CN110132524A - A Large Aperture Schlieren System Applicable to Wind Tunnel Test Section - Google Patents
A Large Aperture Schlieren System Applicable to Wind Tunnel Test Section Download PDFInfo
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Abstract
本发明涉及一种适用于风洞试验段的大口径纹影系统,解决了现有纹影观测系统采用大窗口玻璃,导致系统灵敏度和背景照度均匀性下降以及高成本的问题。该系统包括光源系统、密封前观察窗、准直主反射镜、纹影系统、纹影主反射镜、密封后观察窗和成像系统;纹影系统包括依次设置的密封前纹影镜筒、试验舱、密封后纹影镜筒;密封前观察窗设置在密封前纹影镜筒的侧面,密封后观察窗设置在密封后纹影镜筒的侧面;光源系统的光线穿过密封前观察窗入射到准直主反射镜,经过准直主反射镜的光线经过密封前纹影镜筒进入试验舱,经过试验舱气流后通过密封后纹影镜筒入射到纹影主反射镜,纹影主反射镜将光线反射,通过密封后观察窗后入射到成像系统。
The invention relates to a large-diameter schlieren system suitable for a wind tunnel test section, which solves the problems that the existing schlieren observation system adopts a large window glass, which leads to a decrease in system sensitivity and uniformity of background illumination and high cost. The system includes a light source system, a sealed front observation window, a collimating main reflector, a schlieren system, a schlieren main reflector, a sealed rear observation window and an imaging system; the schlieren system includes a sealed front schlieren lens barrel, test Cabin, sealed rear schlieren lens barrel; sealed front observation window is set on the side of the sealed front schlieren lens barrel, and sealed rear observation window is set on the side of the sealed rear schlieren lens barrel; light from the light source system is incident through the sealed front observation window to the collimated main reflector, the light passing through the collimated main reflector enters the test chamber through the sealed front schlieren mirror tube, passes through the airflow of the test chamber and enters the schlieren main reflector through the sealed back schlieren mirror tube, and the schlieren main reflector The mirror reflects the light and enters the imaging system through the sealed rear viewing window.
Description
技术领域technical field
本发明涉及气动光学技术领域的纹影观测系统,具体涉及一种适用于风洞试验段的大口径纹影系统。The invention relates to a schlieren observation system in the technical field of aerodynamic optics, in particular to a large-diameter schlieren system suitable for a wind tunnel test section.
背景技术Background technique
纹影观测系统利用光在被测流场中折射率梯度正比于流场气流密度的原理,将流场中密度梯度的变化转变为记录平面上相对光强的变化,使流场密度变化区域成为可观察、可分辨的图像,从而被记录下来。在风洞试验中,纹影系统广泛用于显示风洞模型流场结构,测试区域流场密度的变化特性,具有操作简单和稳定性高等特点。The schlieren observation system uses the principle that the refractive index gradient of light in the measured flow field is proportional to the airflow density of the flow field, and converts the change of the density gradient in the flow field into the change of the relative light intensity on the recording plane, so that the flow field density change area becomes Observable, distinguishable images, which are recorded. In the wind tunnel test, the Schlieren system is widely used to display the flow field structure of the wind tunnel model, and to test the variation characteristics of the flow field density in the test area. It has the characteristics of simple operation and high stability.
随着现代高超声速飞行器的发展,其尺寸越来越大,对纹影系统的流场显示范围要求也提高到Φ1m级水平。Φ1m级口径的纹影系统,属于超大型纹影系统。传统纹影系统中,光线要穿过安装在风洞试验段壁上的两块窗口玻璃,窗口玻璃材料内部折射率梯度的不均匀性和面形上的加工缺陷都将以噪声的形式出现在纹影图像中,导致纹影系统灵敏度和背景照度均匀性下降。窗口玻璃越大,其折射率梯度均匀性以及面形加工质量就越难以保证。此外,窗口玻璃需承受风洞试验时产生的载荷,使得玻璃口径越大其厚度越大,而厚度越大的玻璃材料退火时间越长,安全风险越高。Φ1m级口径以上纹影窗口玻璃材料生产和加工风险都很高,中国尚无满足需求的产品。进口高性能高均匀性大口径窗口玻璃价格十分昂贵,如果使用,承担纹影系统建设1/3成本,成本巨大。因此,无论是大口径纹影窗口玻璃材料的生产加工难度,还是价格成本都限制了大型纹影系统的发展。With the development of modern hypersonic vehicles, their size is getting larger and larger, and the requirements for the display range of the flow field of the Schlieren system are also increased to the level of Φ1m. The schlieren system with a Φ1m caliber belongs to the super-large schlieren system. In the traditional schlieren system, the light has to pass through two window glasses installed on the wall of the wind tunnel test section, the inhomogeneity of the refractive index gradient inside the window glass material and the processing defects on the surface shape will appear in the form of noise. In the schlieren image, the sensitivity of the schlieren system and the uniformity of the background illumination are reduced. The larger the window glass, the more difficult it is to ensure the uniformity of its refractive index gradient and the quality of surface processing. In addition, the window glass needs to withstand the load generated during the wind tunnel test, so that the larger the glass diameter, the thicker it is, and the longer the annealing time for the thicker glass material, the higher the safety risk. The production and processing risks of schlieren window glass materials with a diameter above Φ1m are very high, and there is no product that meets the demand in China. Imported high-performance and high-uniformity large-diameter window glass is very expensive. If it is used, it will bear 1/3 of the cost of the Schlieren system construction, which is a huge cost. Therefore, both the difficulty of production and processing of large-diameter schlieren window glass materials and the price cost limit the development of large-scale schlieren systems.
发明内容Contents of the invention
本发明的目的是解决现有纹影观测系统采用大窗口玻璃,从而导致纹影系统灵敏度和背景照度均匀性下降以及高成本的问题,提供一种适用于风洞试验段的大口径纹影系统。该系统能够避免使用大口径窗口玻璃,减小因大口径窗口玻璃材料不均匀性及加工缺陷导致的纹影系统灵敏度和背景照度均匀性下降的缺陷,大大的降低了纹影系统的建设成本,提升其安全可靠性。The purpose of the present invention is to solve the problem that the existing schlieren observation system adopts large window glass, which leads to the decrease of the sensitivity of the schlieren system and the uniformity of background illumination and high cost, and provides a large-diameter schlieren system suitable for the wind tunnel test section . The system can avoid the use of large-diameter window glass, reduce the defects of the sensitivity of the schlieren system and the uniformity of background illumination caused by the inhomogeneity of the large-diameter window glass material and processing defects, and greatly reduce the construction cost of the schlieren system. Improve its safety and reliability.
本发明的技术方案是:Technical scheme of the present invention is:
一种适用于风洞试验段的大口径纹影系统,包括光源系统、密封前观察窗、准直主反射镜、纹影系统、纹影主反射镜、密封后观察窗和成像系统;所述纹影系统包括依次设置的密封前纹影镜筒、试验舱、密封后纹影镜筒;所述密封前观察窗设置在密封前纹影镜筒的侧面,所述密封后观察窗设置在密封后纹影镜筒的侧面;光源系统发出的光线穿过密封前观察窗入射到准直主反射镜,经过准直主反射镜准直后的光线经过密封前纹影镜筒进入试验舱,经过试验舱气流后通过密封后纹影镜筒入射到纹影主反射镜,纹影主反射镜将光线反射,通过密封后观察窗后入射到成像系统。A large-diameter schlieren system suitable for a wind tunnel test section, including a light source system, a sealed front observation window, a collimating main reflector, a schlieren system, a schlieren main reflector, a sealed rear observation window, and an imaging system; The schlieren system includes a sealed front schlieren lens barrel, a test cabin, and a sealed rear schlieren lens barrel arranged in sequence; the sealed front observation window is arranged on the side of the sealed front schlieren lens barrel, and the sealed rear observation window is arranged on the sealed The side of the rear schlieren lens barrel; the light emitted by the light source system passes through the sealed front observation window and enters the collimating main reflector, and the light collimated by the collimating main reflector enters the test chamber through the sealed front schlieren lens barrel, passes After the air flow in the test chamber passes through the sealed rear schlieren lens barrel, it enters the schlieren main reflector, and the schlieren main reflector reflects the light, and then enters the imaging system after passing through the sealed rear observation window.
进一步地,所述密封前观察窗为小尺寸密封前观察窗,其口径小于有效流场显示范围的1/10。Further, the observation window before sealing is a small size observation window before sealing, and its diameter is less than 1/10 of the display range of the effective flow field.
进一步地,所述密封后观察窗为小尺寸密封后观察窗,其口径小于有效流场显示范围的1/10。Further, the sealed rear observation window is a small-sized sealed rear observation window, and its caliber is less than 1/10 of the effective flow field display range.
进一步地,所述密封前纹影镜筒和试验舱通过密封波纹管连接,所述试验舱和密封后纹影镜筒通过密封波纹管连接。Further, the sealed front schlieren lens barrel is connected to the test cabin through a sealed bellows, and the test cabin is connected to the sealed rear schlieren lens barrel through a sealed bellows.
进一步地,所述光源系统包括依次设置的超高亮度LED灯、聚光透镜组、狭缝、第一平面反射镜。Further, the light source system includes an ultra-high-brightness LED lamp, a condenser lens group, a slit, and a first plane reflector arranged in sequence.
进一步地,所述聚光透镜组光轴、狭缝中心,第一平面反射镜中心同轴设置。Further, the optical axis of the condensing lens group, the center of the slit, and the center of the first plane reflector are arranged coaxially.
进一步地,所述狭缝为“口”字型狭缝。Further, the slit is a "mouth"-shaped slit.
进一步地,所述成像系统包括依次设置的第二平面反射镜、刀口、聚焦透镜组和纹影相机,以及控制刀口的刀口控制器。Further, the imaging system includes a second plane mirror, a knife edge, a focusing lens group, a schlieren camera arranged in sequence, and a knife edge controller to control the knife edge.
进一步地,所述密封前纹影镜筒和密封后纹影镜筒为圆柱型结构。Further, the sealed front schlieren lens barrel and the sealed rear schlieren lens barrel are cylindrical structures.
本发明与现有技术相比,具有以下技术效果:Compared with the prior art, the present invention has the following technical effects:
1.本发明系统避免采用大口径窗口玻璃,解决了因玻璃材料折射率不均匀性导致的纹影系统灵敏度和背景照度均匀性下降问题。1. The system of the present invention avoids the use of large-diameter window glass, and solves the problem of decreased sensitivity of the schlieren system and uniformity of background illumination caused by the inhomogeneity of the refractive index of the glass material.
2.本发明系统避免采用大口径窗口玻璃,解决了采用大口径窗口玻璃加工和安装的安全风险,采用的小口径窗口玻璃的口径小于有效流场显示范围1/10,小口径使得安装和加工都相对于大口径窗口玻璃容易。2. The system of the present invention avoids the use of large-diameter window glass, which solves the safety risks of processing and installation of large-diameter window glass. The diameter of the small-diameter window glass used is less than 1/10 of the effective flow field display range, and the small diameter makes installation and processing Both are easier than large aperture window glass.
3.本发明采用小口径窗口玻璃,解决了大型纹影系统大口径窗口玻璃成本高昂的问题,比起传统方法的纹影系统节约了约1/3的建设成本。3. The present invention uses small-diameter window glass, which solves the problem of high cost of large-diameter window glass in large-scale schlieren systems, and saves about 1/3 of the construction cost compared with traditional schlieren systems.
附图说明Description of drawings
图1为本发明大口径纹影系统光路图。Fig. 1 is an optical path diagram of the large aperture schlieren system of the present invention.
附图标记:1-超高亮度LED灯,2-聚光透镜组,3-狭缝,4-第一平面反射镜,5-密封前观察窗,6-准直主反射镜,7-密封前纹影镜筒,8-试验舱,9-密封后纹影镜筒,10-纹影主反射镜,11-密封后观察窗,12-第二平面反射镜,13-刀口,14-刀口控制器,15-聚焦透镜组,16-纹影相机,17-密封波纹管。Reference signs: 1-ultra-high brightness LED lamp, 2-condensing lens group, 3-slit, 4-first plane reflector, 5-sealed front observation window, 6-collimating main reflector, 7-seal Front schlieren tube, 8-test chamber, 9-sealed rear schlieren tube, 10-slieren primary reflector, 11-sealed rear observation window, 12-second plane reflector, 13-knife edge, 14-knife edge Controller, 15-focusing lens group, 16-schlieren camera, 17-sealing bellows.
具体实施方式Detailed ways
以下结合附图和具体实施例对本发明的内容作进一步详细描述。The content of the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本发明提供一种适用于风洞试验段的大口径纹影系统,包括光源系统、密封前观察窗5、准直主反射镜6、密封前纹影镜筒7、试验舱8、密封后纹影镜筒9、纹影主反射镜10、密封后观察窗11和成像系统。密封前观察窗5、准直主反射镜6、密封前纹影镜筒7构成纹影系统。As shown in Figure 1, the present invention provides a large-diameter schlieren system suitable for the wind tunnel test section, including a light source system, a sealed front observation window 5, a collimating main reflector 6, a sealed front schlieren lens barrel 7, a test Cabin 8, sealed rear schlieren lens barrel 9, schlieren main reflector 10, sealed rear observation window 11 and imaging system. The sealed front observation window 5, the collimating main reflector 6, and the sealed front schlieren lens barrel 7 constitute a schlieren system.
光源系统包括超高亮度LED灯1、聚光透镜组2、狭缝3、第一平面反射镜4,狭缝为“口”字型狭缝。超高亮度LED灯1应具有大的光通量值。聚光透镜组2的光轴、“口”字型狭缝3的中心、第一平面反射镜4的中心同轴设置。“口”字型狭缝3由“口”字形的四条窄的狭缝3和红、黄、绿、蓝四种有色玻璃拼接成的组合滤色片构成。The light source system includes an ultra-high-brightness LED lamp 1, a condenser lens group 2, a slit 3, and a first plane reflector 4, and the slit is a "mouth"-shaped slit. The ultra-high brightness LED lamp 1 should have a large luminous flux value. The optical axis of the condenser lens group 2, the center of the "mouth"-shaped slit 3, and the center of the first plane reflector 4 are coaxially arranged. The "mouth" shaped slit 3 is composed of four narrow slits 3 in the shape of a "mouth" and a composite color filter spliced by four colored glasses of red, yellow, green and blue.
成像系统包括刀口控制器14、刀口13、第二平面反射镜12、聚焦透镜组15、纹影相机16。刀口13为“口”字形四条窄狭缝,刀口控制器14可以分别控制“口”字形的四条窄狭缝3的位置,使得光线可以全部通过刀口13。第二平面反射镜12、聚焦透镜组15、纹影相机16的光轴保持一致。纹影相机16位于聚焦透镜组15的焦点位置。光线通过密封后观察窗11后被第二平面反射镜12反射到刀口13,刀口控制器14控制刀口13内“口”字型四条狭缝3的位置,使得光线通过刀口13入射到聚焦透镜组15,聚焦透镜组15将光线聚焦到纹影相机16感光面上,纹影相机16对出射光线进行成像,得到试验舱8内高速气流的纹影图像。The imaging system includes a knife edge controller 14 , a knife edge 13 , a second plane mirror 12 , a focusing lens group 15 , and a schlieren camera 16 . The knife edge 13 is four narrow slits in the shape of "口", and the knife edge controller 14 can control the positions of the four narrow slits 3 of the "口" shape respectively, so that light can pass through the knife edge 13 entirely. The optical axes of the second plane mirror 12, the focusing lens group 15, and the schlieren camera 16 are consistent. The schlieren camera 16 is located at the focal point of the focusing lens group 15 . After the light passes through the sealed observation window 11, it is reflected by the second plane mirror 12 to the knife edge 13, and the knife edge controller 14 controls the positions of the four slits 3 in the shape of "mouth" in the knife edge 13, so that the light passes through the knife edge 13 and enters the focusing lens group 15. The focusing lens group 15 focuses the light onto the photosensitive surface of the schlieren camera 16, and the schlieren camera 16 forms an image of the outgoing light to obtain a schlieren image of the high-speed airflow in the test chamber 8.
纹影系统包括密封前纹影镜筒7、试验舱8、密封后纹影镜筒9。密封前纹影镜筒7和密封后纹影镜筒9固定于试验舱8两端,试验舱8放置于高速风洞中。准直主反射镜6的准直出光轴与纹影系统的主轴保持一致,纹影主反射镜10的中心与准直主反射镜6的中心一致。密封前纹影镜筒7与试验舱8通过气密波纹管连接,试验舱8与密封后纹影镜筒9间通过气密波纹管连接。密封前纹影镜筒7和密封后纹影镜筒9可焊接于试验舱8两侧,密封前纹影镜筒7和密封后纹影镜筒9具体可为圆柱型,由不锈钢板卷曲焊接而成。准直主反射镜6的出射光线为平行光,准直主反射镜6出射的平行光从密封前纹影镜筒7、试验舱8、密封后纹影镜筒9的中心轴线穿过。The schlieren system includes a sealed front schlieren lens barrel 7 , a test chamber 8 , and a sealed rear schlieren lens barrel 9 . The sealed front schlieren lens barrel 7 and the sealed rear schlieren lens barrel 9 are fixed at both ends of the test cabin 8, and the test cabin 8 is placed in a high-speed wind tunnel. The collimating optical axis of the collimating primary reflector 6 is consistent with the main axis of the schlieren system, and the center of the schlieren primary reflector 10 is consistent with the center of the collimating primary reflector 6 . The sealed front schlieren lens barrel 7 is connected to the test cabin 8 through an airtight bellows, and the test cabin 8 is connected to the sealed rear schlieren lens barrel 9 through an airtight bellows. The sealed front schlieren lens barrel 7 and the sealed rear schlieren lens barrel 9 can be welded on both sides of the test chamber 8, and the sealed front schlieren lens barrel 7 and the sealed rear schlieren lens barrel 9 can be cylindrical, crimped and welded by stainless steel plates made. The light emitted by the collimating main reflector 6 is parallel light, and the parallel light emitted by the collimating main reflector 6 passes through the central axis of the sealed front schlieren lens barrel 7 , the test chamber 8 , and the sealed back schlieren lens barrel 9 .
密封前观察窗设置在密封前纹影镜筒的侧面,密封后观察窗设置在密封后纹影镜筒的侧面。密封前观察窗5为小尺寸密封前观察窗,其口径小于有效流场显示范围1/10,不遮挡光线的有效通过口径。密封后观察窗11为小尺寸密封后观察窗,其口径小于有效流场显示范围1/10,不遮挡光线有效通过口径。The observation window before sealing is arranged on the side of the schlieren lens barrel before sealing, and the observation window after sealing is arranged on the side of the schlieren lens barrel after sealing. The pre-sealing observation window 5 is a small-sized pre-sealing observation window, whose aperture is smaller than 1/10 of the effective flow field display range, and does not block the effective passage aperture of light. The sealed observation window 11 is a small-sized sealed observation window, whose aperture is smaller than 1/10 of the effective flow field display range, and does not block the effective passing aperture of light.
超高亮度LED灯1发出的光线经过聚光透镜组2聚光,经过聚光透镜组2聚光后光线经过“口”字型狭缝3,被“口”字型狭缝中红、黄、绿、蓝四种有色玻璃“口”字形的四条窄狭缝滤光。滤光后的光线被第一平面反射镜4反射到小尺寸密封前观察窗5,光线通过小尺寸密封前观察窗5入射到准直主反射镜6,准直主反射镜6对光线准直,并将光线反射到密封前纹影镜筒7,光线通过密封前纹影镜筒7到达试验舱8,试验舱8放置于高速风洞内,光线经过试验舱8内的高速风洞后通过密封后纹影镜筒9入射到纹影主反射镜10,纹影主反射镜10将光线反射通过小尺寸密封后观察窗11到达第二平面反射镜12,第二平面反射镜12将光线反射到刀口13,刀口控制器14控制刀口13内“口”字型的四条狭缝3位置,使得光线通过刀口13抵达聚焦透镜组15,聚焦透镜组15将光线聚焦于纹影相机16的感光面,纹影相机16对出射光线进行成像,得到试验舱8内高速气流的纹影图像。The light emitted by the ultra-high-brightness LED lamp 1 is condensed by the condensing lens group 2, and after being condensed by the condensing lens group 2, the light passes through the "mouth"-shaped slit 3, and is captured by the red and yellow "mouth"-shaped slits. Four narrow slits in the shape of "mouth" in colored glass, green and blue, filter light. The filtered light is reflected by the first plane reflector 4 to the small-sized sealed front observation window 5, and the light passes through the small-sized sealed front observation window 5 and enters the collimating main reflector 6, and the collimating main reflector 6 collimates the light , and reflect the light to the sealed front schlieren lens barrel 7, the light passes through the sealed front schlieren lens barrel 7 to reach the test cabin 8, the test cabin 8 is placed in the high-speed wind tunnel, and the light passes through the high-speed wind tunnel in the test cabin 8 After sealing, the schlieren lens barrel 9 is incident on the schlieren main reflector 10, and the schlieren main reflector 10 reflects the light through the small-sized sealed observation window 11 to the second plane reflector 12, and the second plane reflector 12 reflects the light To the knife edge 13, the knife edge controller 14 controls the position of the four slits 3 of the "mouth" shape in the knife edge 13, so that the light passes through the knife edge 13 and reaches the focusing lens group 15, and the focusing lens group 15 focuses the light on the photosensitive surface of the schlieren camera 16 , the schlieren camera 16 images the outgoing light to obtain a schlieren image of the high-speed airflow in the test chamber 8 .
本发明提供一种适用于风洞的大口径彩色纹影系统,该系统有效流场显示范围大于Φ1m,在风洞试验段两侧未使用大口径(大于或等于流场显示范围)窗口玻璃。纹影主镜设备直接面临风洞中高速气流扰动和冲击,成功解决了因为窗口玻璃材料的不均匀性限制高灵敏度和背景照度均匀性的问题,极大程度的降低了大口径纹影设备的建设成本,可以广泛用于其他大口径纹影系统建设中。The invention provides a large-diameter color schlieren system suitable for wind tunnels. The effective flow field display range of the system is greater than Φ1m, and no large-diameter (greater than or equal to the flow field display range) window glass is used on both sides of the wind tunnel test section. The schlieren primary mirror equipment directly faces the disturbance and impact of high-speed airflow in the wind tunnel, and successfully solves the problem of high sensitivity and background illumination uniformity limited by the inhomogeneity of the window glass material, and greatly reduces the schlieren equipment with large aperture. The construction cost can be widely used in the construction of other large-diameter schlieren systems.
本发明采用1m级口径以上试验设备,通过密封纹影镜筒与试验舱将试验设备与风洞试验段连为一体。在试验舱8两侧开设小尺寸密封观察窗(小于有效流场显示范围1/10),将光源系统与成像系统隔离在风洞密封环境以外,此种设置是一个外部手段对目标进行监测,便于外部观察者操作与调节,也保证了操作者的安全性。本发明系统灵敏度高,可显示气流扰动引起折射率变化为5×10-5的流场,系统在测试区没有扰动时,像面照度均匀性高于97%。The invention adopts test equipment with a caliber above 1m, and connects the test equipment with the wind tunnel test section through a sealed schlieren lens barrel and a test cabin. Set small-sized sealed observation windows (less than 1/10 of the effective flow field display range) on both sides of the test cabin 8, and isolate the light source system and imaging system from the sealed environment of the wind tunnel. This setting is an external means to monitor the target. It is convenient for external observers to operate and adjust, and also ensures the safety of the operator. The system of the invention has high sensitivity, and can display the flow field whose refractive index changes to 5×10-5 caused by air flow disturbance. When the system has no disturbance in the test area, the illumination uniformity of the image plane is higher than 97%.
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