CN110103530B - High-performance corrosion-resistant TWIP/stainless steel multilayer composite material and preparation method thereof - Google Patents
High-performance corrosion-resistant TWIP/stainless steel multilayer composite material and preparation method thereof Download PDFInfo
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Abstract
本发明为一种高性能耐蚀TWIP/不锈钢多层复合材料及制备方法,包括多层TWIP钢材料层和多层不锈钢材料层,多层TWIP钢材料层和多层不锈钢材料层交替层叠轧制在一起,且复合材料的表层均为不锈钢层,多层复合材料中每层材料的厚度不大于0.05mm,TWIP钢材料层的层数比不锈钢材料层的层数小1。该方法根据对材料力学性能的要求进行后续的热处理或者冷轧、退火处理等工艺调控,从而得到具有高屈服强度、高强塑积的TWIP/不锈钢多层复合钢。该复合材料由通过较薄的不锈钢和TWIP钢板材多层叠合构成,既能发挥TWIP钢的优点,又能保证材料的耐腐蚀性及强度要求。
The invention relates to a high-performance corrosion-resistant TWIP/stainless steel multi-layer composite material and a preparation method thereof, comprising multi-layer TWIP steel material layers and multi-layer stainless steel material layers, and multi-layer TWIP steel material layers and multi-layer stainless steel material layers are alternately stacked and rolled Together, and the surface layer of the composite material is all stainless steel layers, the thickness of each layer of material in the multi-layer composite material is not more than 0.05mm, and the number of layers of the TWIP steel material layer is 1 less than the number of layers of the stainless steel material layer. According to the requirements for the mechanical properties of the material, the method performs subsequent heat treatment or cold rolling, annealing treatment and other technological adjustments, so as to obtain a TWIP/stainless steel multilayer composite steel with high yield strength and high strength and plastic product. The composite material is composed of thinner stainless steel and TWIP steel plates laminated in multiple layers, which can not only give full play to the advantages of TWIP steel, but also ensure the corrosion resistance and strength requirements of the material.
Description
技术领域technical field
本发明设计金属压延领域,制备一种具有较高界面结合强度、高强度、高韧性、较高耐腐蚀性能的金属复合材料。The invention designs the field of metal rolling, and prepares a metal composite material with high interface bonding strength, high strength, high toughness and high corrosion resistance.
背景技术Background technique
随着国民经济和社会的进步,人们对材料的性能要求越来越高,传统金属材料具有强度越高韧性越低或者韧性越低强度越高的缺点,人们发现了一种新型材料TWIP钢,TWIP钢具有高比强度、高韧性的特点,具有广泛的应用前景,但是TWIP钢具有明显的延迟断裂和较差的耐腐蚀性的缺点,限制了TWIP钢的工业化研究和应用。金属材料在强化的同时,会导致塑性和韧性的下降,令强度和韧性(塑性)呈现倒置现象,制约着金属材料的进一步强韧化和工业化应用。CN 107309285 A公开了一种TWIP钢、IF钢和低碳钢轧制制成的复合材料,在较大应力下由于TWIP钢上下两侧材料不同所产生的变形量也会不同,导致界面两侧所受应力不同,同时每层原材料厚度较厚为20mm,即使经过较大的压下量形成3mm材料,发生变形的主要是三种材料,有较大的能量损失不利于两个界面之间的结合,变形不均匀。With the progress of the national economy and society, people have higher and higher requirements for the performance of materials. Traditional metal materials have the disadvantages of higher strength, lower toughness, or lower toughness, higher strength. People have discovered a new material TWIP steel. TWIP steel has the characteristics of high specific strength and high toughness, and has wide application prospects. However, TWIP steel has obvious shortcomings of delayed fracture and poor corrosion resistance, which limits the industrial research and application of TWIP steel. While strengthening metal materials, it will lead to a decrease in plasticity and toughness, resulting in an inversion of strength and toughness (plasticity), which restricts the further strengthening and toughening of metal materials and industrial applications. CN 107309285 A discloses a composite material made by rolling TWIP steel, IF steel and low-carbon steel. Under relatively large stress, the amount of deformation produced by the different materials on the upper and lower sides of TWIP steel will also be different, resulting in The stresses are different. At the same time, the thickness of each layer of raw material is 20mm. Even if the 3mm material is formed after a large reduction, the deformation is mainly three kinds of materials, and the large energy loss is not conducive to the contact between the two interfaces. Combined, uneven deformation.
发明内容Contents of the invention
针对现有技术的不足,本发明拟解决的技术问题是,提供一种高性能耐蚀TWIP/不锈钢多层复合材料,该复合材料由通过较薄的不锈钢和TWIP钢板材多层叠合构成,既能发挥TWIP钢的优点,又能保证材料的耐腐蚀性及强度要求。该方法根据对材料力学性能的要求进行后续的热处理或者冷轧、退火处理等工艺调控,从而得到具有高屈服强度、高强塑积的TWIP/不锈钢多层复合钢。In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a high-performance corrosion-resistant TWIP/stainless steel multilayer composite material, which is composed of multilayer laminated thin stainless steel and TWIP steel plates, both It can give full play to the advantages of TWIP steel and ensure the corrosion resistance and strength requirements of the material. According to the requirements for the mechanical properties of the material, the method performs subsequent heat treatment or cold rolling, annealing treatment and other technological adjustments, so as to obtain a TWIP/stainless steel multilayer composite steel with high yield strength and high strength and plastic product.
本发明的技术方案是:Technical scheme of the present invention is:
一种高性能耐蚀TWIP/不锈钢多层复合材料,包括多层TWIP钢材料层和多层不锈钢材料层,多层TWIP钢材料层和多层不锈钢材料层交替层叠轧制在一起,且复合材料的表层均为不锈钢层,多层复合材料中每层材料的厚度不大于0.05mm,TWIP钢材料层的层数比不锈钢材料层的层数小1。A high-performance corrosion-resistant TWIP/stainless steel multi-layer composite material, including multi-layer TWIP steel material layers and multi-layer stainless steel material layers, multi-layer TWIP steel material layers and multi-layer stainless steel material layers are alternately stacked and rolled together, and the composite material The surface layers of the composite materials are all stainless steel layers, the thickness of each layer in the multi-layer composite material is not more than 0.05mm, and the number of layers of the TWIP steel material layer is 1 less than that of the stainless steel material layer.
TWIP钢材料层和不锈钢材料层的层厚比为1:0.5~2。The layer thickness ratio of the TWIP steel material layer and the stainless steel material layer is 1:0.5-2.
一种上述复合材料的制备方法,其特征在于,通过将不锈钢和TWIP钢材料板材进行裁剪多层叠合,在叠层过程中要保证不锈钢板位于组坯表层,再用四块封条围绕层叠TWIP/不锈钢材料形成一个凹槽,在上下两端使用盖子封装形成一个盒体,使用氩弧焊焊接起来,得到一个密封的组坯,密封然后抽真空工序,通过炉内高温加热和保温,在热轧机上进行多道次热轧成型,保证轧制总压下量为90%。A method for preparing the above-mentioned composite material is characterized in that, by cutting and laminating the stainless steel and TWIP steel material plates, it is necessary to ensure that the stainless steel plate is positioned at the surface layer of the billet during the lamination process, and then surround the laminated TWIP/TWIP with four seals. The stainless steel material forms a groove, and the upper and lower ends are sealed with a cover to form a box body, which is welded by argon arc welding to obtain a sealed billet, sealed and then vacuumed, heated and kept warm in the furnace at high temperature, and then hot-rolled Multi-pass hot rolling is carried out on the machine to ensure that the total rolling reduction is 90%.
热轧后继续进行热处理工艺,所述热处理工艺为保温及淬火或退火处理、冷轧及退火处理。After the hot rolling, the heat treatment process is continued, and the heat treatment process includes heat preservation and quenching or annealing treatment, cold rolling and annealing treatment.
所述的制备方法包括以下步骤:Described preparation method comprises the following steps:
第一步、预处理:取等大小的0.3~2mm厚的不锈钢片和TWIP钢片,分别放入95%酒精内进行超声波清洗然后烘干并进行打磨,直至去除氧化层,露出金属光泽;The first step, pretreatment: take 0.3-2mm thick stainless steel sheet and TWIP steel sheet of equal size, put them into 95% alcohol for ultrasonic cleaning, then dry and polish until the oxide layer is removed and the metallic luster is exposed;
第二步、密封组坯:将不锈钢片和TWIP钢片呈间隔排列叠放起来,在叠层过程中要保证不锈钢板位于组坯表层,在四周用四条封条通过氩弧焊将TWIP/不锈钢层叠材料固定住;其中TWIP/不锈钢层叠材料与相邻封条的距离为2-4mm,层叠材料的高度加上高温隔离布的高度等于封条的厚度;The second step is to seal the billet: stack the stainless steel sheet and the TWIP steel sheet at intervals. During the lamination process, ensure that the stainless steel plate is located on the surface of the billet, and use four seals around it to laminate the TWIP/stainless steel sheet by argon arc welding. The material is fixed; the distance between the TWIP/stainless steel laminated material and the adjacent seal is 2-4mm, and the height of the laminated material plus the height of the high-temperature isolation cloth is equal to the thickness of the seal;
将相同大小的隔离布放于叠层两端,然后将两个钢板分别放于封条上下两端,使用氩弧焊将钢板和封条焊接密封起来;Place the same size isolation at both ends of the laminate, then place two steel plates on the upper and lower ends of the seal, and use argon arc welding to weld and seal the steel plate and the seal;
第三步、抽真空:将密封好的组坯中的一个封条之间钻一个通孔,将不锈钢管焊接在通孔上,并通过验漏设备进行检查确保焊接封装完好,然后用含有机械泵、磁泵和分子泵三级泵的真空设备进行抽真空抽去孔内的空气保持真空度在10-4pa用氧弧焊枪将不锈钢管加热到500~1000℃,并用液压钳将不锈钢管密封,最后用真空泥将不锈钢管封闭;The third step, vacuuming: Drill a through hole between one of the seals in the sealed billet, weld the stainless steel tube on the through hole, and check through the leak detection equipment to ensure that the welding package is intact, and then use a mechanical pump , magnetic pump and molecular pump three-stage vacuum equipment to vacuumize the air in the hole and keep the vacuum degree at 10 -4 Pa. Heat the stainless steel tube to 500-1000 °C with an oxygen arc welding torch, and seal the stainless steel tube with hydraulic pliers. , and finally seal the stainless steel tube with vacuum mud;
第四步、热轧:将抽完真空后的组坯放入高温加热炉中进行升温,升至1000~1200℃进行保温处理,保温1~3h;用吊车将加热后的组坯送入热轧机中进行热轧,保证轧制总压下量为90%,每次轧制压下量为20~30%,并冷却至室温;The fourth step, hot rolling: Put the vacuum-pumped billets into a high-temperature heating furnace to raise the temperature, raise it to 1000-1200°C for heat preservation treatment, and keep the heat for 1-3 hours; use a crane to send the heated billets into the heating furnace Carry out hot rolling in the rolling mill to ensure that the total rolling reduction is 90%, and each rolling reduction is 20-30%, and cool to room temperature;
第五步、冷轧:热轧后再用吊车将材料送入冷轧机中进行冷轧,冷轧后的材料厚度为热轧材料厚度的1/3;The fifth step, cold rolling: After hot rolling, use a crane to send the material into the cold rolling mill for cold rolling. The thickness of the material after cold rolling is 1/3 of the thickness of the hot rolled material;
第六步、退火:将材料置于在500℃~800℃之间保温5~7min时间,随后空冷至室温。The sixth step, annealing: the material is kept at 500°C-800°C for 5-7 minutes, and then air-cooled to room temperature.
第一步中不锈钢片和TWIP钢片每层材料厚度均在1mm以下。In the first step, the material thickness of each layer of the stainless steel sheet and the TWIP steel sheet is less than 1mm.
材料保温及淬火处理中,保温温度为1000~1100℃,保温时间为6~30min;保温及退火处理,保温温度为500~800℃,保温时间为0.5~3h。In the material heat preservation and quenching treatment, the heat preservation temperature is 1000-1100 ℃, and the heat preservation time is 6-30 minutes; for heat preservation and annealing treatment, the heat preservation temperature is 500-800 ℃, and the heat preservation time is 0.5-3 hours.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明突出的实质性特点为:The outstanding substantive features of the present invention are:
本发明利用的高温热轧方式制备层状TWIP/不锈钢复合材料,在组坯过程中,上下表面一层均为不锈钢层,以起到耐腐蚀作用。在热轧过程中由于较大的塑性变形量和较高的热轧温度会大大提高材料界面的结合强度,同时会经历严重的回复再结晶过程,起到细化晶粒的作用,从而提高材料的韧性,另一方面热轧后每层材料的厚度可达到微米级别,实现组织均匀的目的。在冷轧过程中,由于加工硬化的作用提高了材料的强度同时也大幅度降低了材料的断后延伸率。因此随后进行退火处理将会消除界面氧化物和残余应力,通过生成细晶和较强织构在一定程度上提高了金属材料的强度和韧性。In the present invention, the layered TWIP/stainless steel composite material is prepared by high-temperature hot rolling. In the billet assembly process, the upper and lower surfaces are stainless steel layers to play a corrosion-resistant role. In the hot rolling process, due to the large amount of plastic deformation and high hot rolling temperature, the bonding strength of the material interface will be greatly improved, and at the same time, it will undergo a serious recovery and recrystallization process, which will refine the grains, thereby improving the quality of the material. On the other hand, the thickness of each layer of material can reach the micron level after hot rolling, so as to achieve the purpose of uniform structure. During the cold rolling process, the strength of the material is improved due to the effect of work hardening, and the elongation after fracture of the material is also greatly reduced. Therefore, the subsequent annealing treatment will eliminate the interface oxide and residual stress, and improve the strength and toughness of the metal material to a certain extent by generating fine grains and strong texture.
本发明的显著进步是:Significant progress of the present invention is:
本发明复合材料采用低屈服强度、高强韧性的TWIP钢和较高屈服强度、高耐蚀的不锈钢板,通过叠层和真空热轧方式获得具有界面结合较强并且每层材料能达到微米级别的TWIP/不锈钢多层复合钢,根据对材料力学性能要求的不同可以借助后续冷轧和热处理工艺进行调控,通过多层结构增韧、TWIP(应变诱发孪晶)/TRIP(应变诱发马氏体相变)协同变形方式、大塑性变形增强和覆层耐蚀的作用,获得较高屈服强度、延伸率和高耐蚀的多层复合钢板。The composite material of the present invention adopts TWIP steel with low yield strength, high strength and toughness and stainless steel plate with high yield strength and high corrosion resistance, and obtains a material with strong interface bonding and each layer of material can reach the micron level through lamination and vacuum hot rolling. TWIP/stainless steel multilayer composite steel can be regulated by subsequent cold rolling and heat treatment processes according to different requirements on the mechanical properties of the material. Through multilayer structure toughening, TWIP (strain-induced twinning)/TRIP (strain-induced Change) synergistic deformation mode, large plastic deformation enhancement and coating corrosion resistance, to obtain a multi-layer composite steel plate with higher yield strength, elongation and high corrosion resistance.
本发明制备方法利用真空热轧提高材料的界面结合强度并且界面处含有极少的氧化物,从而使两种材料更好结合,另一方面多层材料经较大变形量,使得每一层的层厚可以达到微米级别,使材料的组织性更加均匀,提高材料的变形协调能力进而提高材料的力学性能。随后可以进行冷轧通过形变强化提高材料抗拉强度同时材料层间的界面结合强度随变形产生加工硬化提高材料的界面结合强度,再进行退火处理,在接近再结晶温度以下进行退火缓解材料的加工硬化从而提高材料的延伸率。不锈钢具有良好的耐腐蚀性能和高强度的力学性能,不锈钢在性能上可以弥补TWIP钢的不足,通过真空热轧的方法可以有效将不锈钢金属的综合性能和TWIP钢的高韧性结合起来,从而提高TWIP钢的力学性能。在本次发明中材料的强度为700MPa--1600MPa,延伸率在10%--60%,根据实际需要可以自行调整制备工艺,具有广泛的应用范围,制备过程简单,绿色无污染,符合国家提倡的节能减排的政策。The preparation method of the present invention uses vacuum hot rolling to improve the interface bonding strength of the material and the interface contains very little oxide, so that the two materials are better combined. On the other hand, the multi-layer material undergoes a large deformation, so that each layer The thickness of the layer can reach the micron level, which makes the organization of the material more uniform, improves the deformation coordination ability of the material and then improves the mechanical properties of the material. Then cold rolling can be carried out to improve the tensile strength of the material through deformation strengthening, and at the same time, the interfacial bonding strength between the material layers will be hardened with deformation to improve the interfacial bonding strength of the material, and then annealing treatment is carried out, and annealing is performed below the recrystallization temperature to ease the processing of the material Hardening thereby increasing the elongation of the material. Stainless steel has good corrosion resistance and high-strength mechanical properties. Stainless steel can make up for the lack of TWIP steel in terms of performance. The method of vacuum hot rolling can effectively combine the comprehensive properties of stainless steel with the high toughness of TWIP steel, thereby improving Mechanical properties of TWIP steel. In this invention, the strength of the material is 700MPa-1600MPa, and the elongation is 10%-60%. The preparation process can be adjusted according to actual needs, which has a wide range of applications. The preparation process is simple, green and pollution-free, in line with national advocacy energy-saving and emission-reduction policies.
方法的具体优势如下:a)将组坯放置加热炉里保温1~3h可以保证材料完全转变为奥氏体组织并且晶粒尺寸也不会长大。这样在随后的轧制过程中两种材料做到均匀形变从而降低两种材料界面处的应力集中。b)与以前专利相比本发明中两种原材料的厚度选取控制在1mm左右,可以保证经过较大变形量的热轧后,两种材料的界面结合更加稳定,组织更加均匀。c)热轧过程中每次压下量都控制在20%~30%,每次下压都能使材料均匀变形。d)冷轧后对材料进行退火处理,保温时间控制在5-7min,保温时间较长可以保证冷轧后材料内应力得到完全消除。f)本申请方法在热轧处理后也可以进行淬火处理。The specific advantages of the method are as follows: a) placing the billet in a heating furnace for 1-3 hours can ensure that the material is completely transformed into austenite structure and the grain size will not grow. In this way, the two materials are uniformly deformed in the subsequent rolling process to reduce the stress concentration at the interface of the two materials. b) Compared with the previous patents, the thickness of the two raw materials in the present invention is selected and controlled at about 1mm, which can ensure that the interface of the two materials is more stable and the structure is more uniform after hot rolling with a large amount of deformation. c) During the hot rolling process, each reduction is controlled at 20% to 30%, and each reduction can make the material deform uniformly. d) After cold rolling, the material is annealed, and the holding time is controlled at 5-7 minutes. A longer holding time can ensure that the internal stress of the material after cold rolling is completely eliminated. f) The method of this application can also be quenched after the hot rolling treatment.
本发明方法制备流程简单、生产周期较短,绿色污染,尺寸、厚度可适度调控,适应于工业化生产。The method of the invention has the advantages of simple preparation process, short production cycle, green pollution, moderate adjustment of size and thickness, and is suitable for industrialized production.
附图说明Description of drawings
图1为热轧304/TWIP复合板对称真空封装示意图,其中:1--钢板,2—封条,3—高温隔离布,4—不锈钢管,5—SUS304不锈钢片,6—TWIP钢片。Figure 1 is a schematic diagram of symmetrical vacuum packaging of hot-rolled 304/TWIP composite plates, in which: 1—steel plate, 2—seal, 3—high temperature insulation cloth, 4—stainless steel tube, 5—SUS304 stainless steel sheet, 6—TWIP steel sheet.
具体实施方式Detailed ways
下面结合实施例进一步解释本发明,但并不以此作为对本申请保护范围的限定。The present invention is further explained below in conjunction with the examples, but it is not used as a limitation to the protection scope of the present application.
本发明高性能耐蚀TWIP/不锈钢多层复合材料,包括多层TWIP钢材料层和多层不锈钢材料层,多层TWIP钢材料层和多层不锈钢材料层交替层叠轧制在一起,且复合材料的表层均为不锈钢层,TWIP钢材料层和不锈钢材料层的层数均不少于十层,多层复合材料中每层材料的厚度不大于0.05mm,多层复合材料的厚度与原材料的厚度和层数有关,TWIP钢材料层的层数比不锈钢材料层的层数小1。The high-performance corrosion-resistant TWIP/stainless steel multilayer composite material of the present invention includes multilayer TWIP steel material layers and multilayer stainless steel material layers, and the multilayer TWIP steel material layers and multilayer stainless steel material layers are alternately stacked and rolled together, and the composite material The surface layer is all stainless steel layer, the number of layers of TWIP steel material layer and stainless steel material layer is not less than ten layers, the thickness of each layer of material in the multi-layer composite material is not more than 0.05mm, the thickness of the multi-layer composite material and the thickness of the raw material It is related to the number of layers, the number of layers of TWIP steel material layer is 1 less than the number of layers of stainless steel material layer.
上述TWIP钢材料层和不锈钢材料层的层厚比为1:0.5~2,可以根据实际需求调整层厚比。The layer thickness ratio of the above-mentioned TWIP steel material layer and the stainless steel material layer is 1:0.5-2, and the layer thickness ratio can be adjusted according to actual needs.
上述材料的制备方法是:通过将不锈钢和TWIP钢材料板材进行裁剪多层叠合,在叠层过程中要保证不锈钢板位于组坯表层,从而保证材料的耐腐蚀性,再用四块封条围绕层叠TWIP/不锈钢材料形成一个凹槽,在上下两端使用盖子封装形成一个盒体,使用氩弧焊焊接起来,得到一个密封的组坯,密封然后抽真空工序,通过炉内高温加热和保温,在热轧机上进行多道次热轧成型,保证轧制总压下量为90%。The preparation method of the above materials is as follows: by cutting stainless steel and TWIP steel plates and laminating them in multiple layers, during the lamination process, it is necessary to ensure that the stainless steel plates are located on the surface of the billet, so as to ensure the corrosion resistance of the material, and then use four seals to surround the lamination. The TWIP/stainless steel material forms a groove, and the upper and lower ends are sealed with a cover to form a box body, which is welded by argon arc welding to obtain a sealed billet, sealed and then vacuumed, through high temperature heating and heat preservation in the furnace. Multi-pass hot rolling is carried out on the hot rolling mill to ensure that the total rolling reduction is 90%.
热轧后可以继续进行热处理工艺(保温及淬火或退火处理、冷轧及退火处理),获得较好的层间界面结合和微米级的层厚尺度,实现层状复合材料的强韧化目的。After hot rolling, the heat treatment process (heat preservation and quenching or annealing treatment, cold rolling and annealing treatment) can be continued to obtain better interlayer interface bonding and micron-level layer thickness scale to achieve the purpose of strengthening and toughening the layered composite material.
上述方法包括以下步骤:The above method comprises the following steps:
第一步、预处理:取等大小的0.3~2mm厚的不锈钢片和TWIP钢片,分别放入95%酒精内进行超声波清洗然后烘干并进行打磨,直至去除氧化层,露出金属光泽;The first step, pretreatment: take 0.3-2mm thick stainless steel sheet and TWIP steel sheet of equal size, put them into 95% alcohol for ultrasonic cleaning, then dry and polish until the oxide layer is removed and the metallic luster is exposed;
第二步、密封组坯:将不锈钢片和TWIP钢片呈间隔排列叠放起来,在叠层过程中要保证不锈钢板位于组坯表层,从而保证材料的耐腐蚀性,在四周用四条封条通过氩弧焊将TWIP/不锈钢层叠材料固定住;其中TWIP/不锈钢层叠材料与相邻封条的距离为2-4mm,层叠材料的高度加上高温隔离布的高度等于封条的厚度;The second step is to seal the billet: stack the stainless steel sheet and the TWIP steel sheet at intervals. During the stacking process, ensure that the stainless steel plate is located on the surface of the billet, so as to ensure the corrosion resistance of the material. Four seals are used around it. Argon arc welding fixes the TWIP/stainless steel laminated material; the distance between the TWIP/stainless steel laminated material and the adjacent seal is 2-4mm, and the height of the laminated material plus the height of the high-temperature isolation cloth is equal to the thickness of the seal;
将相同大小的隔离布放于叠层两端,然后将两个钢板分别放于封条上下两端,使用氩弧焊将钢板和封条焊接密封起来;Place the same size isolation at both ends of the laminate, then place two steel plates on the upper and lower ends of the seal, and use argon arc welding to weld and seal the steel plate and the seal;
其中钢板的形状大小根据不锈钢密封条所围形状大小而定,厚度视层叠高度而定,层叠高度高,钢板的厚度则大,反之亦然。The shape of the steel plate depends on the size of the stainless steel sealing strip, and the thickness depends on the stacking height. The higher the stacking height, the larger the thickness of the steel plate, and vice versa.
第三步、抽真空:将密封好的组坯中的一个封条之间钻一个直径为6mm的通孔,将不锈钢管焊接在小孔上,并通过验漏设备进行检查确保焊接封装完好(检漏的方法是将组坯置于水中向不锈钢管打气加压,看是否有气泡产生)然后用含有机械泵、磁泵和分子泵三级泵的真空设备进行抽真空抽去孔内的空气保持真空度在10-4pa用氧弧焊枪将不锈钢管加热到500~1000℃,并用液压钳将不锈钢管密封,最后用真空泥将不锈钢管封闭;The third step, vacuuming: Drill a through hole with a diameter of 6mm between one of the sealed billets, weld the stainless steel tube on the small hole, and check through the leak detection equipment to ensure that the welded package is intact (inspection The method of leaking is to place the assembly in water to inflate and pressurize the stainless steel tube to see if there are bubbles) and then use a vacuum device including a mechanical pump, a magnetic pump and a molecular pump to vacuum the air in the hole to keep Heat the stainless steel tube to 500-1000°C with an oxygen arc welding torch at a vacuum degree of 10 -4 pa, seal the stainless steel tube with hydraulic pliers, and finally seal the stainless steel tube with vacuum mud;
其中,不锈钢管的外径为8~10mm,内径为6~8mm;Among them, the outer diameter of the stainless steel pipe is 8-10mm, and the inner diameter is 6-8mm;
第四步、热轧:将抽完真空后的组坯放入高温加热炉中进行升温,升至1000~1200℃进行保温处理,保温1~3h;用吊车将加热后的组坯送入热轧机中进行热轧,保证轧制总压下量为90%,每次轧制压下量为20~30%,并冷却至室温;The fourth step, hot rolling: Put the vacuum-pumped billets into a high-temperature heating furnace to raise the temperature, raise it to 1000-1200°C for heat preservation treatment, and keep the heat for 1-3 hours; use a crane to send the heated billets into the heating furnace Carry out hot rolling in the rolling mill to ensure that the total rolling reduction is 90%, and each rolling reduction is 20-30%, and cool to room temperature;
第五步、冷轧:热轧后再用吊车将材料送入冷轧机中进行冷轧,冷轧后的材料厚度为热轧材料厚度的1/3;The fifth step, cold rolling: After hot rolling, use a crane to send the material into the cold rolling mill for cold rolling. The thickness of the material after cold rolling is 1/3 of the thickness of the hot rolled material;
第六步、退火:将材料置于在500℃~800℃之间保温5~7min时间,随后空冷至室温。The sixth step, annealing: the material is kept at 500°C-800°C for 5-7 minutes, and then air-cooled to room temperature.
上述制备方法中第一步中不锈钢片和TWIP钢片每层材料厚度均在1mm以下。In the first step of the above preparation method, the material thickness of each layer of the stainless steel sheet and the TWIP steel sheet is less than 1 mm.
本申请中每层的板材选择厚度尽量要薄,保证在较大的变形下,大部分力是作用在层与层之间提高结合强度,原材料越薄在热轧后每层的厚度越薄,微裂纹在扩展过程中需要穿过界面消耗较大能量,达到增韧的效果。另一方面,这样有助于使得到的材料每一层的层厚都可以控制在微米级别,有利于提高材料的变形协调能力。层数的选择可根据实际所需要的板厚来确定,最终板厚越大,层叠数量越多。对于后续的冷轧和退火工艺则根据所需力学性能进行调整,冷轧后变形程度越大,强度越高,退火温度越高(在结晶温度以下),材料的韧性越高。In this application, the selected thickness of each layer of the plate should be as thin as possible to ensure that under large deformation, most of the force acts between the layers to improve the bonding strength. The thinner the raw material, the thinner the thickness of each layer after hot rolling. Microcracks need to pass through the interface to consume a lot of energy during the expansion process to achieve the effect of toughening. On the other hand, this helps to control the thickness of each layer of the obtained material at the micron level, which is conducive to improving the deformation coordination ability of the material. The selection of the number of layers can be determined according to the actual required plate thickness, the greater the final plate thickness, the greater the number of layers. For the subsequent cold rolling and annealing process, it is adjusted according to the required mechanical properties. The greater the degree of deformation after cold rolling, the higher the strength, the higher the annealing temperature (below the crystallization temperature), and the higher the toughness of the material.
本发明方法将材料多层重叠,通过大的压缩变形达到对每一层材料的层厚达到微米级别的控制。在叠层过程中保证不锈钢位于上下表层,从而保证材料的耐腐蚀性。得到热轧态的多层复合材料后可以根据对力学性能的不同要求实现灵活调整后续热处理工艺和冷轧后退火处理。In the method of the invention, materials are stacked in multiple layers, and the layer thickness of each layer of material can be controlled at micron level through large compression deformation. During the lamination process, ensure that the stainless steel is located on the upper and lower surfaces, thereby ensuring the corrosion resistance of the material. After obtaining the hot-rolled multi-layer composite material, the subsequent heat treatment process and annealing treatment after cold rolling can be flexibly adjusted according to different requirements for mechanical properties.
实施例1:Example 1:
本实施例中所具体使用的不锈钢材料为SUS304奥氏体不锈钢,TWIP钢、SUS304不锈钢总计层叠数量为61层,不锈钢和TWIP钢层厚比为1:1。The stainless steel material used in this embodiment is SUS304 austenitic stainless steel, the total number of stacked layers of TWIP steel and SUS304 stainless steel is 61, and the layer thickness ratio of stainless steel and TWIP steel is 1:1.
本实施例涉及的TWIP钢为本领域广泛应用的公知材料主要成分:Mn:31.48%Si:2.83%Al:2.88%C:0.0046%。TWIP钢的韧性很高延伸率可达83.33%,但是抗拉强度却比较低只能达到600MPa。SUS304奥氏体不锈钢为本领域广泛应用的公知材料主要成分:Cr:18.5%Ni:8.5%Mn:2%Si:2%P:0.025%S:0.001%。其强度很高但是延伸率却很低。The TWIP steel involved in this embodiment is a well-known material widely used in this field. The main components are: Mn: 31.48% Si: 2.83% Al: 2.88% C: 0.0046%. The toughness of TWIP steel is very high, and the elongation rate can reach 83.33%, but the tensile strength is relatively low and can only reach 600MPa. SUS304 austenitic stainless steel is a well-known material widely used in this field. Main components: Cr: 18.5% Ni: 8.5% Mn: 2% Si: 2% P: 0.025% S: 0.001%. It has high strength but low elongation.
具体制备过程是:The specific preparation process is:
1:取厚度为0.5mm的SUS304奥氏体不锈钢31片和TWIP钢各30片,分别放入95%酒精内进行超声波清洗然后烘干并进行打磨,直至去除氧化层,露出金属光泽。1: Take 31 pieces of SUS304 austenitic stainless steel and 30 pieces of TWIP steel with a thickness of 0.5mm, put them into 95% alcohol for ultrasonic cleaning, then dry and polish until the oxide layer is removed and the metallic luster is exposed.
两种材料尺寸均为80mm×80mm×0.5mmThe dimensions of both materials are 80mm×80mm×0.5mm
2:将SUS304不锈钢片5和TWIP钢片6呈间隔排列叠放起来(上下表面一层均为不锈钢层)在四周通过氩弧焊将四条钢封条2焊接起来将TWIP/304层叠材料固定住。2: Stack the SUS304 stainless steel sheet 5 and the TWIP steel sheet 6 at intervals (the upper and lower surfaces are stainless steel layers) and weld four steel seals 2 around by argon arc welding to fix the TWIP/304 laminated material.
封条尺寸为120mm×36mm×20mm和84mm×18mm×35mm材质为45钢The seal size is 120mm×36mm×20mm and 84mm×18mm×35mm and the material is 45 steel
3:使用两块钢板1置于层叠材料的两端(并使用尺寸为80mm×80mm的高温隔离布3将层叠材料和钢板隔离开来),使用氩弧焊将封条和钢板焊接连接起来形成一个封闭的四方体盒子。3: Use two steel plates 1 to place at both ends of the laminated material (and use a high-temperature isolation cloth 3 with a size of 80mm×80mm to separate the laminated material from the steel plate), and use argon arc welding to weld the seal and the steel plate to form a A closed rectangular box.
钢板的大小为84mm×84mm×2mmThe size of the steel plate is 84mm×84mm×2mm
4:在封条中间打一个直径为6mm的通孔,将外直径为10mm,内径为6mm的不锈钢管4焊接至通孔边缘,并通过验漏设备进行检查确保焊接封装完好(检漏的方法是将组坯置于水中向不锈钢管打气加压,看是否有气泡产生)然后含有机械泵、磁泵和分子泵三级泵的真空设备进行抽真空抽去孔内的空气保持真空度在10-4pa用氧弧焊枪将不锈钢管加热到800℃,并用液压钳将不锈钢管密封,最后用真空泥将不锈钢管封闭。4: Make a through hole with a diameter of 6mm in the middle of the seal, weld the
5:将抽完真空后的组坯放入高温加热炉中进行升温,升至1100℃进行保温处理,保温2h。6:用吊车将加热的组坯送入热轧机中进行热轧,轧制道次为8次,每道次压下率分别为:20%、20%、21%、22%、23%、27%、32%、35%轧制总压下量约为90%,轧制速度为1m/s。对材料进行拉伸试验其屈服强度达到242MPa,抗拉强度达到722MPa,延伸率达到47.7%。5: Put the assembled billets after vacuuming into a high-temperature heating furnace to raise the temperature to 1100°C for heat preservation treatment for 2 hours. 6: Use a crane to send the heated billets into the hot rolling mill for hot rolling. The rolling passes are 8 times, and the reduction rates of each pass are: 20%, 20%, 21%, 22%, and 23%. , 27%, 32%, 35% rolling total reduction is about 90%, rolling speed is 1m/s. The tensile test of the material shows that the yield strength reaches 242MPa, the tensile strength reaches 722MPa, and the elongation reaches 47.7%.
实施例2:Example 2:
在实施例1的基础上对材料进行热处理工艺,将材料在1050℃下保温6min随后淬火。On the basis of Example 1, the material is subjected to a heat treatment process, and the material is kept at 1050° C. for 6 minutes and then quenched.
对材料进行拉伸试验其屈服强度达到253MPa,抗拉强度为824MPa,延伸率达到60.5%The tensile test of the material has yield strength of 253MPa, tensile strength of 824MPa and elongation of 60.5%.
实施例3:Example 3:
在实施例1的基础上对材料进行热处理工艺,将材料在1100℃下保温6min随后淬火。On the basis of Example 1, the material is subjected to a heat treatment process, and the material is kept at 1100° C. for 6 minutes and then quenched.
对材料进行拉伸试验其屈服强度达到214MPa,抗拉强度达到824MPa,延伸率达到22.2%Tensile test is carried out on the material, the yield strength reaches 214MPa, the tensile strength reaches 824MPa, and the elongation reaches 22.2%.
实施例4:Example 4:
在实施例1的基础上对材料进行热处理工艺,将材料在500℃下保温30min随后空冷。On the basis of Example 1, the material was subjected to a heat treatment process, and the material was kept at 500° C. for 30 minutes and then air-cooled.
对材料进行拉伸试验其屈服强度达到280MPa,抗拉强度达到857MPa,延伸率达到38.89%Tensile test was carried out on the material, the yield strength reached 280MPa, the tensile strength reached 857MPa, and the elongation reached 38.89%
实施例5:Example 5:
在实施例1的基础上对材料进行热处理工艺,将材料在600℃下保温30min随后空冷。On the basis of Example 1, the material is subjected to a heat treatment process, and the material is kept at 600° C. for 30 minutes and then air-cooled.
对材料进行拉伸试验其屈服强度达到326MPa,抗拉强度达到906MPa,延伸率达到22%Tensile test is carried out on the material, the yield strength reaches 326MPa, the tensile strength reaches 906MPa, and the elongation reaches 22%.
实施例6:Embodiment 6:
在实施例1的基础上对材料进行热处理工艺,将材料在820℃下保温3h随后空冷。On the basis of Example 1, the heat treatment process was performed on the material, and the material was kept at 820° C. for 3 hours and then air-cooled.
对材料进行拉伸试验其屈服强度达到216MPa,抗拉强度达到848MPa,延伸率达到27.8%Tensile test is carried out on the material, the yield strength reaches 216MPa, the tensile strength reaches 848MPa, and the elongation reaches 27.8%.
实施例7:Embodiment 7:
在实施例1的基础上对材料进行热处理工艺,将材料的1050℃下保温30min随后淬火。对材料进行拉伸试验其屈服强度达到232MPa,抗拉强度达到785MPa,延伸率达到30.56%On the basis of Example 1, the material is subjected to a heat treatment process, and the material is kept at 1050° C. for 30 minutes and then quenched. Tensile test was carried out on the material, the yield strength reached 232MPa, the tensile strength reached 785MPa, and the elongation reached 30.56%.
实施例8:Embodiment 8:
在实施例1的基础上对材料进行热处理工艺,将材料在1100℃下保温30min随后淬火。On the basis of Example 1, the material is subjected to a heat treatment process, and the material is kept at 1100° C. for 30 minutes and then quenched.
对材料进行拉伸试验其屈服强度达到205MPa,抗拉强度达到714MPa,延伸率达到33.33%Tensile test was carried out on the material, the yield strength reached 205MPa, the tensile strength reached 714MPa, and the elongation reached 33.33%.
实施例9:Embodiment 9:
在实施例1的基础上对材料进行冷轧直至材料的厚度为原来1/3,即冷扎厚度为1mm;随后进行退火处理将材料置于500℃下保温6min后空冷。On the basis of Example 1, the material is cold-rolled until the thickness of the material is 1/3 of the original, that is, the thickness of cold rolling is 1 mm; then annealing is performed, and the material is kept at 500° C. for 6 minutes and then air-cooled.
对材料进行拉伸试验屈服强度达到1606MPa,其抗拉强度达到1606MPa,延伸率达到10.55%The tensile test of the material has a yield strength of 1606MPa, a tensile strength of 1606MPa, and an elongation of 10.55%.
实施例10:Example 10:
本实施例在实施例1的基础上对材料进行冷轧及退火处理,冷轧至1mm,温度控制在结晶温度以下600℃保温6min,最后空冷至室温。In this example, on the basis of Example 1, the material is subjected to cold rolling and annealing treatment, cold rolling to 1 mm, temperature controlled below the crystallization temperature at 600° C. for 6 minutes, and finally air-cooled to room temperature.
对材料进行拉伸试验其屈服强度达到757MPa,抗拉强度达到1245MPa,延伸率达到11.38%Tensile test was carried out on the material, the yield strength reached 757MPa, the tensile strength reached 1245MPa, and the elongation reached 11.38%.
实施例11:Example 11:
本实施例步骤同实施例10,不同之处在于退火处理的温度为700℃。The steps of this embodiment are the same as those of Embodiment 10, except that the annealing temperature is 700°C.
对材料进行拉伸试验其屈服强度达到632MPa,抗拉强度达到998MPa,延伸率达到24.52%The tensile test of the material has a yield strength of 632MPa, a tensile strength of 998MPa, and an elongation of 24.52%.
实施例12:Example 12:
本实施例步骤同实施例10,不同之处在于退火处理的温度为800℃。The steps of this embodiment are the same as those of Embodiment 10, except that the annealing temperature is 800°C.
对材料进行拉伸试验其屈服强度达到452MPa,抗拉强度达到919MPa,延伸率达到30.56%Tensile test was carried out on the material, the yield strength reached 452MPa, the tensile strength reached 919MPa, and the elongation reached 30.56%.
上述实施例的性能测试结果见下表:The performance test result of above-mentioned embodiment sees the following table:
对材料进行不同的热处理工艺,其屈服强度虽没有明显提高但是可以不同程度的提高材料的抗拉强度,而对材料进行冷轧后退火的处理可以明显提高材料的屈服强度和抗拉强度,根据对材料力学性能要求的不同可以调整对材料的处理工艺。表中数据说明材料通过不同的工艺处理后材料的力学性能得到了不同程度的改变。Different heat treatment processes for materials, although the yield strength does not increase significantly, but the tensile strength of the material can be improved to varying degrees, and the annealing treatment of the material after cold rolling can significantly improve the yield strength and tensile strength of the material, according to Different requirements on the mechanical properties of materials can adjust the processing technology of materials. The data in the table shows that the mechanical properties of the material have been changed to varying degrees after being processed by different processes.
经过不同热处理工艺都可以不同程度提高TWIP钢的抗拉强度,热轧后对材料进行不同的热处理工艺材料的抗拉强度提高程度有限,但是可以在热轧以后进行冷轧可以很大程度的提高材料的抗拉强度,根据实际需求可以调整工艺。After different heat treatment processes, the tensile strength of TWIP steel can be improved to varying degrees. After hot rolling, different heat treatment processes can improve the tensile strength of the material to a limited extent, but it can be greatly improved by cold rolling after hot rolling. The tensile strength of the material can be adjusted according to actual needs.
本发明的上述实施例仅是为说明本发明所作的举例,而非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其他不同形式的变化和变动,这里无法对所有的实施方式予以穷举,凡是属于本发明的技术方案所引申出的显而易见的变化或者变动仍处于本发明的保护范围之列。The above-mentioned embodiments of the present invention are only examples for illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, on the basis of the above description, other changes and changes in different forms can also be made, and all implementation modes cannot be exhaustively listed here. Obvious changes or changes are still within the protection scope of the present invention.
本发明未尽事宜为公知技术。Matters not covered in the present invention are known technologies.
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