CN110093712B - Weaving method for ground comb matching jacquard of double-needle-bed single-jacquard warp knitting machine - Google Patents
Weaving method for ground comb matching jacquard of double-needle-bed single-jacquard warp knitting machine Download PDFInfo
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- CN110093712B CN110093712B CN201910500518.4A CN201910500518A CN110093712B CN 110093712 B CN110093712 B CN 110093712B CN 201910500518 A CN201910500518 A CN 201910500518A CN 110093712 B CN110093712 B CN 110093712B
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
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Abstract
The invention relates to a weaving method of ground combing and jacquard of a double-needle bed single jacquard warp knitting machine, which adopts the double-needle bed single jacquard warp knitting machine to knit grey cloth, the double-needle bed single-jacquard warp knitting machine is provided with a front needle bed, a back needle bed and a guide bar, wherein the front needle bed is connected with the back needle bed, the guide bars sequentially comprise a ground guide bar GB1, a ground guide bar GB2, a jacquard guide bar JB1, a ground guide bar GB5, a ground guide bar GB6, a ground guide bar GB7 and a ground guide bar GB8, the jacquard guide bar JB1 is divided into two half-unit jacquard guide bars JB1.1 and JB1.2, in knitting, the ground bar GB1 is knitted only on the front needle bed for forming the face layer of the blank, the ground bar GB8 is knitted only on the back needle bed for forming the bottom layer of the blank, and the ground bar GB2, the jacquard bar JB1.1, the jacquard bar JB1.2, the ground bar GB5, the ground bar GB6, and the ground bar GB7 are knitted on the front needle bed and the back needle bed. The gray fabric manufactured by the invention has the advantages of good stereoscopic impression and comfortable use.
Description
Technical Field
The invention relates to a weaving method of a ground bar matched jacquard of a double-needle-bed single-jacquard warp knitting machine.
Background
In a traditional double-needle bed single jacquard warp knitting machine, jacquard guide bars and monofilament spacing layer guide bars can be respectively padded with yarns to form loops at a front needle bed and a rear needle bed, the jacquard guide bars form meshes, plain cloth or V-point jacquard, the monofilament spacing layer guide bars apply connecting line tissues to completely connect the front surface (surface layer) and the back surface (bottom layer) of a gray fabric, a surface ground guide bar is matched with the jacquard guide bars to weave at the front needle bed to form surface cloth grains, the bottom ground guide bars weave at the rear needle bed to form base cloth grains, and then the opening of a knockover plate is applied to form a certain thickness, so that the weaving method of the traditional double-needle bed single jacquard tricot product is realized. In the weaving method, the surface ground guide bar weaves on the surface needle plane, the bottom ground guide bar weaves on the bottom needle plane, and then the jacquard guide bar or the monofilament spacing layer guide bar is used for connecting or adding a 'V' point, so that the product is identified to be a plane structure in perception, but not a three-dimensional structure, the flying-weaving vamp product can be sold in the years, is popular with consumers, and has the biggest characteristic of strong three-dimensional sense. However, the stereoscopic impression needs to add a thermal fuse (hot melt adhesive) and realize the line stability of the product by utilizing the melting and cooling setting of the thermal fuse, and the comfort of consumers is actually sacrificed.
Accordingly, the present inventors have made extensive studies to solve the above problems and have made the present invention.
Disclosure of Invention
The invention aims to provide a weaving method of a single jacquard ground comb matched with a jacquard of a double-needle-bed warp knitting machine, which can improve the contact comfort and the fabric stereoscopic impression.
In order to achieve the purpose, the invention adopts the following technical scheme:
a weaving method of ground bar and jacquard of a double-needle bed single jacquard warp knitting machine adopts a double-needle bed single jacquard warp knitting machine to knit grey cloth, the double-needle bed single-jacquard warp knitting machine is provided with a front needle bed, a back needle bed and a guide bar which is matched with the front needle bed and the back needle bed to carry out knitting work, the guide bars sequentially comprise a ground guide bar GB1, a ground guide bar GB2, a jacquard guide bar JB1, a ground guide bar GB5, a ground guide bar GB6, a ground guide bar GB7 and a ground guide bar GB8, the jacquard guide bar JB1 is divided into two half-unit jacquard guide bars JB1.1 and JB1.2, in knitting, the ground bar GB1 is knitted only on the front needle bed for forming the face layer of the blank, the ground bar GB8 is knitted only on the back needle bed for forming the bottom layer of the blank, and the ground bar GB2, the jacquard bar JB1.1, the jacquard bar JB1.2, the ground bar GB5, the ground bar GB6, and the ground bar GB7 are knitted on the front needle bed and the back needle bed.
As a preferred mode of the present invention, the ground bar GB5, the ground bar GB6, the jacquard bar JB1.1 and the jacquard bar JB1.2 are laid on the front needle bed and the rear needle bed, the ground bar GB5, the ground bar GB6, the ground bar GB7 and the ground bar GB8 are knitted on the rear needle bed to form the bottom layer, the ground bar GB1, the ground bar GB2, the ground bar GB5 and the ground bar GB6 are knitted on the front needle bed to form a top layer, and the jacquard bar JB1.1 and the jacquard bar JB1.2 are used to form a mesh, a plain cloth, a jacquard.
As another preferable mode of the present invention, the ground guide bar GB5, the ground guide bar GB6, the ground guide bar GB7 and the ground guide bar GB8 are knitted on the rear needle bed to form the bottom layer, the ground guide bar GB1 is knitted on the front needle bed in cooperation with the jacquard guide bar JB1.1 and the jacquard guide bar JB1.2, and when the blank fabric requires through holes, the ground guide bar GB1 uses a knit stitch; when the grey cloth does not need through holes, a ground guide bar GB1 uses a warp pile weave, a warp bias weave or a heavy warp weave, a ground guide bar GB2 is woven as a side bias comb on the front needle bed and the back needle bed respectively to connect the face layer and the bottom layer together, and the jacquard guide bar JB1.1 and the jacquard guide bar JB1.2 weave meshes or plain cloth or jacquard patterns on the front needle bed and the back needle bed.
The invention also provides another weaving method of ground bars and jacquard of a double-needle bed single jacquard warp knitting machine, which adopts a double-needle bed single jacquard warp knitting machine to weave grey cloth, wherein the double-needle bed single jacquard warp knitting machine is provided with a front needle bed, a back needle bed and guide bars for matching the front needle bed with the back needle bed to weave, the guide bars sequentially comprise a ground guide bar GB1, a ground guide bar GB2, a ground guide bar GB3, a ground guide bar GB4, a jacquard guide bar JB 4, a ground guide bar GB7 and a ground guide bar GB8 from the front needle bed to the back needle bed, the jacquard guide bar JB1 is divided into two half-machine-number jacquard guide bars JB1.1 and jacquard guide bar JB1.2, the ground guide bar GB1 only weaves a surface layer for forming the grey cloth on the front needle bed, the ground guide bar GB8 only weaves a bottom layer of the grey cloth on the back needle bed, the jacquard guide bar GB 24 and the ground guide bar GB 3.24 The jacquard guide bar JB1.2 and the ground guide bar GB7 can be laid on the front needle bed and the back needle bed.
After the method is adopted, except the ground guide bar GB1 and the ground guide bar GB8, the rest guide bars can be padded with yarn and looped on the front needle bed and the rear needle bed to form a fabric woven in the horizontal direction, and a fabric layer formed by the loop is contracted inwards under the action of weaving tension to tightly connect a surface layer and a bottom layer of the grey fabric together to form the grey fabric with 4 loop layers, so that the method has the advantages of good stereoscopic impression and comfortable use.
Drawings
FIG. 1 is a schematic view of the arrangement of guide bars in a first embodiment of the invention;
FIG. 2 is a schematic view of the arrangement of guide bars in a second embodiment of the invention;
FIG. 3 is a schematic structural view of a ground guide bar GB1 to a ground guide bar GB7 laying yarns on a front needle bed in the first embodiment of the present invention;
FIG. 4 is a schematic structural view of a ground guide bar GB2 to a ground guide bar GB8 backing yarns at the back needle bed in the first embodiment of the present invention;
FIG. 5 is a schematic structural diagram of the ground guide bar GB2 to the ground guide bar GB7 laying yarns on the front needle bed and the back needle bed in the first embodiment of the invention.
Fig. 6 is a pictorial representation of a product formed in accordance with the first embodiment of the present invention.
Detailed Description
In order to further explain the technical solution of the present invention, the following detailed description is made with reference to the embodiments.
Referring to fig. 1 to 6, a ground bar and jacquard combined weaving method of a double needle bar single jacquard warp knitting machine according to the present invention uses a double needle bar single jacquard warp knitting machine to weave a gray fabric, the double needle bar single jacquard warp knitting machine is provided with a front needle bed, a back needle bed and a guide bar cooperating with the front needle bed and the back needle bed to perform weaving work, the guide bars sequentially include a ground guide bar GB1, a ground guide bar GB2, a jacquard guide bar JB1, a ground guide bar GB5, a ground guide bar GB6, a ground guide bar GB7 and a ground guide bar GB 23, the jacquard guide bar JB1 is divided into two half-size guide bars JB1.1 and jacquard bar JB1.2, the ground guide bar 1 is woven on only the front needle bed to form a face layer of the gray fabric, the ground guide bar GB8 is woven on only the back needle bed to form a ground layer GB 581.2, and the ground guide bar GB8 is woven on only the back layer of the ground bar GB 461.25.25 The ground guide bar GB6 and the ground guide bar GB7 can be knitted by lapping yarns on the front needle bed and the back needle bed.
In this embodiment, as shown in FIG. 3, from right to left, ground guide bars GB1 to GB7 are laid in a loop in the front needle bed, forming a single layer of blank in the needle plane of the front needle bed; from right to left, as shown in FIG. 4, ground guide bar GB2 to ground guide bar GB8 are laid on the back needle bed to form a loop, and the formed single-layer grey cloth is in the needle plane of the back needle bed; from right to left, as shown in fig. 5, the ground guide bar GB2 to the ground guide bar GB7 are padded in loops on the front needle bed and the back needle bed, respectively, to form a double-layered blank that tightly connects the blanks of the front needle bed and the back needle bed together. The front needle bed selects guide bars to make face cloth patterns, the back needle bed selects guide bars to make base cloth patterns, the formed grey cloth is in the needle plane position, and selects a plurality of common guide bars to respectively weave in the front needle bed and the back needle bed, and the grey cloth weaves in the horizontal direction, under the action of weaving tension, the formed grey cloth contracts inwards to tightly connect the front and back grey cloth together, and the products are actually 4 coil layers because the grey cloth weaves in the needle plane and the horizontal direction has two interval thicknesses. The fabric is independently woven on the front needle bed and the back needle bed (needle plane weaving), and the formed loops are outward acting force under the action of weaving tension; the weaving in the front needle bed and the back needle bed respectively (the weaving in the horizontal direction) is an inward acting force, so that a guide bar is selected to weave in the front needle bed and the back needle bed sometimes and to weave in the front needle bed and the back needle bed sometimes respectively, and the product is concave and convex and is clear in level through various tissue changes, flower width changes, raw material changes and the like.
In the method, all raw materials which can be woven by the knitting machine are commonly used, wherein the raw materials are 35D-300D cationic monofilaments, bright or cationic low-elasticity yarns; 30D-280D nylon monofilament, semi-bright and bright yarn; 30D-300D polyester monofilament, semi-gloss, glossy or low stretch yarn; and spandex, TPU, TPEE, doubled, single-wrapped, double-wrapped, space-variant, core-wrapped, fancy, space-dyed, seven-color, hot-melt, functional yarn, and the like.
In the first embodiment, the ground guide bar GB1, the ground guide bar GB2, the ground guide bar GB7 and the ground guide bar GB8 are respectively woven on the front needle bed and the back needle bed, the common guide bar ground guide bar GB5 and the ground guide bar GB6 combined with the common guide bar ground guide bar GB5 and the ground guide bar GB2 are respectively formed on the complete patterns of the front needle bed and the back needle bed together with the ground guide bar GB1, the ground guide bar GB2, the ground guide bar GB7 and the ground guide bar GB8, the ground guide bar GB5 and the ground guide bar GB6 are not only the pattern tissues of the front needle bed and the back needle bed but also the connecting line tissues of the front needle bed and the back needle bed, and the pattern structures of the front needle bed and the back needle bed are tightly connected to form a whole product, under the action of the horizontal knitting of the common guide bars GB5 and GB6, the space between the knockover plates of the front needle bed and the back needle bed is adjustable, therefore, a very three-dimensional pattern structure can be obtained and perfectly combined with the jacquard guide bar pattern to form a very unique three-dimensional structure product.
The invention discloses a weaving process of one product, which comprises the following steps of firstly, designing a fabric tissue, wherein the lapping tissue of a ground guide bar GB1 is as follows:
1-0-2-2/3-4-5-5/6-7-6-6/4-3-5-5/6-7-6-6/4-3-5-5/6-7-6-6/4-3-2-2/1-0-2-2/3-4-3-3/1-0-2-2/3-4-3-3//；
the ground guide bar GB2 has the following yarn laying structure:
6-7-6-6/4-3-2-2/1-0-2-2/3-4-3-3/1-0-2-2/3-4-3-3/1-0-2-2/3-4-5-5/6-7-6-6/4-3-5-5/6-7-6-6/4-3-5-5//；
the jacquard guide bar JB1.1 has a yarn laying structure as follows: 1-0-1-1/1-2-1-1//;
the jacquard guide bar JB1.2 has a yarn laying structure as follows: 1-0-1-1/1-2-1-1//;
the ground guide bar GB5 has the following yarn laying structure:
3-4-2-1/3-4-2-1/3-4-2-1/3-4-2-1/3-4-2-1/3-4-2-1/1-0-1-2/1-0-1-2/1-0-1-2/1-0-1-2/1-0-1-2/1-0-1-2//；
the ground guide bar GB6 has the following yarn laying structure:
1-0-2-3/1-0-2-3/1-0-2-3/1-0-2-3/1-0-2-3/1-0-2-3/3-4-3-2/3-4-3-2/3-4-3-2/3-4-3-2/3-4-3-2/3-4-3-2//；
the ground guide bar GB7 has the following yarn laying structure:
6-6-4-3/5-5-6-7/6-6-4-3/2-2-1-0/2-2-3-4/3-3-1-0/2-2-3-4/3-3-1-0/2-2-3-4/5-5-6-7/6-6-4-3/5-5-6-7/；
the ground guide bar GB8 has the following yarn laying structure:
2-2-3-4/3-3-1-0/2-2-3-4/5-5-6-7/6-6-4-3/5-5-6-7/6-6-4-3/5-5-6-7/6-6-4-3/2-2-1-0/2-2-3-4/3-3-1-0//。
wherein the threading mode of each sley bar does: GB1:1 blank 1 has 4 blanks; GB2:3 blank 1 has 2 blanks;
JB1.1:1 has 1 empty; JB1.2:1 has 1 empty; GB5:1 blank 1 has 1 blank; 2 of GB6:1 have no space, 1 of GB7:1 has no space, 4 has no space; GB8:3 blank 1 has 2 blanks.
Secondly, the application of weaving raw materials is designed, wherein GB1 is a DTY200D/96F terylene semi-bright white low-elasticity light net GB2 is a DTY200D/96F terylene semi-bright white low-elasticity light net; JB1.1: FDY280D/72F chinlon semi-optical; JB1.2 FDY280D/72F chinlon semi-optical; GB5 DTY200D/96F terylene semi-light white low elasticity light net; GB6 DTY200D/96F terylene semi-light white low elasticity light net; GB7 DTY200D/96F terylene semi-light white low elasticity light net; GB8 DTY200D/96F terylene semi-bright white low elasticity light net. DTY is tensile deformation silk; FDY is fully drawn yarn.
The number of warping yarns corresponding to each guide bar is GB1:82 yarns/pan head multiplied by 6 yarns; GB2:82 pieces/coiled hair × 6 pieces; JB1.1:246 pieces/coiled hair × 6; JB1.2:246 pieces/coiled hair × 6; GB5:164 strips/coiled hair × 6; GB6:164 strips/coiled hair × 6; GB7:82 pieces/coiled hair × 6 pieces; GB8:82 bars/coiled x 6.
Then, other important process parameters are set: the production density of the machine is 12.5 holes/cm; the knockover plate is opened by 2 mm.
Then, knitting is carried out on a warp knitting machine according to the set parameters, and after-treatment is carried out after knitting.
Referring to fig. 2, in the second embodiment of the present invention, the arrangement order of guide bars is different from that of the first embodiment. In this embodiment, a method for knitting a ground bar and a jacquard in a two-needle bed single jacquard warp knitting machine, the two-needle bed single jacquard warp knitting machine is provided with a front needle bed, a back needle bed and a guide bar for knitting the front needle bed and the back needle bed, the guide bars sequentially include a ground guide bar GB1, a ground guide bar GB2, a ground guide bar GB3, a ground guide bar GB4, a jacquard guide bar 1, a ground guide bar GB7 and a ground guide bar GB8 from the front needle bed to the back needle bed, the jacquard guide bar GB 865 483 6 is divided into two half-size jacquard guide bars JB1.1 and jacquard guide bar JB1.2, and the ground guide bar GB1 is knitted to form a front layer of the ground fabric, the ground guide bar 8 is knitted to form a bottom layer of the ground bar GB 364, the jacquard guide bar GB 3623.3623, and the ground guide bar GB 36363635 are knitted to form a bottom layer of the ground bar GB and the jacquard guide bar GB3 The jacquard guide bar JB1.2 and the ground guide bar GB7 can be laid on the front needle bed and the back needle bed.
It should be noted that, the invention proposes a great idea that other guide bars can be padded with yarn in the front needle bed and the back needle bed except for the ground guide bar GB1 and the ground guide bar GB8, and those skilled in the art can make corresponding changes to the structure of the warp knitting machine according to the movement requirements of the guide bars.
The product form of the present invention is not limited to the embodiments, and any suitable changes or modifications of the similar ideas by anyone should be considered as not departing from the patent scope of the present invention.
Claims (2)
1. A weaving method of a ground bar and a jacquard card of a double-needle bed single jacquard warp knitting machine is characterized in that a double-needle bed single jacquard warp knitting machine is adopted to knit grey cloth, the double-needle bed single jacquard warp knitting machine is provided with a front needle bed, a back needle bed and a guide bar which is matched with the front needle bed and the back needle bed to knit, and the weaving method is characterized in that: from the front needle bed to the back needle bed, the guide bars include, in order, ground guide bar GB1, ground guide bar GB2, jacquard guide bar JB1, ground guide bar GB5, ground guide bar GB6, ground guide bar GB7 and ground guide bar GB8, the jacquard guide bar JB1 is divided into two half-size jacquard guide bars JB1.1 and jacquard guide bar JB1.2, when knitting, the ground guide bar GB1 is knitted only at the front needle bed for forming the face layer of the blank, the ground guide bar GB8 is knitted only at the back needle bed for forming the back layer of the blank, the ground guide bars GB2, jacquard guide bar JB1.1, jacquard guide bar JB1.2, ground guide bar GB5, ground guide bar 6, ground guide bar 7 are knitted at the front needle bed and back needle bed, the ground guide bar GB 581.26, the ground guide bar GB2, the ground guide bar GB 6326 and the ground guide bar GB 6326 are knitted at the front needle bed, the back needle bed, the ground guide bar GB2, the ground guide bar GB 3936 and the ground guide bar JB 5 are knitted only at the back needle bed, The ground guide bar GB7 and the ground guide bar GB8 are knitted on the back needle bed to form the bottom layer, the ground guide bar GB1, the ground guide bar GB2, the ground guide bar GB5 and the ground guide bar GB6 are padded on the front needle bed to form a face layer, and the jacquard guide bar JB1.1 and the jacquard guide bar JB1.2 are used for forming meshes, plain cloth and jacquard.
2. A weaving method of a ground bar and a jacquard card of a double-needle bed single jacquard warp knitting machine is characterized in that a double-needle bed single jacquard warp knitting machine is adopted to knit grey cloth, the double-needle bed single jacquard warp knitting machine is provided with a front needle bed, a back needle bed and a guide bar which is matched with the front needle bed and the back needle bed to knit, and the weaving method is characterized in that: from the front needle bed to the back needle bed, the guide bars include, in order, ground guide bar GB1, ground guide bar GB2, Jacquard guide bar JB1, ground guide bar GB5, ground guide bar GB6, ground guide bar GB7 and ground guide bar GB8, the Jacquard guide bar JB1 is divided into two half-size Jacquard guide bars JB1.1 and Jacquard guide bar JB1.2, when knitting, ground guide bar GB1 is knitted only on the front needle bed for forming the face layer of the blank, ground guide bar GB8 is knitted only on the back needle bed for forming the back layer of the blank, ground guide bars GB 38, Jacquard guide bars GB 1.1, Jacquard guide bar JB1.2, ground guide bar GB 6348, ground guide bar GB6, ground guide bar GB7 and JB 3970.1, ground guide bar GB 638 is knitted on the front needle bed, ground guide bar GB2 and back needle bed 638, and ground guide bar JB 2 are knitted on the front needle bed and back needle beds, and the ground guide bar GB 638 is knitted on the ground guide bar GB 638, when the grey cloth needs to be perforated, a ground guide bar GB1 uses a chaining organization; when the grey cloth does not need through holes, a ground guide bar GB1 uses a warp pile weave, a warp bias weave or a heavy warp weave, a ground guide bar GB2 is woven as a side bias comb on the front needle bed and the back needle bed respectively to connect the face layer and the bottom layer together, and the jacquard guide bar JB1.1 and the jacquard guide bar JB1.2 weave meshes or plain cloth or jacquard patterns on the front needle bed and the back needle bed.
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| CN111778623A (en) * | 2020-07-06 | 2020-10-16 | 江苏征足者环保科技有限公司 | Recyclable environment-friendly hotel slipper fabric capable of being repeatedly washed |
| CN112921488B (en) * | 2021-01-23 | 2022-07-22 | 福建信泰新材料科技有限公司 | Jacquard fabric with velvet feeling and weaving method and application thereof |
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