CN110130365A - A backfill component for rapid construction of plastic pipes - Google Patents
A backfill component for rapid construction of plastic pipes Download PDFInfo
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- CN110130365A CN110130365A CN201810108472.7A CN201810108472A CN110130365A CN 110130365 A CN110130365 A CN 110130365A CN 201810108472 A CN201810108472 A CN 201810108472A CN 110130365 A CN110130365 A CN 110130365A
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- fabric material
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- plastic
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- 239000000463 material Substances 0.000 claims abstract description 88
- 239000004744 fabric Substances 0.000 claims abstract description 57
- 239000004033 plastic Substances 0.000 claims abstract description 54
- 229920003023 plastic Polymers 0.000 claims abstract description 54
- 238000010276 construction Methods 0.000 claims abstract description 33
- 230000035699 permeability Effects 0.000 claims description 6
- 238000009958 sewing Methods 0.000 claims description 4
- 244000025254 Cannabis sativa Species 0.000 claims description 3
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 3
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 3
- 229920000742 Cotton Polymers 0.000 claims description 3
- 229920002334 Spandex Polymers 0.000 claims description 3
- 235000009120 camo Nutrition 0.000 claims description 3
- 235000005607 chanvre indien Nutrition 0.000 claims description 3
- 239000011487 hemp Substances 0.000 claims description 3
- 239000004745 nonwoven fabric Substances 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000004759 spandex Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 6
- 230000006378 damage Effects 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000001788 irregular Effects 0.000 abstract description 2
- 229920001903 high density polyethylene Polymers 0.000 description 4
- 239000004700 high-density polyethylene Substances 0.000 description 4
- -1 irrigation Substances 0.000 description 4
- 230000002262 irrigation Effects 0.000 description 3
- 238000003973 irrigation Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000010865 sewage Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005429 filling process Methods 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009439 industrial construction Methods 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D17/00—Excavations; Bordering of excavations; Making embankments
- E02D17/18—Making embankments, e.g. dikes, dams
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Abstract
本发明涉及一种用于塑料管材快速施工的回填构件,用于包裹在塑料管材的外侧,所述回填构件包括平面状的织物材质袋,所述织物材质袋内装填有填充材料,所述织物材质袋的两侧设有连接卡扣,所述织物材质袋两侧的连接卡扣连接在一起时,所述织物材质袋卷成与塑料管材截面相同的形状。与现有技术相比,实际管道施工回填作业过程中,本发明回填构件不仅可以有效地降低野蛮施工、不规范施工对塑料管材的破坏,也可减少管道两侧回填材料的使用量明显降低工程造价,还可以将部分回填作业提前工厂预制缩短管道施工周期,从而最终实现快速、安全、低成本的管道施工工程。
The invention relates to a backfill component for rapid construction of plastic pipes, which is used for wrapping the outside of plastic pipes. The backfill component includes a planar fabric material bag, and the fabric material bag is filled with filling materials. The fabric material bag Both sides of the material bag are provided with connecting buckles, and when the connecting buckles on both sides of the fabric material bag are connected together, the fabric material bag is rolled into the same shape as the cross-section of the plastic pipe. Compared with the existing technology, during the actual backfilling process of pipeline construction, the backfill member of the present invention can not only effectively reduce the damage to plastic pipes caused by brutal construction and irregular construction, but also reduce the amount of backfill materials used on both sides of the pipeline and significantly reduce the project cost. In addition, part of the backfilling work can be prefabricated in advance to shorten the pipeline construction period, so as to finally realize a fast, safe and low-cost pipeline construction project.
Description
技术领域technical field
本发明涉及管材应用领域,尤其是涉及一种用于塑料管材快速施工的回填构件。The invention relates to the application field of pipes, in particular to a backfill component for rapid construction of plastic pipes.
背景技术Background technique
塑料管材相较于传统管材,如水泥管、金属管等,在排水排污等用途上,具有较为突出的耐腐蚀性、化学稳定性及耐用性,正在逐步的替代传统管材,广泛的应用于市政工程、工业建筑、公共建筑等领域。但是相较于传统刚性管材,柔性管材抵抗外界破坏能力较弱,尤其是管道施工现场常见的野蛮施工现象;大部分施工现场没有符合规范要求的回填材料,而是使用泥土进行直接回填;以上存在的不规范施工均会对柔性管材造成较大影响,导致管道安全事故频出,从而使得塑料管材(尤其是大口径管材)的推广应用受到一定阻力。目前业内针对野蛮施工引起塑料管道破坏从而导致管道工程安全事故无有效的措施。Compared with traditional pipes, such as cement pipes and metal pipes, plastic pipes have outstanding corrosion resistance, chemical stability and durability in drainage and sewage purposes. They are gradually replacing traditional pipes and are widely used in municipal Engineering, industrial construction, public buildings and other fields. However, compared with traditional rigid pipes, flexible pipes are weaker in resisting external damage, especially the brutal construction phenomenon common in pipeline construction sites; most construction sites do not have backfill materials that meet the requirements of the code, but use soil for direct backfill; the above problems Non-standard construction will have a great impact on flexible pipes, resulting in frequent pipeline safety accidents, which makes the promotion and application of plastic pipes (especially large-diameter pipes) subject to certain resistance. At present, there are no effective measures in the industry for the destruction of plastic pipelines caused by brutal construction, which leads to pipeline engineering safety accidents.
发明专利CN106013176A报道了“一种山地节水灌溉工程管沟回填方法”。专利通过将管沟底部尖锐石块铁锤锤平后铺设单楞瓦楞纸板,放上水管以后,再在管道上铺设一块双楞瓦楞纸板,最后进行回填压实。但是,该专利的保护方法所能起到的效果甚微,起保护作用的瓦楞纸板强度低,回填压实过程中十分容易被穿透、破坏,失去保护意义;同时,只是在管道上方进行简单铺设,而管道回填两侧并未进行保护,同样容易产生破坏,实际应用效果不佳。Invention patent CN106013176A reports "a method for backfilling pipe trenches in water-saving irrigation projects in mountainous areas". In the patent, the sharp stones at the bottom of the pipe trench are hammered flat, and then a single corrugated cardboard is laid. After the water pipe is placed, a piece of double corrugated cardboard is laid on the pipe, and finally backfilled and compacted. However, the protection method of this patent has little effect. The corrugated cardboard used for protection is low in strength, and it is very easy to be penetrated and damaged during the backfill compaction process, which loses the meaning of protection; Laying, but the backfilling of the pipeline is not protected on both sides, which is also prone to damage, and the actual application effect is not good.
通过相关文献及专利报道,对塑料管材施工回填过程中进行有效保护的措施及手段非常有限,但是塑料管材的施工保护对管道安全意义重大,需要进行相应的技术支持。According to relevant literature and patent reports, there are very limited measures and means for effective protection during the backfilling process of plastic pipes, but the construction protection of plastic pipes is of great significance to pipeline safety, and corresponding technical support is required.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种用于塑料管材快速施工的回填构件。The object of the present invention is to provide a backfill component for rapid construction of plastic pipes in order to overcome the above-mentioned defects in the prior art.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种用于塑料管材快速施工的回填构件,用于包裹在塑料管材的外侧,所述回填构件包括平面状的织物材质袋,所述织物材质袋内装填有填充材料,所述织物材质袋的两侧设有连接卡扣,所述织物材质袋两侧的连接卡扣连接在一起时,所述织物材质袋卷成与塑料管材截面相同的形状。A backfill component for rapid construction of plastic pipes, used for wrapping the outside of plastic pipes, the backfill component includes a planar fabric material bag, the fabric material bag is filled with filling materials, the fabric material bag Both sides are provided with connecting buckles, and when the connecting buckles on both sides of the fabric material bag are connected together, the fabric material bag is rolled into the same shape as the cross section of the plastic pipe.
在本发明的一个实施方式中,所述织物材质袋被间隔成若干个独立间隔区,每个独立间隔区上均开设有灌装口。每个独立间隔区都设有独立操作灌装口,具有快速便利、均匀灌装的特点,有效地避免灌装过程中填充材料过度堆积、分散不均匀的问题。In one embodiment of the present invention, the fabric material bag is divided into several independent compartments, and each independent compartment is provided with a filling port. Each independent compartment is equipped with an independently operated filling port, which has the characteristics of fast, convenient and uniform filling, and effectively avoids the problems of excessive accumulation and uneven dispersion of filling materials during the filling process.
在本发明的一个实施方式中,所述灌装口使用拉链、搭扣或自封条中的一种或几种形式进行密封。In one embodiment of the present invention, the filling port is sealed with one or more of zippers, buckles or self-sealing strips.
在本发明的一个实施方式中,所述织物材质袋通过缝制线间隔成若干个独立间隔区。In one embodiment of the present invention, the fabric material bag is divided into several independent compartments by sewing lines.
在本发明的一个实施方式中,所述织物材质袋为矩形结构,长度尺寸为1000~4000mm,宽度尺寸为500~2000mm,独立间隔区尺寸为:长度500~1000mm,宽度100~500mm。In one embodiment of the present invention, the fabric material bag has a rectangular structure with a length of 1000-4000 mm and a width of 500-2000 mm, and the independent compartments have a length of 500-1000 mm and a width of 100-500 mm.
在本发明的一个实施方式中,所述灌装口长度为100~500mm。In one embodiment of the present invention, the length of the filling port is 100-500 mm.
以上尺寸可根据塑料管材口径规格进行调整。The above dimensions can be adjusted according to the caliber specification of the plastic pipe.
在本发明的一个实施方式中,每个独立间隔区内灌装口数量为1~3个。In one embodiment of the present invention, the number of filling ports in each independent compartment ranges from 1 to 3.
在本发明的一个实施方式中,填充材料的填充厚度为100~400mm。In one embodiment of the present invention, the filling thickness of the filling material is 100-400 mm.
在本发明的一个实施方式中,所述织物材质袋材质具有延展性与透过性。In one embodiment of the present invention, the fabric material bag material has ductility and permeability.
在本发明的一个实施方式中,所述织物材质袋材料的拉伸延展率为10~80%。织物材料具有一定的延展性,即使在完成灌装、填充以后,仍能进行弯曲、折叠,使用过程中与塑料管材外壁贴合紧密。织物材料具有一定的选择透过性,水分、空气可自由渗透织物,而内部的填充材料则被截留住。In one embodiment of the present invention, the tensile elongation of the fabric material bag material is 10-80%. The fabric material has a certain degree of ductility, even after filling and filling, it can still be bent and folded, and it is tightly attached to the outer wall of the plastic pipe during use. The fabric material has a certain degree of selective permeability, moisture and air can permeate the fabric freely, while the filling material inside is trapped.
在本发明的一个实施方式中,所述织物材质袋由具有延展性与透过性的材质缝制而成。In one embodiment of the present invention, the fabric material bag is sewn from a material with ductility and permeability.
在本发明的一个实施方式中,在本发明的一个实施方式中,所述织物材质袋材质选择涤纶、无纺布、氨纶、棉类或麻类中的一种或几种。In one embodiment of the present invention, the material of the fabric material bag is selected from one or more of polyester, non-woven fabric, spandex, cotton or hemp.
在本发明的一个实施方式中,所述织物材质袋每一侧均设有多个连接卡扣,相邻两个连接卡扣间距为100~300mm。回填构件首尾配装有连接卡扣结构,便于首尾连接紧固。In one embodiment of the present invention, each side of the fabric material bag is provided with a plurality of connecting buckles, and the distance between two adjacent connecting buckles is 100-300 mm. The head and tail of the backfilling components are equipped with connecting buckle structure, which is convenient for head and tail connection and fastening.
在本发明的一个实施方式中,所述连接卡扣材质包括但不限于金属、塑料、复合材料等。In one embodiment of the present invention, the material of the connection buckle includes but not limited to metal, plastic, composite material and the like.
在本发明的一个实施方式中,所述塑料管材包括但不限于HDPE双壁缠绕管、HDPE双壁波纹管、PVC加筋管等管种,用途包括但不限于排水、排污、灌溉、给水等。In one embodiment of the present invention, the plastic pipes include but are not limited to HDPE double-wall winding pipes, HDPE double-wall corrugated pipes, PVC reinforced pipes, etc., and their uses include but are not limited to drainage, sewage, irrigation, water supply, etc. .
在本发明的一个实施方式中,所述填充材料包括粗砂、砾石、粉煤灰等填充材料中的一种或几种。In one embodiment of the present invention, the filling material includes one or more of filling materials such as coarse sand, gravel, and fly ash.
一种适用于快速施工的塑料管材,包括塑料管材,以及包裹在塑料管材外侧的回填构件,所述回填构件采用上面所述结构中的一种。所述回填构件包括织物材质袋,所述织物材质袋内装填有填充材料,所述织物材质袋的两侧通过连接卡扣连接在一起并卷成与塑料管材截面相同的形状。所述织物材质袋与塑料管材外壁贴合紧密。A plastic pipe suitable for rapid construction includes a plastic pipe and a backfill component wrapped outside the plastic pipe, and the backfill component adopts one of the structures described above. The backfilling component includes a fabric material bag filled with filling materials, the two sides of the fabric material bag are connected together by connecting buckles and rolled into the same shape as the cross section of the plastic pipe. The fabric material bag is closely attached to the outer wall of the plastic pipe.
与现有技术相比,本发明不仅可以有效地降低野蛮施工、不规范施工对塑料管材的破坏,也可减少管道两侧回填材料的使用量明显降低工程造价,还可以将部分回填作业提前工厂预制缩短管道施工周期,从而最终实现快速、安全、低成本的管道施工工程。Compared with the existing technology, the present invention can not only effectively reduce the damage to plastic pipes caused by brutal construction and irregular construction, but also reduce the amount of backfill materials used on both sides of the pipeline, significantly reduce the project cost, and can also advance part of the backfill operation to the factory. Prefabrication shortens the pipeline construction period, resulting in fast, safe and low-cost pipeline construction projects.
附图说明Description of drawings
图1为实施例1中回填构件的平铺结构示意图;Fig. 1 is the tiling structure schematic diagram of backfill member in embodiment 1;
图2为实施例1中回填构件包裹塑料管材后截面示意图。Fig. 2 is a schematic cross-sectional view of the backfill member in Example 1 after wrapping the plastic pipe.
图中:1-灌装口;2-织物材质袋;3-连接卡扣;4-独立间隔区,5-塑料管材,6-缝制线,7-回填构件。In the figure: 1-filling port; 2-fabric material bag; 3-connection buckle; 4-independent compartment, 5-plastic pipe, 6-sewing line, 7-backfill component.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
一种用于塑料管材快速施工的回填构件,如图1所示,用于包裹在塑料管材5的外侧,回填构件包括平面状的织物材质袋2,织物材质袋2内装填有填充材料,织物材质袋2的两侧设有连接卡扣3,织物材质袋2两侧的连接卡扣3连接在一起时,织物材质袋2卷成与塑料管材5截面相同的形状。A backfill member for rapid construction of plastic pipes, as shown in Figure 1, is used to wrap the outside of plastic pipes 5, the backfill member includes a planar fabric material bag 2, filled with filling materials, fabric material bag 2 Both sides of the material bag 2 are provided with connecting buckles 3, and when the connecting buckles 3 on both sides of the fabric material bag 2 are connected together, the fabric material bag 2 is rolled into the same shape as the section of the plastic pipe 5.
其中,织物材质袋2通过缝制线6间隔成若干个独立间隔区4。每个独立间隔区4上均开设有灌装口1。灌装口1使用拉链、搭扣或自封条中的一种或几种形式进行密封。每个独立间隔区4都设有独立操作灌装口,具有快速便利、均匀灌装的特点,有效地避免灌装过程中填充材料过度堆积、分散不均匀的问题。Wherein, the fabric material bag 2 is divided into several independent compartments 4 by sewing lines 6 . Each independent compartment 4 is provided with a filling port 1 . The filling port 1 is sealed with one or more forms of zipper, buckle or self-sealing strip. Each independent compartment 4 is equipped with an independently operated filling port, which has the characteristics of fast, convenient and uniform filling, and effectively avoids the problems of excessive accumulation and uneven dispersion of filling materials during the filling process.
其中一般,织物材质袋2为矩形结构,长度尺寸为1000~4000mm,宽度尺寸为500~2000mm,独立间隔区4尺寸为:长度500~1000mm,宽度100~500mm。灌装口1长度为100~500mm。每个独立间隔区4内灌装口1数量为1~3个。填充材料的填充厚度为100~400mm。织物材质袋2每一侧均设有多个连接卡扣3,相邻两个连接卡扣3间距为100~300mm。回填构件首尾配装有连接卡扣结构,便于首尾连接紧固。Generally, the fabric material bag 2 has a rectangular structure with a length of 1000-4000mm and a width of 500-2000mm, and the independent compartment 4 has a length of 500-1000mm and a width of 100-500mm. The length of the filling port 1 is 100-500 mm. There are 1 to 3 filling ports 1 in each independent compartment 4 . The filling thickness of the filling material is 100-400mm. Each side of the fabric material bag 2 is provided with a plurality of connecting buckles 3, and the distance between two adjacent connecting buckles 3 is 100-300 mm. The head and tail of the backfilling components are equipped with connecting buckle structure, which is convenient for head and tail connection and fastening.
本实施例中,独立间隔区4尺寸为:长*宽=500*200mm。In this embodiment, the size of the independent compartment 4 is: length*width=500*200mm.
本实施例中,织物材质袋2由具有延展性与透过性的材质缝制而成。织物材质袋2材料的拉伸延展率为10~80%。织物材料具有一定的延展性,即使在完成灌装、填充以后,仍能进行弯曲、折叠,使用过程中与塑料管材外壁贴合紧密。织物材料具有一定的选择透过性,水分、空气可自由渗透织物,而内部的填充材料则被截留住。织物材质袋2材质选择涤纶、无纺布、氨纶、棉类或麻类中的一种或几种。连接卡扣3材质包括但不限于金属、塑料、复合材料等。塑料管材5包括但不限于HDPE双壁缠绕管、HDPE双壁波纹管、PVC加筋管等管种,用途包括但不限于排水、排污、灌溉、给水等。填充材料包括粗砂、砾石、粉煤灰等填充材料中的一种或几种。In this embodiment, the fabric material bag 2 is sewn from a material with ductility and permeability. The tensile elongation of the material of the fabric material bag 2 is 10-80%. The fabric material has a certain degree of ductility, even after filling and filling, it can still be bent and folded, and it is tightly attached to the outer wall of the plastic pipe during use. The fabric material has a certain degree of selective permeability, moisture and air can permeate the fabric freely, while the filling material inside is trapped. The fabric material bag 2 is made of one or more of polyester, non-woven fabric, spandex, cotton or hemp. The material of the connecting buckle 3 includes but not limited to metal, plastic, composite material and the like. Plastic pipes 5 include but are not limited to HDPE double-wall winding pipes, HDPE double-wall corrugated pipes, PVC reinforced pipes, etc., and their uses include but are not limited to drainage, sewage, irrigation, water supply, etc. Filling materials include one or more of coarse sand, gravel, fly ash and other filling materials.
将回填构件包裹于塑料管材5外部,使用连接卡扣将回填构件进行首尾连接固定,操作完成以后即可进行管材施工回填作业。Wrap the backfill components on the outside of the plastic pipe 5, and use the connecting buckle to connect and fix the backfill components from end to end. After the operation is completed, the backfill operation of pipe construction can be carried out.
如图2所示,一种适用于快速施工的塑料管材,包括塑料管材5,以及包裹在塑料管材5外侧的回填构件7。继续参考图1,回填构件包括织物材质袋2,织物材质袋2内装填有填充材料,织物材质袋2的两侧通过连接卡扣3连接在一起并卷成与塑料管材5截面相同的形状。织物材质袋2与塑料管材5外壁贴合紧密。As shown in FIG. 2 , a plastic pipe suitable for rapid construction includes a plastic pipe 5 and a backfill member 7 wrapped on the outside of the plastic pipe 5 . Continue referring to FIG. 1 , the backfilling member includes a fabric material bag 2 filled with filling material, the two sides of the fabric material bag 2 are connected together by connecting buckles 3 and rolled into the same shape as the plastic pipe 5 section. The fabric material bag 2 is closely attached to the outer wall of the plastic pipe 5 .
实施例2Example 2
与实施例1不同之处在于,本实施例中,独立间隔区4尺寸为:长*宽=800*100mm。The difference from Embodiment 1 is that in this embodiment, the size of the independent spacer 4 is: length*width=800*100mm.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above descriptions of the embodiments are for those of ordinary skill in the art to understand and use the invention. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative effort. Therefore, the present invention is not limited to the above-mentioned embodiments. Improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should fall within the protection scope of the present invention.
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