CN110120321B - A closed low-voltage circuit breaker - Google Patents
A closed low-voltage circuit breaker Download PDFInfo
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- CN110120321B CN110120321B CN201810118435.4A CN201810118435A CN110120321B CN 110120321 B CN110120321 B CN 110120321B CN 201810118435 A CN201810118435 A CN 201810118435A CN 110120321 B CN110120321 B CN 110120321B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H33/00—High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
- H01H33/60—Switches wherein the means for extinguishing or preventing the arc do not include separate means for obtaining or increasing flow of arc-extinguishing fluid
- H01H33/66—Vacuum switches
- H01H33/666—Operating arrangements
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Abstract
本发明公开了一种密闭型低压断路器,包括绝缘壳,在绝缘壳内设有推杆、复位装置、用于驱动推杆上下移动的驱动装置与真空灭弧器,驱动装置包括与绝缘壳一体成型缸体、设在缸体内的永磁铁以及设在缸体外壁用于驱动永磁铁移动线圈,驱动装置通过一传动机构与推杆连接,传动机构包括横杆、齿轮组与齿条,横杆与永磁体连接且与齿轮组相啮合,齿条与齿轮组啮合且通过一连杆与推杆连接,绝缘壳上设有分别与真空灭弧器动触头、静触头连接的上母线与下母线,上母线、下母线与绝缘壳的接触面均设有密封胶。本发明的有益效果:通过电磁驱动的方式,实现了低压断路器内部结构与外接的完全分离,有效地保障了恶劣环境下低压断路器的使用安全。The invention discloses a hermetic low-voltage circuit breaker, comprising an insulating shell, and a push rod, a reset device, a driving device for driving the push rod to move up and down, and a vacuum arc extinguisher are arranged in the insulating shell. The integrally formed cylinder body, the permanent magnet set in the cylinder body, and the permanent magnet set on the outer wall of the cylinder are used to drive the permanent magnet moving coil. The driving device is connected with the push rod through a transmission mechanism, and the transmission mechanism includes a cross bar, a gear set and a rack. The cross bar is connected with the permanent magnet and is meshed with the gear set, the rack is meshed with the gear set and is connected with the push rod through a connecting rod, and the insulating shell is provided with upper contacts respectively connected with the moving contact and the static contact of the vacuum arc extinguisher. The contact surfaces of the busbar and the lower busbar, the upper busbar, the lower busbar and the insulating shell are all provided with sealant. The beneficial effects of the present invention are as follows: by means of electromagnetic drive, the internal structure of the low-voltage circuit breaker is completely separated from the external connection, and the use safety of the low-voltage circuit breaker in harsh environments is effectively guaranteed.
Description
技术领域technical field
本申请属于电器设备技术领域,具体地说,涉及一种密闭型低压断路器。The present application belongs to the technical field of electrical equipment, and in particular, relates to a closed low-voltage circuit breaker.
背景技术Background technique
低压断路器作为一种低压电器,具有过载、短路和欠压保护的作用,在日常的应用中,目前一般都采用万能空气式断路器起到控制配电线路以及设备保护的作用,这种断路器由于它的接触部分都是裸露的,在分合过程中,触头会产生电火花,当空气中有易燃易爆的气体或者粉尘时,一旦接触到电火花就有可能发生爆炸危险,因此在较为复杂的环境中通常都采用带有真空灭弧室的低压断路器,但是,由于真空灭弧器具有很强的机械属性,在长期使用或者使用环境恶劣的情况下,会出现老化漏气、灭弧功能丧失等情况,这就会导致火花仍旧会与外界接触,造成一定的安全隐患。As a low-voltage electrical appliance, low-voltage circuit breakers have the functions of overload, short-circuit and under-voltage protection. In daily applications, universal air circuit breakers are generally used to control distribution lines and protect equipment. Since its contact parts are bare, the contacts will generate electric sparks during the opening and closing process. When there is flammable and explosive gas or dust in the air, once it comes into contact with the electric sparks, there may be an explosion hazard. Therefore, low-voltage circuit breakers with vacuum interrupters are usually used in more complex environments. However, due to the strong mechanical properties of vacuum interrupters, aging leakage will occur in long-term use or in harsh environments. If the gas and arc extinguishing function are lost, this will lead to sparks still in contact with the outside world, causing certain safety hazards.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本申请所要解决的技术问题是提供了一种密闭型低压断路器,通过双重隔离的方式,有效地解决了因真空灭弧器老化而造成的安全隐患。为了解决上述技术问题,本申请公开了一种密闭型低压断路器,包括绝缘壳,所述绝缘壳内设有推杆与真空灭弧器,所述绝缘壳内还设有用于驱动推杆上下移动的驱动装置,所述驱动装置包括缸体、永磁体与线圈,所述永磁体设于缸体内部,所述缸体的外壁设有用于驱动永磁体移动的线圈,所述缸体与绝缘壳一体成型,所述驱动装置通过一传动机构与推杆连接,所述传动机构包括横杆、齿轮组与齿条,所述横杆的一端与永磁体连接且设有与齿轮组相匹配的齿形,所述齿轮组与横杆上的齿形相啮合,所述绝缘壳的内壁上设有与横杆相垂直的滑槽,所述齿条设于滑槽中且与齿轮组相啮合,所述齿条的一端通过一连杆与推杆连接,所述绝缘壳上设有上母线与下母线,所述上母线与真空灭弧器的动触头连接,所述下母线与真空灭弧器的静触头连接,所述上母线、下母线与绝缘壳的接触面均设有密封胶。In view of this, the technical problem to be solved by this application is to provide a sealed low-voltage circuit breaker, which effectively solves the potential safety hazard caused by the aging of the vacuum arc extinguisher by means of double isolation. In order to solve the above technical problems, the present application discloses a hermetic low-voltage circuit breaker, comprising an insulating shell, a push rod and a vacuum arc extinguisher are arranged in the insulating shell, and the insulating shell is also provided with a push rod for driving the push rod up and down A moving driving device, the driving device includes a cylinder, a permanent magnet and a coil, the permanent magnet is arranged inside the cylinder, the outer wall of the cylinder is provided with a coil for driving the permanent magnet to move, the cylinder is insulated from the The shell is integrally formed, the drive device is connected with the push rod through a transmission mechanism, the transmission mechanism includes a cross bar, a gear set and a rack, one end of the cross rod is connected with the permanent magnet and is provided with a matching gear set. Tooth shape, the gear set meshes with the tooth shape on the cross bar, the inner wall of the insulating shell is provided with a chute perpendicular to the cross bar, the rack is arranged in the chute and meshes with the gear set, One end of the rack is connected with the push rod through a connecting rod, the insulating shell is provided with an upper busbar and a lower busbar, the upper busbar is connected with the moving contact of the vacuum arc extinguisher, and the lower busbar is connected with the vacuum extinguisher. The static contacts of the arcer are connected, and the contact surfaces of the upper busbar, the lower busbar and the insulating shell are all provided with sealant.
更佳的:所述缸体内还设有用于永磁体复位的复位弹簧,所述缸体的上沿设有止挡板,所述永磁体通过复位弹簧与止挡板连接。通过在缸体内增设复位弹簧,可以在线圈断电时推动永磁体回复至初始位置,简化了断路器的控制方式。More preferably: the cylinder body is also provided with a return spring for restoring the permanent magnet, the upper edge of the cylinder body is provided with a stop plate, and the permanent magnet is connected to the stop plate through the return spring. By adding a return spring in the cylinder, the permanent magnet can be pushed back to the initial position when the coil is powered off, which simplifies the control mode of the circuit breaker.
更佳的:所述推杆一端设有导向柱,所述绝缘壳内设有与所述导向柱相匹配的凹槽,所述导向柱设于凹槽中,所述推杆的另一端设有绝缘垫,所述绝缘垫与灭弧器的动触头连接。通过导向柱的设置,能够更加准确地控制推杆运动的方向,且考虑到推杆的使用寿命,推杆一般由金属制成,增加绝缘垫是为了更好地将推杆与灭弧器进行电隔离。More preferably: one end of the push rod is provided with a guide column, the insulating shell is provided with a groove matching the guide column, the guide column is arranged in the groove, and the other end of the push rod is provided with a groove. There is an insulating pad, which is connected with the moving contact of the arc extinguisher. Through the setting of the guide column, the direction of the movement of the push rod can be controlled more accurately, and considering the service life of the push rod, the push rod is generally made of metal. The insulating pad is added to better connect the push rod with the arc extinguisher. Electrical isolation.
更佳的:所述绝缘壳内还设有限位套,所述推杆设于限位套内,所述上母线通过一软连接与真空灭弧器的动触头电连接。More preferably: the insulating shell is further provided with a limit sleeve, the push rod is arranged in the limit sleeve, and the upper busbar is electrically connected to the movable contact of the vacuum arc extinguisher through a soft connection.
更佳的:所述缸体的底部还设有缓冲垫,所述缓冲垫为圆弧拱形且与缸体胶接。这是为了防止因复位弹簧复位时由于弹簧拉升而导致永磁体与缸体内壁触碰而导致永磁体损坏。More preferably: the bottom of the cylinder body is also provided with a buffer pad, and the buffer pad is in the shape of an arc and is glued to the cylinder body. This is to prevent the permanent magnet from being damaged due to the contact between the permanent magnet and the inner wall of the cylinder due to the pulling of the spring when the return spring is reset.
更佳的:所述齿轮组包括主动轮、从动轮与驱动轮,所述主动轮的半径远大于从动轮的半径,所述驱动轮与从动轮同轴连接。通过这样的连接方式,能够增大齿条的行程,减小驱动装置在绝缘壳内的占用率。More preferably: the gear set includes a driving wheel, a driven wheel and a driving wheel, the radius of the driving wheel is much larger than that of the driven wheel, and the driving wheel and the driven wheel are coaxially connected. Through such a connection method, the stroke of the rack can be increased, and the occupancy rate of the driving device in the insulating housing can be reduced.
更佳的:所述缸体外还设有防尘罩,所述防尘罩与所述绝缘壳可拆卸地连接。起到对缸体防尘的作用,延长缸体的寿命。More preferably: the outside of the cylinder is further provided with a dust cover, and the dust cover is detachably connected with the insulating shell. Play the role of dustproof the cylinder and prolong the life of the cylinder.
与现有技术相比,本申请可以获得包括以下技术效果:Compared with the prior art, the present application can obtain the following technical effects:
1)不仅通过真空灭弧器将电弧与外接隔离,还将原有的脱钩保护机构也与外接相隔离,提升了断路器整体的密封性;1) Not only the arc is isolated from the external connection by the vacuum arc extinguisher, but also the original decoupling protection mechanism is also isolated from the external connection, which improves the overall sealing performance of the circuit breaker;
2)通过电磁驱动的方式,简化了控制流程,做到了内部机构与外界的完全隔离,进一步提升密封性。2) By means of electromagnetic drive, the control process is simplified, the internal mechanism is completely isolated from the outside world, and the sealing performance is further improved.
当然,实施本申请的任一产品并不一定需要同时达到以上所述的所有技术效果。Of course, implementing any product of the present application does not necessarily need to simultaneously achieve all the above-mentioned technical effects.
附图说明Description of drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The schematic embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation of the present application. In the attached image:
图1是本申请密闭型低压断路器实施例的总体结构示意图;1 is a schematic diagram of the overall structure of an embodiment of an enclosed low-voltage circuit breaker of the present application;
图2是本申请密闭型低压断路器实施例断路器合闸时的驱动装置结构示意图;2 is a schematic structural diagram of a drive device when the circuit breaker is closed according to an embodiment of the closed low-voltage circuit breaker of the present application;
图3是本申请密闭型低压断路器实施例断路器分闸时的驱动装置结构示意图;3 is a schematic structural diagram of the drive device when the circuit breaker is opened according to an embodiment of the closed low-voltage circuit breaker of the present application;
图4是本申请密闭型低压断路器实施例推杆结构示意图;4 is a schematic diagram of the push rod structure of an embodiment of the closed low-voltage circuit breaker of the present application;
图5是本申请密闭型低压断路器实施例齿轮组结构示意图。FIG. 5 is a schematic structural diagram of a gear set according to an embodiment of the sealed low-voltage circuit breaker of the present application.
图中标记说明:1、绝缘壳,2、推杆,3、真空灭弧器,4、上母线,5、下母线,6、缸体,7、传动机构,8、防尘罩,21、导向柱,22、凹槽,23、绝缘垫,24、限位套,61、永磁体,62、线圈,63、复位弹簧,64、止挡板,65、缓冲垫,71、横杆,72、齿轮组,73、齿条,74、滑槽,75、连杆,721、主动轮,722、从动轮,723、驱动轮。Description of symbols in the figure: 1. Insulation shell, 2. Push rod, 3. Vacuum interrupter, 4. Upper busbar, 5. Lower busbar, 6. Cylinder block, 7. Transmission mechanism, 8. Dust cover, 21, Guide post, 22, Groove, 23, Insulation pad, 24, Limit sleeve, 61, Permanent magnet, 62, Coil, 63, Return spring, 64, Stop plate, 65, Cushion pad, 71, Cross bar, 72 , Gear set, 73, rack, 74, chute, 75, connecting rod, 721, driving wheel, 722, driven wheel, 723, driving wheel.
具体实施方式Detailed ways
以下将配合附图及实施例来详细说明本申请的实施方式,藉此对本申请如何应用技术手段来解决技术问题并达成技术功效的实现过程能充分理解并据以实施。The embodiments of the present application will be described in detail below with reference to the accompanying drawings and examples, so as to fully understand and implement the implementation process of how to apply technical means to solve technical problems and achieve technical effects in the present application.
如图1至图3所示:本申请实施例的一种密闭型低压断路器,包括绝缘壳1、推杆2与真空灭弧器3,推杆2与真空灭弧器3连接用于控制真空灭弧器的静触头与动触头的接触与分离;在绝缘壳1内还设有用于驱动推杆2上下移动的驱动装置,驱动装置包括缸体6、永磁体61与线圈62,永磁体61设于缸体6内部且在永磁体61与缸体6内壁的接触面涂有润滑油,在缸体6的外壁设有用于驱动永磁体61移动的线圈62,线圈62通电时所产生的磁场极性与磁铁的极性相同,驱动永磁体在缸体6内移动,为了实现整体的密封性,缸体6与绝缘壳1一体成型;驱动装置通过一传动机构7与推杆2连接,传动机构7包括横杆71、齿轮组72与齿条73,横杆71的一端与永磁体61连接且设有与齿轮组72相匹配的齿形,为了提升横杆71与永磁体61的连接强度,可以选用中间有通孔的永磁体,然后横杆71的一端经打磨后插入通孔,再用胶水胶接,齿轮组72与横杆71上的齿形相啮合,在绝缘壳1的内壁上设有与横杆71相垂直的滑槽74,齿条73设于滑槽74中且与齿轮组72相啮合,齿条73的一端通过一连杆75与推杆2连接,当齿条73移动时,通过连杆75利用杠杆原理推动推杆2进行上下移动;绝缘壳1上设有上母线4与下母线5,上母线4与真空灭弧器3的动触头连接,下母线5与真空灭弧器3的静触头连接,上母线4、下母线5通过微型螺栓固定在绝缘壳1上且与绝缘壳1的接触面均设有密封胶。As shown in FIGS. 1 to 3 : a hermetic low-voltage circuit breaker according to an embodiment of the present application includes an
由于采用电磁驱动,因此在合闸与分闸的过程中,需要在线圈62内通方向相反的电流,增加了控制难度,为了简化操作流程,在缸体6内还设有用于永磁体61复位的复位弹簧63,缸体6的上沿设有止挡板64,止挡板64通过微型螺栓固定在绝缘壳1上,永磁体61通过复位弹簧63与止挡板64连接,这样一来,只需考虑合闸时,线圈62给永磁体61一个驱动力,当线圈分闸时,线圈61断电,复位弹簧63可以推动永磁体61移动,进行分闸操作。Due to the use of electromagnetic drive, in the process of closing and opening, it is necessary to pass the current in the opposite direction in the
在推杆2一端设有导向柱21,绝缘壳1内设有与导向柱21相匹配的凹槽22,导向柱21设于凹槽22中,在推杆2移动中起到导向的作用,另外,为了延长推杆2的使用寿命,推杆2由金属制成,推杆2的另一端设有绝缘垫23,绝缘垫23与灭弧器3的动触头连接,起到推杆2与灭弧器3之间的绝缘作用,绝缘壳1内还设有限位套24,推杆2设于限位套24内,上母线4通过一软连接41与真空灭弧器3的动触头电连接。A
在分闸的过程中,复位弹簧63会给永磁体61一个回复力,而在回复的过程中,可能复位弹簧63会产生一个拉长的形变,导致永磁铁61与缸体6的底部发生碰撞而损坏,所以在缸体6的底部还设有缓冲垫65,缓冲垫65为圆弧拱形且与缸体6胶接,能够对永磁体61起到良好的缓冲作用,在缸体6外还设有防尘罩8,防尘罩8与所述绝缘壳1可拆卸地连接,优选的,可以在绝缘壳1上设置凹槽,防尘罩8上设置卡扣,防尘罩8与绝缘壳1扣接。During the opening process, the
本发明的有益效果:通过电磁驱动的方式,实现了低压断路器内部结构与外接的完全分离,有效地保障了恶劣环境下低压断路器的使用安全。The beneficial effects of the present invention are as follows: by means of electromagnetic drive, the internal structure of the low-voltage circuit breaker is completely separated from the external connection, and the use safety of the low-voltage circuit breaker in harsh environments is effectively guaranteed.
上述说明示出并描述了本发明的若干优选实施例,但如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The foregoing description shows and describes several preferred embodiments of the present invention, but as previously mentioned, it should be understood that the present invention is not limited to the form disclosed herein, and should not be construed as an exclusion of other embodiments, but may be used in various and other combinations, modifications and environments, and can be modified within the scope of the inventive concepts described herein, from the above teachings or from skill or knowledge in the relevant art. However, modifications and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all fall within the protection scope of the appended claims of the present invention.
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