CN110103668A - The heat pump air conditioner of automobile - Google Patents
The heat pump air conditioner of automobile Download PDFInfo
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- CN110103668A CN110103668A CN201910439324.8A CN201910439324A CN110103668A CN 110103668 A CN110103668 A CN 110103668A CN 201910439324 A CN201910439324 A CN 201910439324A CN 110103668 A CN110103668 A CN 110103668A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00642—Control systems or circuits; Control members or indication devices for heating, cooling or ventilating devices
- B60H1/00814—Control systems or circuits characterised by their output, for controlling particular components of the heating, cooling or ventilating installation
- B60H1/00878—Control systems or circuits characterised by their output, for controlling particular components of the heating, cooling or ventilating installation the components being temperature regulating devices
- B60H1/00899—Controlling the flow of liquid in a heat pump system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H1/3204—Cooling devices using compression
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Abstract
本发明揭示了一种汽车的热泵空调,包括:压缩机、外部换热器、气液分离器、蒸发器、内部换热器。压缩机的输出分别与外部换热器的第一端以及内部换热器的第二端连通。气液分离器的高温高压流道的第一端与外部换热器的第二端连通,气液分离器的高温高压流道的第二端与蒸发器的第二端连通,气液分离器的低温低压流道的第一端与压缩机的输入连通,气液分离器的低温低压流道的第二端与蒸发器的第一端以及内部换热器的第一端连通。蒸发器的第一端与内部换热器的第一端相连通。内部换热器的第一端与外部换热器的第一端连通。其中,各个部件通过管路互相连通,管路上安装有开闭阀以切断或开启所述管路,热泵空调的工质为二氧化碳。
The invention discloses a heat pump air conditioner for automobiles, comprising: a compressor, an external heat exchanger, a gas-liquid separator, an evaporator, and an internal heat exchanger. The output of the compressor communicates with the first end of the outer heat exchanger and the second end of the inner heat exchanger, respectively. The first end of the high-temperature and high-pressure flow channel of the gas-liquid separator communicates with the second end of the external heat exchanger, and the second end of the high-temperature and high-pressure flow channel of the gas-liquid separator communicates with the second end of the evaporator. The first end of the low-temperature and low-pressure passage of the gas-liquid separator communicates with the input of the compressor, and the second end of the low-temperature and low-pressure passage of the gas-liquid separator communicates with the first end of the evaporator and the first end of the internal heat exchanger. The first end of the evaporator communicates with the first end of the internal heat exchanger. The first end of the inner heat exchanger communicates with the first end of the outer heat exchanger. Wherein, each component communicates with each other through a pipeline, and an on-off valve is installed on the pipeline to cut off or open the pipeline, and the working medium of the heat pump air conditioner is carbon dioxide.
Description
技术领域technical field
本发明涉及汽车零部件,更具体地说,涉及一种汽车的热泵空调。The invention relates to auto parts, more specifically, to a heat pump air conditioner for an automobile.
背景技术Background technique
当前的汽车空调系统中,使用的制冷剂主要为HFC-134a,其对臭氧层没有破坏作用(ODP=0),但却具有相当高的全球变暖潜能值(GWP=1300)。2017年起,欧盟新生产车辆停止使用HFC-134a作为汽车空调制冷剂。2019年1月1日,《蒙特利尔议定书》基加利修正案正式生效,世界在大幅削减强效温室气体HFCs的生产与消费、限制全球变暖。中国也正在计划加入基加利修正案,可以预见到,HFC-134a的使用将会大幅度减少。In the current automobile air-conditioning system, the refrigerant used is mainly HFC-134a, which has no damage to the ozone layer (ODP=0), but has a rather high global warming potential (GWP=1300). From 2017, new production vehicles in the EU will stop using HFC-134a as a refrigerant for automotive air conditioners. On January 1, 2019, the Kigali Amendment to the Montreal Protocol came into effect. The world is drastically reducing the production and consumption of HFCs, a powerful greenhouse gas, and limiting global warming. China is also planning to join the Kigali Amendment, and it is foreseeable that the use of HFC-134a will be greatly reduced.
在冬季,需要空调制热时,一般使用PTC制热。但PTC制热对于电池电量的消耗较大。对于传统燃油车而言,由于汽车发动机会给电池充电,因此影响不是很显著,但对于使用电池作为唯一能量来源的电动汽车而言,使用PTC制热会加速整车电池电量消耗,对电动汽车的续航里程有较大影响。同时,在电量不足的情况下,PTC无法开启,冬季乘客舒适性无法保证。In winter, when air conditioner heating is required, PTC heating is generally used. However, PTC heating consumes a lot of battery power. For traditional fuel vehicles, the impact is not very significant because the car engine will charge the battery, but for electric vehicles that use batteries as the only energy source, the use of PTC heating will accelerate the consumption of battery power in the vehicle, and for electric vehicles The cruising range has a great influence. At the same time, in the case of insufficient power, the PTC cannot be turned on, and the comfort of passengers in winter cannot be guaranteed.
发明内容Contents of the invention
本发明提出一种使用二氧化碳为工质的汽车用热泵空调。The invention proposes a heat pump air conditioner for automobiles using carbon dioxide as a working medium.
根据本发明的一实施例,提出一种汽车的热泵空调,包括:压缩机、外部换热器、气液分离器、蒸发器、内部换热器。压缩机的输出分别与外部换热器的第一端以及内部换热器的第二端连通。气液分离器的高温高压流道的第一端与外部换热器的第二端连通,气液分离器的高温高压流道的第二端与蒸发器的第二端连通,气液分离器的低温低压流道的第一端与压缩机的输入连通,气液分离器的低温低压流道的第二端与蒸发器的第一端以及内部换热器的第一端连通。蒸发器的第一端与内部换热器的第一端相连通。内部换热器的第一端与外部换热器的第一端连通。其中,各个部件通过管路互相连通,管路上安装有开闭阀以切断或开启所述管路,所述热泵空调的工质为二氧化碳。According to an embodiment of the present invention, a heat pump air conditioner for an automobile is proposed, including: a compressor, an external heat exchanger, a gas-liquid separator, an evaporator, and an internal heat exchanger. The output of the compressor communicates with the first end of the outer heat exchanger and the second end of the inner heat exchanger, respectively. The first end of the high-temperature and high-pressure flow channel of the gas-liquid separator communicates with the second end of the external heat exchanger, and the second end of the high-temperature and high-pressure flow channel of the gas-liquid separator communicates with the second end of the evaporator. The first end of the low-temperature and low-pressure passage of the gas-liquid separator communicates with the input of the compressor, and the second end of the low-temperature and low-pressure passage of the gas-liquid separator communicates with the first end of the evaporator and the first end of the internal heat exchanger. The first end of the evaporator communicates with the first end of the internal heat exchanger. The first end of the inner heat exchanger communicates with the first end of the outer heat exchanger. Wherein, each component communicates with each other through a pipeline, and an on-off valve is installed on the pipeline to cut off or open the pipeline, and the working medium of the heat pump air conditioner is carbon dioxide.
在一个实施例中,该热泵空调还包括车内设备换热器,车内设备换热器的第一端与气液分离器的低温低压流道的第二端通过管路连通,车内设备换热器的第二端与气液分离器的高温高压流道的第二端通过管路连通,管路上安装有开闭阀以切断或开启所述管路。In one embodiment, the heat pump air conditioner further includes an in-vehicle equipment heat exchanger, the first end of the in-vehicle equipment heat exchanger communicates with the second end of the low-temperature and low-pressure flow path of the gas-liquid separator through a pipeline, and the in-vehicle equipment The second end of the heat exchanger communicates with the second end of the high-temperature and high-pressure flow channel of the gas-liquid separator through a pipeline, and an on-off valve is installed on the pipeline to cut off or open the pipeline.
在一个实施例中,开闭阀包括单向截止阀或者电子膨胀阀。内部换热器的第一端与蒸发器的第一端之间的管路上、气液分离器的高温高压流道的第二端与蒸发器的第二端之间的管路上、车内设备换热器的第二端与气液分离器的高温高压流道的第二端之间的管路上安装电子膨胀阀。其余管路上安装单向截止阀。气液分离器带有回热器。In one embodiment, the on-off valve includes a one-way stop valve or an electronic expansion valve. On the pipeline between the first end of the internal heat exchanger and the first end of the evaporator, on the pipeline between the second end of the high-temperature and high-pressure flow channel of the gas-liquid separator and the second end of the evaporator, and in-vehicle equipment An electronic expansion valve is installed on the pipeline between the second end of the heat exchanger and the second end of the high-temperature and high-pressure flow channel of the gas-liquid separator. One-way stop valves are installed on the remaining pipelines. The gas-liquid separator has a regenerator.
在一个实施例中,该热泵空调还包括温度风门,温度风门打开,车内空气被引导至蒸发器和内部换热器,温度风门关闭,车内空气仅与蒸发器接触。In one embodiment, the heat pump air conditioner further includes a temperature damper. When the temperature damper is opened, the air in the vehicle is guided to the evaporator and the internal heat exchanger. When the temperature damper is closed, the air in the vehicle only contacts the evaporator.
在一个实施例中,二氧化碳从压缩机输出,先流经外部换热器,再经过气液分离器的高温高压流道,并最终经过气液分离器的低温低压流道返回压缩机,热泵空调制冷。二氧化碳从压缩机输出,先流经气液分离器的高温高压流道,在经过外部换热器,并最终经过气液分离器的低温低压流道返回压缩机,热泵空调制热。In one embodiment, carbon dioxide is output from the compressor, first flows through the external heat exchanger, then passes through the high-temperature and high-pressure channel of the gas-liquid separator, and finally returns to the compressor through the low-temperature and low-pressure channel of the gas-liquid separator, heat pump air conditioner Refrigeration. Carbon dioxide is output from the compressor, first flows through the high-temperature and high-pressure channel of the gas-liquid separator, then passes through the external heat exchanger, and finally returns to the compressor through the low-temperature and low-pressure channel of the gas-liquid separator, and the heat pump air conditioner is heated.
在一个实施例中,热泵空调执行最大制冷工况,二氧化碳由压缩机增压升温,进入外部换热器与外界空气换热,再流经气液分离器的高压高温流道并进入蒸发器从车内空气吸热,最后经过气液分离器的低压低温流道流回压缩机。热泵空调执行混风制冷工况,温度风门打开,车内空气被引导至内部换热器和蒸发器,内部换热器和蒸发器之间不连通,二氧化碳由压缩机增压升温,先进入内部换热器与车内空气换热,再进入外部换热器与外界空气换热,再流经气液分离器的高压高温流道并进入蒸发器从车内空气吸热,最后经过气液分离器的低压低温流道流回压缩机。In one embodiment, the heat pump air conditioner implements the maximum cooling condition. The carbon dioxide is pressurized by the compressor to raise the temperature, enters the external heat exchanger to exchange heat with the outside air, and then flows through the high-pressure and high-temperature channel of the gas-liquid separator and enters the evaporator from The air in the car absorbs heat, and finally flows back to the compressor through the low-pressure and low-temperature passage of the gas-liquid separator. The heat pump air conditioner performs mixed air cooling mode, the temperature door is opened, the air in the car is guided to the internal heat exchanger and evaporator, the internal heat exchanger and the evaporator are not connected, and the carbon dioxide is boosted by the compressor to heat up, and enters the interior first The heat exchanger exchanges heat with the air in the car, then enters the external heat exchanger to exchange heat with the outside air, then flows through the high-pressure and high-temperature flow channel of the gas-liquid separator and enters the evaporator to absorb heat from the air in the car, and finally passes through the gas-liquid separation The low-pressure low-temperature passage of the device flows back to the compressor.
在一个实施例中,热泵空调在最大制冷工况或者混风制冷工况下还对车内设备进行冷却,从气液分离器的高压高温流道流出的二氧化碳的一部分进入车内设备换热器从车内设备吸热,再经过气液分离器的低压低温流道流回压缩机。In one embodiment, the heat pump air conditioner also cools the in-vehicle equipment under the maximum cooling condition or the mixed air cooling condition, and part of the carbon dioxide flowing out from the high-pressure and high-temperature channel of the gas-liquid separator enters the heat exchanger of the in-vehicle equipment The heat is absorbed from the equipment in the car, and then flows back to the compressor through the low-pressure and low-temperature passage of the gas-liquid separator.
在一个实施例中,热泵空调执行最大制热工况,温度风门打开,车内空气被引导至内部换热器和蒸发器,内部换热器和蒸发器连通,二氧化碳由压缩机增压升温,进入内部换热器和蒸发器,与车内空气换热,再从蒸发器经过气液分离器的高压高温流道进入外部换热器,与外界空气换热,最后经过气液分离器的低压低温流道流回压缩机。In one embodiment, the heat pump air conditioner implements the maximum heating condition, the temperature door is opened, the air in the car is guided to the internal heat exchanger and the evaporator, the internal heat exchanger and the evaporator are connected, and the carbon dioxide is boosted by the compressor to increase the temperature. Enter the internal heat exchanger and evaporator, exchange heat with the air in the car, and then enter the external heat exchanger through the high-pressure and high-temperature channel of the gas-liquid separator from the evaporator, exchange heat with the outside air, and finally pass through the low-pressure gas-liquid separator The low temperature runner flows back to the compressor.
在一个实施例中,热泵空调在最大制热工况下还对车内设备进行冷却,从蒸发器流出的二氧化碳的一部分进入车内设备换热器从车内设备吸热,再经过气液分离器的低压低温流道流回压缩机。In one embodiment, the heat pump air conditioner also cools the in-vehicle equipment under the maximum heating condition, and part of the carbon dioxide flowing out of the evaporator enters the heat exchanger of the in-vehicle equipment to absorb heat from the in-vehicle equipment, and then undergoes gas-liquid separation The low-pressure low-temperature passage of the device flows back to the compressor.
在一个实施例中,热泵空调执行车内制热工况,温度风门打开,车内空气被引导至内部换热器和蒸发器,内部换热器和蒸发器连通,二氧化碳由压缩机增压升温,进入内部换热器和蒸发器,与车内空气换热,再从蒸发器经过车内设备换热器,再经过气液分离器的低压低温流道流回压缩机。调节内部换热器与蒸发器之间的管路上的电子膨胀阀,并调节温度风门,车内空气由蒸发器除湿并由内部换热器加热,热泵空调执行除湿加热工况。In one embodiment, the heat pump air conditioner implements the heating condition in the vehicle, the temperature damper is opened, the air in the vehicle is guided to the internal heat exchanger and the evaporator, the internal heat exchanger and the evaporator are connected, and the carbon dioxide is pressurized by the compressor to raise the temperature , enter the internal heat exchanger and evaporator, exchange heat with the air in the car, and then flow from the evaporator through the heat exchanger of the car equipment, and then flow back to the compressor through the low-pressure and low-temperature channel of the gas-liquid separator. Adjust the electronic expansion valve on the pipeline between the internal heat exchanger and the evaporator, and adjust the temperature damper. The air in the car is dehumidified by the evaporator and heated by the internal heat exchanger. The heat pump air conditioner performs dehumidification and heating.
本发明提出的汽车的热泵空调使用二氧化碳为工质,通过同一套系统中的不同流向来实现二氧化碳热泵系统在不同工况下的控制及运行,在同一套系统上实现:制冷、制热、包括冷热连供(除湿制热)、电池冷却,纯电池热源供热循环等功能。通过利用电池热源、车内热源/冷源等实现节能、增加续航里程。同时尽可能简化运行回路,利用集成化、一体化的带有回热器功能的气液分离器等措施,减小系统体积,达到降低优化成本的目的。The automobile heat pump air conditioner proposed by the present invention uses carbon dioxide as the working medium, and realizes the control and operation of the carbon dioxide heat pump system under different working conditions through different flow directions in the same system, and realizes on the same system: refrigeration, heating, including Continuous cooling and heating (dehumidification and heating), battery cooling, pure battery heat source heating cycle and other functions. By using battery heat source, heat source/cold source in the car, etc. to save energy and increase cruising range. At the same time, the operation circuit is simplified as much as possible, and measures such as integrated and integrated gas-liquid separator with regenerator function are used to reduce the system volume and achieve the purpose of reducing the cost of optimization.
附图说明Description of drawings
本发明上述的以及其他的特征、性质和优势将通过下面结合附图和实施例的描述而变的更加明显,在附图中相同的附图标记始终表示相同的特征,其中:The above and other features, properties and advantages of the present invention will become more apparent from the following description in conjunction with the accompanying drawings and embodiments, in which the same reference numerals represent the same features throughout, wherein:
图1揭示了根据本发明的一实施例的汽车的热泵空调的结构框图。Fig. 1 discloses a structural block diagram of a heat pump air conditioner for an automobile according to an embodiment of the present invention.
具体实施方式Detailed ways
为了解决现有的车用空调中存在的问题,尤其是制热时电量消耗过大的问题,有将热泵空调应用于车用空调的方案。热泵空调在制热时,会从外界环境吸热,能一定程度提高制热能效。但现有的热泵空调中使用的工质还是HFC-134a。一方面,HFC-134a作为制冷剂的使用会逐步受到限制,另一方面,HFC-134a的物理特性决定了,在低温下,HFC-134a的换热能力较差,仍需要PTC介入,以保证舒适性。因此在低温环境下,以HFC-134a作为工质的热泵空调对提升能耗的帮助有限。In order to solve the problems existing in the existing vehicle air conditioners, especially the problem of excessive power consumption during heating, there is a proposal to apply the heat pump air conditioner to the vehicle air conditioner. When the heat pump air conditioner is heating, it will absorb heat from the external environment, which can improve the heating energy efficiency to a certain extent. However, the working fluid used in existing heat pump air conditioners is still HFC-134a. On the one hand, the use of HFC-134a as a refrigerant will gradually be limited. On the other hand, the physical characteristics of HFC-134a determine that at low temperatures, HFC-134a has poor heat transfer capacity, and PTC is still required to intervene to ensure comfort. Therefore, in a low temperature environment, the heat pump air conditioner using HFC-134a as the working fluid has limited help in improving energy consumption.
二氧化碳作为自然工质,其GWP仅为1,无毒不可燃,是车用空调系统的理想替代制冷剂。与HFC-134a相比,二氧化碳在汽化时,其吸热性能非常好,极适合热泵系统。二氧化碳热泵系统的能效比(COP)在大部分工况下都较高,且外界环境温度越低,其COP越好。因此,以二氧化碳作为工质的热泵空调,是汽车空调的理想选择。由于二氧化碳的物理特性与HFC-134a不同,因此热泵空调的结构也需要做出相应的改变。As a natural working substance, carbon dioxide has a GWP of only 1, is non-toxic and non-flammable, and is an ideal alternative refrigerant for vehicle air-conditioning systems. Compared with HFC-134a, when carbon dioxide is vaporized, its heat absorption performance is very good, which is very suitable for heat pump systems. The energy efficiency ratio (COP) of the carbon dioxide heat pump system is high under most working conditions, and the lower the ambient temperature is, the better the COP is. Therefore, a heat pump air conditioner using carbon dioxide as a working medium is an ideal choice for automotive air conditioners. Since the physical properties of carbon dioxide are different from HFC-134a, the structure of the heat pump air conditioner needs to be changed accordingly.
本发明提出一种以二氧化碳作为工质的汽车的热泵空调。图1揭示了根据本发明的一实施例的汽车的热泵空调的结构框图。参考图1所示,该汽车的热泵空调,包括:压缩机101、外部换热器102、气液分离器105、蒸发器103、内部换热器104。压缩机101、外部换热器102、气液分离器105、蒸发器103、内部换热器104之间通过管路互相连通,在各个管路上分别安装有开闭阀以切断或开启对应的管路,以实现不同的工作工况。该热泵空调的工质为二氧化碳。在一个实施例中,安装在管路上的开闭阀包括单向截止阀或者电子膨胀阀。The invention proposes a heat pump air conditioner for an automobile using carbon dioxide as a working medium. Fig. 1 discloses a structural block diagram of a heat pump air conditioner for an automobile according to an embodiment of the present invention. Referring to FIG. 1 , the heat pump air conditioner of the automobile includes: a compressor 101 , an external heat exchanger 102 , a gas-liquid separator 105 , an evaporator 103 , and an internal heat exchanger 104 . The compressor 101, the external heat exchanger 102, the gas-liquid separator 105, the evaporator 103, and the internal heat exchanger 104 are connected to each other through pipelines, and on-off valves are respectively installed on each pipeline to cut off or open the corresponding pipeline. road to achieve different working conditions. The working fluid of the heat pump air conditioner is carbon dioxide. In one embodiment, the on-off valve installed on the pipeline includes a one-way stop valve or an electronic expansion valve.
下面结合图1,具体介绍压缩机101、外部换热器102、气液分离器105、蒸发器103、内部换热器104之间的连通关系。The communication relationship among the compressor 101 , the external heat exchanger 102 , the gas-liquid separator 105 , the evaporator 103 , and the internal heat exchanger 104 will be described in detail below with reference to FIG. 1 .
压缩机101的输出分为两路,分别与外部换热器102的第一端A1以及内部换热器104的第二端B2连通。在压缩机101与外部换热器102的第一端A1的连通管路上安装有第一单向截止阀111,在压缩机101与内部换热器104的第二端B2的连通管路上安装有第二单向截止阀112。The output of the compressor 101 is divided into two paths, which communicate with the first end A1 of the external heat exchanger 102 and the second end B2 of the internal heat exchanger 104 respectively. A first one-way stop valve 111 is installed on the communication pipeline between the compressor 101 and the first end A1 of the external heat exchanger 102, and a first one-way stop valve 111 is installed on the communication pipeline between the compressor 101 and the second end B2 of the internal heat exchanger 104. The second one-way stop valve 112 .
在一个实施例中,气液分离器105是带有回热器的气液分离器,气液分离器具有高温高压流道和低温低压流道。气液分离器105的高温高压流道的第一端H1与外部换热器102的第二端A2连通,气液分离器105的高温高压流道的第二端H2与蒸发器103的第二端C2连通。气液分离器105的低温低压流道的第一端L1与压缩机101的输入连通,气液分离器105的低温低压流道的第二端L2与蒸发器103的第一端C1以及内部换热器104的第一端B1连通。气液分离器105的高温高压流道的第一端H1与外部换热器102的第二端A2是通过管路直接连通,该管路上不安装开闭阀。在气液分离器105的高温高压流道的第二端H2与蒸发器103的第二端C2的连通管路上安装有第二电子膨胀阀108。气液分离器105的低温低压流道的第一端L1与压缩机101的输入之间是直接连通,该管路上不安装开闭阀。在气液分离器105的低温低压流道的第二端L2与蒸发器103的第一端C1之间的连通管路上安装有第三单向截止阀113。蒸发器103的第一端C1与内部换热器104的第一端B1相连通,在蒸发器103的第一端C1与内部换热器104的第一端B1的连通管路上安装有第一电子膨胀阀107。如图1所示,气液分离器105的低温低压流道的第二端L2与内部换热器104的第一端B1也是通过管路连通的,但在该条管路上安装有两个开闭阀,分别是第三单向截止阀113和第一电子膨胀阀107。In one embodiment, the gas-liquid separator 105 is a gas-liquid separator with a regenerator, and the gas-liquid separator has a high-temperature and high-pressure flow path and a low-temperature and low-pressure flow path. The first end H1 of the high-temperature and high-pressure flow channel of the gas-liquid separator 105 communicates with the second end A2 of the external heat exchanger 102, and the second end H2 of the high-temperature and high-pressure flow channel of the gas-liquid separator 105 communicates with the second end A2 of the evaporator 103. Terminal C2 is connected. The first end L1 of the low-temperature and low-pressure flow path of the gas-liquid separator 105 communicates with the input of the compressor 101, and the second end L2 of the low-temperature and low-pressure flow path of the gas-liquid separator 105 communicates with the first end C1 of the evaporator 103 and the internal exchange. The first end B1 of the heater 104 communicates. The first end H1 of the high-temperature and high-pressure flow channel of the gas-liquid separator 105 is directly connected with the second end A2 of the external heat exchanger 102 through a pipeline, and no on-off valve is installed on the pipeline. A second electronic expansion valve 108 is installed on the communication pipeline between the second end H2 of the high temperature and high pressure channel of the gas-liquid separator 105 and the second end C2 of the evaporator 103 . The first end L1 of the low-temperature and low-pressure channel of the gas-liquid separator 105 is directly connected to the input of the compressor 101 , and no on-off valve is installed on the pipeline. A third one-way stop valve 113 is installed on the communication pipeline between the second end L2 of the low-temperature and low-pressure channel of the gas-liquid separator 105 and the first end C1 of the evaporator 103 . The first end C1 of the evaporator 103 communicates with the first end B1 of the internal heat exchanger 104, and a first Electronic expansion valve 107. As shown in Figure 1, the second end L2 of the low-temperature and low-pressure passage of the gas-liquid separator 105 is also communicated with the first end B1 of the internal heat exchanger 104 through a pipeline, but two switchboards are installed on the pipeline. The closed valves are the third one-way stop valve 113 and the first electronic expansion valve 107 respectively.
内部换热器104的第一端B1与外部换热器102的第一端A1也通过管路连通,在该条连通管路上,安装有第五单向截止阀110。The first end B1 of the internal heat exchanger 104 is also communicated with the first end A1 of the external heat exchanger 102 through a pipeline, and a fifth one-way stop valve 110 is installed on the connecting pipeline.
在图示的实施例中,该汽车的热泵空调还包括车内设备换热器106,在一个实施例中,车内设备换热器106是水换热器。二氧化碳与车内设备的冷却水在水换热器中进行热交换。如图所示,车内设备换热器106的第一端D1与气液分离器105的低温低压流道的第二端L2通过管路连通,该条管路为直接连通,该管路上不安装开闭阀。车内设备换热器106的第二端D2与气液分离器105的高温高压流道的第二端H2通过管路连通,在该条连通管路上安装有第三电子膨胀阀109。如图所示,由于气液分离器105的高温高压流道的第二端H2还连接到第二电子膨胀阀108,在气液分离器105的高温高压流道的第二端H2与车内设备换热器106的第二端D2之间,间隔有第二电子膨胀阀108和第三电子膨胀阀109两个开闭阀,而在车内设备换热器106的第二端D2与蒸发器103的第二端C2之间,仅间隔有第三电子膨胀阀109。In the illustrated embodiment, the heat pump air conditioner for the vehicle further includes an in-vehicle equipment heat exchanger 106, and in one embodiment, the in-vehicle equipment heat exchanger 106 is a water heat exchanger. The carbon dioxide and the cooling water of the equipment in the car exchange heat in the water heat exchanger. As shown in the figure, the first end D1 of the in-vehicle equipment heat exchanger 106 communicates with the second end L2 of the low-temperature and low-pressure flow path of the gas-liquid separator 105 through a pipeline, and this pipeline is directly connected. Install on-off valve. The second end D2 of the in-vehicle equipment heat exchanger 106 communicates with the second end H2 of the high-temperature and high-pressure flow channel of the gas-liquid separator 105 through a pipeline, and a third electronic expansion valve 109 is installed on this communication pipeline. As shown in the figure, since the second end H2 of the high-temperature and high-pressure flow channel of the gas-liquid separator 105 is also connected to the second electronic expansion valve 108, the second end H2 of the high-temperature and high-pressure flow channel of the gas-liquid separator 105 is connected to the vehicle interior. Between the second end D2 of the equipment heat exchanger 106, there are two opening and closing valves, the second electronic expansion valve 108 and the third electronic expansion valve 109, and the second end D2 of the equipment heat exchanger 106 in the vehicle is connected to the evaporation valve. Only the third electronic expansion valve 109 is separated between the second ends C2 of the valves 103 .
继续参考图1所示,在图示的实施例中,该汽车的热泵空调还包括温度风门115,温度风门115用于引导车内空气与蒸发器或者内部换热器接触。当温度风门115打开时,车内空气被引导至蒸发器和内部换热器两者,当温度风门115关闭时,车内空气仅与蒸发器接触。通过调节温度风门115的开度,可以调节与内部换热器接触的车内空气的量,即所谓的混风模式。Continuing to refer to FIG. 1 , in the illustrated embodiment, the heat pump air conditioner of the automobile further includes a temperature damper 115 , which is used to guide the air in the vehicle to contact with the evaporator or the internal heat exchanger. When the temperature damper 115 is open, the interior air is directed to both the evaporator and the interior heat exchanger, and when the temperature damper 115 is closed, the interior air only contacts the evaporator. By adjusting the opening degree of the temperature damper 115, the amount of air in the vehicle that contacts the internal heat exchanger can be adjusted, which is the so-called mixed air mode.
通过控制上述的各个单向截止阀和电子膨胀阀的开闭,可以控制二氧化碳在各个部件之间的流动方向,由此实现该汽车的热泵空调的不同工作工况。总体而言,在二氧化碳的流动过程中,二氧化碳从压缩机输出,先流经外部换热器,再经过气液分离器的高温高压流道,并最终经过气液分离器的低温低压流道返回压缩机,则热泵空调执行制冷工况。二氧化碳从压缩机输出,先流经气液分离器的高温高压流道,在经过外部换热器,并最终经过气液分离器的低温低压流道返回压缩机,则热泵空调执行制热工况。By controlling the opening and closing of each one-way stop valve and electronic expansion valve mentioned above, the flow direction of carbon dioxide among various components can be controlled, thereby realizing different working conditions of the heat pump air conditioner of the automobile. Generally speaking, during the flow of carbon dioxide, carbon dioxide is output from the compressor, first flows through the external heat exchanger, then passes through the high-temperature and high-pressure flow channel of the gas-liquid separator, and finally returns through the low-temperature and low-pressure flow channel of the gas-liquid separator Compressor, the heat pump air conditioner performs cooling mode. The carbon dioxide is output from the compressor, first flows through the high-temperature and high-pressure channel of the gas-liquid separator, then passes through the external heat exchanger, and finally returns to the compressor through the low-temperature and low-pressure channel of the gas-liquid separator, then the heat pump air conditioner performs heating mode .
下面结合图1对热泵空调的几种典型工况进行描述:The following describes several typical working conditions of heat pump air conditioners in conjunction with Figure 1:
热泵空调执行最大制冷工况:第一单向截止阀111、第三单向截止阀113和第二电子膨胀阀108开启。第二单向截止阀112、第四单向截止阀114、第五单向截止阀110、第一电子膨胀阀107和第三电子膨胀阀109关闭。温度风门115关闭,车内空气仅能与蒸发器103接触。二氧化碳由压缩机101增压升温,通过第一单向截止阀111进入外部换热器102与外界空气换热,再流经气液分离器105的高压高温流道并通过第二电子膨胀阀108进入蒸发器103,在蒸发器中与车内空气热交换,从车内空气吸热,最后通过第三单向截止阀113经过气液分离器105的低压低温流道流回压缩机101。The heat pump air conditioner implements the maximum cooling condition: the first one-way stop valve 111 , the third one-way stop valve 113 and the second electronic expansion valve 108 are opened. The second one-way stop valve 112 , the fourth one-way stop valve 114 , the fifth one-way stop valve 110 , the first electronic expansion valve 107 and the third electronic expansion valve 109 are closed. The temperature damper 115 is closed, and the air in the car can only contact with the evaporator 103 . Carbon dioxide is pressurized and heated by the compressor 101, enters the external heat exchanger 102 through the first one-way stop valve 111 to exchange heat with the outside air, then flows through the high-pressure and high-temperature channel of the gas-liquid separator 105 and passes through the second electronic expansion valve 108 Enter the evaporator 103, exchange heat with the air inside the vehicle in the evaporator, absorb heat from the air inside the vehicle, and finally flow back to the compressor 101 through the third one-way stop valve 113 and the low-pressure and low-temperature channel of the gas-liquid separator 105 .
热泵空调执行混风制冷工况:第二单向截止阀112、第三单向截止阀113、第五单向截止阀110和第二电子膨胀阀108开启。第一单向截止阀111、第四单向截止阀114、第一电子膨胀阀107和第三电子膨胀阀109关闭。温度风门115部分打开,车内空气被引导至与蒸发器103与内部换热器104两者。由于第一电子膨胀阀107关闭,第五单向截止阀110打开,因此内部换热器104和蒸发器103之间不连通,但内部换热器104与外部换热器102之间连通。二氧化碳由压缩机101增压升温,先通过第二单向截止阀112进入内部换热器104与部分车内空气换热,再通过第五单向截止阀110进入外部换热器102与外界空气换热,再流经气液分离器105的高压高温流道并通过第二电子膨胀阀108进入蒸发器103,在蒸发器中与另一部分车内空气热交换,从车内空气吸热,最后通过第三单向截止阀113经过气液分离器105的低压低温流道流回压缩机101。The heat pump air conditioner executes mixed air cooling mode: the second one-way stop valve 112 , the third one-way stop valve 113 , the fifth one-way stop valve 110 and the second electronic expansion valve 108 are opened. The first one-way stop valve 111 , the fourth one-way stop valve 114 , the first electronic expansion valve 107 and the third electronic expansion valve 109 are closed. The temperature damper 115 is partially opened, and interior air is directed to both the evaporator 103 and the interior heat exchanger 104 . Since the first electronic expansion valve 107 is closed and the fifth one-way stop valve 110 is opened, there is no communication between the internal heat exchanger 104 and the evaporator 103 , but there is communication between the internal heat exchanger 104 and the external heat exchanger 102 . The carbon dioxide is pressurized and heated by the compressor 101, first enters the internal heat exchanger 104 through the second one-way stop valve 112 to exchange heat with part of the air in the car, and then enters the external heat exchanger 102 through the fifth one-way stop valve 110 to exchange heat with the outside air. After heat exchange, it flows through the high-pressure and high-temperature channel of the gas-liquid separator 105 and enters the evaporator 103 through the second electronic expansion valve 108. In the evaporator, it exchanges heat with another part of the air in the car, absorbs heat from the air in the car, and finally The low-pressure and low-temperature passage through the gas-liquid separator 105 flows back to the compressor 101 through the third one-way stop valve 113 .
热泵空调在最大制冷工况或者混风制冷工况下如果还需要对车内设备进行冷却,则可以对第三电子膨胀阀109进行操作,将第三电子膨胀阀109打开。此时从气液分离器105的高压高温流道流出的二氧化碳的一部分进入车内设备换热器106,与车内设备的冷却水进行热交换,从车内设备吸热,该部分的二氧化碳与其余部分的二氧化碳汇合后共同经过气液分离器105的低压低温流道流回压缩机101。车内设备的冷却水可以是车载电池的冷却水,对车载电池进行冷却。If the heat pump air conditioner still needs to cool the in-vehicle equipment under the maximum cooling condition or the mixed air cooling condition, the third electronic expansion valve 109 can be operated to open the third electronic expansion valve 109 . At this time, part of the carbon dioxide flowing out from the high-pressure and high-temperature flow channel of the gas-liquid separator 105 enters the in-vehicle equipment heat exchanger 106, exchanges heat with the cooling water of the in-vehicle equipment, and absorbs heat from the in-vehicle equipment. The rest of the carbon dioxide is combined and flows back to the compressor 101 through the low-pressure and low-temperature channel of the gas-liquid separator 105 . The cooling water of the in-vehicle equipment may be the cooling water of the on-vehicle battery to cool the on-vehicle battery.
热泵空调执行最大制热工况:第二单向截止阀112、第四单向截止阀114、第一电子膨胀阀107和第二电子膨胀阀108开启。第一单向截止阀111、第三单向截止阀113、第五单向截止阀110和第三电子膨胀阀109关闭。温度风门115打开,车内空气被引导至内部换热器104和蒸发器103两者。由于第一电子膨胀阀107打开,第五单向截止阀110关闭,因此内部换热器104和蒸发器103之间连通,而内部换热器104与外部换热器102之间不连通。二氧化碳由压缩机101增压升温,通过第二单向截止阀112进入内部换热器104,再经过第一电子膨胀阀107进入蒸发器103。在内部换热器104和蒸发器103中与车内空气换热。从蒸发器103流出后通过第二电子膨胀阀108进入气液分离器105的高压高温流道进入外部换热器102,与外界空气换热,最后通过第四单向截止阀114经过气液分离器105的低压低温流道流回压缩机101。The heat pump air conditioner implements the maximum heating condition: the second one-way stop valve 112 , the fourth one-way stop valve 114 , the first electronic expansion valve 107 and the second electronic expansion valve 108 are opened. The first one-way stop valve 111 , the third one-way stop valve 113 , the fifth one-way stop valve 110 and the third electronic expansion valve 109 are closed. The temperature damper 115 is opened and the interior air is directed to both the interior heat exchanger 104 and the evaporator 103 . Since the first electronic expansion valve 107 is open and the fifth one-way stop valve 110 is closed, the internal heat exchanger 104 communicates with the evaporator 103 , while the internal heat exchanger 104 does not communicate with the external heat exchanger 102 . The carbon dioxide is pressurized and heated by the compressor 101 , enters the internal heat exchanger 104 through the second one-way stop valve 112 , and then enters the evaporator 103 through the first electronic expansion valve 107 . Heat is exchanged with the interior air in the interior heat exchanger 104 and the evaporator 103 . After flowing out from the evaporator 103, it enters the high-pressure and high-temperature channel of the gas-liquid separator 105 through the second electronic expansion valve 108, enters the external heat exchanger 102, exchanges heat with the outside air, and finally passes through the fourth one-way stop valve 114 to undergo gas-liquid separation. The low-pressure and low-temperature passage of the device 105 flows back to the compressor 101.
热泵空调在最大制热工况下如果还需要对车内设备进行冷却,则可以对第三电子膨胀阀109进行操作,将第三电子膨胀阀109打开。此时从蒸发器103流出的二氧化碳的一部分通过第三电子膨胀阀109进入车内设备换热器106,与车内设备的冷却水进行热交换,从车内设备吸热,该部分的二氧化碳与其余部分的二氧化碳汇合后共同经过气液分离器105的低压低温流道流回压缩机101。车内设备的冷却水可以是车载电池的冷却水,对车载电池进行冷却。If the heat pump air conditioner still needs to cool the in-vehicle equipment under the maximum heating condition, the third electronic expansion valve 109 can be operated to open the third electronic expansion valve 109 . At this time, a part of the carbon dioxide flowing out from the evaporator 103 enters the in-vehicle equipment heat exchanger 106 through the third electronic expansion valve 109, exchanges heat with the cooling water of the in-vehicle equipment, and absorbs heat from the in-vehicle equipment. The rest of the carbon dioxide is combined and flows back to the compressor 101 through the low-pressure and low-temperature channel of the gas-liquid separator 105 . The cooling water of the in-vehicle equipment may be the cooling water of the on-vehicle battery to cool the on-vehicle battery.
热泵空调执行车内制热工况,比如利用车内的其他部件,诸如电池、电机、功率电子、充电机等的发热进行制热:第二单向截止阀112、第一电子膨胀阀107和第三电子膨胀阀109开启。第一单向截止阀111、第三单向截止阀113、第四单向截止阀114、第五单向截止阀110和第二电子膨胀阀108关闭。温度风门115打开,车内空气被引导至内部换热器104和蒸发器103两者。由于第一电子膨胀阀107打开,第五单向截止阀110关闭,因此内部换热器104和蒸发器103之间连通,而内部换热器104与外部换热器102之间不连通。二氧化碳由压缩机101增压升温,通过第二单向截止阀112进入内部换热器104,再经过第一电子膨胀阀107进入蒸发器103。在内部换热器104和蒸发器103中与车内空气换热。由于第二电子膨胀阀108关闭而第三电子膨胀阀109打开,从蒸发器103流出的二氧化碳经过车内设备换热器106,与车内设备的冷却水进行热交换,从车内设备吸热,再经过气液分离器105的低压低温流道流回压缩机101。The heat pump air conditioner implements the heating condition in the car, such as using the heat generated by other components in the car, such as batteries, motors, power electronics, chargers, etc. for heating: the second one-way stop valve 112, the first electronic expansion valve 107 and The third electronic expansion valve 109 is opened. The first one-way stop valve 111 , the third one-way stop valve 113 , the fourth one-way stop valve 114 , the fifth one-way stop valve 110 and the second electronic expansion valve 108 are closed. The temperature damper 115 is opened and the interior air is directed to both the interior heat exchanger 104 and the evaporator 103 . Since the first electronic expansion valve 107 is open and the fifth one-way stop valve 110 is closed, the internal heat exchanger 104 communicates with the evaporator 103 , while the internal heat exchanger 104 does not communicate with the external heat exchanger 102 . The carbon dioxide is pressurized and heated by the compressor 101 , enters the internal heat exchanger 104 through the second one-way stop valve 112 , and then enters the evaporator 103 through the first electronic expansion valve 107 . Heat is exchanged with the interior air in the interior heat exchanger 104 and the evaporator 103 . Since the second electronic expansion valve 108 is closed and the third electronic expansion valve 109 is opened, the carbon dioxide flowing out from the evaporator 103 passes through the in-vehicle equipment heat exchanger 106, exchanges heat with the cooling water of the in-vehicle equipment, and absorbs heat from the in-vehicle equipment , and then flow back to the compressor 101 through the low-pressure and low-temperature channel of the gas-liquid separator 105 .
在上述各种制热工况的基础上,调节内部换热器104与蒸发器103之间的管路上的第一电子膨胀阀107,并调节温度风门115,使得车内空气由蒸发器103除湿并由内部换热器104加热,热泵空调执行除湿加热工况。On the basis of the above-mentioned various heating conditions, adjust the first electronic expansion valve 107 on the pipeline between the internal heat exchanger 104 and the evaporator 103, and adjust the temperature damper 115, so that the air in the car is dehumidified by the evaporator 103 And heated by the internal heat exchanger 104, the heat pump air conditioner performs dehumidification and heating conditions.
本发明提出的汽车的热泵空调使用二氧化碳为工质,通过同一套系统中的不同流向来实现二氧化碳热泵系统在不同工况下的控制及运行,在同一套系统上实现:制冷、制热、包括冷热连供(除湿制热)、电池冷却,纯电池热源供热循环等功能。通过利用电池热源、车内热源/冷源等实现节能、增加续航里程。同时尽可能简化运行回路,利用集成化、一体化的带有回热器功能的气液分离器等措施,减小系统体积,达到降低优化成本的目的。The automobile heat pump air conditioner proposed by the present invention uses carbon dioxide as the working medium, and realizes the control and operation of the carbon dioxide heat pump system under different working conditions through different flow directions in the same system, and realizes on the same system: refrigeration, heating, including Continuous cooling and heating (dehumidification and heating), battery cooling, pure battery heat source heating cycle and other functions. By using battery heat source, heat source/cold source in the car, etc. to save energy and increase cruising range. At the same time, the operation circuit is simplified as much as possible, and measures such as integrated and integrated gas-liquid separator with regenerator function are used to reduce the system volume and achieve the purpose of reducing the cost of optimization.
上述实施例是提供给熟悉本领域内的人员来实现或使用本发明的,熟悉本领域的人员可在不脱离本发明的发明思想的情况下,对上述实施例做出种种修改或变化,因而本发明的保护范围并不被上述实施例所限,而应该是符合权利要求书提到的创新性特征的最大范围。The above-mentioned embodiments are provided for those who are familiar with the field to implement or use the present invention, and those who are familiar with the art can make various modifications or changes to the above-mentioned embodiments without departing from the inventive idea of the present invention. The scope of protection of the present invention is not limited by the above-mentioned embodiments, but should be the maximum scope consistent with the innovative features mentioned in the claims.
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