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CN110098125A - The forming method of SONOS device - Google Patents

The forming method of SONOS device Download PDF

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Publication number
CN110098125A
CN110098125A CN201910314856.9A CN201910314856A CN110098125A CN 110098125 A CN110098125 A CN 110098125A CN 201910314856 A CN201910314856 A CN 201910314856A CN 110098125 A CN110098125 A CN 110098125A
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layer
side wall
ono
spacer
sonos device
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齐瑞生
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Shanghai Huali Microelectronics Corp
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Shanghai Huali Microelectronics Corp
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D30/00Field-effect transistors [FET]
    • H10D30/60Insulated-gate field-effect transistors [IGFET]
    • H10D30/69IGFETs having charge trapping gate insulators, e.g. MNOS transistors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D30/00Field-effect transistors [FET]
    • H10D30/01Manufacture or treatment
    • H10D30/021Manufacture or treatment of FETs having insulated gates [IGFET]
    • H10D30/0413Manufacture or treatment of FETs having insulated gates [IGFET] of FETs having charge-trapping gate insulators, e.g. MNOS transistors

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Abstract

本发明提供一种SONOS器件的形成方法,包括:依次在半导体基底上形成ONO层、多晶硅层以及硬掩模层;形成覆盖所述多晶硅层和所述硬掩模层的侧表面的第一侧墙;利用各向异性刻蚀工艺刻蚀被暴露的ONO层,去除被暴露的ONO层的阻挡氧化层和电荷存储层;接着执行LDD注入,形成离子轻掺杂区;以及,形成覆盖第一侧墙的侧表面和剩余的ONO层的第二侧墙。本发明提供的SONOS器件的形成方法利用第二侧墙对多晶硅层下的电荷存储层进行保护,有助于避免后续刻蚀过程中对电荷存储层的过刻蚀,提高了器件的可靠性,并降低了工艺控制难度;此外,在对被暴露的ONO层进行刻蚀后接着执行LDD注入,无需再重新进行光刻,简化了工艺,控制了工艺成本。

The present invention provides a method for forming a SONOS device, comprising: sequentially forming an ONO layer, a polysilicon layer and a hard mask layer on a semiconductor substrate; forming a first side covering the side surfaces of the polysilicon layer and the hard mask layer The exposed ONO layer is etched by an anisotropic etching process, and the blocking oxide layer and the charge storage layer of the exposed ONO layer are removed; then LDD implantation is performed to form a lightly ion-doped region; The side surface of the sidewall and the second sidewall of the remaining ONO layer. The method for forming a SONOS device provided by the present invention utilizes the second sidewall to protect the charge storage layer under the polysilicon layer, which helps to avoid over-etching of the charge storage layer in the subsequent etching process, and improves the reliability of the device. And the difficulty of process control is reduced; in addition, LDD implantation is performed after the exposed ONO layer is etched, and there is no need to perform photolithography again, which simplifies the process and controls the process cost.

Description

SONOS器件的形成方法Method of forming a SONOS device

技术领域technical field

本发明涉及半导体制造领域,尤其是一种SONOS器件的形成方法。The invention relates to the field of semiconductor manufacturing, in particular to a method for forming a SONOS device.

背景技术Background technique

随着物联网技术的兴起以及便携式可穿戴设备的发展,人们对低功耗产品的需求逐渐增加,这就需要研发大量的低功耗芯片,而降低芯片的操作电压可以有效的减少功耗。With the rise of IoT technology and the development of portable wearable devices, people's demand for low-power products is gradually increasing, which requires the development of a large number of low-power chips, and reducing the operating voltage of chips can effectively reduce power consumption.

基于FDSOI(Fully Depleted Silicon-On-Insulator,全耗尽绝缘体上硅)技术的工艺中使用的晶圆具有一层埋氧化硅(buried oxide,BOX)和一层超薄绝缘体上硅,将晶圆的硅衬底称为体硅层,形成于体硅层表面的埋氧化硅称为埋氧层,在埋氧层表面形成的超薄硅即SOI称为顶层硅。由于埋氧层的存在,一方面具有较好的隔离特性,另一方面可以通过改变体偏压(body bias)进行阈值电压的调制。另外,基于FDSOI工艺可以直接沿用体CMOS的设计架构。在FDSOI中的超薄的顶层硅中形成超薄晶体管能很好地控制短沟道效应,进而可以降低供电电压,通过灵活的背栅操作,其工作电压可以降到0.4V,MOS器件的漏电流小于0.1pA/μm,非常适合低功耗产品的开发。The wafer used in the process based on FDSOI (Fully Depleted Silicon-On-Insulator) technology has a layer of buried silicon oxide (BOX) and a layer of ultra-thin silicon-on-insulator. The silicon substrate is called the bulk silicon layer, the buried silicon oxide formed on the surface of the bulk silicon layer is called the buried oxide layer, and the ultra-thin silicon formed on the surface of the buried oxide layer, that is, SOI, is called the top layer silicon. Due to the existence of the buried oxide layer, on the one hand, it has better isolation characteristics, and on the other hand, the threshold voltage can be modulated by changing the body bias. In addition, the design architecture of bulk CMOS can be directly used based on the FDSOI process. The formation of ultra-thin transistors in the ultra-thin top layer silicon in FDSOI can well control the short-channel effect, which in turn can reduce the supply voltage. The current is less than 0.1pA/μm, which is very suitable for the development of low-power products.

SONOS(Silicon-Oxide-Nitride-Oxide-Silicon)嵌入式闪存具有工艺简单、与逻辑工艺兼容性好、功耗较低以及可延展性强等优越特性,将FDSOI技术与SONOS嵌入式闪存技术相结合,例如将逻辑元件设置在FDSOI衬底上,开发混合的嵌入式闪存产品,在功耗及性能方面极具竞争力。SONOS (Silicon-Oxide-Nitride-Oxide-Silicon) embedded flash memory has the advantages of simple process, good compatibility with logic process, low power consumption and strong scalability. It combines FDSOI technology with SONOS embedded flash memory technology. For example, the logic elements are arranged on the FDSOI substrate, and the hybrid embedded flash memory products are developed, which are very competitive in terms of power consumption and performance.

现有SONOS器件的制备工艺中,首先形成SONOS的栅极结构,包括在衬底表面依次叠加的ONO(Oxide-Nitride-Oxide,隧穿氧化层-氮化层-阻挡氧化层)层和多晶硅层,多晶硅层覆盖ONO层的部分表面,然后形成覆盖多晶硅层侧表面的侧墙(spacer),接着利用湿法刻蚀去除侧墙的最外层(通常为氮化硅),最后进行轻掺杂注入(LDD)。然而,由于湿法刻蚀具有各向同性的特点,在利用湿法刻蚀去除侧墙的最外层的过程容易导致ONO层中用于储存电子的电荷存储层(通常为氮化硅)也被侧向刻蚀。进而导致使产品的可靠性降低,如果侧向刻蚀严重,使得多晶硅栅极下方也被腐蚀,将造成SONOS器件失效。现有工艺中,通常是对湿法刻蚀的过程进行严格控制,来避免电荷存储层被侧向刻蚀,但控制难度较高,且通常难以达到较好的效果。因此,基于FDSOI技术的现有SONOS工艺仍需要改进。In the preparation process of the existing SONOS device, the gate structure of the SONOS is first formed, including the ONO (Oxide-Nitride-Oxide, tunneling oxide layer-nitride layer-blocking oxide layer) layer and polysilicon layer stacked on the surface of the substrate in sequence , the polysilicon layer covers part of the surface of the ONO layer, and then forms a spacer covering the side surface of the polysilicon layer, and then removes the outermost layer (usually silicon nitride) of the spacer by wet etching, and finally performs light doping injection (LDD). However, due to the isotropic characteristics of wet etching, the process of removing the outermost layer of the spacers by wet etching tends to cause the charge storage layer (usually silicon nitride) in the ONO layer to store electrons. etched sideways. As a result, the reliability of the product is reduced. If the lateral etching is serious, the bottom of the polysilicon gate is also corroded, which will cause the failure of the SONOS device. In the prior art, the wet etching process is usually strictly controlled to avoid lateral etching of the charge storage layer, but the control is difficult, and generally it is difficult to achieve good results. Therefore, the existing SONOS process based on FDSOI technology still needs to be improved.

发明内容SUMMARY OF THE INVENTION

本发明提供一种SONOS器件的形成方法,以解决ONO层中的电荷存储层被侧向刻蚀而导致的产品性能受到影响的问题。The present invention provides a method for forming a SONOS device, so as to solve the problem that the product performance is affected due to the lateral etching of the charge storage layer in the ONO layer.

所述SONOS器件的形成方法包括:The method for forming the SONOS device includes:

形成位于半导体基底上的ONO层、位于所述ONO层上的多晶硅层以及位于所述多晶硅层上的硬掩模层,所述ONO层包括沿远离所述半导体基底表面的方向依次叠加的隧穿氧化层、电荷存储层以及阻挡氧化层,所述ONO层的宽度大于所述多晶硅层的宽度;forming an ONO layer on a semiconductor substrate, a polysilicon layer on the ONO layer, and a hard mask layer on the polysilicon layer, the ONO layer including tunneling that is stacked in sequence in a direction away from the surface of the semiconductor substrate an oxide layer, a charge storage layer and a blocking oxide layer, the width of the ONO layer is greater than the width of the polysilicon layer;

形成覆盖所述多晶硅层和所述硬掩模层的侧表面的第一侧墙,所述ONO层的宽度大于所述第一侧墙和所述多晶硅层的宽度之和;forming a first spacer covering the side surfaces of the polysilicon layer and the hard mask layer, the width of the ONO layer is greater than the sum of the widths of the first spacer and the polysilicon layer;

利用各向异性刻蚀工艺刻蚀被暴露的所述ONO层,以去除被暴露的所述ONO层中的阻挡氧化层和电荷存储层;Utilize the anisotropic etching process to etch the exposed ONO layer to remove the blocking oxide layer and the charge storage layer in the exposed ONO layer;

接着执行LDD注入,在所述多晶硅层两侧的半导体基底中形成离子轻掺杂区;以及then performing LDD implantation to form lightly ion-doped regions in the semiconductor substrate on both sides of the polysilicon layer; and

形成第二侧墙,所述第二侧墙覆盖所述第一侧墙的侧表面和剩余的所述ONO层。A second sidewall spacer is formed, the second sidewall spacer covers the side surface of the first sidewall spacer and the remaining ONO layer.

可选的,刻蚀被暴露的所述ONO层时,还去除被暴露的所述ONO层中的所述隧穿氧化层。Optionally, when the exposed ONO layer is etched, the tunnel oxide layer in the exposed ONO layer is also removed.

可选的,刻蚀被暴露的所述ONO层之后,执行LDD注入之前,进行热退火工艺,在所述半导体基底表面形成氧化物保护层。Optionally, after etching the exposed ONO layer and before performing LDD implantation, a thermal annealing process is performed to form an oxide protective layer on the surface of the semiconductor substrate.

可选的,所述第二侧墙包括侧墙氧化层和侧墙氮化层,所述侧墙氧化层覆盖所述第一侧墙的侧表面和剩余的所述ONO层,所述侧墙氮化层覆盖所述侧墙氧化层。Optionally, the second spacer includes a spacer oxide layer and a spacer nitride layer, and the spacer oxide layer covers the side surface of the first spacer and the remaining ONO layer. A nitride layer covers the sidewall oxide layer.

可选的,所述SONOS器件的形成方法还包括,利用湿法刻蚀工艺,去除所述侧墙氮化层和所述硬掩模层。Optionally, the method for forming the SONOS device further includes removing the spacer nitride layer and the hard mask layer by using a wet etching process.

可选的,所述半导体基底表面定义有存储区和逻辑区,所述ONO层位于所述存储区,所述逻辑区用于形成逻辑器件,对应于所述逻辑区的半导体基底为FDSOI结构。Optionally, a storage area and a logic area are defined on the surface of the semiconductor substrate, the ONO layer is located in the storage area, the logic area is used to form a logic device, and the semiconductor substrate corresponding to the logic area is an FDSOI structure.

可选的,所述逻辑器件包括逻辑栅叠层结构以及覆盖所述逻辑栅叠层结构侧表面的逻辑栅侧墙,所述逻辑栅侧墙两侧的半导体基底上形成有硅外延结构。Optionally, the logic device includes a logic gate stack structure and logic gate spacers covering side surfaces of the logic gate stack structure, and silicon epitaxial structures are formed on the semiconductor substrate on both sides of the logic gate spacers.

可选的,所述逻辑栅侧墙通过三次侧墙工艺形成,所述三次侧墙工艺分别与所述第一侧墙、所述第二侧墙的侧墙氧化层和所述第二侧墙的侧墙氮化层为同一工艺;去除所述侧墙氮化层和所述硬掩模层时,还去除所述逻辑栅侧墙的最外层。Optionally, the logic gate spacers are formed by a three-time spacer process, and the three-time spacer processes are respectively associated with the first spacer, the spacer oxide layer of the second spacer, and the second spacer. The spacer nitride layer is the same process; when the spacer nitride layer and the hard mask layer are removed, the outermost layer of the logic gate spacer is also removed.

可选的,所述半导体基底上还形成有位于所述存储区的选择栅叠层结构以及覆盖所述选择栅叠层结构侧表面的选择栅侧墙。Optionally, a select gate stack structure located in the storage region and a select gate spacer covering a side surface of the select gate stack structure are further formed on the semiconductor substrate.

可选的,选择栅侧墙形成通过三次侧墙工艺形成,所述三次侧墙工艺分别与所述第一侧墙、所述第二侧墙的侧墙氧化层和所述第二侧墙的侧墙氮化层为同一工艺;去除所述侧墙氮化层和所述硬掩模层时,还去除所述选择栅侧墙的最外层。Optionally, the selection gate spacer is formed by three spacer processes, and the three spacer processes are respectively associated with the first spacer, the spacer oxide layer of the second spacer, and the spacer oxide layer of the second spacer. The spacer nitride layer is in the same process; when the spacer nitride layer and the hard mask layer are removed, the outermost layer of the select gate spacer is also removed.

可选的,所述侧墙氮化层的材料为氮化硅,所述侧墙氧化层的材料为氧化硅。Optionally, the material of the sidewall nitride layer is silicon nitride, and the material of the sidewall oxide layer is silicon oxide.

本发明提供的SONOS器件的形成方法包括形成位于所述半导体基底上的ONO层、位于所述ONO层上的多晶硅层以及位于所述多晶硅层上的硬掩模层,所述ONO层包括沿远离所述半导体基底表面的方向依次叠加的隧穿氧化层、电荷存储层以及阻挡氧化层,然后形成覆盖所述多晶硅层和所述硬掩模层的侧表面的第一侧墙,并利用各向异性刻蚀工艺刻蚀被暴露的所述ONO层,以去除相应区域的所述阻挡氧化层和所述电荷存储层,接着执行LDD注入,最后形成覆盖所述第一侧墙的侧表面和剩余的所述ONO层的第二侧墙。The method for forming a SONOS device provided by the present invention includes forming an ONO layer on the semiconductor substrate, a polysilicon layer on the ONO layer, and a hard mask layer on the polysilicon layer, the ONO layer comprising an A tunnel oxide layer, a charge storage layer and a blocking oxide layer are sequentially stacked in the direction of the surface of the semiconductor substrate, and then a first spacer covering the side surfaces of the polysilicon layer and the hard mask layer is formed. The anisotropic etching process etches the exposed ONO layer to remove the blocking oxide layer and the charge storage layer in the corresponding area, then performs LDD implantation, and finally forms the side surface covering the first spacer and the remaining the second sidewall of the ONO layer.

其中,在形成第一侧墙后,利用各向异性刻蚀工艺刻蚀被暴露的ONO层,并利用第二侧墙覆盖剩余的ONO层,使得所述多晶硅层下方用于存储电荷的电荷存储层被第二侧墙保护起来,有助于避免后续刻蚀过程中对电荷存储层的过刻蚀,提高了器件的可靠性;且由于所述电荷存储层被第二侧墙保护起来,可以降低后续刻蚀时的工艺控制的难度。Wherein, after the first sidewall spacers are formed, the exposed ONO layer is etched by an anisotropic etching process, and the remaining ONO layer is covered with the second sidewall spacer, so that the lower part of the polysilicon layer is used for charge storage for storing charges The layer is protected by the second spacer, which helps to avoid over-etching of the charge storage layer in the subsequent etching process, and improves the reliability of the device; and because the charge storage layer is protected by the second spacer, it can be Reduce the difficulty of process control during subsequent etching.

此外,对被暴露的ONO层进行的刻蚀以及随后执行的LDD注入,都是对同一区域进行处理,因此,对被暴露的ONO层进行刻蚀时需要的光刻光罩可以采用现有工艺中LDD注入时的光罩,使本发明提供的SONOS器件的形成方法现对于现有工艺不额外增加光罩,控制了工艺成本;并且,在对被暴露的ONO层进行刻蚀后接着执行LDD注入,无需再在LDD注入前进行光刻,简化了生产工艺。In addition, the etching of the exposed ONO layer and the subsequent LDD implantation are performed on the same area. Therefore, the lithography mask required for etching the exposed ONO layer can use existing processes The photomask during LDD implantation makes the method for forming a SONOS device provided by the present invention do not add additional photomasks to the existing process, and the process cost is controlled; and, after the exposed ONO layer is etched, LDD is then performed Implantation, eliminating the need for photolithography before LDD implantation, simplifying the production process.

最后,本发明提供的SONOS器件的形成方法在形成第二侧墙之前对被暴露的ONO层进行了刻蚀,从而使得第二侧墙对电荷存储层产生了保护作用,并不涉及对现有工艺中其他区域工艺的影响,有利于维持生产工艺的稳定性。Finally, in the method for forming a SONOS device provided by the present invention, the exposed ONO layer is etched before the second sidewall spacer is formed, so that the second sidewall spacer has a protective effect on the charge storage layer, and does not involve the existing The influence of other regions in the process is conducive to maintaining the stability of the production process.

附图说明Description of drawings

图1为本发明实施例提供的SONOS器件的形成方法的流程示意图。FIG. 1 is a schematic flowchart of a method for forming a SONOS device according to an embodiment of the present invention.

图2A为本发明实施例的SONOS器件的形成方法中执行步骤S1后的剖面结构示意图。2A is a schematic cross-sectional structure diagram of a method for forming a SONOS device according to an embodiment of the present invention after step S1 is performed.

图2B为本发明实施例的SONOS器件的形成方法中执行步骤S2后的剖面结构示意图。FIG. 2B is a schematic cross-sectional structure diagram of a method for forming a SONOS device according to an embodiment of the present invention after step S2 is performed.

图2C为本发明实施例的SONOS器件的形成方法中执行步骤S3后的剖面结构示意图。FIG. 2C is a schematic cross-sectional structure diagram of a method for forming a SONOS device according to an embodiment of the present invention after step S3 is performed.

图2D为本发明实施例的SONOS器件的形成方法中执行步骤S5后的剖面结构示意图。FIG. 2D is a schematic cross-sectional structure diagram of a method for forming a SONOS device according to an embodiment of the present invention after step S5 is performed.

图2E为本发明实施例的SONOS器件的形成方法中执行步骤S6后的剖面结构示意图。FIG. 2E is a schematic cross-sectional structure diagram of a method for forming a SONOS device according to an embodiment of the present invention after step S6 is performed.

图3A为本发明实施例的逻辑区执行步骤P1后的剖面结构示意图。FIG. 3A is a schematic cross-sectional structure diagram of a logic region after step P1 is performed according to an embodiment of the present invention.

图3B为本发明实施例的逻辑区执行步骤P2后的剖面结构示意图。FIG. 3B is a schematic cross-sectional structure diagram of the logic region after step P2 is performed according to an embodiment of the present invention.

图3C为本发明实施例的逻辑区执行步骤P3后的剖面结构示意图。FIG. 3C is a schematic cross-sectional structure diagram of the logic area after step P3 is performed according to an embodiment of the present invention.

图3D为本发明实施例的逻辑区执行步骤P4后的剖面结构示意图。FIG. 3D is a schematic cross-sectional structure diagram of the logic region after step P4 is performed according to an embodiment of the present invention.

图3E为本发明实施例的逻辑区执行步骤P5后的剖面结构示意图。FIG. 3E is a schematic cross-sectional structure diagram of the logic region after step P5 is performed according to an embodiment of the present invention.

附图标号说明如下:The reference numerals are explained as follows:

Ⅰ—选择管区;Ⅱ—存储管区;Ⅲ—逻辑区;Ⅰ-selection pipe area; Ⅱ-storage pipe area; Ⅲ-logical area;

4—光刻胶;10、30—半导体基底;11—ONO层;12—多晶硅层;13—硬掩模层;14—存储管第一侧墙;15—存储管第二侧墙;21—选择栅氧层;22—选择栅层;23—选择栅掩模层;24—选择栅第一侧墙;25—选择栅第二侧墙;31—逻辑栅氧层;32—逻辑栅层;33—逻辑栅掩模层;34—逻辑栅第一侧墙;35—逻辑栅第二侧墙;36—硅外延结构;37—氧化膜层;111—隧穿氧化层;112—电荷存储层;113—阻挡氧化层;151—存储管侧墙氧化层;152—存储管侧墙氮化层;251—选择栅侧墙氧化层;252—选择栅侧墙氮化层;301—体硅层;302—埋氧层;303—顶层硅;351—逻辑栅侧墙氧化层;352—逻辑栅侧墙氮化层。4—photoresist; 10, 30—semiconductor substrate; 11—ONO layer; 12—polysilicon layer; 13—hard mask layer; 14—first sidewall of memory tube; 15—second sidewall of memory tube; 21— Select gate oxide layer; 22—select gate layer; 23—select gate mask layer; 24—select gate first spacer; 25—select gate second spacer; 31—logic gate oxide layer; 32—logic gate layer; 33—logic gate mask layer; 34—logic gate first spacer; 35—logic gate second spacer; 36—silicon epitaxial structure; 37—oxide film layer; 111—tunneling oxide layer; 112—charge storage layer 113—blocking oxide layer; 151—storage tube sidewall oxide layer; 152—storage tube sidewall nitride layer; 251—select gate spacer oxide layer; 252—select gate sidewall nitride layer; 301—bulk silicon layer 302—Buried oxide layer; 303—Top layer silicon; 351—Logic gate spacer oxide layer; 352—Logic gate spacer nitride layer.

具体实施方式Detailed ways

下面将结合示意图对本发明的具体实施方式进行更详细的描述。根据下列描述,本发明的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。The specific embodiments of the present invention will be described in more detail below with reference to the schematic diagrams. The advantages and features of the present invention will become more apparent from the following description. It should be noted that, the accompanying drawings are all in a very simplified form and in inaccurate scales, and are only used to facilitate and clearly assist the purpose of explaining the embodiments of the present invention.

现有SONOS器件的形成方法中,在对侧墙的氮化硅进行湿法刻蚀时,由于各向同性的特点,会导致ONO层中用于存储电子的的电荷存储层也被侧向刻蚀,使产品的可靠性降低,甚至造成SONOS器件失效。针对上述技术问题,本发明实施例提出了一种SONOS器件的形成方法,图1为本发明实施例提供的SONOS器件的形成方法的流程示意图。如图1所示,所述SONOS器件的形成方法包括以下步骤:In the existing SONOS device formation method, when the sidewall silicon nitride is wet-etched, the charge storage layer used to store electrons in the ONO layer is also laterally etched due to the isotropic characteristics. corrosion, which reduces the reliability of the product and even causes the SONOS device to fail. In view of the above technical problems, an embodiment of the present invention proposes a method for forming a SONOS device. FIG. 1 is a schematic flowchart of a method for forming a SONOS device provided by an embodiment of the present invention. As shown in Figure 1, the method for forming the SONOS device includes the following steps:

步骤S1:形成位于半导体基底上的ONO层、位于所述ONO层上的多晶硅层以及位于所述多晶硅层上的硬掩模层,所述ONO层包括沿远离所述半导体基底表面的方向依次叠加的隧穿氧化层、电荷存储层以及阻挡氧化层,所述ONO层的宽度大于所述多晶硅层的宽度;Step S1: forming an ONO layer on the semiconductor substrate, a polysilicon layer on the ONO layer, and a hard mask layer on the polysilicon layer, the ONO layer including sequentially stacking along the direction away from the surface of the semiconductor substrate The tunnel oxide layer, the charge storage layer and the blocking oxide layer, the width of the ONO layer is greater than the width of the polysilicon layer;

步骤S2:形成覆盖所述多晶硅层和所述硬掩模层的侧表面的第一侧墙,所述ONO层的宽度大于所述第一侧墙和所述多晶硅层的宽度之和;Step S2: forming a first spacer covering the side surfaces of the polysilicon layer and the hard mask layer, and the width of the ONO layer is greater than the sum of the widths of the first spacer and the polysilicon layer;

步骤S3:利用各向异性刻蚀工艺刻蚀被暴露的所述ONO层,以去除被暴露的所述ONO层中的阻挡氧化层和电荷存储层;Step S3: using anisotropic etching process to etch the exposed ONO layer to remove the blocking oxide layer and the charge storage layer in the exposed ONO layer;

步骤S4:接着执行LDD注入,在所述多晶硅层两侧的半导体基底中形成离子轻掺杂区;Step S4: then performing LDD implantation to form lightly ion-doped regions in the semiconductor substrate on both sides of the polysilicon layer;

步骤S5:形成第二侧墙,所述第二侧墙覆盖所述第一侧墙的侧表面和剩余的所述ONO层。Step S5: forming a second sidewall covering the side surface of the first sidewall and the remaining ONO layer.

本发明实施例提供的SONOS器件的形成方法在形成第一侧墙后,利用各向异性刻蚀工艺刻蚀暴露的ONO层,并利用第二侧墙覆盖所述剩余的ONO层,使得用于存储电荷的电荷存储层被第二侧墙保护起来,有助于避免后续刻蚀过程过刻蚀电荷存储层,提高了器件的可靠性,并降低了后续刻蚀时的工艺控制的难度。In the method for forming a SONOS device provided by the embodiment of the present invention, after the first spacer is formed, the exposed ONO layer is etched by an anisotropic etching process, and the remaining ONO layer is covered with the second spacer, so that the ONO layer is used for The charge storage layer storing the charge is protected by the second sidewall spacer, which helps to avoid over-etching the charge storage layer in the subsequent etching process, improves the reliability of the device, and reduces the difficulty of process control in the subsequent etching process.

下面结合附图对本实施例的SONOS器件的形成方法进行详细介绍。The method for forming the SONOS device of this embodiment will be described in detail below with reference to the accompanying drawings.

图2A为本发明实施例的SONOS器件的形成方法中执行步骤S1后的剖面结构示意图。结合图1和图2A,首先执行步骤S1,形成位于半导体基底10上的ONO层11、位于所述ONO层11上的多晶硅层12以及位于所述多晶硅层12上的硬掩模层13,所述ONO层11包括沿远离所述半导体基底10表面的方向依次叠加的隧穿氧化层111、电荷存储层112以及阻挡氧化层113,所述ONO层11的宽度大于所述多晶硅层12的宽度。2A is a schematic cross-sectional structure diagram of a method for forming a SONOS device according to an embodiment of the present invention after step S1 is performed. 1 and 2A, step S1 is first performed to form the ONO layer 11 on the semiconductor substrate 10, the polysilicon layer 12 on the ONO layer 11 and the hard mask layer 13 on the polysilicon layer 12, so The ONO layer 11 includes a tunnel oxide layer 111 , a charge storage layer 112 and a blocking oxide layer 113 stacked in sequence along a direction away from the surface of the semiconductor substrate 10 . The width of the ONO layer 11 is greater than that of the polysilicon layer 12 .

本实施例中,半导体基底表面定义有存储区和逻辑区Ⅲ。所述存储区又包括选择管区Ⅰ和存储管区Ⅱ,分别用于形成所述SONOS器件的选择管结构和存储管结构;所述逻辑区Ⅲ用于形成逻辑器件。In this embodiment, a storage area and a logic area III are defined on the surface of the semiconductor substrate. The storage area further includes a selection pipe area I and a storage pipe area II, which are respectively used to form a selection pipe structure and a storage pipe structure of the SONOS device; the logic area III is used to form a logic device.

半导体基底10为存储区的半导体基底,表面定义有选择管区Ⅰ和存储管区Ⅱ。半导体基底10的材料可以为硅、锗、硅锗或碳化硅等,也可以是绝缘体上覆硅(SOI)或者绝缘体上覆锗(GOI),或者还可以为其它的材料,例如砷化镓等Ⅲ、Ⅴ族化合物。半导体基底10还可以根据设计需求注入一定的掺杂离子以改变电学参数。The semiconductor substrate 10 is a semiconductor substrate of a storage region, and a selection tube region I and a storage tube region II are defined on the surface. The material of the semiconductor substrate 10 can be silicon, germanium, silicon germanium or silicon carbide, etc., or can be silicon-on-insulator (SOI) or germanium-on-insulator (GOI), or can also be other materials, such as gallium arsenide, etc. III, V group compounds. The semiconductor substrate 10 can also be implanted with certain dopant ions according to design requirements to change electrical parameters.

如图2A所示,在本实施例中,在所述选择管区Ⅰ的半导体基底10上沿远离所述半导体基底10的方向依次形成有包括选择栅氧层21和选择栅层22的选择栅结构,以及选择栅掩模层23。所述选择栅氧层21的宽度例如大于所述选择栅层22的宽度。As shown in FIG. 2A , in this embodiment, a selection gate structure including a selection gate oxide layer 21 and a selection gate layer 22 is sequentially formed on the semiconductor substrate 10 of the selection tube region I along the direction away from the semiconductor substrate 10 , and the select gate mask layer 23 . The width of the selection gate oxide layer 21 is, for example, larger than the width of the selection gate layer 22 .

图3A为逻辑区执行步骤P1后的剖面结构示意图,如图3A所示,在存储区执行步骤S1之前,本实施例还在逻辑区Ⅲ执行了步骤P1:形成位于半导体基底上30的逻辑栅氧31层、位于所述逻辑栅氧层31上的逻辑栅层32以及形成位于所述逻辑栅层32上的逻辑栅掩模层33。3A is a schematic cross-sectional structure diagram of the logic area after step P1 is performed. As shown in FIG. 3A , before step S1 is performed in the storage area, step P1 is also performed in the logic area III in this embodiment: forming a logic gate 30 on the semiconductor substrate An oxygen layer 31 , a logic gate layer 32 on the logic gate oxide layer 31 , and a logic gate mask layer 33 on the logic gate layer 32 are formed.

所述逻辑区Ⅲ的半导体基底30为FDSOI结构,具有一层埋氧化硅和一层超薄绝缘体上硅,包括位于底部的体硅层301、位于中部的埋氧层302和位于顶部的顶层硅303。由于埋氧层302的存在,使得具有FDSOI结构的器件一方面具有较好的隔离特性,另一方面可以通过改变体偏压进行阈值电压的调制。此外,FDSOI结构中的超薄的顶层硅303中形成超薄晶体管能很好地控制短沟道效应,进而可以降低供电电压,通过灵活的背栅操作,其工作电压可以降到0.4V,MOS器件的漏电流小于0.1pA/μm,非常适合低功耗产品的开发。本发明实施例将FDSOI技术应用在逻辑器件的制造,与存储区形成的SONOS器件结合,可以形成混合的嵌入式闪存产品,在功耗及性能方面极具竞争力。The semiconductor substrate 30 of the logic region III is an FDSOI structure with a layer of buried silicon oxide and a layer of ultra-thin silicon-on-insulator, including a bulk silicon layer 301 at the bottom, a buried oxide layer 302 at the middle and a top silicon layer at the top 303. Due to the existence of the buried oxide layer 302, the device with the FDSOI structure has better isolation characteristics on the one hand, and on the other hand, the threshold voltage can be modulated by changing the body bias voltage. In addition, the ultra-thin transistor formed in the ultra-thin top layer silicon 303 in the FDSOI structure can well control the short-channel effect, thereby reducing the supply voltage. The leakage current of the device is less than 0.1pA/μm, which is very suitable for the development of low power consumption products. In the embodiment of the present invention, the FDSOI technology is applied to the manufacture of logic devices, and combined with the SONOS device formed by the storage area, a hybrid embedded flash memory product can be formed, which is highly competitive in terms of power consumption and performance.

在本实施例中,所述逻辑栅氧层31和逻辑栅层32形成了逻辑栅结构,所述逻辑栅氧层31的宽度例如大于所述逻辑栅层32的宽度。In this embodiment, the logic gate oxide layer 31 and the logic gate layer 32 form a logic gate structure, and the width of the logic gate oxide layer 31 is, for example, larger than the width of the logic gate layer 32 .

在本实施例中,所述隧穿氧化层111、阻挡氧化层113、选择栅氧层21、埋氧层302以及逻辑栅氧层31的材料例如为氧化硅,所述电荷存储层112、硬掩模层13、选择栅掩模层23以及逻辑栅掩模层33的材料例如为氮化硅。In this embodiment, the tunnel oxide layer 111, the blocking oxide layer 113, the selection gate oxide layer 21, the buried oxide layer 302 and the logic gate oxide layer 31 are made of silicon oxide, for example, the charge storage layer 112, hard The materials of the mask layer 13 , the selection gate mask layer 23 and the logic gate mask layer 33 are, for example, silicon nitride.

图2B为本发明实施例的SONOS器件的形成方法中执行步骤S2后的剖面结构示意图。结合图1和图2B,执行步骤S2,在所述存储管区Ⅱ形成覆盖所述多晶硅层12和所述硬掩模层13的侧表面的存储管第一侧墙14,所述ONO层11的宽度大于所述存储管第一侧墙14和所述多晶硅层13的宽度之和。在本实施例中,图1所示SONOS器件的形成方法流程示意图中的“第一侧墙”指的就是存储管第一侧墙14。FIG. 2B is a schematic cross-sectional structure diagram of a method for forming a SONOS device according to an embodiment of the present invention after step S2 is performed. Referring to FIG. 1 and FIG. 2B , step S2 is performed to form the first sidewall spacer 14 of the storage tube covering the side surfaces of the polysilicon layer 12 and the hard mask layer 13 in the storage tube region II. The width is greater than the sum of the widths of the first sidewall spacer 14 of the storage tube and the width of the polysilicon layer 13 . In this embodiment, the "first sidewall" in the schematic flowchart of the method for forming a SONOS device shown in FIG. 1 refers to the first sidewall 14 of the storage tube.

经过步骤S2,所述存储管第一侧墙14形成于所述ONO层12上表面,并在所述存储管第一侧墙14的两侧各暴露出一部分ONO层11。After step S2, the first sidewall 14 of the storage tube is formed on the upper surface of the ONO layer 12, and a part of the ONO layer 11 is exposed on both sides of the first sidewall 14 of the storage tube.

如图2B所示,在存储管区Ⅱ形成所述存储管第一侧墙14时,可以同时在选择管区Ⅰ形成覆盖所述选择栅层22以及选择栅掩模层23的选择栅第一侧墙24,在本实施例中,所选择栅氧层21的宽度大于所述选择栅第一侧墙24和所述所述选择栅层22的宽度之和,故选择栅第一侧墙24形成于所述选择栅氧层21上表面,并在所述选择栅第一侧墙24的两侧各暴露出一部分选择栅氧层21。As shown in FIG. 2B , when the storage tube first spacer 14 is formed in the storage tube region II, the selection gate first spacer covering the selection gate layer 22 and the selection gate mask layer 23 may be simultaneously formed in the selection tube region I 24. In this embodiment, the width of the selected gate oxide layer 21 is greater than the sum of the widths of the select gate first spacer 24 and the select gate layer 22, so the select gate first spacer 24 is formed in the A portion of the select gate oxide layer 21 is exposed on the upper surface of the select gate oxide layer 21 and on both sides of the select gate first spacer 24 .

图3B为逻辑区执行步骤P2后的剖面结构示意图。如图3B所示,在存储区执行步骤S2的同时在逻辑区Ⅲ执行步骤P2:形成覆盖所述逻辑栅层32以及逻辑栅掩模层33的逻辑栅第一侧墙34。FIG. 3B is a schematic cross-sectional structure diagram of the logic region after step P2 is performed. As shown in FIG. 3B , while step S2 is performed in the storage area, step P2 is performed in the logic area III: forming a logic gate first spacer 34 covering the logic gate layer 32 and the logic gate mask layer 33 .

在本实施例中,所逻辑栅氧层31的宽度大于所述逻辑栅第一侧墙34和所述所述逻辑栅层32的宽度之和,故逻辑栅第一侧墙34形成于所述逻辑栅氧层31上表面,并在所述逻辑栅第一侧墙34的两侧各暴露出一部分逻辑栅氧层31。In this embodiment, the width of the logic gate oxide layer 31 is greater than the sum of the widths of the logic gate first spacers 34 and the logic gate layer 32, so the logic gate first spacers 34 are formed on the The upper surface of the logic gate oxide layer 31 is exposed, and a part of the logic gate oxide layer 31 is exposed on both sides of the first spacer 34 of the logic gate.

具体的,所述存储管第一侧墙14、选择栅第一侧墙24以及逻辑栅第一侧墙34的材料例如为含碳的氮化硅,有助于使所述存储管第一侧墙14、选择栅第一侧墙24以及逻辑栅第一侧墙34的结构更加致密,后续刻蚀硬掩模层13、选择栅掩模层23、逻辑栅掩模层33以及另外形成的氮化硅材料时,存储管第一侧墙14、选择栅第一侧墙24以及逻辑栅第一侧墙34不容易被刻蚀破坏。形成所述存储管第一侧墙14、选择栅第一侧墙24以及逻辑栅第一侧墙34的方法例如是原子层沉积(ALD)。Specifically, the material of the first spacer 14 of the storage tube, the first spacer 24 of the select gate and the first spacer 34 of the logic gate is, for example, carbon-containing silicon nitride, which helps to make the first side of the storage tube The structure of the wall 14 , the first spacer 24 of the select gate and the first spacer 34 of the logic gate are more dense, and the hard mask layer 13 , the selection gate mask layer 23 , the logic gate mask layer 33 and the nitrogen formed in addition are etched subsequently. When the silicon material is used, the first spacer 14 of the storage tube, the first spacer 24 of the select gate and the first spacer 34 of the logic gate are not easily damaged by etching. A method for forming the first spacers 14 of the memory tubes, the first spacers 24 of the select gates and the first spacers 34 of the logic gates is, for example, atomic layer deposition (ALD).

图2C为本发明实施例的SONOS器件的形成方法中执行步骤S3后的剖面结构示意图。结合图1和图2C,执行步骤S3,利用各向异性刻蚀工艺刻蚀被暴露的所述ONO层11,以去除被暴露的所述ONO层11中的阻挡氧化层113和电荷存储层112。FIG. 2C is a schematic cross-sectional structure diagram of a method for forming a SONOS device according to an embodiment of the present invention after step S3 is performed. 1 and FIG. 2C, step S3 is performed, and the exposed ONO layer 11 is etched by an anisotropic etching process to remove the blocking oxide layer 113 and the charge storage layer 112 in the exposed ONO layer 11 .

如图2C所示,在刻蚀前,进行光刻,使光刻胶4覆盖存储区和逻辑区Ⅲ,并通过曝光打开存储管区Ⅱ。As shown in FIG. 2C, before etching, photolithography is performed so that the photoresist 4 covers the storage area and the logic area III, and the storage tube area II is opened by exposure.

本实施例中采用的各向异性刻蚀工艺为干法刻蚀。一般在进行干法刻蚀时,常采用到达终点停止和到达时间停止两种方式。到达终点停止方式是不设置刻蚀时间,而是利用干刻设备的终点探测功能在将要刻蚀的材料全部刻蚀完成后再停止刻蚀。到达时间停止方式是设定刻蚀时间,并在设定刻蚀时间内刻蚀。在本实施例中,需要将暴露在存储管第一侧墙14两侧的ONO层11中的电荷存储层112刻蚀去除,由于ONO层11中例如包括氧化硅和氮化硅的混合叠层,如果采用到达终点停止的方式,则难以通过对材料的选择使得等离子体同时刻蚀阻挡氧化层113(例如为氧化硅)和电荷存储层112(例如为氮化硅)后停止在底部的隧穿氧化层(例如为氧化硅)上。因此,这里优选采用到达时间停止的方式进行刻蚀,刻蚀停止时间优选为在将电荷存储层112刻蚀完之后到将隧穿氧化层111刻蚀完之前。保留部分隧穿氧化层111,一方面使刻蚀过程便于控制,防止刻蚀对半导体基底10产生影响;另外有助于在后续工艺中保护半导体基底10,防止其裸露。在本发明的另一实施例中,刻蚀停止时间也可以是将隧穿氧化层111刻蚀完成之时,此时,为了保护裸露的半导体基底10,可以在刻蚀完隧穿氧化层111后进行热退火工艺,在所述半导体基底10表面形成氧化物保护层。The anisotropic etching process used in this embodiment is dry etching. Generally, when dry etching is performed, two methods of stopping at the end point and stopping at the arrival time are often used. The stop method when reaching the end point is not to set the etching time, but to use the end point detection function of the dry etching equipment to stop the etching after all the materials to be etched are etched. Arrival time stop method is to set the etching time, and etch within the set etching time. In this embodiment, the charge storage layer 112 exposed in the ONO layer 11 on both sides of the first spacer 14 of the storage tube needs to be removed by etching, because the ONO layer 11 includes, for example, a mixed stack of silicon oxide and silicon nitride. , if the method of reaching the end stop is adopted, it is difficult to select the material so that the plasma etches the blocking oxide layer 113 (for example, silicon oxide) and the charge storage layer 112 (for example, silicon nitride) and stops at the bottom of the tunnel. through the oxide layer (such as silicon oxide). Therefore, the etching is preferably performed in the manner of reaching the time stop, and the etching stop time is preferably after the charge storage layer 112 is etched and before the tunnel oxide layer 111 is etched. Retaining part of the tunnel oxide layer 111 , on the one hand, facilitates the control of the etching process and prevents the etching from affecting the semiconductor substrate 10 ; on the other hand, helps to protect the semiconductor substrate 10 from being exposed in subsequent processes. In another embodiment of the present invention, the etching stop time can also be when the tunnel oxide layer 111 is etched. At this time, in order to protect the exposed semiconductor substrate 10, the tunnel oxide layer 111 can be etched Then, a thermal annealing process is performed to form an oxide protective layer on the surface of the semiconductor substrate 10 .

在刻蚀过程中,光刻胶4对存储管区Ⅱ以外的区域进行阻挡,硬掩模层13对多晶硅层12进行阻挡。虽然,暴露出的的硬掩模层13以及存储管第一侧墙14也会受到刻蚀,但由于ONO层11相对于硬掩模层13以及存储管第一侧墙14较薄,容易刻蚀,因此,经过一定时间的刻蚀,硬掩模层13以及存储管第一侧墙14被刻蚀掉一小部分,剩余的硬掩模层13仍可作为阻挡层防止等离子体对多晶硅层12产生影响。During the etching process, the photoresist 4 blocks the regions other than the memory tube region II, and the hard mask layer 13 blocks the polysilicon layer 12 . Although the exposed hard mask layer 13 and the first sidewall spacers 14 of the storage tubes will also be etched, because the ONO layer 11 is thinner than the hard mask layer 13 and the first sidewalls 14 of the storage tubes, it is easy to be etched. Therefore, after a certain period of etching, a small part of the hard mask layer 13 and the first sidewall spacer 14 of the storage tube are etched away, and the remaining hard mask layer 13 can still be used as a barrier layer to prevent plasma from affecting the polysilicon layer. 12 make an impact.

经过步骤S3,将多余的暴露在存储管第一侧墙14两侧的ONO层11中的电荷存储层112刻蚀去除。After step S3, the excess charge storage layer 112 exposed in the ONO layer 11 on both sides of the first spacer 14 of the storage tube is etched and removed.

参照图1和图2C,然后执行步骤S4,接着执行LDD注入,在所述多晶硅层12两侧的半导体基底10中形成离子轻掺杂区。Referring to FIG. 1 and FIG. 2C , step S4 is then performed, and then LDD implantation is performed to form lightly ion-doped regions in the semiconductor substrate 10 on both sides of the polysilicon layer 12 .

在光刻胶4的阻挡下,继续对暴露出的存储管区Ⅱ执行LDD注入,此步骤下LDD注入的区域与步骤S3中等离子体刻蚀的区域相同,即均为存储管区Ⅱ。因而,进行LDD注入之前,无需再进行光刻以重新定义LDD注入的区间,简化了生产工艺;此外,LDD注入的区域与步骤S3中等离子体刻蚀的区域相同,因此,步骤S3中对被暴露的ONO层11进行刻蚀时需要的光刻光罩可以采用LDD注入时的光罩,使本发明实施例提供的SONOS器件的形成方法现对于现有工艺不额外增加光罩,控制了工艺成本。Under the blocking of the photoresist 4, continue to perform LDD implantation on the exposed storage tube region II. The LDD implanted region in this step is the same as the plasma etched region in step S3, that is, both are storage tube region II. Therefore, before performing LDD implantation, there is no need to perform photolithography to redefine the LDD implantation interval, which simplifies the production process; in addition, the LDD implantation region is the same as the plasma etched region in step S3. Therefore, in step S3, the The lithography mask required when the exposed ONO layer 11 is etched can be the mask used for LDD implantation, so that the method for forming a SONOS device provided by the embodiment of the present invention does not add an additional mask to the existing process, and the process is controlled cost.

在执行完LDD注入后,去除光刻胶4。After performing the LDD implantation, the photoresist 4 is removed.

图2D为本发明实施例的SONOS器件的形成方法中执行步骤S5后的剖面结构示意图。参照图1和图2D,执行步骤S5,在存储管区Ⅱ形成存储管第二侧墙15,所述存储管第二侧墙15覆盖所述存储管第一侧墙14的侧表面和剩余的所述ONO层11。在本实施例中,图1所示SONOS器件的形成方法流程示意图中的“第二侧墙”指的就是存储管第二侧墙15。FIG. 2D is a schematic cross-sectional structure diagram of a method for forming a SONOS device according to an embodiment of the present invention after step S5 is performed. 1 and 2D, step S5 is executed to form the second sidewall 15 of the storage tube in the storage tube area II, and the second sidewall 15 of the storage tube covers the side surface of the first sidewall 14 of the storage tube and the rest of the storage tube. The ONO layer 11 is described. In this embodiment, the "second sidewall" in the schematic flowchart of the method for forming a SONOS device shown in FIG. 1 refers to the second sidewall 15 of the storage tube.

本实施例中,所述存储管第二侧墙15包括存储管侧墙氧化层151和存储管侧墙氮化层152,所述存储管侧墙氧化层151覆盖所述存储管第一侧墙14的侧表面和剩余的所述ONO层11,所述存储管侧墙氮化层152覆盖所述存储管侧墙氧化层151。具体的,在本实施例中,所述存储管侧墙氧化层151的剖面例如为L形,即所述存储管侧墙氧化层151既覆盖在存储管第一侧墙14、剩余的电荷存储层112以及阻挡氧化层113的侧表面,还覆盖在存储管第一侧墙14两侧的未被刻蚀的暴露出的隧穿氧化层111的上表面。本发明的另一实施例中,存储管侧墙氧化层151是覆盖在氧化物保护层的上表面。所述存储管侧墙氮化层152的剖面例如为填充所述存储管侧墙氧化层151的L形开口的三角形,覆盖所述存储管侧墙氧化层151的侧表面和上表面。所述存储管第二侧墙15从两侧包裹住了多晶硅层12下部的电荷存储层112,使得电荷存储层112受到了保护,若要在后续进行湿法刻蚀,有助于避免电荷存储层112受到刻蚀液的刻蚀,提高器件可靠性。In this embodiment, the second sidewall spacer 15 of the storage tube includes a storage tube sidewall oxide layer 151 and a storage tube sidewall nitride layer 152, and the storage tube sidewall oxide layer 151 covers the first sidewall spacer of the storage tube 14 and the remaining ONO layer 11, the storage tube sidewall nitride layer 152 covers the storage tube sidewall oxide layer 151. Specifically, in this embodiment, the cross section of the storage tube sidewall oxide layer 151 is, for example, L-shaped, that is, the storage tube sidewall oxide layer 151 not only covers the first sidewall spacer 14 of the storage tube, but also stores the remaining charges. The layer 112 and the side surfaces of the blocking oxide layer 113 also cover the unetched upper surfaces of the exposed tunnel oxide layer 111 on both sides of the first spacer 14 of the storage tube. In another embodiment of the present invention, the storage tube sidewall oxide layer 151 covers the upper surface of the oxide protection layer. The cross section of the storage tube spacer nitride layer 152 is, for example, a triangle filling the L-shaped opening of the storage tube spacer oxide layer 151 , covering the side surface and the upper surface of the storage tube spacer oxide layer 151 . The second sidewall 15 of the storage tube wraps the charge storage layer 112 under the polysilicon layer 12 from both sides, so that the charge storage layer 112 is protected. If wet etching is performed later, it is helpful to avoid charge storage. The layer 112 is etched by the etchant to improve device reliability.

如图2D所示,在形成所述存储管第二侧墙15的同时,可以在选择管区Ⅰ也形成选择栅第二侧墙25,所述选择栅第二侧墙25覆盖所述选择栅第一侧墙24的侧表面,以及所述选择栅第一侧墙24两侧的选择栅氧层21的上表面。所述选择栅第二侧墙25包括位于内侧的覆盖所述选择栅第一侧墙24的侧表面以及所述选择栅氧层21的上表面的选择栅侧墙氧化层251,以及位于外侧的覆盖所述选择栅侧墙氧化层251的选择栅侧墙氮化层252。As shown in FIG. 2D , when the second spacer 15 of the storage tube is formed, the second spacer 25 of the selection gate may also be formed in the selection tube region I, and the second spacer 25 of the selection gate covers the second spacer of the selection gate The side surfaces of the sidewall spacers 24 and the upper surfaces of the select gate oxide layers 21 on both sides of the first sidewall spacers 24 of the select gate. The select gate second spacer 25 includes a select gate spacer oxide layer 251 located on the inner side covering the side surface of the select gate first spacer 24 and the upper surface of the select gate oxide layer 21, and an outer side spacer oxide layer 251. The select gate spacer nitride layer 252 covering the select gate spacer oxide layer 251 .

此外,图3C为逻辑区执行步骤P3后的剖面结构示意图,在存储区执行步骤S5之前,还在逻辑区Ⅲ执行了步骤P3:在逻辑区Ⅲ形成逻辑栅第二侧墙35。In addition, FIG. 3C is a schematic cross-sectional structure diagram of the logic area after step P3 is performed. Before step S5 is performed in the storage area, step P3 is also performed in the logic area III: forming the second spacer 35 of the logic gate in the logic area III.

所述逻辑栅第二侧墙35覆盖所述逻辑栅第一侧墙35的侧表面,以及所述逻辑栅第一侧墙34两侧的逻辑栅氧层31的上表面。所述逻辑栅第二侧墙35包括位于内侧的覆盖所述逻辑栅第一侧墙34的侧表面以及所述逻辑栅氧层31的上表面的逻辑栅侧墙氧化层351,以及位于外侧的覆盖所述逻辑栅侧墙氧化层351的逻辑栅侧墙氮化层352。The second logic gate spacers 35 cover the side surfaces of the first logic gate spacers 35 and the upper surfaces of the logic gate oxide layers 31 on both sides of the first logic gate spacers 34 . The logic gate second spacer 35 includes a logic gate spacer oxide layer 351 located on the inner side covering the side surface of the logic gate first spacer 34 and the upper surface of the logic gate oxide layer 31 , and an outer side spacer oxide layer 351 . The logic gate spacer nitride layer 352 covers the logic gate spacer oxide layer 351 .

本实施例中,所述存储管侧墙氧化层151、选择栅侧墙氧化层251以及逻辑栅侧墙氧化层351的材料例如为氧化硅,所述存储管侧墙氮化层152、选择栅侧墙氮化层252以及逻辑栅侧墙氮化层352例如为氮化硅。In this embodiment, the materials of the storage tube sidewall oxide layer 151 , the select gate sidewall oxide layer 251 and the logic gate sidewall oxide layer 351 are silicon oxide, for example, the storage tube sidewall nitride layer 152 , the select gate The spacer nitride layer 252 and the logic gate spacer nitride layer 352 are, for example, silicon nitride.

形成所述存储管侧墙氧化层151、选择栅侧墙氧化层251以及逻辑栅侧墙氧化层351可采用化学气相沉积(CVD),形成所述存储管侧墙氮化层152、选择栅侧墙氮化层252以及逻辑栅侧墙氮化层352可采用是空心阴极离子镀(HCD),当然,所述存储管侧墙氧化层151、选择栅侧墙氧化层251、逻辑栅侧墙氧化层351、所述存储管侧墙氮化层152、选择栅侧墙氮化层252以及逻辑栅侧墙氮化层352也可以利用本领域的其它公开技术形成。Chemical vapor deposition (CVD) can be used to form the memory tube sidewall oxide layer 151 , the select gate sidewall oxide layer 251 and the logic gate sidewall oxide layer 351 to form the memory tube sidewall nitride layer 152 and the select gate side The wall nitride layer 252 and the logic gate spacer nitride layer 352 may be hollow cathode ion plating (HCD). The layer 351 , the memory tube spacer nitride layer 152 , the select gate spacer spacer nitride layer 252 , and the logic gate spacer nitride layer 352 may also be formed using other techniques disclosed in the art.

此外,图3D为逻辑区Ⅲ执行步骤P4后的剖面结构示意图,在逻辑区Ⅲ执行了步骤P3后,逻辑区还执行了步骤P4:在所述逻辑栅第二侧墙35两侧的半导体基底上形成硅外延结构36。In addition, FIG. 3D is a schematic cross-sectional structure diagram of the logic region III after step P4 is performed. After the logic region III performs step P3, the logic region also performs step P4: the semiconductor substrate on both sides of the logic gate second spacer 35 A silicon epitaxial structure 36 is formed thereon.

具体的,先利用例如干法刻蚀去除最外侧的部分逻辑栅第二侧墙35,暴露出部分逻辑栅氧层31,然后利用例如湿法刻蚀去除被暴露的逻辑栅氧层31,暴露出部分顶层硅303,然后对顶层硅303进行外延生长,得到硅外延结构36,最后利用湿法清洗、快速热氧化工艺以保护裸露的硅外延结构36,使得硅外延结构36表面形成氧化膜层37。Specifically, for example, dry etching is used to remove the outermost part of the second spacer 35 of the logic gate to expose part of the logic gate oxide layer 31, and then the exposed logic gate oxide layer 31 is removed by wet etching, for example, to expose Part of the top silicon 303 is extracted, and then the top silicon 303 is epitaxially grown to obtain a silicon epitaxial structure 36. Finally, a wet cleaning and rapid thermal oxidation process are used to protect the exposed silicon epitaxial structure 36, so that an oxide film is formed on the surface of the silicon epitaxial structure 36. 37.

图2D是本发明实施例的SONOS器件的形成方法中执行步骤S6后的剖面结构示意图,参照图1和图2D,在形成存储管第二侧墙15后,本实施例的SONOS器件形成方法还可以包括步骤S6:去除所述硬掩膜层13以及存储管侧墙氮化层152。2D is a schematic cross-sectional structure diagram of the method for forming a SONOS device according to an embodiment of the present invention after step S6 is performed. Referring to FIG. 1 and FIG. 2D , after the second sidewall 15 of the storage tube is formed, the method for forming a SONOS device in this embodiment further includes: Step S6 may be included: removing the hard mask layer 13 and the nitride layer 152 of the storage tube sidewall spacer.

本实施例中,所述硬掩模层13和存储管侧墙氮化层152的材料均为氮化硅,因此,可以采用湿法刻蚀工艺去除硬掩膜层13以及存储管侧墙氮化层152,进行湿法刻蚀时,优选采用对氮化硅的刻蚀选择比为高的湿法刻蚀液,例如氮化硅刻蚀液,以防止对其他结构产生影响。由于存储管第二侧墙15从两侧包裹住了多晶硅层12下部的电荷存储层112,从而在进行氮化硅湿法刻蚀时,可以避免电荷存储层112也受到刻蚀液的侧向刻蚀,降低了工艺控制的难度,并提高了器件的可靠性。In this embodiment, the materials of the hard mask layer 13 and the storage tube sidewall nitride layer 152 are both silicon nitride. Therefore, the hard mask layer 13 and the storage tube sidewall nitrogen can be removed by a wet etching process. When wet etching is performed on the chemical layer 152 , a wet etching solution with a high etching selectivity ratio to silicon nitride, such as a silicon nitride etching solution, is preferably used to prevent other structures from being affected. Since the second sidewall 15 of the storage tube wraps the charge storage layer 112 under the polysilicon layer 12 from both sides, during the silicon nitride wet etching process, the charge storage layer 112 can be prevented from being subjected to the lateral direction of the etching solution. Etching reduces the difficulty of process control and improves the reliability of the device.

在去除存储管区Ⅱ的硬掩模层13以及存储管侧墙氮化层152时,还去除选择管区Ⅰ的选择栅掩模层23以及选择栅侧墙氮化层252。When the hard mask layer 13 and the nitride layer 152 of the memory tube spacers in the memory tube region II are removed, the select gate mask layer 23 and the nitride layer 252 of the select gate spacers in the select tube region I are also removed.

图3E中逻辑区执行步骤P5后的剖面结构示意图,在存储区执行步骤S6同时,由于湿法刻蚀是各向同性的,所述逻辑区Ⅲ也执行了步骤P5:去除逻辑区Ⅲ的逻辑栅掩模层33以及逻辑栅侧墙氮化层352。3E is a schematic diagram of the cross-sectional structure of the logic area after step P5 is performed. At the same time as step S6 is performed in the storage area, since the wet etching is isotropic, step P5 is also performed on the logic area III: removing the logic of the logic area III The gate mask layer 33 and the logic gate spacer nitride layer 352 .

在本实施例中,所述存储管第一侧墙14、选择栅第一侧墙24以及逻辑栅第一侧墙34为含碳的氮化硅,使得存储管第一侧墙14、选择栅第一侧墙24以及逻辑栅第一侧墙34不易被氮化硅刻蚀液刻蚀去除。In this embodiment, the first spacer 14 of the storage tube, the first spacer 24 of the select gate, and the first spacer 34 of the logic gate are silicon nitride containing carbon, so that the first spacer 14 of the storage tube, the first spacer 24 of the select gate and the first spacer 34 of the logic gate are silicon nitride containing carbon. The first spacer 24 and the first spacer 34 of the logic gate are not easily removed by etching with a silicon nitride etching solution.

同时,在存储区执行步骤S6以及在逻辑区Ⅲ执行P5后,对选择管区Ⅰ以及逻辑区Ⅲ分别进行LDD注入,可以形成结合FDSOI技术以及SONOS工艺的SONOS器件及逻辑器件。At the same time, after step S6 is performed in the storage area and P5 is performed in the logic area III, LDD implantation is performed on the selection transistor area I and the logic area III respectively, so as to form a SONOS device and a logic device combining the FDSOI technology and the SONOS process.

本发明实施例在进行存储管区的工艺时,形成存储管第一侧墙后,利用各向异性刻蚀工艺刻蚀被暴露的ONO层,并利用存储管第二侧墙覆盖剩余的ONO层,使得所述多晶硅层下方用于存储电荷的电荷存储层被存储管第二侧墙保护起来,有助于避免后续的湿法刻蚀过程中对电荷存储层的侧向刻蚀,提高了SONOS器件的可靠性;且由于所述电荷存储层被存储管第二侧墙保护起来,可以降低后续湿法刻蚀时的工艺控制的难度。In the embodiment of the present invention, when the process of the storage tube area is performed, after the first sidewall of the storage tube is formed, the exposed ONO layer is etched by an anisotropic etching process, and the remaining ONO layer is covered by the second sidewall of the storage tube, The charge storage layer below the polysilicon layer used for storing charge is protected by the second sidewall of the storage tube, which helps to avoid lateral etching of the charge storage layer in the subsequent wet etching process, and improves the performance of the SONOS device. and since the charge storage layer is protected by the second sidewall spacer of the storage tube, the difficulty of process control during subsequent wet etching can be reduced.

此外,对被暴露的ONO层进行的刻蚀以及随后执行的LDD注入,都是对同一区域进行处理,因此,对被暴露的ONO层进行刻蚀时需要的光刻光罩可以采用现有工艺中LDD注入时的光罩,使本发明提供的SONOS器件的形成方法现对于现有工艺不额外增加光罩,控制了工艺成本;并且,在对被暴露的ONO层进行刻蚀后接着执行LDD注入,无需再在LDD注入前进行光刻,简化了生产工艺。In addition, the etching of the exposed ONO layer and the subsequent LDD implantation are performed on the same area. Therefore, the lithography mask required for etching the exposed ONO layer can use existing processes The photomask during LDD implantation makes the method for forming a SONOS device provided by the present invention do not add additional photomasks to the existing process, and the process cost is controlled; and, after the exposed ONO layer is etched, LDD is then performed Implantation, eliminating the need for photolithography before LDD implantation, simplifying the production process.

最后,本发明实施例提供的SONOS器件的形成方法在形成存储管第二侧墙之前对被暴露的ONO层进行了刻蚀,从而使得存储管第二侧墙对电荷存储层产生了保护作用,并不涉及对现有工艺中选择管区以及逻辑区工艺的影响,有利于维持生产工艺的稳定性。Finally, in the method for forming a SONOS device provided by the embodiment of the present invention, the exposed ONO layer is etched before the second sidewall of the storage tube is formed, so that the second sidewall of the storage tube has a protective effect on the charge storage layer, It does not involve the influence on the selection of the tube region and the logic region process in the existing process, which is beneficial to maintain the stability of the production process.

上述仅为本发明的优选实施例,并非对本发明权利范围的限定。任何本领域技术领域的技术人员,在不脱离本发明的精神和范围内,都可以对本发明揭露的技术方案和技术内容做任何形式的等同替换或修改等变动。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化及修饰,均属于本发明的保护范围之内。The above are only preferred embodiments of the present invention, and do not limit the scope of the rights of the present invention. Any person skilled in the art, without departing from the spirit and scope of the present invention, can make any form of equivalent replacement or modification to the technical solutions and technical contents disclosed in the present invention. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention fall within the protection scope of the present invention.

Claims (11)

1. a kind of forming method of SONOS device characterized by comprising
It forms the ONO layer being located on semiconductor base, the polysilicon layer on the ONO layer and is located at the polysilicon layer On hard mask layer, the ONO layer include along far from the semiconductor substrate surface direction be sequentially overlapped tunnel oxide, Charge storage layer and barrier oxide layer, the width of the ONO layer are greater than the width of the polysilicon layer;
The first side wall for covering the side surface of the polysilicon layer and the hard mask layer is formed, the width of the ONO layer is greater than The sum of first side wall and the width of the polysilicon layer;
The ONO layer being exposed is etched, using anisotropic etch process to remove the blocking in the ONO layer being exposed Oxide layer and charge storage layer;
Then LDD injection is executed, forms ion lightly doped district in the semiconductor base of the polysilicon layer two sides;And
Form the second side wall, second side wall cover first side wall side surface and the remaining ONO layer.
2. the forming method of SONOS device as described in claim 1, which is characterized in that etch the ONO layer being exposed When, also remove the tunnel oxide in the ONO layer being exposed.
3. the forming method of SONOS device as claimed in claim 2, which is characterized in that etch the ONO layer that is exposed it Afterwards, before executing LDD injection, thermal anneal process is carried out, forms protective oxide film in the semiconductor substrate surface.
4. the forming method of SONOS device as described in claim 1, which is characterized in that second side wall includes side wall oxygen Change layer and side wall nitride layer, the side wall oxide layer cover first side wall side surface and the remaining ONO layer, it is described Side wall nitride layer covers the side wall oxide layer.
5. the forming method of SONOS device as claimed in claim 4, which is characterized in that it further include utilizing wet-etching technology, Remove the side wall nitride layer and the hard mask layer.
6. the forming method of SONOS device as claimed in claim 5, which is characterized in that the semiconductor substrate surface definition There are memory block and logic area, the ONO layer is located at the memory block, and the logic area is used to form logical device, corresponds to institute The semiconductor base for stating logic area is FDSOI structure.
7. the forming method of SONOS device as claimed in claim 6, which is characterized in that the logical device includes logic gate stack Structure and cover logic rhythmic structure of the fence side surface logic gate side wall, logic gate side wall two sides it is semiconductor-based Silicon epitaxy structure is formed on bottom.
8. the forming method of SONOS device as claimed in claim 7, which is characterized in that the logic gate side wall passes through side wall three times Technique is formed, the technique of side wall three times respectively with first side wall, the side wall oxide layer of second side wall and described The side wall nitride layer of two side walls is same technique;When removing the side wall nitride layer and the hard mask layer, also patrolled described in removal Collect the outermost layer of grid side wall.
9. the forming method of SONOS device as claimed in claim 6, which is characterized in that be also formed with position on the semiconductor base Selection grid side wall in the selection rhythmic structure of the fence of the memory block and the covering selection rhythmic structure of the fence side surface.
10. the forming method of SONOS device as claimed in claim 9, which is characterized in that selection grid side wall is formed by three times Side wall technique is formed, the technique of side wall three times respectively with first side wall, the side wall oxide layer of second side wall and institute The side wall nitride layer for stating the second side wall is same technique;When removing the side wall nitride layer and the hard mask layer, institute is also removed State the outermost layer of selection grid side wall.
11. such as the forming method of the described in any item SONOS devices of claim 4 to 10, which is characterized in that the side wall nitride The material of layer is silicon nitride, and the material of the side wall oxide layer is silica.
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