CN110131467A - A bistable solenoid valve and induction water outlet device - Google Patents
A bistable solenoid valve and induction water outlet device Download PDFInfo
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- CN110131467A CN110131467A CN201910492125.3A CN201910492125A CN110131467A CN 110131467 A CN110131467 A CN 110131467A CN 201910492125 A CN201910492125 A CN 201910492125A CN 110131467 A CN110131467 A CN 110131467A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/126—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a diaphragm, bellows, or the like
- F16K31/1262—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a diaphragm, bellows, or the like one side of the diaphragm being spring loaded
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Abstract
Description
技术领域technical field
本发明涉及卫浴设备技术领域,特别是涉及一种双稳态电磁阀及感应出水装置。The invention relates to the technical field of bathroom equipment, in particular to a bistable electromagnetic valve and an induction water outlet device.
背景技术Background technique
感应龙头、感应冲水阀等感应出水装置中,包括有用于检测人体信号的感应装置,以及用于控制出水的电磁阀,其中,电磁阀串联于出水通道中,当电磁阀导通时,出水装置出水,当电磁阀关闭时,出水装置停止出水。现有的感应出水装置主要是直接连接于外部电源(市电),通过外部电源对其供电,因此对电磁阀的能耗要求并不高。在另一些感应出水装置中,为了方便安装和使用,感应出水装置内置了电源(因此无需连接市电),通过内置的电源为感应出水装置供电,然而现有的电磁阀的能耗较大,导致内置的电源的使用周期较短,需要频繁更换电源或充电,从而导致使用不便。Induction water outlet devices such as induction faucets and induction flush valves include induction devices for detecting human body signals and solenoid valves for controlling water discharge. The solenoid valves are connected in series in the water outlet channel. The device discharges water, and when the solenoid valve is closed, the water discharge device stops discharging water. The existing induction water outlet device is mainly directly connected to an external power supply (mains), and supplies power to it through the external power supply, so the energy consumption requirement for the solenoid valve is not high. In other induction water outlet devices, in order to facilitate installation and use, the induction water outlet device has a built-in power supply (so there is no need to connect to the mains), and the induction water outlet device is powered by the built-in power supply. However, the existing solenoid valve consumes a lot of energy. As a result, the service life of the built-in power supply is relatively short, requiring frequent replacement or charging of the power supply, resulting in inconvenience in use.
发明内容Contents of the invention
为此,需要提供一种电磁阀,用于降低现有电磁阀的能耗。Therefore, it is necessary to provide a solenoid valve for reducing the energy consumption of the existing solenoid valve.
为实现上述目的,发明人提供了一种双稳态电磁阀,包括:To achieve the above object, the inventor provides a bistable solenoid valve, comprising:
阀体,所述阀体包括阀腔和膜片组件,所述膜片组件设置于所述阀腔内,所述膜片组件可在所述阀腔内移动使所述阀体导通或关闭;The valve body, the valve body includes a valve chamber and a diaphragm assembly, the diaphragm assembly is arranged in the valve chamber, and the diaphragm assembly can move in the valve chamber to make the valve body conduct or close ;
电磁铁,所述电磁铁包括线圈、静铁芯、动铁芯和第一弹簧,所述动铁芯的一端与所述膜片组件相对,另一端与静铁芯相对,所述第一弹簧与所述动铁芯连接,所述第一弹簧用于向所述动铁芯施加指向所述膜片组件的弹力;所述线圈设置于所述动铁芯的外周,用于产生磁力,驱动所述动铁芯远离所述膜片组件或向所述膜片组件移动,使所述阀体关闭或导通;其中,所述动铁芯与所述静铁芯相对的端面具有凹槽,所述凹槽由动铁芯的端面向内部凹陷。An electromagnet, the electromagnet includes a coil, a static iron core, a moving iron core and a first spring, one end of the moving iron core is opposite to the diaphragm assembly, the other end is opposite to the static iron core, and the first spring Connected with the moving iron core, the first spring is used to apply an elastic force directed to the diaphragm assembly to the moving iron core; the coil is arranged on the outer periphery of the moving iron core for generating magnetic force and driving The moving iron core moves away from the diaphragm assembly or moves toward the diaphragm assembly to close or conduct the valve body; wherein, the end surface of the moving iron core opposite to the static iron core has a groove, The groove is recessed inwardly from the end face of the moving iron core.
进一步的,还包括永磁铁,所述永磁铁设置于所述动铁芯的侧面,所述动铁芯具有磁性,所述动铁芯靠近所述膜片组件时,所述永磁铁用于向所述动铁芯施加指向所述膜片组件的磁力;所述动铁芯远离所述膜片组件时,所述永磁铁用于向所述动铁芯施加沿动铁芯移动方向的磁力。Further, it also includes a permanent magnet, the permanent magnet is arranged on the side of the moving iron core, the moving iron core is magnetic, and when the moving iron core is close to the diaphragm assembly, the permanent magnet is used to The moving iron core exerts a magnetic force directed to the diaphragm assembly; when the moving iron core is away from the diaphragm assembly, the permanent magnet is used to apply a magnetic force to the moving iron core along the moving direction of the moving iron core.
进一步的,所述膜片组件包括膜片和第二弹簧,所述第二弹簧位于所述膜片与所述动铁芯之间,第二弹簧的一端与所述膜片相对,另一端与所述动铁芯相对。Further, the diaphragm assembly includes a diaphragm and a second spring, the second spring is located between the diaphragm and the moving iron core, one end of the second spring is opposite to the diaphragm, and the other end is opposite to the diaphragm. The moving iron cores are opposite to each other.
进一步的,所述阀腔由上阀体和下阀体连接形成,Further, the valve cavity is formed by connecting the upper valve body and the lower valve body,
所述膜片组件与所述动铁芯之间设置有推杆,所述推杆穿过所述上阀体一端与所述动铁芯相对,另一端阀体的泄压孔相对,所述动铁芯通过所述推杆关闭所述泄压孔或开启泄压孔。A push rod is arranged between the diaphragm assembly and the moving iron core. One end of the push rod passes through the upper valve body and is opposite to the moving iron core, and the other end of the valve body is opposite to the pressure relief hole. The moving iron core closes the pressure relief hole or opens the pressure relief hole through the push rod.
进一步的,所述动铁芯的行程为0.3mm~0.5mm。Further, the stroke of the moving iron core is 0.3mm-0.5mm.
进一步的,所述电磁铁的脉冲电压为2.7V~4.1V,脉冲周期为7ms~12ms。Further, the pulse voltage of the electromagnet is 2.7V-4.1V, and the pulse period is 7ms-12ms.
进一步的,所述动铁芯与所述膜片组件相对的端面具有凹槽,所述动铁芯的侧面具有开口,所述开口与所述凹槽连通。Further, the end surface of the moving iron core opposite to the diaphragm assembly has a groove, the side of the moving iron core has an opening, and the opening communicates with the groove.
进一步的,所述电磁铁的磁通密度为2700GTS~3300GTS,所述线圈的阻值为13Ω~17Ω。Further, the magnetic flux density of the electromagnet is 2700GTS-3300GTS, and the resistance of the coil is 13Ω-17Ω.
为解决上述技术问题,本发明还提供了另一技术方案:In order to solve the above technical problems, the present invention also provides another technical solution:
一种感应出水装置,包括:出水通道和电磁阀,所述电磁阀为以上任一技术方案所述的双稳态电磁阀,所述电磁阀串联于出水通道,用于控制所述出水通道出水。An induction water outlet device, comprising: a water outlet channel and a solenoid valve, the solenoid valve is a bistable solenoid valve described in any of the above technical solutions, the solenoid valve is connected in series with the water outlet channel, and is used to control the water outlet of the water outlet channel .
进一步的,所述出水通道包括进水口、出水口以及连接所述进水口和所述出水口的输水通道,至少部分所述输水通道包围所述电磁阀的外侧设置或沿所述电磁阀的外侧分成两个以上的分支。Further, the water outlet channel includes a water inlet, a water outlet, and a water delivery channel connecting the water inlet and the water outlet, at least part of the water delivery channel surrounds the outside of the solenoid valve or is arranged along the side of the solenoid valve. Divide into two or more branches.
区别于现有技术,上述技术方案在双稳态电磁阀的动铁芯朝向静铁芯的端面设置凹槽,并且该凹槽位于动铁芯与静铁芯的接触部,减少了动铁芯端面的接触面积,同时也减小了动铁芯端面所附着的液体的表面张力,因此使用更小的驱动力即可驱动动铁芯远离膜片组件,从而降低双稳态电磁铁的能耗,使其更节能。Different from the prior art, the above-mentioned technical solution sets a groove on the end face of the moving iron core of the bistable solenoid valve facing the static iron core, and the groove is located at the contact part between the moving iron core and the static iron core, reducing the pressure of the moving iron core. The contact area of the end face also reduces the surface tension of the liquid attached to the end face of the moving iron core, so the moving iron core can be driven away from the diaphragm assembly with a smaller driving force, thereby reducing the energy consumption of the bistable electromagnet , making it more energy efficient.
附图说明Description of drawings
图1为具体实施方式所述双稳态电磁阀的立体结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of the bistable electromagnetic valve described in the specific embodiment;
图2为所述双稳态电磁阀沿图1中A-A向剖面图;Fig. 2 is a sectional view of the bistable solenoid valve along A-A in Fig. 1;
图3为具体实施方式所述双稳态电磁阀的爆炸图;Fig. 3 is the explosion diagram of the bistable electromagnetic valve described in the specific embodiment;
图4a为具体实施方式所述电磁铁与动铁芯的爆炸图;Fig. 4a is an exploded view of the electromagnet and the moving iron core described in the specific embodiment;
图4b为具体实施方式所述膜片、第二弹簧以及上腔体的结构示意图;Fig. 4b is a schematic structural view of the diaphragm, the second spring and the upper cavity in the specific embodiment;
图5为具体实施方式所述动铁芯与永磁铁以及线圈的位置关系示意图;5 is a schematic diagram of the positional relationship between the moving iron core, the permanent magnet and the coil described in the specific embodiment;
图6为具体实施方式所述动铁芯与推杆组件的配合示意图;Fig. 6 is a schematic diagram of cooperation between the moving iron core and the push rod assembly described in the specific embodiment;
图7为具体实施方式所述下阀体的立体结构示意图;Fig. 7 is a schematic diagram of the three-dimensional structure of the lower valve body described in the specific embodiment;
图8为具体实施方式所述感应出水装置的立体结构示意图;Fig. 8 is a schematic diagram of the three-dimensional structure of the induction water outlet device described in the specific embodiment;
图9为图8中沿B-B向的剖视图;Fig. 9 is a sectional view along B-B direction in Fig. 8;
附图标记说明:Explanation of reference signs:
100、出水装置壳体;100. Water outlet device housing;
101进水口;101 water inlet;
102、出水口;102. Water outlet;
103、输水通道;103. Water delivery channel;
11、外壳上盖;11. Shell cover;
12、外壳主体;12. Shell main body;
13、连接器;13. Connector;
14、阀体进水口;14. The water inlet of the valve body;
141、滤网;141. filter screen;
15、阀体出水口;15. Water outlet of the valve body;
21、电磁阀;21. Solenoid valve;
211、静铁芯;211, static iron core;
212、线圈支架;212, coil support;
213、线圈;213. Coil;
22、动铁芯;22. Moving iron core;
221、凹槽;221, groove;
222、推杆组件;222. Push rod assembly;
223、开口;223. opening;
224、通道;224. channel;
23、第一弹簧;23. The first spring;
24、永磁铁;24. Permanent magnet;
3、膜片组件;3. Diaphragm components;
31、第二弹簧;31. The second spring;
311、导针;311, guide pin;
32、膜片;32. Diaphragm;
321、导流孔;321, diversion hole;
4、阀体;4. Valve body;
41、上阀体;41. Upper valve body;
42、下阀体;42. Lower valve body;
43、隔离腔;43. Isolation cavity;
431、泄压孔;431. Pressure relief hole;
51、密封圈;51. Sealing ring;
52、密封圈;52. Sealing ring;
53、密封圈;53. Sealing ring;
200、双稳态电磁阀;200. Bistable solenoid valve;
具体实施方式Detailed ways
为详细说明技术方案的技术内容、构造特征、所实现目的及效果,以下结合具体实施例并配合附图详予说明。In order to explain in detail the technical content, structural features, achieved goals and effects of the technical solution, the following will be described in detail in conjunction with specific embodiments and accompanying drawings.
请参阅图1至图7,本实施例提供了一种双稳态电磁阀,其中,双稳态电磁阀可通过脉冲信号控制阀体的状态切换,即通过脉冲信号控制阀体导通或关闭状态的切换,其中,阀体导通也称为开阀,阀体关闭也称为关阀,双稳态电磁阀在脉冲信号之后(即电磁阀的线圈磁力消失后),能够使阀体稳定在当前状态下(即开阀状态或关阀状态),因此称之为双稳态电磁阀。Please refer to Figures 1 to 7, this embodiment provides a bistable solenoid valve, wherein the bistable solenoid valve can control the state switching of the valve body through a pulse signal, that is, control the valve body to be turned on or off through a pulse signal State switching, wherein, the conduction of the valve body is also called opening the valve, and the closing of the valve body is also called closing the valve. The bistable solenoid valve can stabilize the valve body after the pulse signal (that is, after the magnetic force of the solenoid valve coil disappears). In the current state (that is, the valve is open or the valve is closed), it is called a bistable solenoid valve.
如图1所示,为具体实施方式双稳态电磁阀的结构示意图。该双稳态电磁阀包括外壳,其中,外壳包括上壳体11和外壳主体12,上壳体11和外壳主体12配合形成中空的腔体结构,该双稳态电磁阀还包括连接器13,连接器13用于连接控制信号即脉冲信号,从而控制双稳态电磁阀切换状态。As shown in FIG. 1 , it is a schematic structural diagram of a bistable solenoid valve according to a specific embodiment. The bistable solenoid valve includes a casing, wherein the casing includes an upper casing 11 and a casing body 12, and the upper casing 11 and the casing body 12 cooperate to form a hollow cavity structure. The bistable solenoid valve also includes a connector 13, The connector 13 is used for connecting a control signal, that is, a pulse signal, so as to control the switching state of the bistable solenoid valve.
如图2和图3所示,图2为双稳态电磁阀沿图1中A-A向的剖视图,图3为双稳态电磁阀的爆炸图。该双稳态电磁阀包括外壳内设置有电磁铁21、和阀体4。其中,阀体4包括上阀体41和下阀体42,上阀体41内具有上阀腔,下阀体42内具有下阀腔,上阀体41和下阀体42相互连接,使上阀腔和下阀腔相连形成阀腔。上阀体41与电磁铁21之间设置有密封圈52,阀腔内设置有膜片组件3,所述膜片组件3可在所述阀腔内移动使所述阀体导通或关闭。As shown in Figure 2 and Figure 3, Figure 2 is a sectional view of the bistable solenoid valve along the direction A-A in Figure 1, and Figure 3 is an exploded view of the bistable solenoid valve. The bistable solenoid valve includes an electromagnet 21 and a valve body 4 arranged in the casing. Wherein, the valve body 4 comprises an upper valve body 41 and a lower valve body 42, the upper valve body 41 has an upper valve cavity, the lower valve body 42 has a lower valve cavity, the upper valve body 41 and the lower valve body 42 are connected to each other, so that the upper valve body The valve cavity is connected with the lower valve cavity to form a valve cavity. A sealing ring 52 is arranged between the upper valve body 41 and the electromagnet 21 , and a diaphragm assembly 3 is arranged in the valve chamber, and the diaphragm assembly 3 can move in the valve chamber to make the valve body conduct or close.
电磁铁21包括线圈213、动铁芯22和第一弹簧23,线圈213缠绕于线圈支架212的外周,线圈支架212的内部设置有空腔,动铁芯22设置于空腔内且可沿空腔靠近膜片组件3或远离膜片组件3移动。在动铁芯22与上阀体41之间设置有密封圈53,线圈支架212上设置有静铁芯211,静铁芯211位于线圈支架远离动铁芯22的一端,其中,静铁芯211远离动铁芯22的端部可设置有调节螺栓,通过螺栓可调节静铁芯211的位置,在静铁芯211上设置有密封圈51,第一弹簧23的一端与动铁芯22连接,第一弹簧23的另一端与静铁芯211连接,第一弹簧23用于向动铁芯22施加指向膜片组件3的弹力。线圈21输入脉冲信号时产生磁场,带动动铁芯22靠近膜片组件3或远离膜片组件3移动。The electromagnet 21 includes a coil 213, a moving iron core 22 and a first spring 23. The coil 213 is wound around the periphery of the coil support 212. A cavity is provided inside the coil support 212. The moving iron core 22 is arranged in the cavity and can be moved along the cavity. The cavity moves closer to the diaphragm assembly 3 or away from the diaphragm assembly 3 . A sealing ring 53 is arranged between the moving iron core 22 and the upper valve body 41, a static iron core 211 is arranged on the coil support 212, and the static iron core 211 is located at an end of the coil support away from the moving iron core 22, wherein the static iron core 211 The end far away from the moving iron core 22 can be provided with an adjusting bolt, the position of the static iron core 211 can be adjusted by the bolt, a sealing ring 51 is arranged on the static iron core 211, and one end of the first spring 23 is connected with the moving iron core 22, The other end of the first spring 23 is connected to the static iron core 211 , and the first spring 23 is used to apply an elastic force directed to the diaphragm assembly 3 to the moving iron core 22 . The coil 21 generates a magnetic field when the pulse signal is input, and drives the moving iron core 22 to move close to the diaphragm assembly 3 or away from the diaphragm assembly 3 .
如图2、图3、图4a和图4b所示,所述膜片组件3包括膜片32和第二弹簧31,其中,膜片32的边缘固定于上阀体41和下阀体42之间,第二弹簧31设置于动铁芯22与膜片32之间。该电磁阀可以为先导式电磁阀,膜片32与上阀体41之间形成隔离腔43,膜片32上设置有导流孔321,导流孔321与阀体进水口14连通,水流可通过导流孔321进入隔离腔43,隔离腔43顶部设置有泄压孔431,泄压孔431与动铁芯的端部相对,当泄压孔431关闭时,水浒通过导流孔321进入隔离腔43,并使隔离腔43内的水压上升(与进水端水压相等),从而通过水压驱动膜片32向下移动,使阀体关闭;当泄压孔431打开时,隔离腔43内的水流通过泄压孔431排出(排出的水流流至阀体出水口15),从而使隔离腔43内的水压降低,膜片32上移,使阀体导通。As shown in Figure 2, Figure 3, Figure 4a and Figure 4b, the diaphragm assembly 3 includes a diaphragm 32 and a second spring 31, wherein the edge of the diaphragm 32 is fixed between the upper valve body 41 and the lower valve body 42 Between, the second spring 31 is arranged between the moving iron core 22 and the diaphragm 32 . The solenoid valve can be a pilot-operated solenoid valve, an isolation cavity 43 is formed between the diaphragm 32 and the upper valve body 41, the diaphragm 32 is provided with a diversion hole 321, and the diversion hole 321 communicates with the water inlet 14 of the valve body, and the water flow can be Enter the isolation chamber 43 through the diversion hole 321, the top of the isolation chamber 43 is provided with a pressure relief hole 431, the pressure relief hole 431 is opposite to the end of the moving iron core, when the pressure relief hole 431 is closed, the water margin enters the isolation chamber through the diversion hole 321 cavity 43, and the water pressure in the isolation cavity 43 rises (equal to the water pressure at the water inlet), thereby driving the diaphragm 32 to move downward through the water pressure, so that the valve body is closed; when the pressure relief hole 431 is opened, the isolation cavity The water flow in 43 is discharged through the pressure relief hole 431 (the discharged water flow flows to the valve body water outlet 15), thereby reducing the water pressure in the isolation chamber 43, and the diaphragm 32 moves up to make the valve body conduct.
具体的,动铁芯22朝向膜片组件3的一端设置有推杆组件222,推杆组件222位于膜片组件3与动铁芯22之间设,隔离腔43的泄压孔431由推杆组件222控制关闭或导通,推杆组件222的推杆穿过上阀体41的顶部进入上阀腔内,第二弹簧31的一端与推杆相对,第二弹簧31的另一端与膜片32连接。当推杆组件222在动铁芯22的推力作用下向下移动将塞紧泄压孔431,使膜片32下移,从而使阀体关闭,反之,当推杆组件向上移动时,泄压孔431导通,膜片32上移,从而使阀体导通。Specifically, the end of the moving iron core 22 facing the diaphragm assembly 3 is provided with a push rod assembly 222, the push rod assembly 222 is located between the diaphragm assembly 3 and the moving iron core 22, and the pressure relief hole 431 of the isolation cavity 43 is controlled by the push rod Component 222 controls closing or conduction. The push rod of push rod assembly 222 passes through the top of upper valve body 41 and enters the upper valve cavity. One end of second spring 31 is opposite to the push rod, and the other end of second spring 31 is connected to the diaphragm. 32 connections. When the push rod assembly 222 moves downward under the thrust of the moving iron core 22, the pressure relief hole 431 will be plugged, and the diaphragm 32 will move down, thereby closing the valve body. Conversely, when the push rod assembly moves upward, the pressure will be released. The hole 431 is connected, and the diaphragm 32 moves up, so that the valve body is connected.
如图2所示,如图4b所示,第二弹簧31的端部设置有导针311,导针311的外径略小于导流孔321,导针311穿过导流孔321,当膜片32上下移动时,导针311与导流孔321相对移动,从而起到导流孔321自清洁的作用,可防止水垢堵塞导流孔321。As shown in Figure 2, as shown in Figure 4b, the end of the second spring 31 is provided with a guide pin 311, the outer diameter of the guide pin 311 is slightly smaller than the diversion hole 321, the guide pin 311 passes through the diversion hole 321, when the membrane When the sheet 32 moves up and down, the guide pin 311 moves relative to the diversion hole 321 , so that the diversion hole 321 can be self-cleaned and the diversion hole 321 can be prevented from being blocked by scale.
如图4a、图5和图6所示,动铁芯22远离所述膜片组件3相对的端面具有凹槽221,凹槽221位于动铁芯与静铁芯接触部,凹槽221由动铁芯22的端面向内凹陷,从而减少了动铁芯22端面与静铁芯211的接触面积。双稳态电磁阀常连接于水龙头等出水装置使用,在动铁芯22的端面常附着有水或其他液体,由于在动铁芯22的端面设置有凹槽221,从而减小了动铁芯22端面所附着的液体的表面张力,因此线圈213使用更小的驱动力即可驱动动铁芯远离静铁芯,从而降低电磁铁的能耗。As shown in Figure 4a, Figure 5 and Figure 6, the moving iron core 22 has a groove 221 on the opposite end surface away from the diaphragm assembly 3, the groove 221 is located at the contact portion between the moving iron core and the static iron core, and the groove 221 is formed by The end surface of the iron core 22 is recessed inward, thereby reducing the contact area between the end surface of the moving iron core 22 and the static iron core 211 . The bistable solenoid valve is often connected to water outlet devices such as faucets, and water or other liquids are often attached to the end face of the moving iron core 22. Since the end face of the moving iron core 22 is provided with a groove 221, the size of the moving iron core is reduced. The surface tension of the liquid attached to the end surface of 22, so the coil 213 can drive the moving iron core away from the static iron core with a smaller driving force, thereby reducing the energy consumption of the electromagnet.
如图7所示,为下阀体42的结构示意图,参照图2和图7,阀体进水口14位于下阀体42的底部外周,阀体出水口15位于下阀体42的底部的中央,如图3所示,在出水口15的外侧设置有密封圈54。为了过滤水质,在阀体进水口14还设置有滤网141,滤网141可以选用钢丝纱网。As shown in Figure 7, it is a schematic structural view of the lower valve body 42, referring to Figure 2 and Figure 7, the valve body water inlet 14 is located at the bottom periphery of the lower valve body 42, and the valve body water outlet 15 is located at the center of the bottom of the lower valve body 42 , as shown in FIG. 3 , a sealing ring 54 is provided outside the water outlet 15 . In order to filter the water quality, a filter screen 141 is also provided at the water inlet 14 of the valve body, and the filter screen 141 can be selected from steel wire gauze.
如图4a和图5所示,在一实施例中,所述动铁芯22具有磁性,并且在动铁芯的侧面还设置有永磁铁24。永磁铁24用于向动铁芯22施加沿动铁芯22移动方向的磁力,动铁芯在所述第一弹簧23提供的弹力、永磁铁24提供的磁力以及线圈产生的磁力下沿动铁芯22的轴线方向的去,从而驱动膜片组件3在所述阀腔内移动使所述阀体导通或关闭。As shown in FIG. 4 a and FIG. 5 , in one embodiment, the moving iron core 22 is magnetic, and a permanent magnet 24 is also arranged on the side of the moving iron core. The permanent magnet 24 is used to apply a magnetic force along the moving direction of the moving iron core 22 to the moving iron core 22. The moving iron core moves along the moving iron core under the elastic force provided by the first spring 23, the magnetic force provided by the permanent magnet 24 and the magnetic force generated by the coil. The direction of the axis of the core 22 goes, thereby driving the diaphragm assembly 3 to move in the valve cavity to make the valve body conduct or close.
在动铁芯22吸合状态时(此时阀体导通也叫开阀),即动铁芯22靠近静铁芯221且远离膜片组件3时,永磁铁24提供的磁力指向静铁芯221并且大于第一弹簧23的弹簧,从而使动铁芯22稳定在吸合状态。此时向线圈213输入一脉冲信号使线圈213产生磁场,线圈213产生的磁场向动铁芯22施加一指向膜片组件3的磁力,该磁力与第一弹簧23的弹力叠加大于永磁铁24的磁力,从而驱动动铁芯22向膜片组件3方向移动,从而使推杆组件塞紧泄压孔431,使膜片32下移关闭阀体。在动铁芯22向膜片组件3移动的过程中,动铁芯22与永磁铁24的位置关系发生变化,从而使永磁铁24对动铁芯22的磁力方向发生变化(变为指向膜片组件3方向),动铁芯22在第一弹簧23的弹力和永磁铁24的磁力作用下保持分离状态(此时阀体关闭也叫关阀),即动铁芯22与静铁芯221分离且压紧膜片组件3。在动铁芯22由分离状态切换至吸合状态时,线圈213产生相反的磁力,该磁力大于第一弹簧23与永磁铁24的磁力,从而驱动动铁芯22向静铁芯221方向移动,该过程与上述吸合状态切换至分离状态相似,这里就不再赘述。When the moving iron core 22 is in the suction state (at this time, the valve body conduction is also called opening the valve), that is, when the moving iron core 22 is close to the static iron core 221 and away from the diaphragm assembly 3, the magnetic force provided by the permanent magnet 24 points to the static iron core 221 and larger than the spring of the first spring 23, so that the moving iron core 22 is stable in the suction state. At this time, a pulse signal is input to the coil 213 to cause the coil 213 to generate a magnetic field, and the magnetic field generated by the coil 213 applies a magnetic force directed to the diaphragm assembly 3 to the moving iron core 22, and this magnetic force is superimposed with the elastic force of the first spring 23 and is greater than that of the permanent magnet 24. The magnetic force drives the moving iron core 22 to move toward the diaphragm assembly 3, thereby making the push rod assembly close the pressure relief hole 431, and causing the diaphragm 32 to move down to close the valve body. In the process that the moving iron core 22 moves to the diaphragm assembly 3, the positional relationship between the moving iron core 22 and the permanent magnet 24 changes, thereby making the magnetic force direction of the permanent magnet 24 to the moving iron core 22 change (become pointing to the diaphragm Component 3 direction), the moving iron core 22 remains separated under the elastic force of the first spring 23 and the magnetic force of the permanent magnet 24 (at this time, the closing of the valve body is also called closing the valve), that is, the moving iron core 22 is separated from the static iron core 221 And compress the diaphragm assembly 3 . When the moving iron core 22 is switched from the separation state to the pull-in state, the coil 213 produces an opposite magnetic force, which is greater than the magnetic force of the first spring 23 and the permanent magnet 24, thereby driving the moving iron core 22 to move toward the static iron core 221. This process is similar to the switching from the above-mentioned engaging state to the separating state, and will not be repeated here.
优选的,永磁铁24位于动铁芯22的吸合平衡点,其中,吸合平衡点是动铁芯22的受力平衡点,也是动铁芯22受力方向切换点,当动铁芯22处于吸合平衡点时,动铁芯22的受力为零。吸合平衡点可位于动铁芯22移动至移动路径的中部,当动铁芯22移动至吸合平衡点时永磁铁24对动铁芯22的磁力为零,并且当动铁22移动超过该吸合平衡点并靠近静铁芯221时,永磁铁24对动铁芯22的指向静铁芯221,并且永磁铁24对动铁芯22的磁力大于第一弹簧的磁力,从而使动铁芯保持在靠近静铁芯211状态(即压紧第一弹簧状态);当动铁芯22移动超过该位置靠近膜片组件3时,永磁铁24对动铁芯22的指向膜片组件3,从而将动铁芯保持在压紧膜片组件3状态。Preferably, the permanent magnet 24 is located at the suction balance point of the moving iron core 22, wherein the suction balance point is the force balance point of the moving iron core 22, and is also the switching point of the force direction of the moving iron core 22. When the moving iron core 22 When at the suction balance point, the force on the moving iron core 22 is zero. The suction balance point can be positioned at the moving iron core 22 and moves to the middle of the moving path. When the moving iron core 22 moves to the suction balance point, the magnetic force of the permanent magnet 24 to the moving iron core 22 is zero, and when the moving iron 22 moves beyond this When the suction balance point is close to the static iron core 221, the permanent magnet 24 points to the static iron core 221 to the moving iron core 22, and the magnetic force of the permanent magnet 24 to the moving iron core 22 is greater than the magnetic force of the first spring, so that the moving iron core Stay close to the static iron core 211 state (that is, compress the first spring state); when the moving iron core 22 moves beyond this position and is close to the diaphragm assembly 3, the permanent magnet 24 points to the diaphragm assembly 3 of the moving iron core 22, thereby Keep the moving iron core in the state of pressing the diaphragm assembly 3.
如图6所示,在一实施例中,为了进一步减小动铁芯22远离静铁芯时液体的表面张力,在动铁芯22动铁芯22的侧面设置有开口223,开口223通过通道224与位于动铁芯22端面的凹槽221相连通,其中,通道224可位于动铁芯22的内部且一端与开口连通,另一端与凹槽221连通。当动铁芯在线圈213的磁力作用下向膜片方向移动时,由于位于动铁芯22端面的凹槽221与动铁芯22侧面的开口导通,因此动铁芯22侧面的气流会经过开口223和通道224进入凹槽221,从而减小动铁芯22端面附着的液体的表面张力,从而使驱动动铁芯22移动的线圈磁力可以更小,因此使电磁铁的功能可以更低。As shown in Figure 6, in one embodiment, in order to further reduce the surface tension of the liquid when the moving iron core 22 is away from the static iron core, an opening 223 is provided on the side of the moving iron core 22, and the opening 223 passes through the channel 224 communicates with the groove 221 located on the end surface of the moving iron core 22 , wherein the channel 224 can be located inside the moving iron core 22 and communicates with the opening at one end and communicates with the groove 221 at the other end. When the moving iron core moves toward the diaphragm under the magnetic force of the coil 213, the airflow on the side of the moving iron core 22 will pass The opening 223 and the channel 224 enter the groove 221, thereby reducing the surface tension of the liquid attached to the end surface of the moving iron core 22, so that the magnetic force of the coil driving the moving iron core 22 can be smaller, so the function of the electromagnet can be lowered.
在一实施例中,所述动铁芯的行程为0.3~0.5mm,其相对现有双稳态电磁阀中动铁芯的行程更小。而动铁芯的行程减小,可使电磁阀的体积更小,并且可减小线圈213对动铁芯22的驱动力,使线圈213的能耗更低。In one embodiment, the stroke of the moving iron core is 0.3-0.5mm, which is smaller than the stroke of the moving iron core in the existing bistable solenoid valve. The reduction of the stroke of the moving iron core can make the volume of the solenoid valve smaller, and can reduce the driving force of the coil 213 on the moving iron core 22, so that the energy consumption of the coil 213 is lower.
由于在动铁芯22的端面设置了凹槽221,减小了动铁芯22端面附着的液体张力对动铁芯移动的阻力,并且动铁芯的行程减小,从而使线圈213使用较小的磁力即可驱动铁芯22移动,因此,线圈213的脉冲电压的大小和周期(即持续时间)相对现有电磁阀的脉冲电压更小,从而使其更加节能,能耗更低。具体的,在一实施例中,双稳态电磁阀中所述线圈213的阻值为13Ω~17Ω,线圈213的脉冲电压为2.7V~4.1V,脉冲周期(持续时间)为7ms~12ms,电磁铁中线圈213通电时产生的磁场的磁通密度为2700GTS~3300GTS,永磁铁24为耐120℃高温的钕铁硼强力磁铁(常规磁铁的耐温为80℃)。由于本电磁阀可用于常温水和高温水,常规磁铁的耐温只有80℃左右,在高温状态下易失磁,而本实施例中采用耐120℃高温的钕铁硼强力磁铁,可保证永磁铁24在高温状态下仍有磁性。现有双稳态电磁阀的脉冲电压在4.4V~6.6V之间,脉冲周期在25ms以上,在本实施例中,线圈213的脉冲电压和脉冲周期均小于现有双稳态电磁阀的脉冲电压和脉冲周期,因此其能耗也更低。Since the end face of the moving iron core 22 is provided with a groove 221, the resistance of the liquid tension attached to the end face of the moving iron core 22 to the movement of the moving iron core is reduced, and the stroke of the moving iron core is reduced, so that the use of the coil 213 is smaller. The magnetic force can drive the iron core 22 to move. Therefore, the magnitude and cycle (ie duration) of the pulse voltage of the coil 213 are smaller than the pulse voltage of the existing solenoid valve, thereby making it more energy-saving and lower energy consumption. Specifically, in one embodiment, the resistance value of the coil 213 in the bistable solenoid valve is 13Ω~17Ω, the pulse voltage of the coil 213 is 2.7V~4.1V, and the pulse period (duration) is 7ms~12ms, The magnetic flux density of the magnetic field generated when the coil 213 in the electromagnet is energized is 2700GTS-3300GTS, and the permanent magnet 24 is a powerful NdFeB magnet with a high temperature resistance of 120°C (the temperature resistance of a conventional magnet is 80°C). Because this solenoid valve can be used in normal temperature water and high temperature water, the temperature resistance of conventional magnets is only about 80°C, and it is easy to lose magnetism under high temperature conditions. The magnet 24 is still magnetic in a high temperature state. The pulse voltage of the existing bistable solenoid valve is between 4.4V~6.6V, and the pulse period is above 25ms. In this embodiment, the pulse voltage and pulse period of the coil 213 are smaller than the pulse of the existing bistable solenoid valve. Voltage and pulse period, so its energy consumption is also lower.
如图8和图9所示,在另一实施例提供了一种感应出水装置,该感应出水装置可根据检测到的感应信号控制出水,具体可以为感应龙头、感应冲水器等出水装置。该感应出水装置包括出水装置壳体100和设置于出水装置壳体100内的双稳态电磁阀200,其中,所述双稳态电磁阀200为以上任一实施例所述的双稳态电磁阀。双稳态电磁阀200用于控制出水装置出水,具体的,出水装置壳体100包括有进水口101、出水口102出水装置壳体100内设置有与输水通道103,进水口101和出水口102之间连接有输水通道103,双稳态电磁阀200串联于输水通道103中,因此通过控制双稳态电磁阀200即可控制感应出水装置出水。感应出水装置的壳体100上还设置有感应窗口104,感应窗口104内设置有感应器件,感应器件可以为红外传感器,用于检测人体信号,特别是手部的红外信号,感应出水装置根据感应器件检测到的信号控制双稳态电磁阀200切换状态,从而控制出水或停止出水。As shown in Fig. 8 and Fig. 9, another embodiment provides an induction water outlet device, which can control the water outlet according to the detected induction signal, specifically, it can be a water outlet device such as an induction faucet and an induction flusher. The induction water outlet device includes a water outlet device housing 100 and a bistable solenoid valve 200 disposed in the water outlet device housing 100, wherein the bistable solenoid valve 200 is the bistable solenoid valve described in any of the above embodiments. valve. The bistable solenoid valve 200 is used to control the water outlet of the water outlet device. Specifically, the water outlet device housing 100 includes a water inlet 101 and a water outlet 102. The water outlet device housing 100 is provided with a water delivery channel 103, a water inlet 101 and a water outlet. A water delivery channel 103 is connected between 102, and the bistable solenoid valve 200 is connected in series in the water delivery channel 103, so by controlling the bistable solenoid valve 200, the induction water outlet device can be controlled to discharge water. The housing 100 of the induction water outlet device is also provided with a sensing window 104, and an induction device is arranged in the induction window 104. The induction device can be an infrared sensor for detecting human body signals, especially infrared signals of hands. The signal detected by the device controls the state of the bistable solenoid valve 200 to switch, thereby controlling or stopping the water discharge.
优选的,该感应出水装置内置有电池,由该电池为感应出水装置供电,因此在使用时,无需连接外部电源,方便安装。由于双稳态电磁阀200相对于现有电磁阀更节能省电,从而使感应出水装置的内置电池的使用寿命更长,无需频繁充电或替换电池。Preferably, the induction water outlet device has a built-in battery, and the battery supplies power to the induction water outlet device, so it does not need to be connected to an external power source during use, which is convenient for installation. Since the bistable electromagnetic valve 200 is more energy-saving and power-saving than the existing electromagnetic valve, the service life of the built-in battery of the induction water outlet device is longer, and there is no need to frequently charge or replace the battery.
如图9所示,在一实施例中,双稳态电磁阀200位于感应出水装置的壳体100内部,双稳态电磁阀200长度方向与感应出水装置的长度方向朝向相同,至少部分输水通道103包围双稳态电磁阀200的外侧设置。具体的,如图9所示,靠近进水口101的输水通道103在双稳态电磁阀200的一端分支成两条支路,两条支路沿双稳态电磁阀200的外侧向出水口102方向延伸,并汇流连接至双稳态电磁阀200的阀体进水口14,双稳态电磁阀200的阀体出水口15与感应出水装置的出水口15连通,从而将双稳态电磁阀200与输水通道103串联。在另一实施例中,输水通道103可以包围双稳态电磁阀200外侧,即输水通道103的绕双稳态电磁阀200外侧360°连成整体。在上述实施例中,双稳态电磁阀200位于感应出水装置的壳体100内部,输水通道103沿双稳态电磁阀200外侧设置,从而大大减小感应出水装置的体积。因此该感应出水装置特别适用于连接机械水龙头使用,即将该感应出水装置进水口101直接连接于机械水龙头上,由于感应出水装置具有感应出水功能,因此,无需更换龙头就可将传感的机械水龙头升级成感应水龙头。As shown in Figure 9, in one embodiment, the bistable solenoid valve 200 is located inside the casing 100 of the induction water outlet device, the length direction of the bistable solenoid valve 200 is in the same direction as the length direction of the induction water outlet device, and at least part of the water delivery The channel 103 surrounds the outer side of the bistable solenoid valve 200 . Specifically, as shown in Figure 9, the water delivery channel 103 close to the water inlet 101 is branched into two branches at one end of the bistable solenoid valve 200, and the two branches are along the outside of the bistable solenoid valve 200 to the water outlet. 102 direction, and confluence connection to the valve body water inlet 14 of the bistable solenoid valve 200, the valve body water outlet 15 of the bistable solenoid valve 200 communicates with the water outlet 15 of the induction water outlet device, thereby connecting the bistable solenoid valve 200 is connected in series with the water delivery channel 103. In another embodiment, the water delivery channel 103 may surround the outside of the bistable solenoid valve 200 , that is, the water delivery channel 103 is connected 360° around the outside of the bistable solenoid valve 200 to form a whole. In the above embodiment, the bistable solenoid valve 200 is located inside the housing 100 of the induction water outlet device, and the water delivery channel 103 is arranged along the outside of the bistable solenoid valve 200, thereby greatly reducing the volume of the induction water outlet device. Therefore, the induction water outlet device is particularly suitable for connecting with a mechanical faucet, that is, the water inlet 101 of the induction water outlet device is directly connected to the mechanical faucet. Since the induction water outlet device has the function of inductive water outlet, the sensory mechanical faucet can be connected without replacing the faucet. Upgrade to a sensor faucet.
需要说明的是,尽管在本文中已经对上述各实施例进行了描述,但并非因此限制本发明的专利保护范围。因此,基于本发明的创新理念,对本文所述实施例进行的变更和修改,或利用本发明说明书及附图内容所作的等效结构或等效流程变换,直接或间接地将以上技术方案运用在其他相关的技术领域,均包括在本发明的专利保护范围之内。It should be noted that although the foregoing embodiments have been described herein, the scope of protection of the present invention is not limited thereby. Therefore, based on the innovative concept of the present invention, the changes and modifications made to the embodiments described herein, or the equivalent structure or equivalent process conversion made by using the description of the present invention and the contents of the accompanying drawings, directly or indirectly apply the above technical solutions In other related technical fields, all are included in the patent protection scope of the present invention.
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