与第一集电极202之间短路连接。The second collector electrode 204 is disposed on the surface of the blind hole 200 facing its hollow portion. That is, the second collector electrode 204 is evenly disposed on the side wall and wall surface of the blind hole 200 . And the second collector electrode 204 is continuously distributed on the side wall and wall surface of a blind hole 200 . The second collector 204 is made of metal, which may be but not limited to gold, silver, copper, etc. The first collector electrode 202 is disposed on the second surface, specifically, it is evenly laid on the area of the second surface except for the blind holes 200 . The first collector 202 is made of metal, which may be but not limited to gold, silver, copper, etc. The second collector electrode 204 is electrically connected to the first collector electrode 202 . Specifically, the second collector electrode 204 and the first collector electrode 202 are connected in a short circuit.
在一些实施例中,第一集电极202与第二集电极204之间通过电连接结构201形成电连接,电连接结构201的一部分填充至盲孔200内且另一部分铺设于第一集电极202上。电连接结构201可以为一层或多层复合的加厚金属层,电连接结构201的材料可以是但不限于金、银、铜等。第二集电极204通过电连接结构201与第一集电极202短路连接。In some embodiments, an electrical connection is formed between the first collector 202 and the second collector 204 through an electrical connection structure 201 . A part of the electrical connection structure 201 is filled into the blind hole 200 and the other part is laid on the first collector 202 superior. The electrical connection structure 201 may be one or more composite thickened metal layers, and the material of the electrical connection structure 201 may be, but is not limited to, gold, silver, copper, etc. The second collector electrode 204 is short-circuited to the first collector electrode 202 through the electrical connection structure 201 .
在一些实施例中,第二集电极204与盲孔200的侧壁和底面形成欧姆接触。在一些实施例中,第一集电极202与第二表面形成肖特基接触,以进一步减小根据本发明实施例的半导体器件的少数载流子注入的开启电压。在另一些实施例中,第一集电极202与第二表面形成欧姆接触,以进一步减小根据本发明实施例的半导体器件低电流下的导通压降。In some embodiments, the second collector 204 forms ohmic contact with the sidewalls and bottom surface of the blind hole 200 . In some embodiments, the first collector 202 forms a Schottky contact with the second surface to further reduce the turn-on voltage of minority carrier injection of the semiconductor device according to embodiments of the present invention. In other embodiments, the first collector 202 forms an ohmic contact with the second surface to further reduce the conduction voltage drop of the semiconductor device under low current according to embodiments of the present invention.
在一些实施例中,半导体器件还包括:发射极210、栅极氧化层208和栅电极209。发射极210在第一表面相接于基区206和发射区207。栅极氧化层208和栅电极209中的至少一部分依次层叠设置于第一表面。在一个具体的实施例中,栅极氧化层208和栅电极209依次层叠设置于第一表面,构成平面栅布局。具体地,栅极氧化层208设置于第一表面,栅电极209叠设于栅极氧化层208上。在另一个具体的实施例中,栅极氧化层208和栅电极209中的一部分依次层叠设置于第一表面,栅极氧化层208和栅电极209中的另一部分设置于外延层20内,且栅电极209通过栅极氧化层208与外延层20隔开,构成沟槽栅布局。In some embodiments, the semiconductor device further includes: an emitter 210, a gate oxide layer 208, and a gate electrode 209. The emitter 210 is connected to the base region 206 and the emitter region 207 on the first surface. At least part of the gate oxide layer 208 and the gate electrode 209 are sequentially stacked on the first surface. In a specific embodiment, the gate oxide layer 208 and the gate electrode 209 are sequentially stacked on the first surface to form a planar gate layout. Specifically, the gate oxide layer 208 is disposed on the first surface, and the gate electrode 209 is stacked on the gate oxide layer 208 . In another specific embodiment, a portion of the gate oxide layer 208 and the gate electrode 209 are sequentially stacked on the first surface, and the other portion of the gate oxide layer 208 and the gate electrode 209 are disposed in the epitaxial layer 20, and The gate electrode 209 is separated from the epitaxial layer 20 by the gate oxide layer 208, forming a trench gate layout.
在一些实施例中,第一导电类型为P型,而第二导电类型为N型。在另一些实施例中,第一导电类型为N型,而第二导电类型为P型。在第一导电类型为P型的实施例中,外延层20可以是硅(Si)半导体材料或碳化硅(SiC)半导体材料,优选为碳化硅(SiC)半导体材料。在第一导电类型为N型的实施例中,外延层20可以是硅(Si)半导体材料或碳化硅(SiC)半导体材料,优选为硅(Si)半导体材料。In some embodiments, the first conductivity type is P-type and the second conductivity type is N-type. In other embodiments, the first conductivity type is N-type and the second conductivity type is P-type. In an embodiment where the first conductivity type is P type, the epitaxial layer 20 may be silicon (Si) semiconductor material or silicon carbide (SiC) semiconductor material, preferably silicon carbide (SiC) semiconductor material. In an embodiment where the first conductivity type is N-type, the epitaxial layer 20 may be silicon (Si) semiconductor material or silicon carbide (SiC) semiconductor material, preferably silicon (Si) semiconductor material.
根据本发明实施例的半导体器件,在正向导通时,只需极低的正向偏置电压,第一集电极202率先导通,随着电流增加,由于盲孔200深度较深,每组内盲孔200间距较窄,盲孔200的底面处漂移区205与盲孔200开口附近的漂移区205之间的电阻较大从而其间电压降很快大于PN结正向偏置开启电压,从而集电区203也会正向导通,向漂移区205注入少数载流子,形成电导调制,从而形成较低的导通压降。According to the semiconductor device according to the embodiment of the present invention, when forward conduction, only an extremely low forward bias voltage is required, and the first collector 202 is turned on first. As the current increases, due to the deeper depth of the blind hole 200, each group The spacing between the inner blind holes 200 is narrow, and the resistance between the drift area 205 at the bottom of the blind hole 200 and the drift area 205 near the opening of the blind hole 200 is large, so the voltage drop therebetween is quickly greater than the PN junction forward bias turn-on voltage, thus The collector region 203 will also conduct forward, injecting minority carriers into the drift region 205 to form conductance modulation, thereby forming a lower conduction voltage drop.
参阅图4,图4示出了本发明实施方式的半导体器件的正向导通曲线示意图。图4中示出材料为碳化硅的本发明实施方式的半导体器件,其中实线表示本发明实施方式的半导体器件的正向导通曲线,点虚线表示MOSFET的正向导通曲线,虚线表示IGBT的正向导通曲线。在正向导通小电流时,根据本发明实施例的半导体器件可在施加极低正向电压时即可开启导通,同时具备较高的开关速度。在正向导通大电流时,随着集电区203的少数载流子的注入,根据本发明实施例的半导体器件也仍然可以具有较低的正向导通压降,同时也具备较高的开关速度。Referring to FIG. 4 , FIG. 4 shows a schematic diagram of a forward conduction curve of a semiconductor device according to an embodiment of the present invention. Figure 4 shows a semiconductor device made of silicon carbide according to an embodiment of the present invention. The solid line represents the forward conduction curve of the semiconductor device according to the embodiment of the present invention, the dotted line represents the forward conduction curve of MOSFET, and the dotted line represents the forward conduction curve of IGBT. To the conduction curve. When conducting a small current in the forward direction, the semiconductor device according to the embodiment of the present invention can be turned on when a very low forward voltage is applied, and at the same time has a high switching speed. When a large current is conducted in the forward direction, with the injection of minority carriers in the collector region 203, the semiconductor device according to the embodiment of the present invention can still have a lower forward conduction voltage drop and also have a higher switching voltage. speed.
下面参照图5对根据本发明实施例的半导体器件制造方法进行详细描述。The semiconductor device manufacturing method according to the embodiment of the present invention will be described in detail below with reference to FIG. 5 .
本发明实施例提供一种半导体器件制造方法,图5示出了本发明实施方式的半导体器件制造方法的示意流程图,包括以下步骤:An embodiment of the present invention provides a semiconductor device manufacturing method. Figure 5 shows a schematic flow chart of the semiconductor device manufacturing method according to the embodiment of the present invention, which includes the following steps:
S101:提供外延层20,外延层20具有相对的第一表面和第二表面;S101: Provide an epitaxial layer 20 having opposite first and second surfaces;
S102:由第一表面向外延层20内部延伸形成基区206;S102: Extend from the first surface to the inside of the epitaxial layer 20 to form the base region 206;
S103:由第一表面向基区206内部延伸形成发射区207;S103: Extend from the first surface to the inside of the base region 206 to form the emission region 207;
S104:在外延层20内形成盲孔200,盲孔200由第二表面向外延层20内部凹陷成型;S104: Form a blind hole 200 in the epitaxial layer 20, and the blind hole 200 is recessed from the second surface toward the inside of the epitaxial layer 20;
S105:围绕盲孔200在外延层20的与盲孔200侧壁和底面对应的区域设置集电区203;S105: Set the current collecting area 203 around the blind hole 200 in the area of the epitaxial layer 20 corresponding to the sidewall and bottom surface of the blind hole 200;
S106:在盲孔200的朝向自身中空部的表面设置第二集电极204;S106: Set the second collector 204 on the surface of the blind hole 200 facing its hollow portion;
S107:在第二表面设置第一集电极202,第二集电极204与第一集电极202电连接。S107: Set the first collector electrode 202 on the second surface, and the second collector electrode 204 is electrically connected to the first collector electrode 202.
在一些实施例中,通过等离子干法刻蚀形成盲孔200。In some embodiments, blind via 200 is formed by plasma dry etching.
在一些实施例中,在外延层20的与盲孔200侧壁和底面对应的区域以通过倾斜一定角度旋转注入离子的形式形成集电区203。优选地,旋转为360°旋转。通过对盲孔200盲孔倾斜注入离子并伴随旋转的方式,能够方便地形成均匀的集电区203。In some embodiments, the collector region 203 is formed in a region of the epitaxial layer 20 corresponding to the sidewalls and bottom surface of the blind hole 200 by injecting ions by rotating at a certain angle. Preferably, the rotation is a 360° rotation. By injecting ions obliquely into the blind hole 200 with rotation, a uniform current collecting region 203 can be easily formed.
下面以第一导电类型为P型为例详细描述本发明实施例提供的半导体器件制造方法。The semiconductor device manufacturing method provided by the embodiment of the present invention will be described in detail below, taking the first conductivity type as P-type as an example.
首先,提供外延层20,外延层20为P型。First, an epitaxial layer 20 is provided, and the epitaxial layer 20 is P-type.
针对外延层20的第一表面对应的区域进行如下处理。在外延层20的第一表面对应的表层通过N型离子注入方式在特定区域形成N型基区206,多个基区206间隔设置;再通过P型离子注入方式在基区206内形成P型发射区207,一个基区206内的多个发射区207间隔设置;之后对基区206和发射区207进行高温退火激活;再在外延层20的第一表面的特定区域通过高温氧化形成栅极氧化层208,栅极氧化层208为绝缘膜;之后在栅极氧化层208上方依次淀积多晶硅、金属电极,以形成栅电极209;然后,在相邻两个发射区207以及之间的基区206上方通过溅射或者蒸发的方式形成发射极210。The following processing is performed on the area corresponding to the first surface of the epitaxial layer 20 . An N-type base region 206 is formed in a specific area on the surface layer corresponding to the first surface of the epitaxial layer 20 through N-type ion implantation. A plurality of base regions 206 are arranged at intervals; and then a P-type base region 206 is formed in the base region 206 through P-type ion implantation. The emitter region 207, multiple emitter regions 207 in a base region 206 are arranged at intervals; then the base region 206 and the emitter region 207 are activated by high-temperature annealing; and then a gate electrode is formed through high-temperature oxidation in a specific area of the first surface of the epitaxial layer 20 Oxide layer 208, gate oxide layer 208 is an insulating film; then polysilicon and metal electrodes are sequentially deposited on the gate oxide layer 208 to form the gate electrode 209; then, the two adjacent emitter regions 207 and the base between them are An emitter 210 is formed above the region 206 by sputtering or evaporation.
针对外延层20的第一表面对应区域的工艺完成后,对外延层20的第一表面及对应区域进行保护并对外延层20的第二表面进行减薄处理,并完全去除第二表面处高掺杂的衬底部分。After the process for the corresponding area of the first surface of the epitaxial layer 20 is completed, the first surface and the corresponding area of the epitaxial layer 20 are protected, and the second surface of the epitaxial layer 20 is thinned, and the high temperature on the second surface is completely removed. Doped substrate portion.
针对外延层20的第二表面对应区域进行如下处理。The following processing is performed on the corresponding area of the second surface of the epitaxial layer 20 .
再通过等离子干法刻蚀的方式对外延层20的第二表面对应的表层进行刻蚀以形成盲孔200,并结合光刻工艺进行多步刻蚀,以形成深度呈现阶梯状分布的多个盲孔200。The surface layer corresponding to the second surface of the epitaxial layer 20 is then etched by plasma dry etching to form blind holes 200 , and multi-step etching is performed in combination with a photolithography process to form a plurality of steps with a depth distribution. Blind hole 200.
之后通过大倾角的注入工艺对盲孔200区域进行离子注入,进行离子注入的同时外延层20完成360度旋转,以确保盲孔200的侧壁部分形成N型集电区203。Then, ions are implanted into the blind hole 200 area through a large-tilt implantation process. During the ion implantation, the epitaxial layer 20 completes a 360-degree rotation to ensure that the sidewall portion of the blind hole 200 forms an N-type collector region 203 .
再通过激光退火方式对盲孔200的集电区203进行离子激活,之后在盲孔200的侧壁和底面溅射或蒸镀金属,以在盲孔200的侧壁和底面区域的集电区203形成欧姆接触的第二集电极204。Then, the collector area 203 of the blind hole 200 is ion-activated through laser annealing, and then metal is sputtered or evaporated on the side walls and bottom surface of the blind hole 200, so that the collector area on the side wall and bottom surface of the blind hole 200 is 203 forms an ohmic contact with the second collector 204 .
之后在外延层20的第二表面的非盲孔200区域通过溅射或者蒸镀的方式覆盖金属,并通过激光退火方式形成肖特基接触或者欧姆接触的第一集电极202。Then, the non-blind hole 200 area on the second surface of the epitaxial layer 20 is covered with metal by sputtering or evaporation, and the first collector 202 of Schottky contact or ohmic contact is formed by laser annealing.
再对盲孔200区域内和外延层20的第二表面通过蒸镀一层或多层加厚金属(201)的方式将填充盲孔200并覆盖外延层20的第二表面的非盲孔200区域,形成电连接结构201,以将第一集电极202和第二集电极204进行短路连接。Then fill the blind holes 200 and cover the non-blind holes 200 on the second surface of the epitaxial layer 20 by evaporating one or more layers of thickened metal (201) in the area of the blind holes 200 and on the second surface of the epitaxial layer 20. area, an electrical connection structure 201 is formed to short-circuit the first collector electrode 202 and the second collector electrode 204 .
可以理解是,上述实施例示出为平面栅布局,在另一些实施例中还可以形成或部分形成为沟槽栅布局。并且上述实施例示出为外延层20为P型在另一些实施例中外延层20还可以为N型,并且其他区域的导电类型也做适应性对应。盲孔200工艺后形成的盲孔200可以是根据本发明实施例的半导体器件的任意实施例中的盲孔200。It can be understood that the above embodiments show a planar gate layout, and in other embodiments may also be formed or partially formed into a trench gate layout. In addition, the above embodiment shows that the epitaxial layer 20 is P-type. In other embodiments, the epitaxial layer 20 may also be N-type, and the conductive types of other regions are also adapted accordingly. The blind hole 200 formed after the blind hole 200 process may be the blind hole 200 in any embodiment of the semiconductor device according to the embodiment of the present invention.
根据本发明实施例的半导体器件制造方法,通过结合光刻工艺进行多步刻蚀以形成深度呈现阶梯状分布的多个盲孔200,并通过大倾角的注入工艺对盲孔200区域进行离子注入,进行离子注入的同时外延层20完成360度旋转,以确保盲孔200的侧壁部分形成N型集电区203,能够方便地形成根据本发明实施例的半导体器件,且形成的根据本发明实施例的半导体器件集电区203的PN结深度提高,减少了少数载流子漂移路径,显著提高少数载流子注入效率,具有更好的电导调制效果。并且集电区203分散分布于外延层20的表面,相比完全占满第二表面区域,有效减少少数载流子注入,根据本发明实施例的半导体器件关断时拖尾电流更小,关断时间更短,关断速度更快。According to the semiconductor device manufacturing method according to the embodiment of the present invention, multi-step etching is performed in combination with a photolithography process to form a plurality of blind holes 200 with a stepped depth distribution, and ions are implanted into the blind hole 200 area through a large-angle implantation process. , while performing ion implantation, the epitaxial layer 20 completes a 360-degree rotation to ensure that the sidewall portion of the blind hole 200 forms an N-type collector region 203, which can easily form a semiconductor device according to the embodiment of the present invention, and the formed semiconductor device according to the present invention The PN junction depth of the collector region 203 of the semiconductor device of the embodiment is increased, which reduces the minority carrier drift path, significantly improves the minority carrier injection efficiency, and has better conductance modulation effect. Moreover, the collector region 203 is dispersedly distributed on the surface of the epitaxial layer 20, which effectively reduces minority carrier injection compared to completely occupying the second surface area. The tail current when the semiconductor device according to the embodiment of the present invention is turned off is smaller, and the turn-off state is smaller. The shutdown time is shorter and the shutdown speed is faster.
应当理解,说明书对于本发明的具体实施方式的描述是示例性的,而不应当解释为对于本发明保护范围的不当限制。本发明的保护范围由其权利要求限定,并涵盖落入其范围内的所有实施方式及其明显的等同变例。It should be understood that the description of specific embodiments of the present invention is illustrative and should not be construed as an undue limitation on the scope of the present invention. The protection scope of the present invention is defined by the claims and covers all embodiments and their obvious equivalents falling within the scope.
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