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CN110095381B - Engine oil dilution detection device and detection method - Google Patents

Engine oil dilution detection device and detection method Download PDF

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Publication number
CN110095381B
CN110095381B CN201910421660.XA CN201910421660A CN110095381B CN 110095381 B CN110095381 B CN 110095381B CN 201910421660 A CN201910421660 A CN 201910421660A CN 110095381 B CN110095381 B CN 110095381B
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oil
engine oil
dilution
vacuum pump
oil pipe
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CN110095381A (en
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朱浩杰
陈亮
郭晓轩
张应兵
田国庆
姚巍
谢有路
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Anhui Jianghuai Automobile Group Corp
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Anhui Jianghuai Automobile Group Corp
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N11/00Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
    • G01N11/02Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties by measuring flow of the material
    • G01N11/04Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties by measuring flow of the material through a restricted passage, e.g. tube, aperture
    • G01N11/06Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties by measuring flow of the material through a restricted passage, e.g. tube, aperture by timing the outflow of a known quantity

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

The invention discloses a machine oil dilution detection device and a detection method, wherein the machine oil dilution detection device comprises: the volume bottle is provided with an oil hole and an air hole; the air exhaust end of the vacuum pump is connected with the air hole; the oil inlet assembly comprises an oil pipe and an electric brush switch arranged on the oil pipe; the first end of the oil pipe is inserted into oil to be detected, and the second end of the oil pipe is connected with the oil hole; the display recorder comprises a temperature detection unit and a timing unit, wherein a detection probe of the temperature detection unit extends into the oil pipe so as to be capable of detecting the temperature of oil entering the oil pipe; the timing unit is electrically connected with the brush switch so as to be capable of timing the starting time of the brush switch. The invention discloses an engine oil dilution detection device and a detection method, and aims to solve the technical problems that the existing engine oil dilution detection device is low in test precision and has specific requirements on engine oil temperature.

Description

Engine oil dilution detection device and detection method
Technical Field
The invention relates to the field of engine oil dilution detection, in particular to an engine oil dilution detection device and a detection method.
Background
In response to national fuel consumption regulations and energy crisis, more and more host plants are developing direct injection supercharger gasoline engines to reduce engine fuel consumption. The risk of engine oil dilution is increased by the fact that the direct injection engine is high in power-up and high in detonation pressure, fuel is directly sprayed into a cylinder through a fuel injector, and the like. The main reason for the dilution of the oil is that the fuel enters the crankcase and mixes with the oil, resulting in a decrease in the viscosity of the oil. The reduced viscosity of the engine oil can lead to poor lubrication of moving parts such as crankshafts, camshafts and timing chains, and can lead to damage of the engine in severe cases.
The current engine oil dilution detection methods include an off-line detection method and an on-line detection method. The off-line detection method generally collects an engine oil sample after the finished vehicle test is completed, and tests the components of the engine oil sample by a pyrolysis weighing method, a gas chromatograph detection method, a gravimetric analysis method, a viscosity detection method and the like. The viscosity detection method comprises the steps of heating engine oil to a specified temperature through equipment, calculating the flow rate of the engine oil by using a constant volume flow rate cup and timing equipment, and finally calculating the viscosity of the engine oil according to the flow rate by using a formula. The off-line detection method needs more equipment parts, is complex to operate, is guaranteed by personnel during timing, and is low in precision. Viscosity measurements have specific requirements on the temperature of the oil, which requires heating of the oil. In the heating process, impurities such as fuel oil, moisture and the like in the engine oil can volatilize a part, so that the testing precision is influenced, an external power supply is required, and the field use of testers is not facilitated.
Disclosure of Invention
The invention mainly aims to provide an engine oil dilution detection device and an engine oil dilution detection method, and aims to solve the technical problems that the existing engine oil dilution detection device is low in test precision and has specific requirements on engine oil temperature.
In order to achieve the above object, the present invention provides an engine oil dilution detecting device including:
the volume bottle is provided with an oil hole and an air hole;
the air exhaust end of the vacuum pump is connected with the air hole;
the oil inlet assembly comprises an oil pipe and an electric brush switch arranged on the oil pipe; the first end of the oil pipe is inserted into oil to be detected, and the second end of the oil pipe is connected with the oil hole;
the display recorder comprises a temperature detection unit and a timing unit, wherein a detection probe of the temperature detection unit extends into the oil pipe so as to be capable of detecting the temperature of oil entering the oil pipe; the timing unit is electrically connected with the brush switch so as to be capable of timing the starting time of the brush switch.
Preferably, a pressure control valve is arranged on the volume bottle.
Preferably, the vacuum pump is a manual piston type vacuum pump, and an air exhaust end of the manual piston type vacuum pump is connected with the air hole through an air pipe.
Preferably, the manual piston vacuum pump comprises a cylinder body, a one-way exhaust valve arranged on the cylinder body and a piston drawing rod slidably arranged in the cylinder body, and the air exhaust end is formed on the cylinder body.
Preferably, the detection probe of the temperature detection unit is a thermocouple wire.
Preferably, the engine oil dilution degree detection device further comprises a vacuum flask, the volume bottle is accommodated in the vacuum flask, and a vacuum layer is formed between the volume bottle and the vacuum flask.
Preferably, the engine oil dilution degree detection device further comprises a sealing plug sealed at the opening of the vacuum flask.
Preferably, the brush switch includes a mechanical screw switch and a brush provided on the mechanical screw switch.
Preferably, the volume bottle is imprinted with scale lines.
In addition, the invention also provides a method for detecting the engine oil dilution, which is applied to the engine oil dilution detection device, and the using method comprises the following steps:
resetting the display recorder and causing the brush switch to be in a closed state;
controlling the vacuum pump to work to enable the volume bottle to be in a preset negative pressure state;
inserting the first end of the oil pipe into the oil liquid to be detected and then opening the electric brush switch;
observing the oil quantity in the volume bottle, and closing the electric brush switch when the oil quantity reaches a preset value;
and reading the temperature data and the time data recorded by the display recorder, and substituting the temperature data and the time data into a database for comparison to obtain the dilution of the engine oil.
In the scheme of this application, because engine oil dilution detection device includes volume bottle, vacuum pump, oil feed subassembly and display record ware. The air exhaust end of the vacuum pump is connected with the air hole of the volume bottle to exhaust air in the volume bottle so that the volume bottle is in a preset negative pressure state. The oil inlet assembly comprises an oil pipe and an electric brush switch arranged on the oil pipe, the electric brush switch is used for opening or closing the oil pipe, and the electric brush switch is electrically connected with the timing unit. When the brush switch is turned on, the brush switch generates a signal to start timing by the timing unit, and when the brush switch is turned off, the brush switch generates a signal to stop timing by the timing unit. The display recorder is used for displaying the temperature of oil entering the oil pipe and the opening time of the brush switch. In actual operation, the display recorder is reset, the electric brush switch is in a closed state, the vacuum pump is controlled to work, the volume bottle is in a preset negative pressure state, then the first end of the oil pipe is inserted into the oil to be detected, the electric brush switch is opened, the volume bottle in the negative pressure state can suck the oil to be detected into the volume bottle through the oil pipe, a detector observes the oil quantity in the volume bottle, and the electric brush switch is closed when the oil quantity reaches a preset value. Therefore, the time required for the oil to be detected to enter the volume bottle under a specific pressure to reach the preset amount at a certain temperature can be obtained, and the recorded temperature data and the recorded time data are substituted into the database to be compared to obtain the dilution degree of the engine oil. The engine oil dilution detection device is simple in operation, can automatically measure the temperature of oil and automatically time the detection process, and is not required to heat engine oil to a specified temperature. The power supply requirement of the display recorder can be met through the small-capacity battery, so that an external power supply is not needed, and the display recorder can be directly used in the field.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the mechanisms shown in the drawings without creative efforts.
FIG. 1 is an overall schematic view of an engine oil dilution detecting apparatus according to an embodiment of the present invention;
FIG. 2 is a diagram of a database according to an embodiment of the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
The reference numbers illustrate:
reference numerals Name (R) Reference numerals Name (R)
100 Volumetric bottle 200 Vacuum pump
210 Cylinder body 220 One-way exhaust valve
230 Piston drawing rod 300 Oil pipe
310 Brush switch 400 Display recorder
410 Detection probe 420 Signal line
500 Vacuum flask 510 Sealing plug
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Referring to fig. 1 and 2, the present invention provides an engine oil dilution detecting apparatus, including:
a volume bottle 100, wherein the volume bottle 100 is provided with an oil hole and an air hole;
the vacuum pump 200 is connected with the air hole at the air exhaust end of the vacuum pump 200;
an oil-in assembly including an oil pipe 300 and a brush switch 310 disposed on the oil pipe 300; the first end of the oil pipe 300 is used for being inserted into oil to be detected, and the second end of the oil pipe 300 is connected with an oil hole;
the display recorder 400, the display recorder 400 comprises a temperature detection unit and a timing unit, a detection probe 410 of the temperature detection unit extends into the oil pipe 300 so as to be capable of detecting the temperature of the oil entering the oil pipe 300; the timing unit is electrically connected to the brush switch 310 to be able to time the on time of the brush switch 310.
In the scheme of this application, because engine oil dilution detection device includes volume bottle 100, vacuum pump 200, oil feed subassembly and display recorder 400. The air-extracting end of the vacuum pump 200 is connected to the air hole of the volume bottle 100 to extract the air in the volume bottle 100 so that the volume bottle 100 is in a preset negative pressure state. The oil feeding assembly comprises an oil pipe 300 and a brush switch 310 arranged on the oil pipe 300, the brush switch 310 is used for opening or closing the oil pipe 300, and the brush switch 310 is electrically connected with the timing unit through a signal wire 420. When brush switch 310 is open, brush switch 310 generates a signal to start the timing unit, and when brush switch 310 is closed, brush switch 310 generates a signal to stop the timing unit. Display recorder 400 is used to display the temperature of the oil entering oil pipe 300 and the on time of brush switch 310. During actual operation, the display recorder 400 is reset, the brush switch 310 is in a closed state, the vacuum pump 200 is controlled to work, the volume bottle 100 is in a preset negative pressure state, then the first end of the oil pipe 300 is inserted into oil to be detected, the brush switch 310 is opened, the volume bottle 100 in the negative pressure state can suck the oil to be detected into the volume bottle 100 through the oil pipe 300, a detector observes the oil amount in the volume bottle 100, and the brush switch 310 is closed when the oil amount reaches a preset value. Therefore, the time required for the oil to be detected to enter the volume bottle 100 under the specific pressure to reach the preset amount at a certain temperature can be obtained, and the recorded temperature data and the recorded time data are substituted into the database to be compared to obtain the dilution degree of the engine oil. The engine oil dilution detection device is simple in operation, can automatically measure the temperature of oil and automatically time the detection process, and is not required to heat engine oil to a specified temperature. The power supply requirement of the display recorder 400 can be met through a small-capacity battery, so that an external power supply is not needed, and the display recorder can be directly used in the field.
It should be noted that the above database can be established by testing the time required for extracting the engine oil with different dilution rates at different temperatures in a set volume of 30ml and a set vacuum degree of 100 in a set volume of bottle with a vacuum degree of-10 kpa by using the equipment with the same specification as the present patent, and counting all the test data to form a database in a table form, as shown in fig. 2. After the experiment, the tester searches the database according to the read temperature and time data, performs difference fitting processing on data which is not in the database, and judges the engine oil dilution rate.
In a preferred embodiment of the present invention, the volumetric flask 100 is provided with a pressure control valve. The pressure control valve is used to ensure that the negative pressure in the volume bottle 100 can be in a preset state, when the negative pressure in the volume bottle 100 is lower than a certain value, such as-10 kpa, the pressure valve is opened, and external air enters the volume bottle 100 through the pressure valve to reduce the negative pressure of the volume bottle 100. Therefore, the air pumping can be stopped as long as the vacuum pump 200 pumps air to open the pressure control valve, and the negative pressure value in the volume bottle 100 when the pressure control valve is automatically closed is the pressure opening value of the pressure control valve. This embodiment can be with the experimental pressure control of volume bottle 100 at stable default through set up the pressure valve on volume bottle 100, guarantees experimental accurate nature.
It will be appreciated that it is also possible to implement the solution of the present application without the provision of a pressure control valve. For example, the volume bottle 100 is opened to the outside before the test so that the pressure in the volume bottle 100 is equal to the atmospheric pressure. The vacuum pump 200 is turned on for the same time when the database is built and the test is performed, and thus defaults to being in the same pressure environment. Of course, the pressure control valve can further ensure the accuracy of the pressure condition, and the air quantity extracted by the vacuum pump 200 each time does not need to be ensured to be the same, so the method is easier to implement.
Preferably, the vacuum pump 200 is a manual piston vacuum pump 200, and the air exhaust end of the manual piston vacuum pump 200 is connected to the air hole through an air pipe. Because the required negative pressure of this device is not big, the machine oil volume of extraction is also not many, adopts manual piston vacuum pump 200 can satisfy experimental requirement. The manual piston type vacuum pump 200 does not need an external power supply, has low cost and is convenient to test in the field.
As a further embodiment of the present invention, the manual piston vacuum pump 200 includes a cylinder block 210, a one-way exhaust valve 220 provided on the cylinder block 210, and a piston drawing rod 230 slidably provided in the cylinder block 210, with an exhaust end formed on the cylinder block 210. The one-way exhaust valve 220 allows air to be exhausted from the cylinder 210 to the outside only, and does not allow air to enter the cylinder 210 from the outside: when the piston rod 230 is in the suction stroke, the exhaust valve is closed, and when the piston rod 230 is in the reset stroke, the exhaust valve is opened to exhaust the air sucked by the manual vacuum pump 200.
Preferably, the sensing probe 410 of the temperature sensing unit is a thermocouple wire. The display recorder 400 has the functions of displaying the thermocouple wire test temperature and timing, and has the reset function. The thermocouple wires are arranged in the oil pipe 300 and the length direction of the thermocouple wires is parallel to the length direction of the oil pipe 300. The length of the oil pipe 300 is preferably 400 mm and 600mm, the inner diameter is preferably 4-6mm, and the length of the thermocouple wire can be equivalent to the length of the oil pipe 300.
As the specific implementation mode of the invention, the engine oil dilution detection device also comprises a vacuum flask 500, wherein the volume bottle 100 is accommodated in the vacuum flask 500, and a vacuum layer is formed between the volume bottle 100 and the vacuum flask 500. The space between the volumetric flask 100 and the thermos flask 500 is vacuumized to realize the heat preservation function, and both the volumetric flask 100 and the thermos flask 500 can be made of transparent materials, such as glass. Further, the volumetric flask 100 is marked with scale marks for facilitating reading of the volume of the liquid in the flask.
Preferably, the oil dilution detecting device further includes a sealing plug 510 sealed to the mouth of the vacuum flask 500. The volumetric flask 100 is sealed in the vacuum flask 500, and the oil pipe 300 is connected with the oil hole of the volumetric flask 100 through the sealing plug 510. The air vent of the volumetric flask 100 may be connected to the outside through a hard tube passing through the sealing plug 510, and the suction end of the vacuum pump 200 is connected to the hard tube through a hose.
As a further embodiment of the present invention, the brush switch 310 includes a mechanical screw switch and a brush provided on the mechanical screw switch. The mechanical screwing switch opens or closes the oil pipe 300 through forward rotation or backward rotation, the electric brush is arranged on the mechanical screwing switch to rotate along with the mechanical screwing switch, and the electric brush can send signals to the timing unit through forward rotation or backward rotation.
In addition, the invention also provides a method for detecting the engine oil dilution, which is applied to an engine oil dilution detection device, and the using method comprises the following steps:
s10, resetting the display recorder and making the brush switch in a closed state;
before each test, the display recorder was reset. And the electric brush switch is ensured to be in a closed state, so that the volume bottle is isolated from the outside to prepare for vacuumizing.
S20, controlling the vacuum pump to work to enable the volume bottle to be in a preset negative pressure state;
the air exhaust end of the vacuum pump is connected with the air hole of the volume bottle, and the vacuum pump is controlled to work so as to exhaust air in the volume bottle and enable the volume bottle to be in a preset negative pressure state.
S30, inserting the first end of the oil pipe into the oil liquid to be detected and then opening an electric brush switch;
after the volume bottle is in a preset negative pressure state, the first end of the oil pipe is inserted into oil to be detected, then the electric brush switch is turned on, and the electric brush switch sends a signal to the timing unit of the display recorder to enable the timing unit to start timing. The volume bottle of negative pressure state will wait to detect in the fluid sucks the volume bottle through oil pipe, and the oil mass in the volume bottle is observed to the measurement personnel.
S40, observing the oil quantity in the volume bottle, and turning off the electric brush switch when the oil quantity reaches a preset value;
when the oil quantity in the volume bottle observed by a detector reaches a preset value, the electric brush switch is closed, and the electric brush switch sends a signal to the timing unit of the display recorder to stop timing the timing unit.
And S50, reading the temperature data and the time data recorded by the display recorder, and substituting the temperature data and the time data into the database for comparison to obtain the dilution of the engine oil.
And the tester reads and records the temperature data and the time data on the display recorder, and substitutes the temperature data and the time data into the database to be compared to obtain the dilution of the engine oil. The database is established by testing the time required by the equipment with the same specification as the patent at different temperatures under the set vacuum degree of a volume bottle, such as-10 kpa, and the set volume, such as 30ml, and counting all test data to form the database in a table form.
In the detection method, when the electric brush switch is turned on, the electric brush switch generates a signal to enable the timing unit to start timing, and when the electric brush switch is turned off, the electric brush switch generates a signal to enable the timing unit to stop timing. The display recorder is used for displaying the temperature of oil entering the oil pipe and the opening time of the brush switch. During actual operation, make the display recorder reset and make the brush switch be in the off-state, control vacuum pump work makes and is in predetermined negative pressure state in the volume bottle, then opens the brush switch after inserting the first end of oil pipe in waiting to detect fluid, and the volume bottle of negative pressure state can be with waiting to detect in the fluid passes through oil pipe suction volume bottle, and the oil mass in the volume bottle is observed to the measurement personnel, closes the brush switch when the oil mass reaches the default. Therefore, the time required for the oil to be detected to enter the volume bottle under a specific pressure to reach the preset amount at a certain temperature can be obtained, and the recorded temperature data and the recorded time data are substituted into the database to be compared to obtain the dilution degree of the engine oil. The detection method is simple to operate, can automatically measure the temperature of the oil liquid and automatically time the detection process, and does not need to heat the engine oil to the specified temperature. The power supply requirement of the display recorder can be met through the small-capacity battery, so that an external power supply is not needed, and the display recorder can be directly used in the field.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent mechanisms or equivalent processes performed by the present invention in the specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (9)

1. The utility model provides an engine oil dilution detection device which characterized in that, engine oil dilution detection device includes:
the volume bottle is provided with an oil hole and an air hole;
the air exhaust end of the vacuum pump is connected with the air hole, and a pressure control valve connected with the vacuum pump is arranged on the volume bottle;
the oil inlet assembly comprises an oil pipe and an electric brush switch arranged on the oil pipe; the first end of the oil pipe is inserted into oil to be detected, and the second end of the oil pipe is connected with the oil hole;
the display recorder comprises a temperature detection unit and a timing unit, wherein a detection probe of the temperature detection unit extends into the oil pipe so as to be capable of detecting the temperature of oil entering the oil pipe; the timing unit is electrically connected with the brush switch so as to be capable of timing the starting time of the brush switch.
2. The engine oil dilution degree detection device according to claim 1, wherein the vacuum pump is a manual piston type vacuum pump, and an air exhaust end of the manual piston type vacuum pump is connected with the air hole through an air pipe.
3. The engine oil dilution detecting device according to claim 2, wherein the manual piston vacuum pump includes a cylinder block, a one-way exhaust valve provided on the cylinder block, and a piston draw rod slidably provided in the cylinder block, the exhaust end being formed on the cylinder block.
4. The engine oil dilution detecting device according to claim 1, wherein the detection probe of the temperature detecting unit is a thermocouple wire.
5. The oil dilution detection device according to any one of claims 1 to 4, further comprising a vacuum flask, the volume flask being housed in the vacuum flask with a vacuum layer formed therebetween.
6. The oil dilution detecting device according to claim 5, further comprising a sealing plug that seals a mouth of the vacuum flask.
7. The engine oil dilution detecting device according to any one of claims 1 to 4, wherein the brush switch includes a mechanical screw switch and a brush provided on the mechanical screw switch.
8. The engine oil dilution detecting device according to any one of claims 1 to 4, wherein scale lines are printed on the volume bottle.
9. A method for detecting engine oil dilution, which is applied to the engine oil dilution detection apparatus according to any one of claims 1 to 8, the method comprising the steps of:
resetting the display recorder and causing the brush switch to be in a closed state;
controlling the vacuum pump to work to enable the volume bottle to be in a preset negative pressure state;
inserting the first end of the oil pipe into the oil liquid to be detected and then opening the electric brush switch;
observing the oil quantity in the volume bottle, and closing the electric brush switch when the oil quantity reaches a preset value;
and reading the temperature data and the time data recorded by the display recorder, and substituting the temperature data and the time data into a database for comparison to obtain the dilution of the engine oil.
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