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CN110132014A - A layered stack furnace body with unit modules - Google Patents

A layered stack furnace body with unit modules Download PDF

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Publication number
CN110132014A
CN110132014A CN201910477822.1A CN201910477822A CN110132014A CN 110132014 A CN110132014 A CN 110132014A CN 201910477822 A CN201910477822 A CN 201910477822A CN 110132014 A CN110132014 A CN 110132014A
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China
Prior art keywords
furnace body
unit
cuboid
unit module
buckle
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CN201910477822.1A
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Chinese (zh)
Inventor
吴书平
潘剑平
陈远春
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Hunan Guozhu Energy Technology Co ltd
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Individual
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Priority to CN201910477822.1A priority Critical patent/CN110132014A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)

Abstract

本发明提供了一种单元模块分层堆栈炉体,三条方通并排固定连接为一长方体单元,所述长方体单元上设置有卡扣装置,四个长方体单元环绕形成炉体单元模块,每一长方体单元通过卡扣装置与另一长方体单元相连接,所述炉体单元模块内形成有炉腔,所述炉体单元模块内外侧壁通过薄钢板封闭,所述炉体单元模块上还设置有锁紧装置,所述锁紧装置用于当多个炉体单元模块纵向堆栈后紧固连接相邻的炉体单元模块形成分层堆栈炉体。本发明炉体单元模块可根据需要灵活组合或更换,较传统炉体制造、安装和维护成本更低。

The invention provides a unit module layered stack furnace body. Three square channels are fixedly connected side by side to form a cuboid unit. The cuboid unit is provided with a buckle device, and four cuboid units are surrounded to form a furnace unit module. Each cuboid The unit is connected with another cuboid unit through a buckle device. A furnace cavity is formed inside the furnace body unit module. The inner and outer walls of the furnace body unit module are closed by thin steel plates. The furnace body unit module is also provided with a lock The locking device is used for fastening and connecting adjacent furnace body unit modules to form a layered stacked furnace body after a plurality of furnace body unit modules are vertically stacked. The unit modules of the furnace body of the present invention can be flexibly combined or replaced according to needs, and the manufacturing, installation and maintenance costs of the traditional furnace body are lower than those of the traditional furnace body.

Description

一种单元模块分层堆栈炉体A layered stack furnace body with unit modules

技术领域technical field

本发明涉及机械制造热处理领域,尤其涉及一种单元模块分层堆栈炉体。The invention relates to the field of mechanical manufacturing heat treatment, in particular to a layered stack furnace body of unit modules.

背景技术Background technique

现有的炉体结构为一体式,结构复杂,单体尺寸大且较重,当局部损坏时,不利于快捷维修回复生产、制造、安装、维护及停机损失成本较高。The existing furnace body structure is one-piece, complex in structure, large in size and heavy in weight, and when partially damaged, it is not conducive to quick maintenance and recovery of production, manufacturing, installation, maintenance and high cost of downtime loss.

现需要一种能够分成各单元模块式的炉子,能够根据使用需要自由组合或更换。Now there is a need for a furnace that can be divided into unit modules, which can be freely combined or replaced according to the needs of use.

发明内容Contents of the invention

本发明提供了一种单元模块分层堆栈炉体,通过对现有烧结炉进行技术改造,解决了现有烧结炉局部损坏时,无法快速修复的问题。The invention provides a unit module layered stack furnace body, which solves the problem that the existing sintering furnace cannot be quickly repaired when a part of the existing sintering furnace is damaged through technical transformation.

为解决上述技术问题,本发明具体采用如下技术方案:一种单元模块分层堆栈炉体,三条方通并排固定连接为一长方体单元,所述长方体单元上设置有卡扣装置,四个长方体单元环绕形成炉体单元模块,每一长方体单元通过卡扣装置与另一长方体单元相连接,所述炉体单元模块内形成有炉腔,所述炉体单元模块内外侧壁通过薄钢板封闭,所述炉体单元模块上还设置有锁紧装置,所述锁紧装置用于当多个炉体单元模块纵向堆栈后紧固连接相邻的炉体单元模块形成分层堆栈炉体。In order to solve the above-mentioned technical problems, the present invention specifically adopts the following technical scheme: a layered stacking furnace body of unit modules, three square channels are fixedly connected side by side to form a cuboid unit, the cuboid unit is provided with a buckle device, and four cuboid units A furnace body unit module is formed around, and each cuboid unit is connected with another cuboid unit through a buckle device. A furnace cavity is formed in the furnace body unit module, and the inner and outer walls of the furnace body unit module are closed by thin steel plates. A locking device is also provided on the furnace body unit module, and the locking device is used for fastening and connecting adjacent furnace body unit modules to form a layered stacked furnace body after a plurality of furnace body unit modules are vertically stacked.

相对于现有技术,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1)采用四个长方体单元卡合形成炉体单元模块,并由多个炉体单元模块堆栈形成炉体,安装拆卸更加方便,各单元模块体积小,重量轻,可根据需要灵活组合或更换,较传统炉体制造、安装和维护成本更低。1) Four cuboid units are used to snap together to form a furnace body unit module, and a plurality of furnace body unit modules are stacked to form a furnace body, which is more convenient to install and disassemble. Each unit module is small in size and light in weight, and can be flexibly combined or replaced according to needs. Lower manufacturing, installation and maintenance costs than traditional furnaces.

2)炉体单元模块能够根据使用需要选择合适的堆栈层数。2) Furnace body unit modules can choose the appropriate number of stacked layers according to the needs of use.

3)上下两炉体单元模块之间设置有密封层,所述密封层由防火保温棉构成,起到了密封及结构缓冲的作用。3) There is a sealing layer between the upper and lower furnace body unit modules, and the sealing layer is made of fireproof insulation cotton, which plays the role of sealing and structural buffer.

附图说明Description of drawings

图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明长方体单元示意图;Fig. 2 is a schematic diagram of a cuboid unit of the present invention;

图3为本发明炉体单元模块俯视图;Fig. 3 is the top view of the furnace unit module of the present invention;

图4为本发明卡扣装置示意图;Fig. 4 is a schematic diagram of the buckle device of the present invention;

标号说明:方通1、长方体单元2、卡扣装置3、炉体单元模块4、锁紧装置5、卡槽31、卡扣32、挡板33、U型槽311、L形钢板321、密封层6、锁耳51、紧固螺栓52、螺母53。Explanation of symbols: Fang Tong 1, cuboid unit 2, buckle device 3, furnace body unit module 4, locking device 5, slot 31, buckle 32, baffle plate 33, U-shaped groove 311, L-shaped steel plate 321, seal Layer 6, lock lug 51, fastening bolt 52, nut 53.

具体实施方式Detailed ways

下面结合附图和实施例来详细说明本发明的具体内容。The specific content of the present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

如图1-4所示,本实施例提供了一种单元模块分层堆栈炉体,三条方通1并排固定连接为一长方体单元2,所述长方体单元2上设置有卡扣装置3,四个长方体单元2环绕形成炉体单元模块4,每一长方体单元2通过卡扣装置3与另一长方体单元2相连接,所述炉体单元模块4内形成有炉腔,所述炉体单元模块4内外侧壁通过薄钢板封闭,所述炉体单元模块4上还设置有锁紧装置5,所述锁紧装置5用于当多个炉体单元模块4纵向堆栈后紧固连接相邻的炉体单元模块4形成分层堆栈炉体。所述方通1选用40*40*3的Q195方通1,薄钢板采用5毫米Q195钢板。As shown in Figures 1-4, this embodiment provides a layered stacked furnace body with unit modules, three square ducts 1 are fixedly connected side by side to form a cuboid unit 2, and the cuboid unit 2 is provided with a buckle device 3, four A cuboid unit 2 surrounds and forms a furnace body unit module 4, and each cuboid unit 2 is connected with another cuboid unit 2 by a buckle device 3, and a furnace cavity is formed in the furnace body unit module 4, and the furnace body unit module 4. The inner and outer walls are closed by thin steel plates. The furnace body unit module 4 is also provided with a locking device 5. The locking device 5 is used to fasten and connect adjacent furnace body unit modules 4 when stacked longitudinally. The furnace body unit modules 4 form a layered stack furnace body. The square pass 1 selects the Q195 square pass 1 of 40*40*3 for use, and the thin steel plate adopts a 5 mm Q195 steel plate.

为了实现所述卡扣装置3能够将长方体单元2组合形成炉体单元模块4,所述卡扣装置3包括卡槽31和卡扣32,所述卡扣32设置在长方体单元2顶面宽边所在的侧壁上,卡槽31设置在长方体单元2顶面长边所在的侧壁上且卡扣32远离卡槽31设置,卡扣32能够与卡槽31相互卡合,每一长方体单元2能够通过卡扣32与另一长方体单元2上的卡槽31卡合连接形成炉体单元模块4。In order to realize that the buckle device 3 can combine the cuboid unit 2 to form the furnace unit module 4, the buckle device 3 includes a slot 31 and a buckle 32, and the buckle 32 is arranged on the wide side of the top surface of the cuboid unit 2 On the side wall where it is located, the draw-in groove 31 is arranged on the side wall where the long side of the top surface of the cuboid unit 2 is located and the buckle 32 is arranged away from the draw-in groove 31, and the buckle 32 can engage with the draw-in groove 31. Each cuboid unit 2 The furnace body unit module 4 can be formed by engaging and connecting the buckle 32 with the slot 31 on the other cuboid unit 2 .

为了更好的封闭炉体单元模块4的顶面和底面,所述炉体单元模块4之间还设置有用于封闭炉体单元模块4顶面及底面的密封层6,所述密封层6由防火保温棉制成,起到了密封及结构缓冲的作用。In order to better seal the top surface and the bottom surface of the body of furnace unit module 4, a sealing layer 6 for sealing the top surface and the bottom surface of the body of furnace unit module 4 is also provided between the body of furnace unit modules 4, and the sealing layer 6 is composed of Made of fireproof insulation cotton, it plays the role of sealing and structural cushioning.

为了实现炉体能够隔热,所述方通1内部填充有隔热材料。In order to realize the heat insulation of the furnace body, the inside of the square duct 1 is filled with heat insulating material.

为了将上下层炉体单元模块4紧固连接,所述锁紧装置5包括:锁耳51、紧固螺栓52和螺母53,所述锁耳51设置在炉体单元模块4的顶面和底面的四周处,通过紧固螺栓52和螺母53将一炉体单元模块4顶面的锁耳51和另一炉体单元模块4底面的锁耳51连接锁紧。In order to securely connect the upper and lower furnace body unit modules 4, the locking device 5 includes: lock lugs 51, fastening bolts 52 and nuts 53, and the lock lugs 51 are arranged on the top and bottom surfaces of the furnace body unit modules 4 Around the four sides, the lock ear 51 on the top surface of one furnace body unit module 4 and the lock ear 51 on the bottom surface of the other furnace body unit module 4 are connected and locked by fastening bolts 52 and nuts 53 .

为了更好的实现卡扣32与卡槽31卡合,且相邻长方体单元2能够紧密贴合,所述卡槽31为一左一右呈镜像对称设置的U型槽311,卡扣32为一左一右呈镜像对称设置的的L形钢板321,所述L形钢板321固定在长方体单元2侧壁上,所述L形钢板321插入U型槽311后两长方体单元2能够保持相互紧贴,所述U型槽311竖直方向最低端设置有挡板33,所述挡板33用于防止L形钢板321从U型槽311下端脱离。In order to better realize the engagement between the buckle 32 and the slot 31, and the adjacent cuboid unit 2 can fit closely, the slot 31 is a U-shaped groove 311 that is mirror-symmetrically arranged on the left and right, and the buckle 32 is One left and one right are L-shaped steel plates 321 arranged mirror-image-symmetrically. The L-shaped steel plates 321 are fixed on the side walls of the cuboid unit 2. After the L-shaped steel plates 321 are inserted into the U-shaped groove 311, the two cuboid units 2 can maintain mutual tightness. The lowest end of the U-shaped groove 311 in the vertical direction is provided with a baffle plate 33, and the baffle plate 33 is used to prevent the L-shaped steel plate 321 from detaching from the lower end of the U-shaped groove 311.

本实施例采用三条方通1并排固定连接为一长方体单元2,四个长方体单元2卡合形成炉体单元模块4,多个炉体单元模块4纵向堆栈后紧固连接相邻的炉体单元模块4形成分层堆栈炉体,安装拆卸更加方便。In this embodiment, three square ducts 1 are fixedly connected side by side to form a cuboid unit 2, and four cuboid units 2 are engaged to form a furnace body unit module 4, and multiple furnace body unit modules 4 are vertically stacked and fastened to connect adjacent furnace body units Module 4 forms a layered stack furnace body, which is more convenient for installation and disassembly.

最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.

本发明使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉。焊接等常规手段,机械、零件和设备均采用现有技术中常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The standard parts used in the present invention can be purchased from the market, and the special-shaped parts can be customized according to the instructions and the records of the accompanying drawings. The specific connection methods of each part all adopt mature bolts and rivets in the prior art. Conventional means such as welding, machinery, parts and equipment all adopt conventional models in the prior art, and circuit connections adopt conventional connection methods in the prior art, which will not be described in detail here.

在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”应作广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly stipulated and limited, the terms "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

Claims (6)

1.一种单元模块分层堆栈炉体,其特征在于,三条方通并排固定连接为一长方体单元,所述长方体单元上设置有卡扣装置,四个长方体单元环绕形成炉体单元模块,每一长方体单元通过卡扣装置与另一长方体单元相连接,所述炉体单元模块内形成有炉腔,所述炉体单元模块内外侧壁通过薄钢板封闭,所述炉体单元模块上还设置有锁紧装置,所述锁紧装置用于当多个炉体单元模块纵向堆栈后紧固连接相邻的炉体单元模块形成分层堆栈炉体。1. A unit module layered stack furnace body, characterized in that three squares are fixedly connected side by side to form a cuboid unit, the cuboid unit is provided with a buckle device, and four cuboid units are surrounded to form a body of furnace unit module, each A cuboid unit is connected with another cuboid unit through a buckle device, a furnace cavity is formed in the furnace body unit module, the inner and outer walls of the furnace body unit module are closed by thin steel plates, and the furnace body unit module is also provided with There is a locking device, and the locking device is used for fastening and connecting adjacent furnace body unit modules to form a layered stacked furnace body after a plurality of furnace body unit modules are vertically stacked. 2.根据权利要求1所述的一种单元模块分层堆栈炉体,其特征在于,所述卡扣装置包括卡槽和卡扣,所述卡扣设置在长方体单元顶面宽边所在的侧壁上,卡槽设置在长方体单元顶面长边所在的侧壁上且卡扣远离卡槽设置,卡扣能够与卡槽相互卡合,每一长方体单元能够通过卡扣与另一长方体单元上的卡槽卡合连接形成炉体单元模块。2. A unit module layered stack furnace body according to claim 1, characterized in that the buckle device includes a slot and a buckle, and the buckle is arranged on the side where the wide side of the top surface of the cuboid unit is located. On the wall, the draw-in groove is arranged on the side wall where the long side of the top surface of the cuboid unit is located and the buckle is set away from the draw-in groove. The buckle can be engaged with the draw-in groove, and each cuboid unit can be connected to another cuboid unit through the buckle. The card slots are snapped and connected to form a furnace unit module. 3.根据权利要求1所述的一种单元模块分层堆栈炉体,其特征在于,所述炉体单元模块之间还设置有用于封闭炉体单元模块顶面及底面的密封层,所述密封层由防火保温棉制成。3. A kind of unit module layered stack furnace body according to claim 1, characterized in that, a sealing layer for sealing the top surface and the bottom surface of the furnace body unit module is also provided between the said furnace body unit modules, said The sealing layer is made of fireproof insulation cotton. 4.根据权利要求1所述的一种单元模块分层堆栈炉体,其特征在于,所述方通内部填充有隔热材料。4 . The layered stack furnace body of unit modules according to claim 1 , characterized in that, the inside of the square duct is filled with heat insulating material. 5 . 5.根据权利要求1所述的一种单元模块分层堆栈炉体,其特征在于,所述锁紧装置包括:锁耳、紧固螺栓和螺母,所述锁耳设置在炉体单元模块的顶面和底面的四周处,通过紧固螺栓和螺母将一炉体单元模块顶面的锁耳和另一炉体单元模块底面的锁耳连接锁紧。5. A unit module layered stack furnace body according to claim 1, characterized in that the locking device comprises: lock lugs, fastening bolts and nuts, and the lock lugs are arranged on the furnace body unit modules. Around the top surface and the bottom surface, the lock ears on the top surface of one furnace body unit module and the lock ears on the bottom surface of the other furnace body unit module are connected and locked by fastening bolts and nuts. 6.根据权利要求2所述的一种单元模块分层堆栈炉体,其特征在于,所述卡槽为一左一右呈镜像对称设置的U型槽,卡扣为一左一右呈镜像对称设置的的L形钢板,所述L形钢板固定在长方体单元侧壁上,所述L形钢板插入U型槽后两长方体单元能够保持相互紧贴,所述U型槽竖直方向最低端设置有挡板,所述挡板用于防止L形钢板从U型槽下端脱离。6. A unit module layered stack furnace body according to claim 2, characterized in that, the slots are U-shaped slots arranged mirror-symmetrically on one left and one right, and the buckles are mirror images on one left and one right Symmetrically arranged L-shaped steel plates, the L-shaped steel plate is fixed on the side wall of the cuboid unit, the two cuboid units can be kept close to each other after the L-shaped steel plate is inserted into the U-shaped groove, and the lowest end of the U-shaped groove in the vertical direction A baffle is provided, and the baffle is used to prevent the L-shaped steel plate from detaching from the lower end of the U-shaped groove.
CN201910477822.1A 2019-06-03 2019-06-03 A layered stack furnace body with unit modules Pending CN110132014A (en)

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