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CN110132201A - A kind of parametrization linear transducer layer difference compensation method - Google Patents

A kind of parametrization linear transducer layer difference compensation method Download PDF

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Publication number
CN110132201A
CN110132201A CN201910411991.5A CN201910411991A CN110132201A CN 110132201 A CN110132201 A CN 110132201A CN 201910411991 A CN201910411991 A CN 201910411991A CN 110132201 A CN110132201 A CN 110132201A
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Prior art keywords
layer
perimeter
always
linear transducer
reel
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CN201910411991.5A
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Chinese (zh)
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CN110132201B (en
Inventor
韩忠来
刘程
张凯
熊景林
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Xuzhou Weika Electronic Control Technology Co Ltd
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Xuzhou Weika Electronic Control Technology Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • G01B21/04Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness by measuring coordinates of points
    • G01B21/045Correction of measurements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B7/00Measuring arrangements characterised by the use of electric or magnetic techniques
    • G01B7/02Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Abstract

The present invention discloses a kind of parametrization linear transducer layer difference compensation method, the long coil of wire is surveyed on reel, the one end for surveying long equipment telescoping mechanism is fixed in one end, long line is surveyed with the elongation and contraction of telescoping mechanism, it is drawn out and withdraws, survey long line drives reel to rotate during pull-out, linear transducer gets the variation of amount of spin in real time, according to the parameter of the computation model of storage inside, it obtains enclosing number in real time, and the continuous parameter for relatively enclosing number and computation model in real time, obtain the real-time number of plies, to obtain the perimeter of different layers, lead to every layer of circle number and every layer of wire length that perimeter is pulled out or withdrawn, add up every layer of wire length and obtains measurement length.The present invention obtains measurement length using the length for adding up each layer of disk line, significantly reduces loss of significance, keeps linear measure longimetry more accurate.

Description

A kind of parametrization linear transducer layer difference compensation method
Technical field
The present invention relates to linear transducer technical fields, and in particular to a kind of parametrization linear transducer layer difference supplement side Method.
Background technique
Linear transducer is to refer to measured equipment as defined in impression, and can be converted to available letter according to certain rule The device or device of number output, the sensor is by corresponding directly to measured sensing element and generate that available signal exports turns Element is changed, and corresponding electronic circuit is formed.Linear transducer is suitable for the linear measure longimetry of telescoping mechanism, such as telescopic boom Crane, telescopic lorry-mounted crane, telescopic high-altitude operation vehicle, high-altitude fire fighting truck and other there is flexible jib lubbing mechanism A engineering machinery.
Currently used linear transducer is by the linear transducer of volume momentum transformation length output, calculation master If the acquisition to amount of spin, during calculating amount of spin is converted to Length Quantity, there is loss of significance for length computation, To keep linear measure longimetry precision lower, the data error measured is big.
Summary of the invention
Above-mentioned background technique there are aiming at the problem that, the present invention provides a kind of parametrization linear transducer layer difference compensation side Method can reduce the loss of significance of length computation, improve linear measure longimetry essence during calculating amount of spin is converted to Length Quantity Degree reduces data error.
To achieve the goals above, the present invention provides a kind of parametrization linear transducer layer difference compensation method, surveys the long coil of wire On reel, the one end for surveying long equipment telescoping mechanism is fixed in one end, surveys long line with the elongation and contraction of telescoping mechanism, is drawn It out and withdraws, surveys long line and reel is driven to rotate during pull-out, linear transducer obtains the variation of amount of spin in real time, and leads to The parametric technique for crossing the computation model of storage inside is judged to enclose number in real time, and continuous relatively more real-time circle number and computation model Parameter, obtain the real-time number of plies, to obtain the perimeter of different layers, pulled out or withdrawn by every layer of circle number and perimeter Every layer of wire length, add up every layer of wire length and obtain measurement length, the specific method is as follows:
Step 1: establishing the parameter of length computation model in host computer, which includes: each layer of perimeter Cm, it is every One layer of circle number nmAnd corresponding number of stories m;The specific method is as follows:
1) the disk line overall length of linear transducer on reel is determined
The disk line overall length of each linear transducer is a definite value, and it is total to be defined as L;
2) each layer on reel of perimeter C is determinedm, formula is as follows:
Wherein, m is the number of plies, and Dj is the diameter of reel, and Dx is the diameter of line;
3) the circle number n of every layer of disk line on reel is determinedm, circle number rounding, the specific method is as follows:
1. working as m=1, the perimeter C of first layer is obtained by formula (1)1, n1=w/Dx,
Wherein, w is reel width;
2. judging LAlwaysWith C1×n1Size: if LAlways> C1×n1, continue next layer of disk line, executes step 3., otherwise, n1 =LAlways/C1, execute step 7.;
LAlways> C1×n1
3. working as m=2, the perimeter C of the second layer is obtained by formula (1)2If 1. step obtains n1Fractional part be less than 0.5, n2=n1- 1, otherwise, n2=n1,
4. judging LAlwaysWith C1×n1+C2×n2Size: if LAlways> C1×n1+C2×n2, continue next layer of disk line, execute Step 5., otherwise, n2=(LAlways-n1×C1)/C2, execute step 7.;
5. every disk is one layer full, the numerical value of m increases by 1, and the perimeter C of this layer is obtained by formula (1)m, judge whether m is even Number, if so, the layer circle number is equal with second layer circle number, otherwise, the layer circle number is equal with first layer circle number;
6. judging LAlwaysWith C1*n1+..+Cm*nmSize: if LAlways> C1*n1+..+Cm*nm, return step is 5.;If LAlways < C1*n1+..+Cm*nm, illustrate linear transducer disk line overall length LAlwaysIt has been used up, if reel outermost layer is that non-disk expires layer, the layer Disk coil number are as follows: nm=[LAlways-(C1*n1+..+Cm-1*nm-1)]/Cm, in order to keep primary data more accurate, non-disk expires layer disk line It encloses number and retains a decimal;
7. by each layer of perimeter Cm, circle number nmAnd number of stories m passes to linear transducer;
Step 2: linear transducer receives and stores the parameter of host computer transmitting, when calculating, by obtaining rotation in real time The variation of amount is judged to enclose number in real time according to the parameter of the computation model of storage inside, and continuous relatively more real-time circle number and meter The parameter for calculating model, obtains the real-time number of plies, to obtain the perimeter of different layers, is pulled out by every layer of circle number and perimeter Or every layer of the wire length withdrawn, add up every layer of wire length and obtains measurement length.
Compared with prior art, the present invention is in host computer by establishing the parameter of disk line computation model, and by disk line mould The parameter of type sends linear transducer to, and before measuring, linear transducer is in original state, that is, surveys long line all on reel, Length by length sensor learns the circle number and each layer of perimeter of the number of plies, each layer according to the parameter of the computation model of storage, with Line constantly pull out, the circle number of top layer can gradually decrease, if reduction circle number be greater than top layer disk coil number, this When enter next layer of circle number and calculate, and obtain the variation of amount of spin in real time, it is constantly relatively real to obtain circle number in real time The parameter of hour circle number and computation model judges the number of plies locating for circle number in real time, in the different numbers of plies growing in week using the corresponding number of plies To every layer of the wire length for pulling out or withdrawing, and constantly add up each layer of wire length, to obtain measurement length.The present invention uses Add up each layer of wire length and obtain measurement length, significantly reduces loss of significance, keep linear measure longimetry more accurate.
Detailed description of the invention
Fig. 1 be present invention determine that on reel every layer circle number flow chart.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings.
A kind of parametrization linear transducer layer difference compensation method of the present invention, surveys the long coil of wire on reel, survey is fixed in one end One end of long equipment telescoping mechanism surveys long line with the elongation and contraction of telescoping mechanism, is drawn out and withdraws, surveys long line and pulling out During drive reel rotation, linear transducer obtains the variation of amount of spin, and the computation model for passing through storage inside in real time Parameter, judge to enclose number in real time, and the continuous relatively parameter of circle number and computation model in real time, obtain the real-time number of plies, from And the perimeter of different layers is obtained, every layer of the wire length for being pulled out or being withdrawn by every layer of circle number and perimeter adds up every layer Wire length obtains measurement length, and the specific method is as follows:
Step 1: establishing the parameter of length computation model in host computer, which includes: each layer of perimeter Cm, it is every One layer of circle number nmAnd corresponding number of stories m;The specific method is as follows:
1) determine the disk line overall length of linear transducer on reel (except the length in reserve of front end)
The disk line overall length of each linear transducer is a definite value, and it is total to be defined as L;
2) each layer on reel of perimeter C is determinedm, formula is as follows:
Wherein, m is the number of plies, and Dj is the diameter of reel, and Dx is the diameter of line;
3) the circle number n of every layer of disk line on reel is determinedm, circle number rounding, the specific method is as follows:
1. working as m=1, the perimeter C of first layer is obtained by formula (1)1, n1=w/Dx,
Wherein, w is reel width;
2. judging LAlwaysWith C1×n1Size: if LAlways> C1×n1, continue next layer of disk line, executes step 3., otherwise, n1 =LAlways/C1, execute step 7.;
LAlways> C1×n1
3. working as m=2, the perimeter C of the second layer is obtained by formula (1)2If 1. step obtains n1Fractional part be less than 0.5, n2=n1- 1, otherwise, n2=n1,
4. judging LAlwaysWith C1×n1+C2×n2Size: if LAlways> C1×n1+C2×n2, continue next layer of disk line, execute Step 5., otherwise, n2=(LAlways-n1×C1)/C2, execute step 7.;
5. every disk is one layer full, the numerical value of m increases by 1, and the perimeter C of this layer is obtained by formula (1)m, judge whether m is even Number, if so, the layer circle number is equal with second layer circle number, otherwise, the layer circle number is equal with first layer circle number;
6. judging LAlwaysWith C1*n1+..+Cm*nmSize: if LAlways> C1*n1+..+Cm*nm, return step is 5.;If LAlways < C1*n1+..+Cm*nm, illustrate linear transducer disk line overall length LAlwaysIt has been used up, if reel outermost layer is that non-disk expires layer, the layer Disk coil number are as follows: nm=[LAlways-(C1*n1+..+Cm-1*nm-1)]/Cm, in order to keep primary data more accurate, non-disk expires layer disk line It encloses number and retains a decimal;
7. by each layer of perimeter Cm, circle number nmAnd number of stories m passes to linear transducer by CAN bus;
Step 2: linear transducer receives and stores the parameter of host computer transmitting, when calculating, by obtaining rotation in real time The variation of amount is judged to enclose number in real time according to the parameter of the computation model of storage inside, and continuous relatively more real-time circle number and meter The parameter for calculating model, obtains the real-time number of plies, to obtain the perimeter of different layers, is pulled out by every layer of circle number and perimeter Or every layer of the wire length withdrawn, add up every layer of wire length and obtains measurement length.
The case where the case where having obtained outer disk line by step 1 linear transducer, this disk line, is as linear transducer The parameter of computation model.The parameter of computation model is stored in linear transducer: the number of plies, each layer of circle number and perimeter are (i.e. every The length of one layer of each circle).According to the total length L of linear transducerAlwaysThe original state for obtaining linear transducer (surveys long line all Disk is on reel), can be obtained by original state should calculate one week length under the different numbers of plies using different layers of perimeters Degree variation.
During actual measurement, survey long equipment telescoping mechanism it is protruding or withdraw, survey long line constantly from reel Upper pull-out, the process of pull-out will drive reel rotation, and reel drives internal drive mechanism, drive the magnet rotors of the inside, length Sensor identifies the rotation of magnet by Hall sensor, obtains the amount of spin of practical reel in real time.With surveying, long line is continuous It pulling out, outermost circle number can gradually decrease, if the circle number of reduction is greater than outermost disk coil number, linear transducer root According to the parameter of the computation model of storage, is calculated into next layer of circle number, from the rotation situation of record, obtain enclosing number in real time, and Real-time circle number is compared with the parameter of computation model constantly, obtains the real-time number of plies, to learn which each circle uses A perimeter obtains every layer of wire length by every layer of circle number and perimeter, and accumulative every layer of the wire length for pulling out or withdrawing obtains pull-out Or the length of the long line of survey withdrawn completes the conversion by amount of spin to length to obtain measurement length.
For example: such as survey long line overall length LAlways: 38500mm, reel width w:90mm, coil diameters Dj:280mm, line Diameter Dx:4.5mm.
The parameter of computation model is obtained according to the method for step 1 are as follows:
From inside to outside, first layer, perimeter: 893.78mm encloses number: 20 circles
The second layer, perimeter: 918.27mm encloses number: 19 circles
Third layer, perimeter: 942.76mm encloses number: 3.4 circles
Above-mentioned parameter is sent to linear transducer and stored and is used for angle conversion length computation, before measurement, is surveyed at long line In original state, except leading portion length in reserve whole disk is on reel, according to the parameter of the computation model of storage, linear transducer is logical Cross original state can be obtained should be calculated using different layers of perimeters under the different numbers of plies one week length variation.On reel It is protruding with long equipment telescoping mechanism is surveyed to survey long line, and constantly from the outermost layer of reel (i.e. third in the parameter of computation model Layer) it pulls out, reel is rotated with the pull-out for surveying long line, and the circle number of third layer can gradually decrease, when the circle number of reduction is greater than third When the disk coil number of layer, the circle number into the second layer is calculated, and so on, if stop bracing wire, linear transducer obtains practical It pulls out to enclose number to be 20 circles, by the parameter of computation model it is found that 1-3.4 circle is third layer, 3.5-22.5 circle is the second layer, 22.6-42.6 circle be first layer, it can be seen from the above, third layer is all drawn out, the second layer is drawn out 16.6 circles, then at this time by The long line overall length of the survey of pull-out are as follows:
C3*n3+C2*n2=942.76*3.4+918.27*16.6=18448.666mm, therefore, measurement length is 18448.666mm。

Claims (2)

1. a kind of parametrization linear transducer layer difference compensation method, surveys the long coil of wire on reel, one end, which is fixed on, to be surveyed long equipment and stretches One end of contracting mechanism surveys long line with the elongation and contraction of telescoping mechanism, is drawn out or withdraws, which is characterized in that surveys long line and exist Reel rotation is driven during pull-out, linear transducer obtains the variation of amount of spin, and the calculating for passing through storage inside in real time The parametric technique of model is judged to enclose number in real time, and the continuous parameter for relatively enclosing number and computation model in real time, obtains in real time The number of plies, to obtain the perimeter of different layers, every layer of the wire length for being pulled out or being withdrawn by every layer of circle number and perimeter adds up Every layer of wire length obtains measurement length, and the specific method is as follows:
Step 1: establishing the parameter of length computation model in host computer, which includes: each layer of perimeter Cm, each layer Enclose number nmAnd corresponding number of stories m;The specific method is as follows:
1) the disk line overall length of linear transducer on reel is determined
The disk line overall length of each linear transducer is a definite value, and it is total to be defined as L;
2) each layer on reel of perimeter C is determinedm, formula is as follows:
Wherein, m is the number of plies, and Dj is the diameter of reel, and Dx is the diameter for surveying long line;
3) the circle number n of every layer of disk line on reel is determinedm, circle number rounding, the specific method is as follows:
1. working as m=1, the perimeter C of first layer is obtained by formula (1)1, n1=w/Dx,
Wherein, w is reel width;
2. judging LAlwaysWith C1×n1Size: if LAlways> C1×n1, continue next layer of disk line, executes step 3., otherwise, n1= LAlways/C1, execute step 7.;
LAlways> C1×n1
3. working as m=2, the perimeter C of the second layer is obtained by formula (1)2If 1. step obtains n1Fractional part less than 0.5, n2=n1- 1, otherwise, n2=n1,
4. judging LAlwaysWith C1×n1+C2×n2Size: if LAlways> C1×n1+C2×n2, continue next layer of disk line, execute step 5. otherwise, n2=(LAlways-n1×C1)/C2, execute step 7.;
5. every disk is one layer full, the numerical value of m increases by 1, and the perimeter C of this layer is obtained by formula (1)m, judge whether m is even number, if It is that then the layer circle number is equal with second layer circle number, otherwise, the layer circle number is equal with first layer circle number;
6. judging LAlwaysWith C1*n1+..+Cm*nmSize: if LAlways> C1*n1+..+Cm*nm, return step is 5.;If LAlways< C1* n1+..+Cm*nm, illustrate linear transducer disk line overall length LAlwaysIt has been used up, if reel outermost layer is that non-disk expires layer, this layer of disk coil Number are as follows: nm=[LAlways-(C1*n1+..+Cm-1*nm-1)]/Cm
7. by each layer of perimeter Cm, circle number nmAnd number of stories m passes to linear transducer;
Step 2: linear transducer receives and stores the parameter of host computer transmitting, when calculating, by obtaining amount of spin in real time Variation, according to the parameter of the computation model of storage inside, judges to enclose number in real time, and constantly relatively encloses number in real time and calculate mould The parameter of type obtains the real-time number of plies, to obtain the perimeter of different layers, is pulled out or is received by every layer of circle number and perimeter Every layer of the wire length returned adds up every layer of wire length and obtains measurement length.
2. a kind of parametrization linear transducer layer difference compensation method according to claim 1, which is characterized in that non-disk expires layer Disk coil number retains a decimal.
CN201910411991.5A 2019-05-17 2019-05-17 Layer difference compensation method for parametric length sensor Active CN110132201B (en)

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