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CN110117519B - Continuous filtering device and continuous filtering equipment - Google Patents

Continuous filtering device and continuous filtering equipment Download PDF

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Publication number
CN110117519B
CN110117519B CN201910495607.4A CN201910495607A CN110117519B CN 110117519 B CN110117519 B CN 110117519B CN 201910495607 A CN201910495607 A CN 201910495607A CN 110117519 B CN110117519 B CN 110117519B
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tank
filter
pipeline
filtering
valve
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CN110117519A (en
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黄粤宁
于永靖
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Ningbo Lehui International Engineering Equipment Co Ltd
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Ningbo Lehui International Engineering Equipment Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12HPASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
    • C12H1/00Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
    • C12H1/02Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages combined with removal of precipitate or added materials, e.g. adsorption material
    • C12H1/06Precipitation by physical means, e.g. by irradiation, vibrations
    • C12H1/063Separation by filtration

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  • Health & Medical Sciences (AREA)
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  • Food Science & Technology (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
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  • Wood Science & Technology (AREA)
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  • Distillation Of Fermentation Liquor, Processing Of Alcohols, Vinegar And Beer (AREA)

Abstract

The present invention relates to a continuous filter device and a continuous filter apparatus, the continuous filter device includes: an adding tank for containing a filter medium for filtering the wine; at least two groups of filter tanks, wherein the filter tanks are communicated with the adding tank, a first valve is arranged between at least one group of filter tanks in the at least two groups of filter tanks and the filter tank in the adjacent group, and a filter element is arranged in the filter tank and used for filtering wine; the first pipeline is communicated with one end of the adding tank and one end of the filtering tank, and a second valve is arranged between the first pipeline and the filtering tank; the second pipeline is communicated with the other end of the filter tank, and a third valve is arranged between the second pipeline and the filter tank; the cleaning tank is communicated with the filtering tank, and a pipeline connected with the filtering tank forms a loop and is used for providing cleaning liquid into the filtering tank. The continuous filtering device provided by the invention can continuously filter, and provides production efficiency.

Description

连续式过滤装置及连续式过滤设备Continuous filtering device and continuous filtering equipment

技术领域Technical Field

本发明涉及酒生产技术领域,特别涉及一种连续式过滤装置及连续式过滤设备。The invention relates to the technical field of wine production, and in particular to a continuous filtering device and continuous filtering equipment.

背景技术Background technique

目前新建的大中型啤酒厂,多倾向于使用再生型PVPP稳定剂,配合相关稳定设备进行啤酒稳定。再生型PVPP稳定设备都含有一台预涂型过滤器,虽然目的不是为了对啤酒作澄清过滤处理,但往往称PVPP稳定处理设备为PVPP过滤机。过滤部分使用烛式过滤器的PVPP稳定设备我们称为烛式PVPP过滤机。At present, newly built large and medium-sized breweries tend to use regenerative PVPP stabilizers and related stabilization equipment to stabilize beer. Regenerative PVPP stabilization equipment contains a pre-coating filter. Although the purpose is not to clarify and filter beer, PVPP stabilization equipment is often called PVPP filter. PVPP stabilization equipment that uses candle filters in the filtration part is called candle PVPP filter.

烛式PVPP过滤机主要存在如下问题:The candle-type PVPP filter has the following main problems:

(1),由于PVPP是附着在垂直的圆柱表面,因此PVPP的滤层厚度会不断增加,承载量不断上升,受压力波动影响大。一旦有较大压力波动,过滤烛棒将受到影响。(1) Since PVPP is attached to the vertical cylindrical surface, the filter layer thickness of PVPP will continue to increase, the carrying capacity will continue to rise, and it will be greatly affected by pressure fluctuations. Once there is a large pressure fluctuation, the filter candle will be affected.

(2)过滤过程不宜停顿。断电或者异常停机,容易造成PVPP过滤层脱落,对于恢复后的过滤效果有影响。(2) The filtration process should not be stopped. Power failure or abnormal shutdown can easily cause the PVPP filter layer to fall off, which will affect the filtration effect after recovery.

(3)过滤机烛形柱净空高度要求高,空间要求也高。(3) The candle-shaped column of the filter has high clearance height requirements and high space requirements.

(4)无法用无菌气体压空酒头及酒尾,只可用脱氧水进行置换,会产生大量的酒水混合物,再生过程将排放掉,造成酒损过大。(4) It is impossible to use sterile gas to press out the head and tail of the wine, and it can only be replaced with deoxygenated water, which will produce a large amount of wine-water mixture, which will be discharged during the regeneration process, causing excessive wine loss.

(5)仅采用一个过滤罐(两端只有一个进出口),一个CIP系统。当需要对PVPP进行再生处理的时候,只能暂停对酒液的过滤,进行PVPP的再生处理,再生处理完成后才可重新进行啤酒过滤,过滤效率低下。(5) Only one filter tank (with only one inlet and outlet at both ends) and one CIP system are used. When the PVPP needs to be regenerated, the filtration of the beer can only be suspended to regenerate the PVPP. After the regeneration is completed, the beer can be filtered again, resulting in low filtration efficiency.

发明内容Summary of the invention

为了解决上述问题,本发明的目的在于提供一种过滤效率高的连续式过滤装置。In order to solve the above problems, an object of the present invention is to provide a continuous filtering device with high filtering efficiency.

本发明提供了一种连续式过滤装置,包括:添加罐,添加罐用于盛装过滤酒液的过滤介质;至少两组过滤罐,过滤罐与添加罐相连通,至少两组过滤罐中的至少一组过滤罐与其相邻组的过滤罐之间设有第一阀门,过滤罐内设有过滤元件,用于过滤酒液;第一管道,第一管道与添加罐的一端和过滤罐的一端连通,第一管道与过滤罐之间设有第二阀门;第二管道,第二管道与过滤罐的另一端连通,第二管道与过滤罐之间设有第三阀门;清洗罐,清洗罐与过滤罐相连通,且清洗罐与过滤罐连接的管道形成回路,用于向过滤罐内提供清洗液。The present invention provides a continuous filtering device, comprising: an adding tank, which is used to hold a filtering medium for filtering wine; at least two groups of filtering tanks, which are connected to the adding tank, a first valve is provided between at least one group of the at least two groups of filtering tanks and the filtering tank of an adjacent group, and a filtering element is provided in the filtering tank for filtering the wine; a first pipe, which is connected to one end of the adding tank and one end of the filtering tank, and a second valve is provided between the first pipe and the filtering tank; a second pipe, which is connected to the other end of the filtering tank, and a third valve is provided between the second pipe and the filtering tank; a cleaning tank, which is connected to the filtering tank, and the pipes connecting the cleaning tank and the filtering tank form a loop for providing cleaning liquid into the filtering tank.

可选地,还包括:第三管道,第三管道的一端分别与清洗罐的一端和过滤罐的一端连通,用于向过滤罐内提供清洗液,第二阀门为第一双阀座,第三管道与第一管道通过双阀座相连;第四管道,第四管道的一端分别与清洗罐的另一端和过滤罐的另一端连通,用于回收清洗后的清洗液,第三阀门为第二双阀座,第四管道与第二管道通过第二双阀座相连。Optionally, it also includes: a third pipeline, one end of the third pipeline is respectively connected to one end of the cleaning tank and one end of the filter tank, for providing cleaning liquid to the filter tank, the second valve is a first double valve seat, and the third pipeline is connected to the first pipeline through the double valve seat; a fourth pipeline, one end of the fourth pipeline is respectively connected to the other end of the cleaning tank and the other end of the filter tank, for recovering the cleaning liquid after cleaning, the third valve is a second double valve seat, and the fourth pipeline is connected to the second pipeline through the second double valve seat.

可选地,还包括:气体供给管道,气体供给管道与第四管道连通,气体供给管道与第四管道之间设有第四阀门,用于向过滤罐中输送气体;清洗罐与第四管道之间设有第五阀门。Optionally, it also includes: a gas supply pipeline, the gas supply pipeline is connected to the fourth pipeline, a fourth valve is provided between the gas supply pipeline and the fourth pipeline, and is used to transport gas to the filter tank; a fifth valve is provided between the cleaning tank and the fourth pipeline.

可选地,还包括:回收管道,回收管道一端与过滤罐连通,另一端与添加罐连通,用于回收过滤介质,回收管道上设有第六阀门。Optionally, it further includes: a recovery pipeline, one end of which is connected to the filter tank, and the other end of which is connected to the addition tank, for recovering the filter medium, and a sixth valve is provided on the recovery pipeline.

可选地,过滤元件为陶瓷膜。Optionally, the filter element is a ceramic membrane.

可选地,过滤介质为交联聚维酮。Optionally, the filter medium is crospovidone.

可选地,还包括:添加泵,添加泵设置在添加罐与第一管道之间;供酒泵,供酒泵安装在第一管道上用于向酒液提供进入过滤罐内的动力。Optionally, it also includes: an addition pump, which is arranged between the addition tank and the first pipeline; and a wine supply pump, which is installed on the first pipeline to provide power for the wine to enter the filtering tank.

可选地,还包括:清洗泵,清洗泵设置在第四管道上。Optionally, it also includes: a cleaning pump, which is arranged on the fourth pipeline.

可选地,还包括:第七阀门,第七阀门设置在过滤罐和第一管道之间。Optionally, it also includes: a seventh valve, which is arranged between the filter tank and the first pipeline.

本发明还提供了一种连续式过滤设备,包括由上述任一的连续式过滤装置;未过滤酒罐,未过滤酒罐与第一管道相连;已过滤酒罐,已过滤酒罐与第二管道相连。The present invention also provides a continuous filtering device, comprising any one of the above-mentioned continuous filtering devices; an unfiltered wine tank, which is connected to a first pipeline; and a filtered wine tank, which is connected to a second pipeline.

如上,本发明所提供的连续式过滤装置,由于包括至少两组过滤罐,因此在其中至少一组过滤罐处于过滤状态时,可同时对另外至少一组过滤罐进行清洗,以使该组罐内的过滤介质再生,恢复过滤能力,作为备用。如此交替进行,可对酒液保持连续过滤状态,过滤效率高,而不像现有技术那样,在同一时间内仅能进行过滤或清洗再生一个动作,过滤效率低下。As described above, the continuous filtering device provided by the present invention comprises at least two groups of filtering tanks, so when at least one group of filtering tanks is in the filtering state, at least one other group of filtering tanks can be cleaned at the same time to regenerate the filtering medium in the group of tanks and restore the filtering capacity for standby use. By alternating in this way, the wine can be continuously filtered with high filtering efficiency, unlike the prior art, which can only perform filtering or cleaning and regeneration at the same time, and has low filtering efficiency.

为让本发明的上述内容能更明显易懂,下文特举优选实施例,并结合附图,作详细说明如下。In order to make the above contents of the present invention more clearly understood, preferred embodiments are given below and described in detail in conjunction with the accompanying drawings.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面将结合附图对本发明的具体实施方式作进一步详细说明。The specific implementation modes of the present invention will be further described in detail below with reference to the accompanying drawings.

图1为本发明实施例的连续式过滤装置。FIG. 1 is a continuous filtering device according to an embodiment of the present invention.

具体实施方式Detailed ways

以下由特定的具体实施例说明本发明的实施方式,本领域技术人员可由本说明书所揭示的内容轻易地了解本发明的其他优点及功效。虽然本发明的描述将结合优选实施例一起介绍,但这并不代表此发明的特征仅限于该实施方式。恰恰相反,结合实施方式作发明介绍的目的是为了覆盖基于本发明的权利要求而有可能延伸出的其它选择或改造。为了提供对本发明的深度了解,以下描述中将包含许多具体的细节。本发明也可以不使用这些细节实施。此外,为了避免混乱或模糊本发明的重点,有些具体细节将在描述中被省略。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。The following specific embodiments illustrate the implementation of the present invention, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Although the description of the present invention will be introduced in conjunction with the preferred embodiment, this does not mean that the features of this invention are limited to this implementation. On the contrary, the purpose of introducing the invention in conjunction with the implementation is to cover other options or modifications that may extend based on the claims of the present invention. In order to provide a deep understanding of the present invention, the following description will include many specific details. The present invention can also be implemented without using these details. In addition, in order to avoid confusion or blurring the focus of the present invention, some specific details will be omitted in the description. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.

如图1所示,根据本发明第一方面实施例的连续式过滤装置,包括添加罐10、至少两组过滤罐、第一管道30、第二管道40和清洗罐50。需要说明的是,一组过滤罐可以仅包括一个过滤罐20,也可以包括两个以上过滤罐20。各组间过滤罐20的数量可以相同,也可以不同。本领域技术人员可以视具体实际情况以决定组的数量、以及各组内过滤罐20的数量,在此不作具体限定。在本实施例中,该连续式过滤装置包括两组过滤罐,且每组过滤罐均包括两个过滤罐20。As shown in Figure 1, the continuous filtering device according to the embodiment of the first aspect of the present invention includes an addition tank 10, at least two groups of filter tanks, a first pipeline 30, a second pipeline 40 and a cleaning tank 50. It should be noted that a group of filter tanks can include only one filter tank 20, or it can include more than two filter tanks 20. The number of filter tanks 20 between each group can be the same or different. Those skilled in the art can determine the number of groups and the number of filter tanks 20 in each group according to the specific actual situation, and no specific limitation is made here. In the present embodiment, the continuous filtering device includes two groups of filter tanks, and each group of filter tanks includes two filter tanks 20.

其中,添加罐10用于盛装过滤酒液的过滤介质,过滤罐20与添加罐10相连通,至少两组过滤罐中的至少一组过滤罐与其相邻组过滤罐之间设有第一阀门21。过滤罐20内设有过滤元件22,用于过滤酒液。第一管道30与添加罐10的一端和过滤罐20的一端连通,第一管道30与过滤罐20之间设有第二阀门31。第二管道40与过滤罐20的另一端连通,第二管道40与过滤罐20之间设有第三阀门41。清洗罐50与过滤罐20相连通,且清洗罐50与过滤罐20连接的管道形成回路,用于向过滤罐20内提供清洗液。Among them, the addition tank 10 is used to hold the filter medium for filtering the wine, the filter tank 20 is connected to the addition tank 10, and a first valve 21 is provided between at least one of the at least two groups of filter tanks and the filter tank of the adjacent group. A filter element 22 is provided in the filter tank 20 for filtering the wine. The first pipe 30 is connected to one end of the addition tank 10 and one end of the filter tank 20, and a second valve 31 is provided between the first pipe 30 and the filter tank 20. The second pipe 40 is connected to the other end of the filter tank 20, and a third valve 41 is provided between the second pipe 40 and the filter tank 20. The cleaning tank 50 is connected to the filter tank 20, and the pipe connecting the cleaning tank 50 and the filter tank 20 forms a loop for providing cleaning liquid into the filter tank 20.

即,该连续式过滤装置设置有至少两组以上过滤罐,添加罐10和清洗罐50。其中,添加罐10通过第一管道30与过滤罐20连通,第一管道30可以将添加罐10中的过滤介质和酒液输送至过滤罐20中,且至少两个以上的过滤罐20中的至少一个过滤罐20与其他过滤罐20之间设有第一阀门21,通过第一阀门21可以将其中至少一个过滤罐20和其他过滤罐20独立控制。即,至少一个过滤罐20可以与其它过滤罐20可以不同步对酒液进行过滤。当至少一个过滤罐20处于过滤状态时,其它过滤罐20不进行过滤动作,作为备用以在下一时间进行过滤动作;当至少一个过滤罐20处于清洗再生状态时,其它过滤罐20处于过滤状态,以对酒液进行过滤。由此,实现对酒液的不间断过滤,第二管道40与过滤罐20连通以将过滤后的酒液输送至已过滤酒罐(图中未示出)内储存。That is, the continuous filtering device is provided with at least two groups of filter tanks, an addition tank 10 and a cleaning tank 50. Among them, the addition tank 10 is connected with the filter tank 20 through the first pipe 30, and the first pipe 30 can transport the filter medium and the wine in the addition tank 10 to the filter tank 20, and at least one of the at least two filter tanks 20 is provided with a first valve 21 between the other filter tanks 20, and the first valve 21 can independently control at least one of the filter tanks 20 and the other filter tanks 20. That is, at least one filter tank 20 can filter the wine asynchronously with other filter tanks 20. When at least one filter tank 20 is in the filtering state, the other filter tanks 20 do not perform filtering action, and serve as a standby to perform filtering action at the next time; when at least one filter tank 20 is in the cleaning and regeneration state, the other filter tanks 20 are in the filtering state to filter the wine. In this way, uninterrupted filtering of the wine is achieved, and the second pipe 40 is connected with the filter tank 20 to transport the filtered wine to the filtered wine tank (not shown in the figure) for storage.

本发明所提供的连续式过滤装置,由于包括至少两组过滤罐,因此在其中至少一组过滤罐处于过滤状态时,可同时对另外至少一组过滤罐进行清洗,以使该组罐内的过滤介质再生,恢复过滤能力,作为备用。如此交替进行,可对酒液保持连续过滤状态,过滤效率高,进而提高生产效率,而不像现有技术那样,在同一时间内仅能进行过滤或清洗再生一个动作,过滤效率低下。The continuous filtering device provided by the present invention comprises at least two groups of filtering tanks, so when at least one group of filtering tanks is in the filtering state, at least one other group of filtering tanks can be cleaned at the same time to regenerate the filtering medium in the group of tanks and restore the filtering capacity for standby use. By alternating in this way, the wine can be continuously filtered, the filtering efficiency is high, and the production efficiency is improved, unlike the prior art, which can only perform filtering or cleaning and regeneration at the same time, and the filtering efficiency is low.

根据本发明的一个实施例,连续过滤装置还包括第三管道60和第四管道70。According to one embodiment of the present invention, the continuous filtering device further includes a third pipeline 60 and a fourth pipeline 70 .

参考图1,第三管道60的一端分别与清洗罐50的一端和过滤罐20的一端连通,用于向过滤罐20内提供清洗液。第二阀门31为第一双阀座,第三管道60与第一管道30通过第一双阀座相连;第四管道70的一端分别与清洗罐50的另一端和过滤罐20的另一端连通,用于回收清洗后的清洗液。第三阀门41为第二双阀座,第四管道70与第二管道40通过第二双阀座相连。Referring to FIG1 , one end of the third pipe 60 is respectively connected to one end of the cleaning tank 50 and one end of the filter tank 20, and is used to provide cleaning liquid into the filter tank 20. The second valve 31 is a first double valve seat, and the third pipe 60 is connected to the first pipe 30 through the first double valve seat; one end of the fourth pipe 70 is respectively connected to the other end of the cleaning tank 50 and the other end of the filter tank 20, and is used to recover the cleaning liquid after cleaning. The third valve 41 is a second double valve seat, and the fourth pipe 70 is connected to the second pipe 40 through the second double valve seat.

即,清洗罐50与过滤罐20通过第三管道60和第四管道70连接形成独立的回路,且通过双阀座连接可以在过滤酒液或清洗时打开过滤罐20,使液体可以流进过滤罐中,且双阀座可以根据过滤和清洗工序过程中开启不同的管道,以便于不同工序对应不同的管道,该控制方式简单,且便于操作。That is, the cleaning tank 50 and the filtering tank 20 are connected through the third pipe 60 and the fourth pipe 70 to form an independent loop, and the filtering tank 20 can be opened when filtering wine or cleaning through the double valve seat connection, so that the liquid can flow into the filtering tank, and the double valve seat can open different pipes according to the filtering and cleaning processes, so that different processes correspond to different pipes. This control method is simple and easy to operate.

根据本发明的另一个实施例,连续式过滤装置还包括气体供给管道80,气体供给管道80与第四管道70连通,气体供给管道80与第四管道70之间设有第四阀门81,用于向过滤罐20中输送气体,清洗罐50与第四管道70之间设有第五阀门71。According to another embodiment of the present invention, the continuous filtering device also includes a gas supply pipeline 80, which is connected to the fourth pipeline 70. A fourth valve 81 is provided between the gas supply pipeline 80 and the fourth pipeline 70 for conveying gas to the filter tank 20. A fifth valve 71 is provided between the cleaning tank 50 and the fourth pipeline 70.

即,当至少一个通过设置气体供给管道80,当酒液过滤结束,在对过滤罐20进行清洗之前由于过滤罐20内还留存有酒液,此时通过向气体供给管道80输入气体,以使过滤罐20内残留的酒液在压力的作用下压回到第一管道30内,并随第一管道内的酒液流入第三个、第四个过滤罐20内,进行再次过滤,进而避免了酒液的浪费,能够有效的消除酒头和酒尾,降低了成本。That is, when at least one gas supply pipe 80 is set, when the wine filtration is completed, before the filter tank 20 is cleaned, since there is still wine in the filter tank 20, gas is input into the gas supply pipe 80 at this time, so that the residual wine in the filter tank 20 is pressed back into the first pipe 30 under the action of pressure, and flows into the third and fourth filter tanks 20 with the wine in the first pipe for re-filtration, thereby avoiding the waste of wine, being able to effectively eliminate the head and tail of wine, and reducing costs.

优选地,气体可以为二氧化碳气体。在其它实施例中,气体还可以为其它无菌惰性气体,在此不作具体限定。Preferably, the gas can be carbon dioxide gas. In other embodiments, the gas can also be other sterile inert gases, which are not specifically limited herein.

在本发明的一些实施例中,连续式过滤装置还包括回收管道90,回收管道90一端与过滤罐20连通,另一端与添加罐10连通,用于回收过滤介质,回收管道90上设有第六阀门91。In some embodiments of the present invention, the continuous filtering device further comprises a recovery pipe 90 , one end of which is connected to the filter tank 20 , and the other end of which is connected to the addition tank 10 , for recovering the filter medium. A sixth valve 91 is disposed on the recovery pipe 90 .

也就是说,当过滤介质在清洗结束后可以通过向过滤管内施压,即再次通入气体以将清洗后的过滤介质通过回收管道90回收至添加罐10中,以备下一次对酒液进行过滤。That is to say, after the filter medium is cleaned, pressure can be applied to the filter tube, that is, gas can be introduced again to recover the cleaned filter medium to the addition tank 10 through the recovery pipe 90, so as to prepare for the next wine filtration.

可选地,过滤元件22为陶瓷膜。由于陶瓷膜可以反复冲洗,且陶瓷膜使用寿命可以高达10年之久,不易变形损坏。另一方面陶瓷膜相比较于烛式PVPP过滤机的过滤烛棒,其孔径较小,过滤介质可以更加牢固的吸附在陶瓷膜表面,不易脱落,且陶瓷膜的净空要求相对较低。Optionally, the filter element 22 is a ceramic membrane. Since the ceramic membrane can be repeatedly washed and has a service life of up to 10 years, it is not easy to deform or damage. On the other hand, compared with the filter candle stick of the candle-type PVPP filter, the ceramic membrane has a smaller pore size, and the filter medium can be more firmly adsorbed on the surface of the ceramic membrane, not easy to fall off, and the clearance requirement of the ceramic membrane is relatively low.

可选地,过滤介质为交联聚维酮,简称PVPP。该介质是酒液中常用的过滤介质,能够有效地去除酒液中的酚类物质,以保证酒液的稳定性。Optionally, the filter medium is cross-linked polyvinylpyrrolidone, referred to as PVPP, which is a commonly used filter medium in wine and can effectively remove phenolic substances in the wine to ensure the stability of the wine.

本发明提供的连续式过滤装置还可以包括添加泵11、供酒泵32和清洗泵51。The continuous filtering device provided by the present invention may further include an addition pump 11 , a wine supply pump 32 and a cleaning pump 51 .

添加泵11设置在添加罐10与第一管道30之间,供酒泵32安装在第一管道30上用于向酒液提供进入过滤罐20内的动力,清洗泵51设置在第四管道70上。即,通过泵体可以向酒液或清洗液提供输送的动力。The addition pump 11 is arranged between the addition tank 10 and the first pipeline 30, the wine supply pump 32 is installed on the first pipeline 30 to provide power for the wine to enter the filter tank 20, and the cleaning pump 51 is arranged on the fourth pipeline 70. That is, the pump body can provide power for conveying the wine or the cleaning liquid.

可选地,连续式过滤装置还可以包括第七阀门23,第七阀门23设置在过滤罐20和第一管道30之间。第七阀门23可以在对过滤罐20内饱和状态的PVPP进行清洗之前,将未完全过滤的残留酒液压回至第一管道30内时开启,以便于残留酒液的回收再过滤,避免酒液浪费。第七阀门23朝向过滤罐20的一侧还可以设有例如陶瓷膜等过滤介质,以使在对酒液回压至第一管道30的过程中,避免了过滤罐20内的PVPP连同残留酒液一起排出至第一管道30而影响过滤纯度。Optionally, the continuous filtering device may further include a seventh valve 23, which is disposed between the filter tank 20 and the first pipe 30. The seventh valve 23 may be opened when the residual wine that has not been completely filtered is pressed back into the first pipe 30 before the saturated PVPP in the filter tank 20 is cleaned, so as to facilitate the recovery and re-filtration of the residual wine and avoid waste of the wine. A filter medium such as a ceramic membrane may also be disposed on the side of the seventh valve 23 facing the filter tank 20, so that in the process of pressing the wine back to the first pipe 30, the PVPP in the filter tank 20 is prevented from being discharged into the first pipe 30 together with the residual wine to affect the filtration purity.

下面对本发明实施例提供的连续式过滤装置的具体工作过程作进一步说明。为了能够更加清楚地阐述,图1中过滤罐20从左至右依次为第一过滤罐、第二过滤罐、第三过滤罐和第四过滤罐。其中,第一组包括第一过滤罐和第二过滤罐,第二组包括第三过滤罐和第四过滤罐。以下以第一组首先进行过滤工作、第二组再后进行过滤工作为例,但本领域技术人员可以理解的是,组的数量、各组过滤工作的先后顺序、各组内的过滤器数量等均可根据视具体实际情况(例如时间、成本、滤后纯度等因素)而定。各过滤罐20的过滤介质22上均已附着PVPP。The specific working process of the continuous filtering device provided by the embodiment of the present invention is further described below. In order to be able to explain more clearly, the filter tanks 20 in Figure 1 are the first filter tank, the second filter tank, the third filter tank and the fourth filter tank from left to right. Among them, the first group includes the first filter tank and the second filter tank, and the second group includes the third filter tank and the fourth filter tank. The following takes the first group first performing the filtering work and the second group performing the filtering work as an example, but those skilled in the art can understand that the number of groups, the order of filtering work of each group, the number of filters in each group, etc. can all be determined according to the specific actual situation (such as time, cost, purity after filtration, etc.). PVPP has been attached to the filter medium 22 of each filter tank 20.

(1)第一阶段,第一组即第一过滤罐和第二过滤罐处于正常过滤状态,第二组即第三过滤罐和第四过滤罐处于备用状态。在该阶段,参考图1,第一阀门21、第四阀门81关闭,第二阀门31、第三阀门41开启。未过滤的酒液在供酒泵32的作用力下从第一管道30的一侧进入,沿第一管道30,进而通过第二阀门31进入第一过滤罐与第二过滤罐的一端。在第一过滤罐与第二过滤罐内,附着在过滤介质22(在本实施例中为陶瓷膜棒)上PVPP对酒液进行过滤作用。滤后清液从第一过滤罐与第二过滤罐的一端通过第三阀门41流至第二管道40,进而沿第二管道40流出,进而可以直接流入已过滤酒罐储存。(1) In the first stage, the first group, i.e., the first filter tank and the second filter tank, are in a normal filtering state, and the second group, i.e., the third filter tank and the fourth filter tank, are in a standby state. In this stage, referring to FIG1 , the first valve 21 and the fourth valve 81 are closed, and the second valve 31 and the third valve 41 are opened. Under the action of the wine supply pump 32, the unfiltered wine enters from one side of the first pipe 30, along the first pipe 30, and then enters one end of the first filter tank and the second filter tank through the second valve 31. In the first filter tank and the second filter tank, the PVPP attached to the filter medium 22 (in this embodiment, a ceramic membrane rod) filters the wine. The filtered clear liquid flows from one end of the first filter tank and the second filter tank through the third valve 41 to the second pipe 40, and then flows out along the second pipe 40, and then can directly flow into the filtered wine tank for storage.

(2)第二阶段,第一组即第一过滤罐和第二过滤罐处于过滤饱和状态,第二组即第三过滤罐和第四过滤罐处于正常过滤状态。在该阶段,第一阀门21、第四阀门81、第七阀门23开启。二氧化碳气体通过气体供给管道80、第四阀门81进入第四管道70,进而通过第三阀门41从第一过滤罐和第二过滤罐的另一端进入过滤罐20内,以使第一过滤罐和第二过滤罐内残留的酒液在压力作用下回压至第一管道30内,并随第一管道30内的滤前酒液进入第三过滤罐、第四过滤罐内,以进行再次过滤,进而避免了酒液的浪费,能够有效的消除酒头和酒尾,降低了成本。由于在第七阀门23朝向过滤罐20的一侧设有例如陶瓷膜等过滤介质,进而避免了过滤罐20内的PVPP连同残留酒液一起排出至第一管道30,影响过滤纯度。(2) In the second stage, the first group, i.e., the first filter tank and the second filter tank, are in a saturated filtering state, and the second group, i.e., the third filter tank and the fourth filter tank, are in a normal filtering state. In this stage, the first valve 21, the fourth valve 81, and the seventh valve 23 are opened. The carbon dioxide gas enters the fourth pipe 70 through the gas supply pipe 80 and the fourth valve 81, and then enters the filter tank 20 from the other end of the first filter tank and the second filter tank through the third valve 41, so that the residual wine in the first filter tank and the second filter tank is back-pressed into the first pipe 30 under the action of pressure, and enters the third filter tank and the fourth filter tank with the pre-filtered wine in the first pipe 30 for re-filtration, thereby avoiding the waste of wine, effectively eliminating the head and tail of wine, and reducing the cost. Since a filter medium such as a ceramic membrane is provided on the side of the seventh valve 23 facing the filter tank 20, the PVPP in the filter tank 20 is prevented from being discharged into the first pipe 30 together with the residual wine, affecting the filtration purity.

(3)第三阶段,第一组即第一过滤罐和第二过滤罐处于PVPP清洗状态,第二组即第三过滤罐和第四过滤罐仍处于正常过滤状态。在该阶段,第四阀门81关闭,第五阀门71、第八阀门开启61。清洗罐50内的清洗液从清洗罐50的一端流出至第三管道60,进而在清洗泵51的作用力下,通过第八阀门61、第二阀门31从第一过滤罐和第二过滤罐的一端进入过滤罐20内,从第一过滤罐和第二过滤罐的另一端流出,再通过第三阀门41、第四管道70、第五阀门71从清洗罐50的另一端重新流回至清洗罐50,如此循环清洗,直至第一过滤罐和第二过滤罐内的PVPP被清洗再生,恢复过滤能力,从而中止对第一过滤罐和第二过滤罐的清洗。在该阶段,第二组即第三过滤罐和第四过滤罐与第二阶段情况相同,保持对滤前酒液的过滤动作。(3) In the third stage, the first group, i.e., the first filter tank and the second filter tank, are in the PVPP cleaning state, and the second group, i.e., the third filter tank and the fourth filter tank, are still in the normal filtering state. In this stage, the fourth valve 81 is closed, and the fifth valve 71 and the eighth valve 61 are opened. The cleaning liquid in the cleaning tank 50 flows out from one end of the cleaning tank 50 to the third pipe 60, and then, under the action of the cleaning pump 51, enters the filter tank 20 from one end of the first filter tank and the second filter tank through the eighth valve 61 and the second valve 31, flows out from the other end of the first filter tank and the second filter tank, and then flows back to the cleaning tank 50 from the other end of the cleaning tank 50 through the third valve 41, the fourth pipe 70, and the fifth valve 71, and the cleaning cycle is repeated until the PVPP in the first filter tank and the second filter tank is cleaned and regenerated, and the filtering capacity is restored, thereby stopping the cleaning of the first filter tank and the second filter tank. In this stage, the second group, i.e., the third filter tank and the fourth filter tank, are the same as in the second stage, and the filtering action of the pre-filtered liquor is maintained.

(4)第四阶段,第一组即第一过滤罐和第二过滤罐处于PVPP回收状态,第二组即第三过滤罐和第四过滤罐仍处于正常过滤状态。在该阶段,第四阀门81、第六阀门91开启。与上述第二阶段类似,二氧化碳气体通过气体供给管道80、第四阀门81进入第四管道70,进而通过第三阀门41从第一过滤罐和第二过滤罐的另一端进入过滤罐20内,以使第一过滤罐和第二过滤罐内已清洗的PVPP在压力作用下从第一过滤罐和第二过滤罐的一端流出,通过第六阀门91压至回收管道90内,完成第一过滤罐和第二过滤罐内PVPP的回收。在该阶段,第二组即第三过滤罐和第四过滤罐与第二阶段、第三阶段情况相同,保持对滤前酒液的过滤动作。(4) In the fourth stage, the first group, i.e., the first filter tank and the second filter tank, are in the PVPP recovery state, and the second group, i.e., the third filter tank and the fourth filter tank, are still in the normal filtering state. In this stage, the fourth valve 81 and the sixth valve 91 are opened. Similar to the above-mentioned second stage, the carbon dioxide gas enters the fourth pipeline 70 through the gas supply pipeline 80 and the fourth valve 81, and then enters the filter tank 20 from the other end of the first filter tank and the second filter tank through the third valve 41, so that the cleaned PVPP in the first filter tank and the second filter tank flows out from one end of the first filter tank and the second filter tank under pressure, and is pressed into the recovery pipeline 90 through the sixth valve 91, completing the recovery of the PVPP in the first filter tank and the second filter tank. In this stage, the second group, i.e., the third filter tank and the fourth filter tank, are the same as in the second and third stages, and the filtering action of the pre-filtered wine is maintained.

(5)第五阶段,第二组即第三过滤罐和第四过滤罐保持正常过滤状态,第一组即第一过滤罐和第二过滤罐处于备用状态。本领域技术人员根据第一阶段情况可以容易理解第五阶段的具体工作状态,在此不再赘述。(5) In the fifth stage, the second group, i.e., the third filter tank and the fourth filter tank, maintain a normal filtering state, and the first group, i.e., the first filter tank and the second filter tank, are in a standby state. A person skilled in the art can easily understand the specific working state of the fifth stage based on the first stage, and will not be described in detail here.

当第二组即第三过滤罐和第四过滤罐达到过滤饱和状态时,参照上述第一组的类似清洗、回收等情况。When the second group, i.e., the third filter tank and the fourth filter tank, reach the filtering saturation state, refer to the similar cleaning, recycling, etc. of the first group mentioned above.

综上,本发明实施例的连续式过滤装置,与传统烛式PVPP过滤机相比,(1)能够实现对物料进行连续不间断地过滤,提高生产效率,而传统烛式PVPP过滤机通常仅只有一个过滤罐,当其过滤能力达到饱和状态而需进行清洗再生时,则需暂停整个过滤过程,待其过滤能力恢复后才方可继续,过滤效率低下;(2)消除了酒头及酒尾,降低了生产成本;(3)耐压能力比传统PVPP过滤机更高,可达10bar以上;(4)可以通过增减陶瓷膜的数量及更改各组过滤罐的组合方式(例如各组过滤罐的数量)提高生产效率及设备最大利用率,工作效率可提高10-20%。In summary, compared with the traditional candle-type PVPP filter, the continuous filtering device of the embodiment of the present invention (1) can realize continuous and uninterrupted filtering of materials, thereby improving production efficiency. The traditional candle-type PVPP filter usually has only one filter tank. When its filtering capacity reaches saturation and needs to be cleaned and regenerated, the entire filtering process needs to be suspended and can only be continued after its filtering capacity is restored, resulting in low filtering efficiency; (2) it eliminates the head and tail of the wine, thereby reducing production costs; (3) the pressure resistance is higher than that of the traditional PVPP filter, which can reach more than 10 bar; (4) the production efficiency and the maximum utilization rate of the equipment can be improved by increasing or decreasing the number of ceramic membranes and changing the combination of each group of filter tanks (for example, the number of each group of filter tanks), and the working efficiency can be improved by 10-20%.

本发明第二方面实施例的连续式过滤设备,包括上述实施例的连续式过滤装置、未过滤酒罐和已过滤酒罐。The continuous filtering equipment of the second embodiment of the present invention comprises the continuous filtering device of the above embodiment, an unfiltered wine tank and a filtered wine tank.

具体地,未过滤酒罐与第一管道30相连,已过滤酒罐与第二管道40相连。Specifically, the unfiltered wine tank is connected to the first pipe 30 , and the filtered wine tank is connected to the second pipe 40 .

根据本发明实施例的连续式过滤设备包括根据上述实施例的连续式过滤装置,由于根据本发明上述实施例的连续式过滤装置具有上述技术效果,因此,根据本发明实施例的连续式过滤设备也具有上述相应的技术效果,在此不再赘述。根据本发明实施例的车辆的其他结构和操作对于本领域技术人员而言都是可以理解并且容易实现的,因此不再详细描述。The continuous filtering device according to the embodiment of the present invention includes the continuous filtering device according to the above embodiment. Since the continuous filtering device according to the above embodiment of the present invention has the above technical effects, the continuous filtering device according to the embodiment of the present invention also has the above corresponding technical effects, which will not be described in detail. Other structures and operations of the vehicle according to the embodiment of the present invention are understandable and easy to implement for those skilled in the art, and therefore will not be described in detail.

除非另作定义,本发明中使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,“一个”或者“一”等类似词语也不表示数量限制,而是表示存在至少一个。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也相应地改变。Unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "one" do not indicate quantity restrictions, but indicate the existence of at least one. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship also changes accordingly.

综上所述,本发明提供的上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。In summary, the above embodiments provided by the present invention are only illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.

Claims (4)

1. A continuous filtration device comprising:
the adding tank is used for containing a filter medium for filtering the wine, and the filter medium is crosslinked povidone and is used for removing phenolic substances in the wine;
at least two groups of filter tanks, wherein each group of filter tanks comprises more than two filter tanks, the filter tanks are communicated with the adding tank, a first valve is arranged between at least one group of filter tanks in the at least two groups of filter tanks and the filter tanks in the adjacent groups of filter tanks, and a filter element is arranged in the filter tank and used for filtering wine;
the first pipeline is communicated with one end of the adding tank and one end of the filtering tank, and a second valve is arranged between the first pipeline and the filtering tank;
the second pipeline is communicated with the other end of the filter tank, and a third valve is arranged between the second pipeline and the filter tank;
the cleaning tank is communicated with the filtering tank, and a pipeline connected with the filtering tank forms a loop and is used for providing cleaning liquid into the filtering tank;
one end of the third pipeline is respectively communicated with one end of the cleaning tank and one end of the filtering tank and is used for providing cleaning liquid for the filtering tank, the second valve is a first double valve seat, and the third pipeline is connected with the first pipeline through the double valve seats;
one end of the fourth pipeline is respectively communicated with the other end of the cleaning tank and the other end of the filtering tank and is used for recovering the cleaned cleaning liquid, the third valve is a second double-valve seat, and the fourth pipeline is connected with the second pipeline through the second double-valve seat;
a gas supply pipeline which is communicated with the fourth pipeline, and a fourth valve is arranged between the gas supply pipeline and the fourth pipeline and is used for conveying gas into the filter tank;
a fifth valve is arranged between the cleaning tank and the fourth pipeline;
the recycling pipeline is communicated with the filtering tank at one end and the adding tank at the other end, and is used for recycling the filtering medium, and a sixth valve is arranged on the recycling pipeline;
the filter element is a ceramic membrane;
and a seventh valve, wherein the seventh valve is arranged between the filter tank and the first pipeline, and a ceramic membrane is arranged on one side of the seventh valve, which faces the filter tank.
2. The continuous filtration device of claim 1, further comprising:
an addition pump disposed between the addition tank and the first pipe;
and the wine supply pump is arranged on the first pipeline and used for providing power for wine liquid to enter the filtering tank.
3. The continuous filtration device of claim 1, further comprising:
and the cleaning pump is arranged on the fourth pipeline.
4. A continuous filtration apparatus comprising a continuous filtration device according to any one of claims 1 to 3;
an unfiltered wine tank connected to the first conduit;
and the filtered wine tank is connected with the second pipeline.
CN201910495607.4A 2019-06-10 2019-06-10 Continuous filtering device and continuous filtering equipment Active CN110117519B (en)

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CN115975762A (en) * 2022-11-25 2023-04-18 江苏雷金过滤设备有限公司 White spirit cross-flow filtration system
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