CN110086276A - A kind of magneto and its rotor - Google Patents
A kind of magneto and its rotor Download PDFInfo
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- CN110086276A CN110086276A CN201910507090.6A CN201910507090A CN110086276A CN 110086276 A CN110086276 A CN 110086276A CN 201910507090 A CN201910507090 A CN 201910507090A CN 110086276 A CN110086276 A CN 110086276A
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- 229910052782 aluminium Inorganic materials 0.000 claims description 4
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- 238000000034 method Methods 0.000 abstract description 17
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/24—Rotor cores with salient poles ; Variable reluctance rotors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/276—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
- H02K1/2766—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] having a flux concentration effect
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Permanent Field Magnets Of Synchronous Machinery (AREA)
Abstract
本发明公开了一种转子,包括具有磁极槽的转子铁芯;围绕所述转子铁芯设置、用以当起动时产生异步转矩的起动导条;其中,所述磁极槽的中心处设置有用以沿所述转子铁芯径向移动的导磁部;设于所述磁极槽内并与所述导磁部相抵、用以产生弹力以平衡所述导磁部离心力的弹性部;设于所述磁极槽内且分设于所述导磁部两侧、用以当起动时产生制动转矩、当稳态时产生电磁转矩的永磁体。上述转子能够减小起动过程中的制动转矩,解决了永磁电机起动性能低的问题,还能够提高永磁电机的稳态运行性能。此外,本发明还公开了一种包括上述转子的永磁电机。
The invention discloses a rotor, which comprises a rotor iron core with a magnetic pole slot; a starting bar arranged around the rotor iron core to generate an asynchronous torque when starting; wherein, the center of the magnetic pole slot is provided with a A magnetically conductive part that moves radially along the rotor core; an elastic part that is arranged in the magnetic pole slot and abuts against the magnetically conductive part to generate elastic force to balance the centrifugal force of the magnetically conductive part; The permanent magnets are arranged in the magnetic pole slots and arranged on both sides of the magnetic conduction part respectively, and are used to generate braking torque when starting and generate electromagnetic torque when in a steady state. The above-mentioned rotor can reduce the braking torque in the starting process, solve the problem of low starting performance of the permanent magnet motor, and can also improve the steady-state operation performance of the permanent magnet motor. In addition, the invention also discloses a permanent magnet motor comprising the above-mentioned rotor.
Description
技术领域technical field
本发明涉及电机技术领域,特别是涉及一种转子。此外,本发明还涉及一种包括上述转子的永磁电机。The invention relates to the technical field of motors, in particular to a rotor. In addition, the present invention also relates to a permanent magnet motor comprising the above-mentioned rotor.
背景技术Background technique
与感应电机相比,永磁电机具有效率高、功率因数高以及经济运行范围宽等优势,在节能减排的趋势下,这些优势使永磁电机具有广阔的发展前景。目前,永磁电机通过异步起动的方式来逐渐达到稳态运行的工况,永磁电机的转子内设有磁钢或其他的永磁体,这些磁钢在电机异步起动的过程中产生制动转矩,使转子的旋转受到阻碍,进而降低电机的起动性能。Compared with induction motors, permanent magnet motors have the advantages of high efficiency, high power factor, and wide economical operating range. Under the trend of energy saving and emission reduction, these advantages make permanent magnet motors have broad development prospects. At present, the permanent magnet motor gradually reaches the steady-state operation condition through asynchronous starting. The rotor of the permanent magnet motor is equipped with magnets or other permanent magnets. These magnets generate braking rotation during the asynchronous starting process of the motor. The torque will hinder the rotation of the rotor, thereby reducing the starting performance of the motor.
因此,如何提高永磁电机的起动性能是本领域技术人员亟待解决的技术问题。Therefore, how to improve the starting performance of the permanent magnet motor is a technical problem to be solved urgently by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种转子,该转子能够减小起动过程中的制动转矩,解决了永磁电机起动性能低的问题,还能够提高永磁电机的稳态运行性能。本发明的另一目的是提供一种包括上述转子的永磁电机。The purpose of the present invention is to provide a rotor, which can reduce the braking torque in the starting process, solve the problem of low starting performance of the permanent magnet motor, and can also improve the steady-state running performance of the permanent magnet motor. Another object of the present invention is to provide a permanent magnet motor comprising the above rotor.
为实现上述目的,本发明提供一种转子,包括:具有磁极槽的转子铁芯;围绕所述转子铁芯设置、用以当起动时产生异步转矩的起动导条;其中,所述磁极槽的中心处设置有用以沿所述转子铁芯径向移动的导磁部;设于所述磁极槽内并与所述导磁部相抵、用以产生弹力以平衡所述导磁部离心力的弹性部;设于所述磁极槽内且分设于所述导磁部两侧、用以当起动时产生制动转矩、当稳态时产生电磁转矩的永磁体。In order to achieve the above object, the present invention provides a rotor, including: a rotor core with magnetic pole slots; a starting guide bar arranged around the rotor core to generate asynchronous torque when starting; wherein, the magnetic pole slots A magnetically permeable part is provided at the center of the rotor core to move radially along the rotor core; it is arranged in the magnetic pole slot and abuts against the magnetically permeable part to generate elastic force to balance the elasticity of the centrifugal force of the magnetically permeable part part; a permanent magnet arranged in the magnetic pole slot and separately arranged on both sides of the magnetic conduction part to generate braking torque when starting and generate electromagnetic torque when in a steady state.
优选地,所述转子铁芯具有偶数个所述磁极槽,且全部所述磁极槽沿所述转子铁芯的周向均匀分布。Preferably, the rotor core has an even number of the magnetic pole slots, and all the magnetic pole slots are evenly distributed along the circumferential direction of the rotor core.
优选地,所述转子铁芯的外周具有多个转子齿;其中,全部所述转子齿均匀分布,且任意相邻的两个所述转子齿之间形成用以设置所述起动导条的转子槽。Preferably, the outer circumference of the rotor core has a plurality of rotor teeth; wherein, all the rotor teeth are evenly distributed, and a rotor for setting the starting bar is formed between any two adjacent rotor teeth. groove.
优选地,所述起动导条具体为铸铝导条。Preferably, the starting guide bar is specifically a cast aluminum guide bar.
优选地,所述导磁部由矩形硅钢片叠压制成。Preferably, the magnetic permeable part is made of laminated rectangular silicon steel sheets.
优选地,所述弹性部具体为弹簧。Preferably, the elastic part is specifically a spring.
优选地,所述磁极槽具有:用以设置所述弹性部的定位槽;用以设置所述导磁部并当起动时供所述导磁部沿所述转子铁芯的径向离心移动的导磁槽;分别用以设置所述导磁部两侧所述永磁体的第一安装槽和第二安装槽;其中,所述定位槽、所述第一安装槽和所述第二安装槽三者均与所述导磁槽连通;所述第一安装槽和所述第二安装槽相对于所述导磁槽对称设置;所述定位槽较所述导磁槽远离所述转子铁芯的中心设置。Preferably, the magnetic pole slot has: a positioning slot for setting the elastic part; a positioning slot for setting the magnetic conducting part and allowing the magnetic conducting part to move centrifugally along the radial direction of the rotor core when starting Magnetic groove; respectively used to set the first installation groove and the second installation groove of the permanent magnets on both sides of the magnetic conduction part; wherein, the positioning groove, the first installation groove and the second installation groove All three are in communication with the magnetic conduction groove; the first installation groove and the second installation groove are arranged symmetrically with respect to the magnetic conduction groove; the positioning groove is farther away from the rotor core than the magnetic conduction groove center setting.
优选地,所述磁极槽呈V形,且所述磁极槽的开口朝向所述转子铁芯的外周方向;其中,所述磁极槽的转折处设置所述导磁部和所述弹性部。Preferably, the magnetic pole slot is V-shaped, and the opening of the magnetic pole slot faces the outer peripheral direction of the rotor core; wherein, the magnetically conductive part and the elastic part are arranged at a turning point of the magnetic pole slot.
优选地,所述磁极槽呈直线形。Preferably, the magnetic pole slots are linear.
相对于上述背景技术,本发明提供的转子,通过导磁部和弹性部在起动过程中增加位于导磁部两侧永磁体之间的漏磁量来提高永磁电机的起动性能。具体来说,在起动的过程中,导磁部能够增加位于同一磁极槽且分设于导磁部两侧的永磁体之间的漏磁量,使永磁体所发出的磁通量减小,进而使空载反电势减小,相应地使永磁体产生的制动转矩减小,并且起动导条所产生的异步转矩不受漏磁量的影响,最终提高了永磁电机的起动性能。Compared with the above-mentioned background technology, the rotor provided by the present invention improves the starting performance of the permanent magnet motor by increasing the flux leakage between the permanent magnets on both sides of the magnetic conducting part and the elastic part during the starting process. Specifically, in the process of starting, the magnetic conduction part can increase the amount of magnetic flux leakage between the permanent magnets located in the same magnetic pole slot and separately arranged on both sides of the magnetic conduction part, so as to reduce the magnetic flux emitted by the permanent magnets, and further make the space The load back EMF is reduced, correspondingly the braking torque generated by the permanent magnet is reduced, and the asynchronous torque generated by the starting guide bar is not affected by the magnetic flux leakage, which finally improves the starting performance of the permanent magnet motor.
本发明还提供一种永磁电机,包括定子和设于所述定子、用以产生交变磁场的定子绕组,还包括设于所述定子内、如上述任一项所述的转子。The present invention also provides a permanent magnet motor, comprising a stator and a stator winding disposed on the stator for generating an alternating magnetic field, and further comprising a rotor as described in any one of the above described stators disposed in the stator.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本发明所提供的第一种转子的截面示意图;Fig. 1 is a schematic cross-sectional view of the first rotor provided by the present invention;
图2为图1中转子铁芯的截面示意图;Fig. 2 is a schematic cross-sectional view of the rotor core in Fig. 1;
图3为本发明所提供的导磁部在起动过程中的受力示意图;Fig. 3 is a schematic diagram of the force of the magnetic conducting part provided by the present invention during the starting process;
图4为本发明所提供的第二种转子的截面示意图;Fig. 4 is a schematic cross-sectional view of the second rotor provided by the present invention;
图5为图4中转子铁芯的截面示意图;Fig. 5 is a schematic cross-sectional view of the rotor core in Fig. 4;
图6为本发明所提供的第三种转子铁芯的截面示意图;Fig. 6 is a schematic cross-sectional view of a third rotor core provided by the present invention;
其中,in,
1-转子铁芯、11-转子齿、12-转子槽、2-磁极槽、21-定位槽、22-导磁槽、23-第一安装槽、24-第二安装槽、3-导磁部、4-弹性部、5-永磁体、51-第一磁钢、52-第二磁钢。1-rotor core, 11-rotor teeth, 12-rotor slot, 2-magnetic pole slot, 21-positioning slot, 22-magnetic slot, 23-first installation slot, 24-second installation slot, 3-magnetic slot part, 4-elastic part, 5-permanent magnet, 51-the first magnet, 52-the second magnet.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
为了使本技术领域的技术人员更好地理解本发明方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
请参考图1至图6,图1为本发明所提供的第一种转子的截面示意图;图2为图1中转子铁芯的截面示意图;图3为本发明所提供的导磁部在起动过程中的受力示意图;图4为本发明所提供的第二种转子的截面示意图;图5为图4中转子铁芯的截面示意图;图6为本发明所提供的第三种转子铁芯的截面示意图。Please refer to Figures 1 to 6, Figure 1 is a schematic cross-sectional view of the first rotor provided by the present invention; Figure 2 is a schematic cross-sectional view of the rotor core in Figure 1; Figure 4 is a schematic cross-sectional view of the second rotor provided by the present invention; Figure 5 is a schematic cross-sectional view of the rotor core in Figure 4; Figure 6 is a schematic cross-sectional view of the third rotor core provided by the present invention cross-sectional schematic diagram.
本发明所提供的一种转子,如图1至图6所示,该转子包括:转子铁芯1和设于转子铁芯1外周的起动导条(图中未示)。其中,起动导条能够在永磁电机异步起动时为转子铁芯1提供起驱动作用的异步转矩。A rotor provided by the present invention, as shown in FIG. 1 to FIG. 6 , includes: a rotor core 1 and a starting guide bar (not shown) arranged on the outer periphery of the rotor core 1 . Wherein, the starting guide bar can provide the rotor core 1 with asynchronous torque for driving when the permanent magnet motor starts asynchronously.
如图1、图2以及图4至图6所示,转子铁芯1设有磁极槽2,磁极槽2用于设置由磁铁或铝镍钴合金等材料制成的永磁体5,且永磁体5优选为本技术领域普遍采用的磁钢,这些永磁体5用于当转子铁芯1到达额定转速时为转子铁芯1提供起驱动作用的电磁转矩,但是这些永磁体5在异步起动的过程中会产生限制转子铁芯1提高转速的制动转矩,也即制动转矩的方向与上述异步转矩的方向相反,但其数值小于异步转矩的大小,进而不利于转子铁芯1的提速,造成永磁电机的起动性能较差。As shown in Fig. 1, Fig. 2 and Fig. 4 to Fig. 6, the rotor core 1 is provided with a magnetic pole slot 2, and the magnetic pole slot 2 is used to arrange a permanent magnet 5 made of a magnet or an alnico alloy, and the permanent magnet 5 is preferably a magnetic steel commonly used in this technical field. These permanent magnets 5 are used to provide the rotor core 1 with a driving electromagnetic torque when the rotor core 1 reaches the rated speed. However, these permanent magnets 5 During the process, a braking torque will be generated that limits the speed of the rotor core 1, that is, the direction of the braking torque is opposite to that of the above-mentioned asynchronous torque, but its value is smaller than the magnitude of the asynchronous torque, which is not conducive to the rotation of the rotor core. 1, resulting in poor starting performance of the permanent magnet motor.
为了提高永磁电机的起动性能,如图1、图3和图4所示,在磁极槽2的中心处设置有导磁部3和弹性部4,也即上述磁极槽2内的永磁体5(也即磁钢)分设于导磁部3的两侧。为了便于描述,如图1和图3所示,位于导磁部3一侧的磁钢称为第一磁钢51,而位于导磁部3另一侧的磁钢称为第二磁钢52。In order to improve the starting performance of the permanent magnet motor, as shown in Fig. 1, Fig. 3 and Fig. 4, a magnetic conducting part 3 and an elastic part 4 are arranged at the center of the magnetic pole slot 2, that is, the permanent magnet 5 in the above-mentioned magnetic pole slot 2 (That is, magnetic steel) are separately provided on both sides of the magnetic permeable part 3 . For ease of description, as shown in FIG. 1 and FIG. 3 , the magnet on one side of the magnetic permeable part 3 is called the first magnet 51 , and the magnet on the other side of the magnetic permeable part 3 is called the second magnet 52 .
需要说明的是,这里的“中心处”是指磁极槽2的对称中心;而第一磁钢51和第二磁钢52是指在磁极槽2内被导磁部3分割成的两段磁钢,并不表示第一磁钢51和第二磁钢52均仅为一整块磁钢,第一磁钢51和第二磁钢52还可以均为多块磁钢的集合体,以图6举例来说,磁极槽2将被导磁部3分隔为两部分,而这两部分均呈弯折的形状,为了避免增大磁钢的制造难度,进而需要在每一部分处设置两块直线形状的磁钢。It should be noted that the "center" here refers to the symmetrical center of the magnetic pole slot 2; Steel does not mean that the first magnet 51 and the second magnet 52 are only a whole piece of magnet, the first magnet 51 and the second magnet 52 can also be an aggregate of multiple magnets, as shown in FIG. 6 For example, the magnetic pole slot 2 will be divided into two parts by the magnetic conductive part 3, and the two parts are in a bent shape. In order to avoid increasing the difficulty of manufacturing the magnetic steel, it is necessary to set two straight lines at each part. shaped magnets.
上述导磁部3能够随转子铁芯1的转动而产生离心力并沿转子铁芯1的径向运动,其功能是增加第一磁钢51和第二磁钢52之间的漏磁量,进而降低第一磁钢51和第二磁钢52所发出的磁通量。与导磁部3相抵的弹性部4能够根据转子铁芯1的转速调整导磁部3在磁极槽2内沿转子铁芯1径向的位置,以实现根据转子铁芯1的转速而调整第一磁钢51和第二磁钢52之间的漏磁量。The above-mentioned magnetically conductive part 3 can generate centrifugal force with the rotation of the rotor core 1 and move along the radial direction of the rotor core 1. Its function is to increase the magnetic flux leakage between the first magnetic steel 51 and the second magnetic steel 52, and then The magnetic flux emitted by the first magnetic steel 51 and the second magnetic steel 52 is reduced. The elastic part 4 abutting against the magnetically permeable part 3 can adjust the position of the magnetically permeable part 3 in the magnetic pole slot 2 along the radial direction of the rotor core 1 according to the rotational speed of the rotor core 1, so as to adjust the second position according to the rotational speed of the rotor core 1. Magnetic flux leakage between the first magnetic steel 51 and the second magnetic steel 52 .
具体来说,当转子铁芯1转动时,导磁部3将受到离心力并压缩弹性部4,弹性部4进而发生弹性形变以产生能够平衡上述离心力的弹力,随着转子铁芯1转速的提高,导磁部3受到的离心力越大,弹性部4的弹性形变量也会增大,导磁部3逐渐向远离转子铁芯1中心的方向移动,使导磁部3对第一磁钢51和第二磁钢52两者的导磁作用减小,进而使第一磁钢51和第二磁钢52之间的漏磁量逐渐减小,当转子铁芯1的转速达到额定转速时,导磁部3到达极限位置,使上述漏磁量达到最小值。Specifically, when the rotor core 1 rotates, the magnetically conductive part 3 will receive centrifugal force and compress the elastic part 4, and the elastic part 4 will undergo elastic deformation to generate an elastic force that can balance the above centrifugal force. , the greater the centrifugal force received by the magnetic permeable part 3, the elastic deformation of the elastic part 4 will also increase, and the magnetic permeable part 3 will gradually move away from the center of the rotor core 1, so that the magnetic permeable part 3 is aligned with the first magnetic steel 51. The magnetic conduction effect of both the first magnetic steel 51 and the second magnetic steel 52 is reduced, thereby gradually reducing the flux leakage between the first magnetic steel 51 and the second magnetic steel 52. When the speed of the rotor core 1 reaches the rated speed, The magnetic conduction part 3 reaches the limit position, so that the above-mentioned flux leakage amount reaches the minimum value.
下面利用物理学的相关公式对上述导磁部3的受力进行详细地说明。In the following, the force of the above-mentioned magnetically permeable part 3 will be described in detail by using relevant formulas of physics.
导磁部3随转子铁芯1旋转所受到的离心力F1的表达式为:The expression of the centrifugal force F1 received by the magnetic conducting part 3 as the rotor core 1 rotates is:
F1=Mω2rF 1 = Mω 2 r
而导磁部3受到弹性部4反弹力F的表达式为:And the expression of the rebound force F of the magnetic permeable part 3 by the elastic part 4 is:
F=kxF=kx
式中,M为导磁部3的质量,ω为导磁部3的旋转角速度,r为导磁部3沿转子铁芯1的径向到转子铁芯1中心的距离,k为弹性部4的弹性系数,x为弹性部4的形变量。In the formula, M is the mass of the magnetic permeable part 3, ω is the rotational angular velocity of the magnetic permeable part 3, r is the distance from the magnetic permeable part 3 to the center of the rotor core 1 along the radial direction of the rotor core 1, and k is the elastic part 4 The coefficient of elasticity, x is the amount of deformation of the elastic part 4.
如图3所示,在起动过程中,与转子铁芯1视为同一转动体的导磁部3的角速度ω逐渐增大,离心力F1逐渐增大,进而压缩弹性部4使弹性部4产生弹性形变,以供弹性部4产生与离心力F1方向相反的反弹力F,使导磁部3随弹性部4的收缩而离心移动,当转子铁芯1达到额定转速并稳定不变时,离心力F1达到最大值,使弹性部4的形变量x达到最大值,进而使导磁部3的位置保持固定。As shown in Figure 3, during the starting process, the angular velocity ω of the magnetically permeable part 3, which is regarded as the same rotating body as the rotor core 1 , gradually increases, and the centrifugal force F1 gradually increases, and then compresses the elastic part 4 to generate a Elastic deformation for the elastic part 4 to produce a rebound force F opposite to the direction of the centrifugal force F1, so that the magnetic conducting part 3 moves centrifugally with the contraction of the elastic part 4. When the rotor core 1 reaches the rated speed and is stable, the centrifugal force F 1 reaches the maximum value, so that the deformation x of the elastic part 4 reaches the maximum value, and then the position of the magnetic permeable part 3 remains fixed.
下面利用电机学的相关公式对本发明所提供的技术方案进行详细地说明。The technical solution provided by the present invention will be described in detail below using relevant formulas of electromechanical science.
上述起动导条在异步起动过程中所产生的异步转矩Tc的表达式为:The expression of the asynchronous torque T c produced by the above-mentioned starting guide bar during the asynchronous starting process is:
而上述永磁体5在异步起动过程中所产生的制动转矩Tg的表达式为:The expression of the braking torque T g produced by the above-mentioned permanent magnet 5 in the asynchronous starting process is:
式中,m为相数,p为极对数,f为额定频率,s为转差率,c1为修正系数,R2'为转子电阻折算值,X2'为转子漏抗折算值,R1为定子电阻,X1为定子漏抗,Xq为交轴同步电抗,Xd为直轴同步电抗,U为外加电压,E0为空载反电势。In the formula, m is the number of phases, p is the number of pole pairs, f is the rated frequency, s is the slip, c 1 is the correction coefficient, R 2 ' is the converted value of the rotor resistance, X 2 ' is the converted value of the rotor leakage reactance, R 1 is the stator resistance, X 1 is the stator leakage reactance, X q is the quadrature axis synchronous reactance, X d is the direct axis synchronous reactance, U is the applied voltage, E 0 is the no-load back EMF.
而制动转矩Tg的表达式中空载反电势E0的表达式为:The expression of the no-load back electromotive force E0 in the expression of the braking torque T g is :
E0=4.44fKdpNΦδKΦ E 0 =4.44fK dp NΦ δ K Φ
式中,Kdp为绕组因数,N为每相绕组串联匝数,Φδ为空载主磁通,KΦ为气隙磁通波形系数,其他未进行说明的字母参数请参照上述式中的对应关系,这里不再赘述。In the formula, K dp is the winding factor, N is the number of series turns of each phase winding, Φ δ is the no-load main magnetic flux, K Φ is the air-gap magnetic flux waveform coefficient, and other unexplained letter parameters refer to the above formula The corresponding relationship will not be repeated here.
可以看出,永磁电机在起动的过程中(0<转差率s<1),制动转矩Tg的大小与E0 2(即空载反电势的平方)成正比,而异步转矩Tc与空载反电势E0的大小无关;换句话说,空载反电势E0越大,对起动的阻碍程度越大,因此需要减小空载反电势E0来提高永磁电机的起动性能。It can be seen that during the starting process of the permanent magnet motor (0<slip s<1), the magnitude of the braking torque T g is proportional to E 0 2 (that is, the square of the no-load back EMF), while the asynchronous motor The torque Tc has nothing to do with the size of the no-load back EMF E0 ; in other words, the greater the no -load back EMF E0, the greater the degree of hindrance to starting, so it is necessary to reduce the no-load back EMF E0 to improve the permanent magnet motor starting performance.
根据上面的表述可知,在异步起动的过程中,导磁部3能够增加第一磁钢51和第二磁钢52之间的漏磁量,使第一磁钢51和第二磁钢52所发出的空载主磁通Φδ减小,进而使空载反电势E0减小,以减小制动转矩对转子铁芯1提高转速的限制作用,最终达到提升永磁电机起动性能的目的。According to the above description, in the process of asynchronous starting, the magnetic permeable part 3 can increase the flux leakage between the first magnet 51 and the second magnet 52, so that the first magnet 51 and the second magnet 52 The no-load main magnetic flux Φ δ emitted decreases, and then the no-load back electromotive force E0 decreases, so as to reduce the limiting effect of the braking torque on the rotor core 1 to increase the speed, and finally achieve the goal of improving the starting performance of the permanent magnet motor Purpose.
需要说明的是,随着转子铁芯1转速的逐渐提高,第一磁钢51和第二磁钢52两者与导磁部3之间形成逐渐变宽的空气隔磁桥。其中,空气隔磁桥的导磁率低于导磁部3的导磁率,它能够减少第一磁钢51和第二磁钢52的漏磁量,并且随着空气隔磁桥的宽度增大,第一磁钢51和第二磁钢52之间的漏磁量越小,这样虽然会逐渐增大空载主磁通Φδ,但是相比于未设置导磁部3和弹性部4,本技术方案中空载反电势E0的值依然较小,仍有利于永磁电机的起动。也就是说,当刚开始起动时,导磁部3和弹性部4对永磁电机起动性能的提升效果最好,提高永磁电机的起动成功率,随着转子铁芯1的转速逐渐增加,提升效果逐渐下降,但仍对起动性能起有利的作用,直至转子铁芯1达到额定转速。It should be noted that as the rotation speed of the rotor core 1 gradually increases, a gradually widening air magnetic isolation bridge is formed between the first magnetic steel 51 and the second magnetic steel 52 and the magnetic permeable part 3 . Wherein, the magnetic permeability of the air magnetic isolation bridge is lower than the magnetic permeability of the magnetic permeable part 3, which can reduce the magnetic leakage amount of the first magnetic steel 51 and the second magnetic steel 52, and as the width of the air magnetic isolation bridge increases, The smaller the magnetic leakage amount between the first magnetic steel 51 and the second magnetic steel 52, although it will gradually increase the no-load main magnetic flux Φ δ , but compared with the magnetic conduction part 3 and the elastic part 4, the present In the technical solution, the value of the no-load back electromotive force E 0 is still small, which is still beneficial to the starting of the permanent magnet motor. That is to say, at the beginning of starting, the magnetically conductive part 3 and the elastic part 4 have the best effect on improving the starting performance of the permanent magnet motor, and improve the starting success rate of the permanent magnet motor. As the speed of the rotor core 1 gradually increases, The boosting effect gradually decreases, but still has a favorable effect on the starting performance until the rotor core 1 reaches the rated speed.
当转子铁芯1达到额定转速时(转差率s=0),根据上述公式可知异步转矩Tc=0,也即起动导条不再起驱动作用,而永磁体5在磁场中产生的电磁转矩Tem驱动转子铁芯1保持额定转速旋转,该电磁转矩Tem的表达式具体为:When the rotor core 1 reaches the rated speed (slip s = 0), according to the above formula, it can be known that the asynchronous torque T c = 0, that is, the starting bar no longer plays a driving role, and the electromagnetic force generated by the permanent magnet 5 in the magnetic field The torque T em drives the rotor core 1 to keep rotating at the rated speed, and the expression of the electromagnetic torque T em is specifically:
式中,ωs为同步电角速度,θ为功率角,其他未进行说明的字母参数请参照上述式中的对应关系,这里不再赘述。In the formula, ω s is the synchronous electrical angular velocity, and θ is the power angle. For other unexplained letter parameters, please refer to the corresponding relationship in the above formula, and will not repeat them here.
可以看出,在永磁电机在稳态运行的过程中,电磁转矩Tem与空载反电势E0成正相关关系,也即若空载反电势E0越大,则电磁转矩Tem越大,进而越有利于牵引铁芯转子在额定转速转动,因此需要增大空载反电势E0来提高永磁电机的稳态运行性能。It can be seen that during the steady-state operation of the permanent magnet motor, the electromagnetic torque T em is positively correlated with the no-load back EMF E 0 , that is, if the no-load back EMF E 0 is larger, the electromagnetic torque T em The larger is, the more favorable it is for the traction iron core rotor to rotate at the rated speed, so it is necessary to increase the no-load back EMF E 0 to improve the steady-state operation performance of the permanent magnet motor.
根据上面的表述可知,当转子铁芯1的转速达到额定转速时,导磁部3到达极限位置,进而使第一磁钢51和第二磁钢52之间形成宽度最大化的空气隔磁桥,并同时使导磁部3在第一磁钢51和第二磁钢52之间起到较小的导磁作用,使第一磁钢51和第二磁钢52所发出的空载主磁通Φδ增加,进而使空载反电势E0增大,最终达到提升永磁电机稳态运行性能的目的。According to the above expression, when the rotational speed of the rotor core 1 reaches the rated rotational speed, the magnetically conductive part 3 reaches the limit position, thereby forming an air magnetic isolation bridge with a maximum width between the first magnetic steel 51 and the second magnetic steel 52 , and at the same time make the magnetic conduction part 3 play a smaller magnetic conduction effect between the first magnet 51 and the second magnet 52, so that the no-load main magnetism emitted by the first magnet 51 and the second magnet 52 Through the increase of Φ δ , the no-load back electromotive force E 0 increases, and finally achieves the purpose of improving the steady-state operation performance of the permanent magnet motor.
需要说明的是,上述三种转矩的表达式的出处是参考杜海棠发表的《5.5kW异步起动永磁同步电机设计与仿真分析》和阮天虎发表的《高性能异步起动永磁同步电机的研究与设计》这两篇论文文献;若上述描述中有尚未详细说明的地方,还请参照上述两篇文献的内容,这里不再赘述。It should be noted that the sources of the above three torque expressions refer to "Design and Simulation Analysis of 5.5kW Asynchronous Start Permanent Magnet Synchronous Motor" published by Du Haitang and "Research on High Performance Asynchronous Start Permanent Magnet Synchronous Motor" published by Ruan Tianhu and Design" these two papers; if there are places in the above description that have not been explained in detail, please refer to the content of the above two documents, and will not repeat them here.
综上所述,导磁部3和弹性部4能够提升永磁电机的起动性能和稳态运行性能,换句话说,本技术方案的核心即在磁极槽2中设置导磁部3和弹性部4,使本转子通过弹性部4平衡导磁部3受到的离心力F1,进而导磁部3随弹性部4的弹性形变而发生移动,实现在起动过程中增大第一磁钢51和第二磁钢52之间的漏磁量,并且实现在稳态运行时减小第一磁钢51和第二磁钢52之间的漏磁量。In summary, the magnetically conductive part 3 and the elastic part 4 can improve the starting performance and steady-state operation performance of the permanent magnet motor. In other words, the core of this technical solution is to set the magnetically conductive part 3 and the elastic part in the magnetic pole slot 2 4. Make the rotor balance the centrifugal force F 1 received by the magnetic permeable part 3 through the elastic part 4, and then the magnetic permeable part 3 moves with the elastic deformation of the elastic part 4, so as to realize the increase of the first magnetic steel 51 and the second magnetic steel 51 during the starting process. The amount of magnetic leakage between the two magnetic steels 52 is reduced, and the amount of magnetic leakage between the first magnetic steel 51 and the second magnetic steel 52 can be reduced during steady state operation.
应当理解的是,磁极槽2内的永磁体5(即磁钢)均为具有N极和S极的磁钢,其N极和S极分别朝向磁极槽2沿转子铁芯1径向方向的两侧,而且任意相邻的两个磁极槽2内永磁体5的设置方式相反,也即其中一个磁极槽2内永磁体5的N极朝向转子铁芯1的中心,而另一个磁极槽2内永磁体5的S极朝向转子铁芯1的中心。It should be understood that the permanent magnets 5 (that is, the magnetic steel) in the magnetic pole slot 2 are all magnetic steel with N poles and S poles, and the N poles and S poles are respectively facing the magnetic pole slot 2 along the radial direction of the rotor core 1. On both sides, and in any adjacent two pole slots 2, the permanent magnets 5 are set in the opposite way, that is, the N pole of the permanent magnet 5 in one of the pole slots 2 faces the center of the rotor core 1, while the other pole slot 2 The S pole of the inner permanent magnet 5 faces the center of the rotor core 1 .
还需要补充的是,位于同一磁极槽2内的第一磁钢51和第二磁钢52之间漏磁的磁力线是从其中一个永磁体5(第一磁钢51或第二磁钢52)的N极处穿过导磁部3到达另一个永磁体5(第二磁钢52或第一磁钢51)的S极处,其中,在永磁异步起动和稳态运行的过程中,上述磁力线从N极经过导磁部3后还需经过空气隔磁桥再到达S极。What needs to be added is that the flux leakage between the first magnetic steel 51 and the second magnetic steel 52 in the same magnetic pole groove 2 is from one of the permanent magnets 5 (the first magnetic steel 51 or the second magnetic steel 52) The N pole of the permanent magnet passes through the magnetic conducting part 3 to reach the S pole of another permanent magnet 5 (the second magnet 52 or the first magnet 51), wherein, in the process of permanent magnet asynchronous starting and steady-state operation, the above-mentioned After passing through the magnetic conduction part 3 from the N pole, the magnetic force line needs to pass through the air magnetic isolation bridge and then reach the S pole.
根据电机学常识可知,电机内的磁极都是成对出现的,所以电机内的磁极均为偶数,因此,用于容纳永磁体5的磁极槽2作为磁极也应设置有偶数个,也即磁极槽2的数目可以设置为二、四、六或其他偶数个;并且为了转子铁芯1的平稳旋转,全部磁极槽2沿转子铁芯1的周向均匀分布。作为优选,如图2、图5和图6所示,转子铁芯1设置四个磁极槽2。According to the common sense of electromechanical science, the magnetic poles in the motor appear in pairs, so the magnetic poles in the motor are all even numbers. Therefore, the magnetic pole slots 2 for accommodating the permanent magnets 5 should also be provided with an even number of magnetic poles, that is, magnetic poles. The number of slots 2 can be set to two, four, six or other even numbers; and for the smooth rotation of the rotor core 1 , all magnetic pole slots 2 are evenly distributed along the circumference of the rotor core 1 . Preferably, as shown in FIG. 2 , FIG. 5 and FIG. 6 , the rotor core 1 is provided with four magnetic pole slots 2 .
为了装设起动导条,如图1至图6所示,在转子铁芯1的外周具有多个转子齿11,其中,全部转子齿11均匀分布,使任意相邻的两个转子齿11之间形成相同大小的转子槽12,而转子槽12用于放置起动导条,使起动导条的牵引力作用于转子齿11,以实现驱动转子铁芯1转动。In order to install the starting bar, as shown in Figures 1 to 6, there are a plurality of rotor teeth 11 on the outer periphery of the rotor core 1, wherein all the rotor teeth 11 are evenly distributed, so that any two adjacent rotor teeth 11 Rotor slots 12 of the same size are formed between them, and the rotor slots 12 are used to place the starting guide bars, so that the traction force of the starting guide bars acts on the rotor teeth 11 to drive the rotor core 1 to rotate.
需要说明的是,根据常识,本转子铁芯1应采用硅钢片叠压制成;上述起动导条优选为铸铝导条,其中,铸铝导条的结构和功能原理请参考现有技术,这里不再赘述。It should be noted that, according to common sense, the rotor core 1 should be made of laminated silicon steel sheets; the above-mentioned starting guide bar is preferably a cast aluminum guide bar, and the structure and functional principles of the cast aluminum guide bar refer to the prior art, here No longer.
为了避免导磁部3在磁场中产生涡流现象,导磁部3优选由矩形硅钢片叠压制成;弹性部4优选为弹簧,并且同样地为了避免弹性部4在磁场中产生涡流现象,弹簧优选由铜等导磁性能差的材料制成。In order to avoid the eddy current phenomenon in the magnetic field of the magnetic conducting part 3, the magnetic conducting part 3 is preferably laminated by rectangular silicon steel sheets; Made of materials with poor magnetic permeability such as copper.
这里针对磁极槽2的构造给出以下的具体实施方式:Here, the following specific implementation methods are provided for the structure of the magnetic pole slot 2:
如图2、图5和图6所示,磁极槽2具有:定位槽21、导磁槽22、第一安装槽23和第二安装槽24。导磁槽22用于放置导磁部3,且导磁槽22沿转子铁芯1的径向的宽度应大于导磁部3沿转子铁芯1的径向设置的宽度,以实现当异步启动时导磁部3能够在导磁槽22内做离心移动,使导磁部3与导磁槽22靠近转子铁芯1中心的内侧面之间形成空气隔磁桥;定位槽21用于放置弹性部4;第一安装槽23和第二安装槽24分设于导磁槽22的两侧,并分别用来放置上述第一磁钢51和第二磁钢52。As shown in FIG. 2 , FIG. 5 and FIG. 6 , the magnetic pole slot 2 has: a positioning slot 21 , a magnetic guiding slot 22 , a first installation slot 23 and a second installation slot 24 . The magnetically permeable groove 22 is used to place the magnetically permeable part 3, and the width of the magnetically permeable groove 22 along the radial direction of the rotor core 1 should be greater than the width of the magnetically permeable part 3 along the radial direction of the rotor core 1, so as to realize the asynchronous start When the magnetic conduction part 3 can move centrifugally in the magnetic conduction groove 22, an air magnetic isolation bridge is formed between the magnetic conduction part 3 and the inner surface of the magnetic conduction groove 22 close to the center of the rotor core 1; the positioning groove 21 is used to place the elastic Part 4; the first mounting groove 23 and the second mounting groove 24 are respectively provided on both sides of the magnetic permeable groove 22, and are respectively used to place the above-mentioned first magnetic steel 51 and second magnetic steel 52.
需要说明的是,上述第一安装槽23和第二安装槽24应关于导磁槽22对称设置,以保证转子铁芯1的平稳转动;为了使弹性部4能够平衡导磁部3所受到的离心力,定位槽21应相比于导磁槽22远离转子铁芯1的中心设置,并且为了实现弹性部4与导磁部3相抵,定位槽21应与导磁槽22连通,以供导磁部3压缩弹性部4;为了便于生产制造,第一安装槽23和第二安装槽24均与导磁槽22连通。It should be noted that the above-mentioned first installation groove 23 and second installation groove 24 should be arranged symmetrically with respect to the magnetic conduction groove 22, so as to ensure the smooth rotation of the rotor core 1; Centrifugal force, the positioning groove 21 should be set farther away from the center of the rotor core 1 than the magnetic conducting groove 22, and in order to realize the elastic part 4 and the magnetic conducting part 3, the positioning groove 21 should communicate with the magnetic conducting groove 22 for the magnetic conduction The part 3 compresses the elastic part 4; for the convenience of production and manufacture, the first installation groove 23 and the second installation groove 24 are both connected with the magnetic conduction groove 22 .
作为优选,当转子铁芯1达到额定转速时,导磁部3与导磁槽22的外边缘表面抵贴,以避免导磁部3受到过大的离心力而过度压缩弹性部4,进而提高弹性部4的使用寿命。Preferably, when the rotor core 1 reaches the rated speed, the magnetically permeable part 3 is in contact with the outer edge surface of the magnetically permeable groove 22, so as to prevent the magnetically permeable part 3 from being subjected to excessive centrifugal force and excessively compress the elastic part 4, thereby improving the elasticity Service life of part 4.
进一步优选地,如图1至图6所示,上述第一安装槽23与导磁槽22之间设有用于固定第一磁钢51的定位阶沿,进而使第一磁钢51抵贴于该定位阶沿而实现第一安装槽23对第一磁钢51的安装定位;同理,第二安装槽24与导磁槽22之间也设有用于固定第二磁钢52的定位阶沿。Further preferably, as shown in FIGS. 1 to 6 , a positioning step for fixing the first magnetic steel 51 is provided between the above-mentioned first installation groove 23 and the magnetic permeable groove 22 , so that the first magnetic steel 51 abuts against the The positioning step realizes the installation and positioning of the first mounting groove 23 to the first magnetic steel 51; similarly, a positioning step for fixing the second magnetic steel 52 is also provided between the second mounting groove 24 and the magnetic groove 22. .
这里针对磁极槽2的形状给出以下两种具体实施方式:The following two specific implementations are provided here for the shape of the magnetic pole slot 2:
在第一种具体实施方式中,如图1至图3所示,磁极槽2的截面呈V形,也即上述第一安装槽23和第二安装槽24均呈直线形,并呈一定夹角设置(不包括两者平行或共线的情况),而导磁槽22作为V形开口的底端并靠向转子铁芯1的中心设置,也即磁极槽2的开口应朝向转子铁芯1的外周方向设置。In the first specific embodiment, as shown in Figures 1 to 3, the cross section of the magnetic pole groove 2 is V-shaped, that is, the above-mentioned first installation groove 23 and the second installation groove 24 are both linear and have a certain clamping shape. Angle setting (excluding the case where the two are parallel or collinear), and the magnetic permeable slot 22 is set as the bottom end of the V-shaped opening and is set close to the center of the rotor core 1, that is, the opening of the magnetic pole slot 2 should face the rotor core 1 for the peripheral direction setting.
换句话说,导磁槽22和定位槽21作为V形磁极槽2的转折处,而第一安装槽23和第二安装槽24作为V形磁极槽2的两端。In other words, the magnetic guiding groove 22 and the positioning groove 21 serve as turning points of the V-shaped magnetic pole groove 2 , while the first installation groove 23 and the second installation groove 24 serve as two ends of the V-shaped magnetic pole groove 2 .
在第二种具体实施方式中,如图4和图5所示,磁极槽2的截面呈直线形,也即上述第一安装槽23和第二安装槽24共线设置,导磁槽22和定位槽21则位于第一安装槽23和第二安装槽24之间。In the second specific embodiment, as shown in FIG. 4 and FIG. 5 , the cross section of the magnetic pole groove 2 is linear, that is, the above-mentioned first installation groove 23 and the second installation groove 24 are collinearly arranged, and the magnetic conduction groove 22 and the second installation groove 24 are collinearly arranged. The positioning slot 21 is located between the first installation slot 23 and the second installation slot 24 .
需要说明的是,磁极槽2的截面还可以呈其他的开口形状,如图6所示的碗形,但为了避免永磁体5产生的磁场不经过转子铁芯1而导致转子铁芯1无法转动,磁极槽2的开口应朝向转子铁芯1的外周设置。It should be noted that the cross section of the magnetic pole slot 2 can also be in other opening shapes, such as the bowl shape shown in Figure 6, but in order to prevent the magnetic field generated by the permanent magnet 5 from passing through the rotor core 1, the rotor core 1 cannot rotate. , the opening of the magnetic pole slot 2 should be set towards the outer periphery of the rotor core 1 .
本发明提供的一种永磁电机,包括定子和定子绕组,定子绕组绕制于定子并用于产生交变磁场,本永磁电机还包括设于该定子内、如上所述的转子;而定子、定子绕组以及永磁电机其他部分的结构和功能原理均可以参照其他部分,本文不再展开。A permanent magnet motor provided by the present invention includes a stator and a stator winding, the stator winding is wound on the stator and is used to generate an alternating magnetic field, the permanent magnet motor also includes a rotor as described above located in the stator; and the stator, The structure and functional principles of the stator winding and other parts of the permanent magnet motor can refer to other parts, and this article will not expand.
需要说明的是,在本说明书中,诸如第一和第二之类的关系术语仅仅用来将一个实体与另外几个实体区分开来,而不一定要求或者暗示这些实体之间存在任何这种实际的关系或者顺序。It should be noted that in this specification, relational terms such as first and second are only used to distinguish one entity from several other entities, and do not necessarily require or imply any such relationship between these entities. Actual relationship or sequence.
以上对本发明所提供的永磁电机及其转子进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The permanent magnet motor and its rotor provided by the present invention have been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present invention, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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CN112787442A (en) * | 2021-01-27 | 2021-05-11 | 福建工程学院 | Permanent magnet synchronous motor structure adopting built-in magnetic poles to weaken cogging torque |
CN112821615A (en) * | 2021-02-24 | 2021-05-18 | 上海电机学院 | Rotor structure for flux weakening and speed increasing of permanent magnet synchronous motor for tangential magnetization |
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