CN110077308A - A kind of obstacles removing car - Google Patents
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- CN110077308A CN110077308A CN201910392271.9A CN201910392271A CN110077308A CN 110077308 A CN110077308 A CN 110077308A CN 201910392271 A CN201910392271 A CN 201910392271A CN 110077308 A CN110077308 A CN 110077308A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
- B60P3/12—Vehicles adapted to transport, to carry or to comprise special loads or objects for salvaging damaged vehicles
- B60P3/122—Vehicles adapted to transport, to carry or to comprise special loads or objects for salvaging damaged vehicles by supporting the whole vehicle
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Abstract
本申请提供一种清障车,属于运输技术领域。其包括底架结构;两个水平移动机构,水平移动机构包括定位框、移动小车、第一驱动器以及第一滑轮组件;定位框安装在底架结构上,移动小车可移动地安装在定位框上;第一驱动器安装在定位框上,并与第一滑轮组件传动连接;第一滑轮组件与移动小车连接,第一滑轮组件被配置为第一驱动器驱动第一滑轮组件移动时,移动小车的行程为第一驱动器的行程的至少两倍;两个竖直移动机构,每个竖直移动机构安装在每个移动小车上,移动小车能够带动竖直移动机构沿与底架结构的轴向垂直的方向移动;两个叉车机构,每个叉车机构可移动地安装在每个竖直移动机构上。该清障车能够有效地提升清障工作的效率。
The application provides a wrecker truck, which belongs to the technical field of transportation. It includes an underframe structure; two horizontal moving mechanisms, the horizontal moving mechanism includes a positioning frame, a moving trolley, a first driver and a first pulley assembly; the positioning frame is installed on the underframe structure, and the moving trolley is movably installed on the positioning frame The first driver is installed on the positioning frame and is connected with the first pulley assembly in a transmission; the first pulley assembly is connected with the moving trolley, and the first pulley assembly is configured as the first driver to drive the first pulley assembly to move, the stroke of the moving trolley It is at least twice the stroke of the first drive; two vertical moving mechanisms, each vertical moving mechanism is installed on each moving trolley, and the moving trolley can drive the vertical moving mechanism along the axis perpendicular to the chassis structure. Directional movement; two forklift mechanisms, each movably mounted on each vertical movement mechanism. The wrecker truck can effectively improve the efficiency of the wrecker work.
Description
技术领域technical field
本申请涉及运输技术领域,尤其涉及一种清障车。The present application relates to the field of transportation technology, and in particular, to a wrecker.
背景技术Background technique
清障车全名为道路清障车,又称拖车,由底盘、起重装置、托举牵引装置、液压系统、电控系统、车体与工具箱等组成,具有起吊、拽拉和托举牵引等多项功能,适用于高速公路、城市道路的清障作业。侧叉式清障车具有快速完成清障工作、不会对故障车辆产生二次伤害、运输过程更加安全、能使用多种情况下的清障作业等优点。The full name of the wrecker truck is the road wrecker truck, also known as the trailer. It has multiple functions such as traction, which is suitable for clearing obstacles on expressways and urban roads. The side fork wrecker has the advantages of quickly completing the wrecker work, not causing secondary damage to the faulty vehicle, safer transportation, and being able to use wrecker work in a variety of situations.
然而,由于侧叉式清障车是从侧面将故障车辆转移至清障车上,就必然导致清障车上水平移动小车的行程不少于故障车辆的宽度,即最少约为2150mm。若采用单动滑轮的滑轮组传动,则油缸的行程至少为1075mm,不利于底盘布置,驱动油缸易与底盘其他部件发生干涉。However, since the side-fork type wrecker transfers the faulty vehicle to the wrecker truck from the side, the stroke of the horizontally moving trolley on the wrecker truck is inevitably not less than the width of the faulty vehicle, that is, at least about 2150mm. If the single-acting pulley is used for transmission, the stroke of the oil cylinder is at least 1075mm, which is not conducive to the layout of the chassis, and the driving oil cylinder is easy to interfere with other parts of the chassis.
发明内容SUMMARY OF THE INVENTION
本申请的目的之一在于提供一种清障车,旨在改善现有技术中的清障车由于布局不合理而导致使用效率低的问题。One of the objectives of the present application is to provide a wrecker truck, which aims to improve the problem of low use efficiency of the wrecker truck in the prior art due to unreasonable layout.
本申请的技术方案是:The technical solution of this application is:
一种清障车,包括:A wrecker, comprising:
底架结构;chassis structure;
两个水平移动机构,两个所述水平移动机构平行间隔地安装在所述底架结构上;所述水平移动机构包括定位框、移动小车、第一驱动器以及第一滑轮组件;所述定位框安装在所述底架结构上,所述移动小车可移动地安装在所述定位框上;所述第一驱动器安装在所述定位框上,并与所述第一滑轮组件传动连接;所述第一滑轮组件与所述移动小车传动连接,所述第一滑轮组件被配置为所述第一驱动器驱动所述第一滑轮组件移动时,所述移动小车的行程为所述第一驱动器的行程的至少两倍;Two horizontal moving mechanisms, the two horizontal moving mechanisms are installed on the chassis structure in parallel and spaced apart; the horizontal moving mechanisms include a positioning frame, a moving trolley, a first driver and a first pulley assembly; the positioning frame is installed on the bottom frame structure, and the moving trolley is movably installed on the positioning frame; the first driver is installed on the positioning frame and is in driving connection with the first pulley assembly; the The first pulley assembly is in driving connection with the moving cart, and the first pulley assembly is configured so that when the first driver drives the first pulley assembly to move, the travel of the moving cart is the travel of the first drive at least twice the
两个竖直移动机构,每个所述竖直移动机构安装在每个所述移动小车上,所述移动小车能够带动所述竖直移动机构沿与所述底架结构的轴向垂直的方向移动;Two vertical moving mechanisms, each of which is mounted on each of the moving trolleys, the moving trolley can drive the vertical moving mechanisms in a direction perpendicular to the axial direction of the chassis structure move;
两个叉车机构,每个所述叉车机构可移动地安装在每个所述竖直移动机构上。Two forklift mechanisms, each of which is movably mounted on each of the vertical movement mechanisms.
根据本申请的非限制性的实施例可知,启动第一驱动器,其带动第一滑轮组件进行移动,进而带动与之连接的移动小车在定位框上沿着与底架结构的轴向垂直的方向进行移动,从而移动小车带动其上的竖直移动机构进行移动,竖直移动机构带动叉车机构朝着与故障车的前后车轮相对应的位置进行移动;当叉车机构移动至故障车辆的前后车轮的底部位置时,叉车机构将故障车辆的前后车轮固定夹紧,为清障过程中故障车辆的移动提供支撑平台,从而将故障车辆移动至叉车机构上;再次启动第一驱动器,其带动第一滑轮组件进行移动,进而带动与之连接的移动小车在定位框上朝着相反的方向移动,从而将故障车辆转移至清障车上。由于第一滑轮组件被配置为第一驱动器驱动第一滑轮组件移动时,移动小车的行程为述第一驱动器的行程的四倍,因此,该清障车可在短时间之内完成故障车辆的清障工作,大大提升清障工作的效率;此外,两个水平移动机构可在不增加成本的情况下,减少第一驱动器的驱动的长度,改善了现有的驱动器由于过长而带来的各部件之间的干涉的问题。According to the non-limiting embodiment of the present application, it can be known that the first driver is activated, which drives the first pulley assembly to move, and then drives the mobile cart connected to it to move along the positioning frame along the direction perpendicular to the axial direction of the chassis structure. Move, so that the moving trolley drives the vertical moving mechanism on it to move, and the vertical moving mechanism drives the forklift mechanism to move toward the position corresponding to the front and rear wheels of the faulty vehicle; when the forklift mechanism moves to the position of the front and rear wheels of the faulty vehicle. At the bottom position, the forklift mechanism clamps the front and rear wheels of the faulty vehicle, providing a support platform for the movement of the faulty vehicle during the obstacle clearance process, so as to move the faulty vehicle to the forklift mechanism; start the first driver again, which drives the first pulley block The parts move, and then drive the mobile trolley connected to it to move in the opposite direction on the positioning frame, so as to transfer the faulty vehicle to the wrecker. Since the first pulley assembly is configured to be driven by the first drive to move the first pulley assembly, the travel of the moving trolley is four times that of the first drive, so the wrecker can complete the faulty vehicle in a short time. The obstacle clearance work greatly improves the efficiency of the obstacle clearance work; in addition, the two horizontal moving mechanisms can reduce the length of the drive of the first drive without increasing the cost, which improves the existing drive caused by too long. The problem of interference between components.
另外,根据本申请实施例的清障车,还具有如下附加的技术特征:In addition, the wrecker truck according to the embodiment of the present application also has the following additional technical features:
作为本申请的一种技术方案,所述移动小车的两端分别可滑动地安装在所述定位框的相对两个侧壁中。As a technical solution of the present application, both ends of the mobile trolley are respectively slidably installed in two opposite side walls of the positioning frame.
根据本申请的非限制性的实施例可知,移动小车可滑动地设置在定位框上,当启动第一驱动器时,其能够带动移动小车在定位框沿着长度方向进行水平移动,进而实现故障车辆的水平运移,有效地提高故障车辆的清除效率。According to the non-limiting embodiments of the present application, the mobile trolley is slidably arranged on the positioning frame, and when the first driver is activated, it can drive the mobile trolley to move horizontally along the length direction of the positioning frame, thereby realizing the faulty vehicle. It can effectively improve the removal efficiency of faulty vehicles.
作为本申请的一种技术方案,所述定位框内安装有支撑框,所述第一驱动器的一端安装在所述支撑框内,另一端与所述第一滑轮组件传动连接,用于驱动所述第一滑轮组件沿所述定位框的轴向移动。As a technical solution of the present application, a support frame is installed in the positioning frame, one end of the first driver is installed in the support frame, and the other end is drivingly connected with the first pulley assembly for driving the The first pulley assembly moves along the axial direction of the positioning frame.
根据本申请的非限制性的实施例可知,通过启动第一驱动器,其带动第一滑轮组件进行移动,进而带动与之连接的移动小车进行移动,能够有效地提高故障车辆的运移速度和清除效率,省时省力。According to the non-limiting embodiments of the present application, it can be known that by activating the first driver, it drives the first pulley assembly to move, and then drives the moving trolley connected to it to move, which can effectively improve the moving speed and clearing of the faulty vehicle. Efficiency, saving time and effort.
作为本申请的一种技术方案,所述第一滑轮组件包括至少一组第一滑轮结构和至少一组第二滑轮结构,所述第一滑轮结构包括第一单槽定滑轮、双槽定滑轮、第一钢索、第二钢索、四槽动滑轮以及连接轴;所述第一单槽定滑轮和所述双槽定滑轮分别间隔地安装在所述支撑框的一侧上;所述第一驱动器的另一端连接于所述连接轴,所述连接轴的两端分别可滑动地设置于所述支撑框的相对两个侧壁上,所述四槽动滑轮安装在所述连接轴上;所述第一钢索的一端连接于所述移动小车的一端,另一端依次穿过所述第一单槽定滑轮、所述四槽动滑轮以及所述双槽定滑轮,并与所述支撑框的一端连接;所述第二钢索的一端与所述移动小车的另一端连接,另一端依次穿过所述双槽定滑轮、所述四槽动滑轮以及所述第一单槽定滑轮,并与所述支撑框的另一端连接;所述第二滑轮结构安装在所述定位框的另一侧上,并分别与所述四槽动滑轮、所述移动小车传动连接。As a technical solution of the present application, the first pulley assembly includes at least one set of first pulley structures and at least one set of second pulley structures, and the first pulley structures include first single-slot fixed pulleys and double-slot fixed pulleys , the first steel cable, the second steel cable, the four-slot movable pulley and the connecting shaft; the first single-slot fixed pulley and the double-slot fixed pulley are respectively installed on one side of the support frame at intervals; The other end of a driver is connected to the connecting shaft, the two ends of the connecting shaft are respectively slidably arranged on two opposite side walls of the support frame, and the four-slot movable pulley is mounted on the connecting shaft; One end of the first wire rope is connected to one end of the moving trolley, and the other end passes through the first single-slot fixed pulley, the four-slot movable pulley and the double-slot fixed pulley in sequence, and is connected with the support frame. One end of the second wire rope is connected to the other end of the moving trolley, and the other end passes through the double-slot fixed pulley, the four-slot movable pulley and the first single-slot fixed pulley in sequence, and is connected with the other end of the support frame; the second pulley structure is installed on the other side of the positioning frame, and is respectively connected with the four-slot movable pulley and the moving trolley.
根据本申请的非限制性的实施例可知,当启动第一驱动器时,其带动第二滑轮结构朝向第三滑轮结构的方向进行移动,从而驱动第一滑轮结构带动移动小车朝向故障车辆的方向进行水平移动,进而带动其上的竖直移动机构进行移动,竖直移动机构带动叉车机构朝着与故障车的前后车轮相对应的位置进行移动,进而将故障车辆搬运至移动小车上;当再次启动第一驱动器时,其带动第二滑轮结构朝向第一滑轮结构的方向进行移动,从而驱动第三滑轮结构带动移动小车运动回至定位框的原始位置上,并且随带着故障车搬运至定位框上。由于第一滑轮组件被配置为第一驱动器驱动第一滑轮组件移动时,移动小车的行程为述第一驱动器的行程的四倍,因此,该清障车可在短时间之内完成故障车辆的清障工作,大大提升清障工作的效率。According to the non-limiting embodiment of the present application, when the first driver is activated, it drives the second pulley structure to move in the direction of the third pulley structure, thereby driving the first pulley structure to drive the mobile trolley to move in the direction of the faulty vehicle. It moves horizontally, and then drives the vertical moving mechanism on it to move, and the vertical moving mechanism drives the forklift mechanism to move toward the position corresponding to the front and rear wheels of the faulty vehicle, and then transports the faulty vehicle to the mobile trolley; when it starts again When the first driver is used, it drives the second pulley structure to move in the direction of the first pulley structure, thereby driving the third pulley structure to drive the moving trolley to move back to the original position of the positioning frame, and transport it to the positioning frame with the faulty car . Since the first pulley assembly is configured to be driven by the first drive to move the first pulley assembly, the travel of the moving trolley is four times that of the first drive, so the wrecker can complete the faulty vehicle in a short time. The clearance work greatly improves the efficiency of the clearance work.
作为本申请的一种技术方案,所述第二滑轮结构包括两个第二单槽定滑轮、第三钢索以及第四钢索,两个所述第二单槽定滑轮间隔地安装在所述定位框的内壁上;所述第三钢索的一端连接于所述移动小车的一端,另一端依次穿过所述第二单槽定滑轮、所述四槽动滑轮以及所述第二单槽定滑轮,并与所述定位框的内壁的一端连接;所述第四钢索的一端连接于所述移动小车的另一端,另一端依次穿过所述第二单槽定滑轮、所述四槽动滑轮以及所述第二单槽定滑轮,并与所述定位框的内壁的另一端连接。As a technical solution of the present application, the second pulley structure includes two second single-groove fixed pulleys, a third wire rope and a fourth wire rope, and the two second single-groove fixed pulleys are installed at intervals on the one end of the third wire rope is connected to one end of the moving trolley, and the other end passes through the second single-slot fixed pulley, the four-slot movable pulley and the second single-slot in turn. The fixed pulley is connected to one end of the inner wall of the positioning frame; one end of the fourth steel cable is connected to the other end of the moving trolley, and the other end passes through the second single-slot fixed pulley, the four The groove movable pulley and the second single groove fixed pulley are connected with the other end of the inner wall of the positioning frame.
根据本申请的非限制性的实施例可知,第一钢索的一端与移动小车的一侧相连,第一钢索的另一端绕过第一单槽定滑轮、四槽动滑轮、两个双槽定滑轮、四槽动滑轮,并与水平移动轨道总成相连,行成四倍率传动机构;第二钢索的一端与移动小车的另一侧相连,第二钢索的另一端绕过第一单槽定滑轮、四槽动滑轮、两个双槽定滑轮、四槽动滑轮,与水平移动轨道总成相连,行成四倍率传动机构;当驱动油缸收缩时,第一钢索、第二钢索通过第一滑轮结构、第二滑轮结构拉动移动小车在水平移动轨道上水平向右移动,进而朝着故障车的方向进行移动,直到移动至故障车处,将故障车叉至移动小车上即可。第三钢索的一端与移动小车的一侧相连,另一端绕过第二单槽定滑轮、四槽动滑轮、两个第二单槽定滑轮、四槽动滑轮,与移动轨道总成相连,行成四倍率传动机构;第四钢索的一端与移动小车的另一侧相连,第四钢索的另一端绕过第二单槽定滑轮、四槽动滑轮、两个第二单槽定滑轮、四槽动滑轮,与水平移动轨道总成相连,行成四倍率传动机构;当驱动油缸伸出时,第三钢索、第四钢索通过第二滑轮结构、第三滑轮结构拉动移动小车在水平移动轨道上水平向左移动,进行移动小车移动回至原始位置。移动小车在运动过程中,四条钢索均保持收紧状态;由于该传动机构设置两个动滑轮,因此,移动小车的行程为驱动油缸行程的四倍,有效地提高了整体结构的工作效率;同时,整体布局合理,达到了便于底盘布置与降低成本的效果。According to the non-limiting embodiment of the present application, one end of the first wire rope is connected to one side of the mobile trolley, and the other end of the first wire rope bypasses the first single-groove fixed pulley, four-groove movable pulley, two double grooves The fixed pulley and the four-groove movable pulley are connected with the horizontal moving track assembly to form a four-fold transmission mechanism; The grooved fixed pulley, the four-groove movable pulley, the two double-groove fixed pulleys, and the four-groove movable pulley are connected with the horizontal moving track assembly to form a four-fold transmission mechanism; when the driving cylinder shrinks, the first wire rope and the second wire rope pass through The first pulley structure and the second pulley structure pull the mobile trolley to move horizontally to the right on the horizontal moving track, and then move toward the direction of the faulty vehicle until it moves to the faulty vehicle, and the faulty truck can be fork on the mobile trolley. One end of the third steel cable is connected to one side of the moving trolley, and the other end bypasses the second single-slot fixed pulley, four-slot moving pulley, two second single-slot fixed pulleys, and four-slot moving pulley, and is connected to the moving track assembly. into a four-speed transmission mechanism; one end of the fourth wire rope is connected to the other side of the moving trolley, and the other end of the fourth wire rope bypasses the second single-slot fixed pulley, four-slot movable pulley, two second single-slot fixed pulleys, The four-slot moving pulley is connected to the horizontal moving track assembly and forms a four-fold transmission mechanism; when the driving oil cylinder is extended, the third wire rope and the fourth wire rope pull the moving trolley through the second pulley structure and the third pulley structure. Move horizontally to the left on the moving track, and move the moving trolley back to the original position. During the movement of the mobile trolley, the four steel cables are kept in a tight state; since the transmission mechanism is provided with two movable pulleys, the stroke of the mobile trolley is four times that of the driving cylinder, which effectively improves the work efficiency of the overall structure; at the same time , the overall layout is reasonable, and the effect of convenient chassis layout and cost reduction has been achieved.
作为本申请的一种技术方案,所述竖直移动机构包括第二驱动器、第二滑轮组件、限位框以及移动架;所述限位框安装在所述移动小车上,所述第二驱动器安装在所述限位框上,并与所述第二滑轮组件传动连接;所述移动架可移动地安装在所述限位框的相对两个侧壁上,所述第二滑轮组件与所述移动架传动连接,用于带动所述移动架移进或者伸出所述限位框。As a technical solution of the present application, the vertical moving mechanism includes a second driver, a second pulley assembly, a limit frame and a moving frame; the limit frame is mounted on the moving trolley, and the second driver The moving frame is installed on the limit frame and is connected with the second pulley assembly in a driving manner; the moving frame is movably installed on two opposite side walls of the limit frame, and the second pulley assembly is connected to the second pulley assembly. The moving frame is in a transmission connection for driving the moving frame to move into or out of the limiting frame.
根据本申请的非限制性的实施例可知,启动第二驱动器,其驱动第二滑轮组件带动移动架在限位框上进行升降运动,进而带动其上的叉齿机构进行升降运动,从而有效地提高叉齿机构的位置高度的调节,从而更好地适应于故障车的搬运。According to the non-limiting embodiments of the present application, the second driver is activated, and the second pulley assembly drives the moving frame to move up and down on the limit frame, and then drives the fork mechanism on it to move up and down, thereby effectively Improve the adjustment of the position and height of the fork mechanism, so as to better adapt to the handling of faulty vehicles.
作为本申请的一种技术方案,所述第二滑轮组件包括两个定滑轮和第五钢索;所述限位框上和所述第二驱动器的驱动端上分别安装有所述定滑轮;所述第五钢索的一端连接于所述限位框,另一端依次穿过两个所述定滑轮,并与所述移动架连接。As a technical solution of the present application, the second pulley assembly includes two fixed pulleys and a fifth steel cable; the fixed pulleys are respectively installed on the limiting frame and the driving end of the second driver; One end of the fifth steel cable is connected to the limit frame, and the other end passes through the two fixed pulleys in sequence and is connected to the moving frame.
根据本申请的非限制性的实施例可知,当启动第二驱动器时,其驱动端通过两个定滑轮和第五钢索将动力传递给移动架,进而带动移动架在限位框上进行升降运动;该种传动方式,省时省力,且能够有效地节约成本。According to the non-limiting embodiments of the present application, when the second driver is activated, its driving end transmits power to the moving frame through the two fixed pulleys and the fifth steel cable, thereby driving the moving frame to move up and down on the limit frame Movement; this transmission method saves time and effort, and can effectively save costs.
作为本申请的一种技术方案,所述第一驱动器和所述第二驱动器包括驱动油缸。As a technical solution of the present application, the first driver and the second driver include a driving oil cylinder.
根据本申请的非限制性的实施例可知,通过驱动油缸的伸缩往复运动,实现整个机构的运行,从而有效地提高整体结构的工作效率,降低使用成本,且省时省力。According to the non-limiting embodiments of the present application, the operation of the entire mechanism is realized by driving the telescopic reciprocating motion of the oil cylinder, thereby effectively improving the working efficiency of the overall structure, reducing the use cost, and saving time and effort.
作为本申请的一种技术方案,所述叉车机构包括固定架、第三驱动器以及叉齿;所述固定架安装在所述竖直移动机构上,所述第三驱动器和所述叉齿安装在所述固定架的底部,所述第三驱动器与所述叉齿传动连接,用于驱动所述叉齿沿与所述底架结构的轴向垂直的方向移动。As a technical solution of the present application, the forklift mechanism includes a fixed frame, a third driver and fork teeth; the fixed frame is installed on the vertical moving mechanism, and the third driver and the fork teeth are installed on the At the bottom of the fixing frame, the third driver is in driving connection with the fork teeth, and is used for driving the fork teeth to move in a direction perpendicular to the axial direction of the chassis structure.
根据本申请的非限制性的实施例可知,首先确保前后两个叉齿机构分别对准故障车辆的前后车轮;竖直移动机构的驱动油缸收缩,移动架在重力的作用下下降,叉齿机构也随之下降,直至其上的叉齿略微高于地面;叉齿在驱动电机的作用下伸出,并将故障车辆的四个车轮抱合;竖直移动机构的驱动油缸伸出,第五钢索拉动移动架向上运动,故障车辆落在叉齿上,随移动架向上运动至行程顶端,此时叉齿略高于水平移动机构。水平移动机构上的驱动油缸伸出,第一钢索、第二钢索拉动移动小车向左运动至行程顶端,竖直移动机构与故障车辆也随之向左运动,此时故障车辆落在清障车上,完成故障车辆的上装。该整体结构布局合理,且能够有效地提高故障车的清除,省时省力。According to the non-limiting embodiments of the present application, firstly, ensure that the front and rear fork mechanisms are aligned with the front and rear wheels of the faulty vehicle, respectively; the driving cylinder of the vertical moving mechanism shrinks, the moving frame descends under the action of gravity, and the fork mechanism It also descends until the fork teeth on it are slightly higher than the ground; the fork teeth are extended under the action of the driving motor and hug the four wheels of the faulty vehicle; the driving cylinder of the vertical moving mechanism is extended, and the fifth steel The cable pulls the moving frame to move upward, the faulty vehicle falls on the fork tines, and moves up with the moving frame to the top of the stroke. At this time, the fork tines are slightly higher than the horizontal moving mechanism. The driving cylinder on the horizontal moving mechanism stretches out, the first steel cable and the second steel cable pull the mobile trolley to the left to move to the top of the stroke, and the vertical moving mechanism and the faulty vehicle also move to the left. On the faulty vehicle, complete the top-up of the faulty vehicle. The overall structure has a reasonable layout, and can effectively improve the removal of faulty vehicles, saving time and effort.
作为本申请的一种技术方案,所述第三驱动器包括驱动电机。As a technical solution of the present application, the third driver includes a drive motor.
根据本申请的非限制性的实施例可知,启动驱动电机,使得叉齿在驱动电机的作用下伸出,并将故障车辆的四个车轮抱合,有效地提高整个结构的使用效率,省时省力。According to the non-limiting embodiments of the present application, it can be known that starting the driving motor so that the fork tines extend under the action of the driving motor, and embracing the four wheels of the faulty vehicle, can effectively improve the use efficiency of the entire structure, save time and effort .
本申请的有益效果:Beneficial effects of this application:
本申请中,首先确保前后两个叉齿机构分别对准故障车辆的前后车轮;竖直移动机构的驱动油缸收缩,移动架在重力的作用下下降,叉齿机构也随之下降,直至其上的叉齿略微高于地面;叉齿在驱动电机的作用下伸出,并将故障车辆的四个车轮抱合;竖直移动机构的驱动油缸伸出,第五钢索拉动移动架向上运动,故障车辆落在叉齿上,随移动架向上运动至行程顶端,此时叉齿略高于水平移动机构。水平移动机构上的驱动油缸伸出,第一钢索、第二钢索拉动移动小车向左运动至行程顶端,竖直移动机构与故障车辆也随之向左运动,此时故障车辆落在清障车上,完成故障车辆的上装。该整体结构布局合理,且能够有效地提高故障车的清除,省时省力。此外,两个水平移动机构可在不增加成本的情况下,减少第一驱动器的驱动的长度,改善了现有的驱动器由于过长而带来的各部件之间的干涉的问题。In this application, firstly, ensure that the front and rear fork mechanisms are aligned with the front and rear wheels of the faulty vehicle respectively; the driving cylinder of the vertical moving mechanism shrinks, the moving frame descends under the action of gravity, and the fork mechanism also descends until the upper The fork teeth are slightly higher than the ground; the fork teeth are extended under the action of the driving motor and hold the four wheels of the faulty vehicle; the driving cylinder of the vertical moving mechanism is extended, and the fifth steel cable pulls the moving frame to move upward, and the fault occurs. The vehicle falls on the fork and moves up with the moving frame to the top of the stroke. At this time, the fork is slightly higher than the horizontal moving mechanism. The driving cylinder on the horizontal moving mechanism stretches out, the first steel cable and the second steel cable pull the mobile trolley to the left to move to the top of the stroke, and the vertical moving mechanism and the faulty vehicle also move to the left. On the faulty vehicle, complete the top-up of the faulty vehicle. The overall structure has a reasonable layout, and can effectively improve the removal of faulty vehicles, saving time and effort. In addition, the two horizontal moving mechanisms can reduce the driving length of the first driver without increasing the cost, which improves the problem of interference between various components caused by excessive length of the existing driver.
附图说明Description of drawings
为了更清楚地说明本申请实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本申请实施例提供的清障车的结构示意图;1 is a schematic structural diagram of a wrecker truck provided by an embodiment of the present application;
图2为本申请实施例提供的清障车的第一角度结构示意图;FIG. 2 is a schematic structural diagram of a first angle of a wrecker truck provided by an embodiment of the present application;
图3为本申请实施例提供的清障车的第二角度结构示意图;FIG. 3 is a schematic structural diagram of a second angle of the wrecker truck provided by the embodiment of the present application;
图4为本申请实施例提供的水平移动机构结构示意图;4 is a schematic structural diagram of a horizontal movement mechanism provided by an embodiment of the present application;
图5为本申请实施例提供的竖直移动机构结构示意图;5 is a schematic structural diagram of a vertical movement mechanism provided by an embodiment of the present application;
图6为本申请实施例提供的清障车初始状态结构示意图;FIG. 6 is a schematic structural diagram of the initial state of the wrecker truck provided by the embodiment of the present application;
图7为本申请实施例提供的清障车的叉齿机构伸至故障车辆底部的结构示意图;7 is a schematic structural diagram of the fork mechanism of the wrecker vehicle extending to the bottom of the faulty vehicle according to an embodiment of the present application;
图8为本申请实施例提供的清障车完成故障车辆上装结构示意图;FIG. 8 is a schematic structural diagram of a wrecker truck completing the loading of a faulty vehicle according to an embodiment of the present application;
图9为本申请实施例提供的水平移动机构第一传动关系结构示意图;9 is a schematic structural diagram of a first transmission relationship of a horizontal moving mechanism provided in an embodiment of the present application;
图10申请实施例提供的水平移动机构第二传动关系结构示意图;10 is a schematic structural diagram of the second transmission relationship of the horizontal movement mechanism provided by the embodiment of the application;
图11本申请实施例提供的第一滑轮结构的结构示意图;11 is a schematic structural diagram of a first pulley structure provided in an embodiment of the present application;
图12本申请实施例提供的第二滑轮结构的结构示意图;12 is a schematic structural diagram of a second pulley structure provided in an embodiment of the present application;
图13本申请实施例提供的第三滑轮结构的结构示意图。FIG. 13 is a schematic structural diagram of a third pulley structure provided in an embodiment of the present application.
图标:1-清障车;2-底架结构;3-水平移动机构;4-定位框;5-移动小车;6-第一驱动器;7-第一滑轮组件;8-竖直移动机构;9-叉车机构;10-支撑框;11-第一滑轮结构;12-第二滑轮结构;13-第三滑轮结构;14-第一单槽定滑轮;15-双槽定滑轮;16-第一钢索;17-第二钢索;18-四槽动滑轮;19-连接轴;20-第二单槽定滑轮;21-第三钢索;22-第四钢索;23-第二驱动器;24-第二滑轮组件;25-限位框;26-移动架;27-第五钢索;28-叉齿。Icons: 1- Wrecker; 2- Underframe structure; 3- Horizontal moving mechanism; 4- Positioning frame; 5- Moving trolley; 6- The first drive; 7- The first pulley assembly; 9-forklift mechanism; 10-support frame; 11-first pulley structure; 12-second pulley structure; 13-third pulley structure; 14-first single-groove fixed pulley; 15-double-groove fixed pulley; 16-th One steel cable; 17-second steel cable; 18-four-slot movable pulley; 19-connecting shaft; 20-second single-slot fixed pulley; 21-third steel cable; 22-fourth steel cable; 23-second driver ; 24- the second pulley assembly; 25- limit frame; 26- mobile frame; 27- fifth steel cable; 28- fork teeth.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和展示出的本申请实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of the present application, but not all of the embodiments. The components of the embodiments of the present application generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Thus, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the application as claimed, but is merely representative of selected embodiments of the application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本申请的描述中,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or is usually placed when the product of the invention is used. The orientation or positional relationship is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present application.
此外,在本申请中,除非另有明确的规定和限定,第一特征在第二特征之上或之下可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征之上、上方和上面包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征之下、下方和下面包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。Furthermore, in this application, unless otherwise expressly specified and limited, a first feature above or below a second feature may include the first and second features being in direct contact, or may include that the first and second features are not directly in contact with each other. The contact is made through additional features between them. Also, the first feature being above, above and above the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is below, below and below the second feature includes the first feature is directly below and diagonally below the second feature, or simply means that the first feature level is smaller than the second feature.
此外,术语“水平”、“竖直”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。Furthermore, the terms "horizontal", "vertical" and the like do not imply that a component is required to be absolutely horizontal or overhang, but rather may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "arranged", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.
实施例:Example:
请参照图1,配合参照图2至图3,本申请提供一种清障车1,包括底架结构2、两个水平移动机构3、两个竖直移动机构8以及两个叉车机构9;其中,两个水平移动机构3平行间隔地安装在底架结构2上,且水平移动机构3的轴向与底架结构2的轴向垂直设置;每个水平移动机构3上均安装有竖直移动机构8,每个叉车机构9则安装在竖直移动机构8上。Please refer to FIG. 1 , with reference to FIGS. 2 to 3 , the present application provides a wrecker truck 1 , including an underframe structure 2 , two horizontal moving mechanisms 3 , two vertical moving mechanisms 8 and two forklift mechanisms 9 ; Wherein, two horizontal moving mechanisms 3 are installed on the base frame structure 2 in parallel and spaced apart, and the axial direction of the horizontal moving mechanism 3 is vertically arranged with the axial direction of the base frame structure 2; each horizontal moving mechanism 3 is installed with a vertical Moving mechanism 8, each forklift mechanism 9 is mounted on the vertical moving mechanism 8.
底架结构2包括底盘和副车架,副车架安装在底盘上;同时,副车架上安装有两个平行且间隔设置的液压支腿机构,液压支腿机构主要用于对清障车1起到支撑的作用。The underframe structure 2 includes a chassis and a subframe, and the subframe is installed on the chassis; at the same time, two parallel and spaced hydraulic outrigger mechanisms are installed on the subframe, and the hydraulic outrigger mechanism is mainly used for wrecker trucks. 1 acts as a support.
其中,水平移动机构3包括定位框4、移动小车5、第一驱动器6以及第一滑轮组件7;定位框4安装在底架结构2上,主要用于起到支撑作用;定位框4整体呈U型框架结构,其朝向故障车的一侧开口,其相对两个长侧壁上均设置有第一滑动导轨,移动小车5的两端分别可移动地安装在第一滑动导轨中;同时,定位框4的内部安装有支撑框10,第一驱动器6的一端安装在支撑框10内,另一端与第一滑轮组件7传动连接,用于驱动第一滑轮组件7沿定位框4的轴向移动,第一滑轮组件7与移动小车5传动连接;每个竖直移动机构8安装在每个移动小车5上,移动小车5能够带动竖直移动机构8沿与底架结构2的轴向垂直的方向移动,即朝着故障车的方向进行移动;叉车机构9可移动地安装在竖直移动机构8上,其能够朝着故障车的方向进行移动。The horizontal moving mechanism 3 includes a positioning frame 4, a moving trolley 5, a first driver 6 and a first pulley assembly 7; the positioning frame 4 is installed on the underframe structure 2 and is mainly used for supporting; The U-shaped frame structure has an opening toward the side of the faulty vehicle, and first sliding guide rails are provided on both opposite long side walls, and both ends of the moving trolley 5 are respectively movably installed in the first sliding guide rails; at the same time, A support frame 10 is installed inside the positioning frame 4 , one end of the first driver 6 is installed in the support frame 10 , and the other end is drive-connected with the first pulley assembly 7 for driving the first pulley assembly 7 along the axial direction of the positioning frame 4 When moving, the first pulley assembly 7 is connected with the moving cart 5 in a transmission; each vertical moving mechanism 8 is installed on each moving cart 5, and the moving cart 5 can drive the vertical moving mechanism 8 to be perpendicular to the axial direction of the chassis structure 2 The forklift mechanism 9 is movably installed on the vertical moving mechanism 8, which can move in the direction of the faulty vehicle.
需要说明的是,在本实施例中,支撑框10整体呈框架结构,其由依次连接的第一短侧壁、第一长侧壁、第二短侧壁以及第二长侧壁围设构造而成;第一长侧壁的一端通过第一短侧壁继续延伸至定位框4的侧壁上,另一端连接于第二短侧壁;第二长侧壁的一端通过第一短侧壁继续延伸至定位框4的侧壁上,另一端连接于第二短侧壁;第一长侧壁和第二长侧壁平行且间隔设置,二者上均开设有第二滑动导轨。It should be noted that, in this embodiment, the support frame 10 has a frame structure as a whole, which is surrounded by a first short side wall, a first long side wall, a second short side wall and a second long side wall which are connected in sequence. One end of the first long side wall continues to extend to the side wall of the positioning frame 4 through the first short side wall, and the other end is connected to the second short side wall; one end of the second long side wall passes through the first short side wall Continue to extend to the side wall of the positioning frame 4, and the other end is connected to the second short side wall; the first long side wall and the second long side wall are parallel and spaced apart, and a second sliding guide rail is provided on both.
需要说明的是,在本实施例中,移动小车5包括连接板、第一侧板以及第二侧板,连接板的两端分别与第一侧板、第二侧板连接,第一侧板的外壁上间隔地安装有两个滚轮,第二侧板的外壁上间隔地安装有两个滚轮,第一侧板通过两个滚轮可滑动地安装在第一滑动导轨上,第二侧板通过两个滚轮可滑动地安装在第一滑动导轨上,从而实现移动小车5的滑动连接。It should be noted that, in this embodiment, the mobile trolley 5 includes a connecting plate, a first side plate and a second side plate. Both ends of the connecting plate are connected to the first side plate and the second side plate respectively. The first side plate Two rollers are installed at intervals on the outer wall of the second side plate, two rollers are installed at intervals on the outer wall of the second side plate, the first side plate is slidably installed on the first sliding guide rail through the two rollers, and the second side plate passes The two rollers are slidably mounted on the first sliding guide rail, so as to realize the sliding connection of the moving trolley 5 .
请参照图4,配合参照图9至图13,在本实施例中,第一滑轮组件7包括第一滑轮结构11、第二滑轮结构12以及第三滑轮结构13;其中,第一滑轮结构11包括两个第一单槽定滑轮14、两个双槽定滑轮15、第一钢索16以及第二钢索17,两个第一单槽定滑轮14和两个双槽定滑轮15分别间隔地安装在支撑框10的第二短侧壁上,且双槽定滑轮15处于第一单槽定滑轮14之间;第二滑轮结构12包括两个四槽动滑轮18和连接轴19,第一驱动器6的一端安装在支撑框10的第一短侧壁上,另一端连接于连接轴19,连接轴19的两端分别连接有四槽动滑轮18,两个四槽动滑轮18分别可滑动地安装在第二滑动导轨中;第三滑轮结构13包括四个第二单槽定滑轮20、第三钢索21以及第四钢索22,四个第二单槽定滑轮20间隔地安装在定位框4的短侧壁上;第一钢索16的一端连接于移动小车5的一端,另一端依次穿过第一单槽定滑轮14、四槽动滑轮18、两个双槽定滑轮15、四槽动滑轮18,并与支撑框10的一端连接;第二钢索17的一端与移动小车5的另一端连接,另一端依次穿过第一单槽定滑轮14、四槽动滑轮18、两个双槽定滑轮15、四槽动滑轮18,并与支撑框10的另一端连接;第三钢索21的一端连接于移动小车5的一端,另一端依次穿过第二单槽定滑轮20、四槽动滑轮18、两个第二单槽定滑轮20、四槽动滑轮18,并与定位框4的内壁的一端连接;第四钢索22的一端连接于移动小车5的另一端,另一端依次穿过第二单槽定滑轮20、四槽动滑轮18、两个第二单槽定滑轮20、四槽动滑轮18,并与定位框4的内壁的另一端连接。Please refer to FIG. 4 , with reference to FIGS. 9 to 13 , in this embodiment, the first pulley assembly 7 includes a first pulley structure 11 , a second pulley structure 12 and a third pulley structure 13 ; wherein the first pulley structure 11 Including two first single-slot fixed pulleys 14, two double-slot fixed pulleys 15, first steel cables 16 and second steel cables 17, the two first single-slot fixed pulleys 14 and the two double-slot fixed pulleys 15 are spaced apart from each other. The second pulley structure 12 includes two four-slot movable pulleys 18 and a connecting shaft 19. One end of the driver 6 is installed on the first short side wall of the support frame 10, and the other end is connected to the connecting shaft 19. The two ends of the connecting shaft 19 are respectively connected with four-slot moving pulleys 18, and the two four-slot moving pulleys 18 are respectively slidably installed. In the second sliding guide rail; the third pulley structure 13 includes four second single-slot fixed pulleys 20, third steel cables 21 and fourth steel cables 22, and the four second single-slot fixed pulleys 20 are installed at intervals on the positioning frame 4; one end of the first steel cable 16 is connected to one end of the moving trolley 5, and the other end passes through the first single-slot fixed pulley 14, the four-slot movable pulley 18, the two double-slot fixed pulleys 15, and the four-slotted pulley in turn. The movable pulley 18 is connected to one end of the support frame 10; one end of the second steel cable 17 is connected to the other end of the mobile trolley 5, and the other end passes through the first single-slot fixed pulley 14, the four-slot movable pulley 18, and the two double-slotted pulleys in turn. The fixed pulley 15 and the four-slot movable pulley 18 are connected to the other end of the support frame 10; one end of the third wire rope 21 is connected to one end of the moving trolley 5, and the other end passes through the second single-slot fixed pulley 20 and the four-slot movable pulley in turn. 18. Two second single-slot fixed pulleys 20 and four-slot movable pulleys 18 are connected to one end of the inner wall of the positioning frame 4; one end of the fourth steel cable 22 is connected to the other end of the moving cart 5, and the other end passes through the first Two single-slot fixed pulleys 20 , four-slot movable pulleys 18 , two second single-slot fixed pulleys 20 , and four-slot moving pulleys 18 are connected to the other end of the inner wall of the positioning frame 4 .
需要说明的是,第一钢索16的一端与移动小车5的一侧相连,第一钢索16的另一端绕过第一单槽定滑轮14、四槽动滑轮18、两个双槽定滑轮15、四槽动滑轮18,并与水平移动轨道总成相连,行成四倍率传动机构;第二钢索17的一端与移动小车5的另一侧相连,第二钢索17的另一端绕过第一单槽定滑轮14、四槽动滑轮18、两个双槽定滑轮15、四槽动滑轮18,与水平移动轨道总成相连,行成四倍率传动机构;当驱动油缸收缩时,第一钢索16、第二钢索17通过第一滑轮结构11、第二滑轮结构12拉动移动小车5在水平移动轨道上水平向右移动,进而朝着故障车的方向进行移动,直到移动至故障车处,将故障车叉至移动小车5上即可。第三钢索21的一端与移动小车5的一侧相连,另一端绕过第二单槽定滑轮20、四槽动滑轮18、两个第二单槽定滑轮20、四槽动滑轮18,与移动轨道总成相连,行成四倍率传动机构;第四钢索22的一端与移动小车5的另一侧相连,第四钢索22的另一端绕过第二单槽定滑轮20、四槽动滑轮18、两个第二单槽定滑轮20、四槽动滑轮18,与水平移动轨道总成相连,行成四倍率传动机构;当驱动油缸伸出时,第三钢索21、第四钢索22通过第二滑轮结构12、第三滑轮结构13拉动移动小车5在水平移动轨道上水平向左移动,进行移动小车5移动回至原始位置。移动小车5在运动过程中,四条钢索均保持收紧状态;由于该传动机构设置两个动滑轮,因此,移动小车5的行程为驱动油缸行程的四倍,有效地提高了整体结构的工作效率;同时,整体布局合理,达到了便于底盘布置与降低成本的效果。It should be noted that one end of the first wire rope 16 is connected to one side of the mobile trolley 5, and the other end of the first wire rope 16 bypasses the first single-slot fixed pulley 14, the four-slot moving pulley 18, and the two double-slot fixed pulleys 15. The four-groove movable pulley 18 is connected with the horizontal moving track assembly to form a four-fold transmission mechanism; one end of the second wire rope 17 is connected to the other side of the moving trolley 5, and the other end of the second wire rope 17 bypasses The first single-slot fixed pulley 14, the four-slot movable pulley 18, the two double-slot fixed pulleys 15, and the four-slot movable pulley 18 are connected to the horizontal moving track assembly to form a four-speed transmission mechanism; when the driving oil cylinder shrinks, the first steel The cable 16 and the second steel cable 17 pull the mobile trolley 5 through the first pulley structure 11 and the second pulley structure 12 to move horizontally to the right on the horizontal moving track, and then move toward the direction of the faulty vehicle until it reaches the faulty vehicle. , just fork the faulty truck to the mobile trolley 5. One end of the third wire rope 21 is connected to one side of the moving trolley 5 , and the other end bypasses the second single-slot fixed pulley 20 , the four-slot movable pulley 18 , the two second single-slot fixed pulleys 20 , and the four-slot moving pulley 18 . The track assemblies are connected to form a four-speed transmission mechanism; one end of the fourth wire rope 22 is connected to the other side of the moving trolley 5, and the other end of the fourth wire rope 22 bypasses the second single-slot fixed pulley 20 and the four-slot movable pulley 18. Two second single-slot fixed pulleys 20 and four-slot movable pulleys 18 are connected to the horizontal moving track assembly to form a four-speed transmission mechanism; when the driving oil cylinder is extended, the third wire rope 21 and the fourth wire rope 22 The moving trolley 5 is pulled horizontally to the left on the horizontal moving track by the second pulley structure 12 and the third pulley structure 13, and the moving trolley 5 is moved back to the original position. During the movement of the mobile trolley 5, the four steel cables are kept in a tightened state; since the transmission mechanism is provided with two movable pulleys, the stroke of the mobile trolley 5 is four times that of the driving cylinder, which effectively improves the overall structure. At the same time, the overall layout is reasonable, achieving the effect of facilitating the layout of the chassis and reducing costs.
需要说明的是,在其他的实施例中,第一滑轮组件7还可以采用其他的设置方式,来实现移动小车5的行程为驱动油缸行程的至少两倍,比如,采用至少一组第一滑轮结构和至少一组第二滑轮结构(与前文中的结构不同),该第一滑轮结构包括第一单槽定滑轮14、双槽定滑轮15、第一钢索16、第二钢索17、四槽动滑轮18以及连接轴19;第一单槽定滑轮14和双槽定滑轮15分别间隔地安装在支撑框10的一侧上;第一驱动器6的另一端连接于连接轴19,连接轴19的两端分别可滑动地设置于支撑框10的相对两个侧壁上,四槽动滑轮18安装在连接轴19上;第一钢索16的一端连接于移动小车5的一端,另一端依次穿过第一单槽定滑轮14、四槽动滑轮18以及双槽定滑轮15,并与支撑框10的一端连接;第二钢索17的一端与移动小车5的另一端连接,另一端依次穿过双槽定滑轮15、四槽动滑轮18以及第一单槽定滑轮14,并与支撑框10的另一端连接;第二滑轮结构安装在定位框4的另一侧上,并分别与四槽动滑轮18、移动小车5传动连接。同时,第二滑轮结构包括两个第二单槽定滑轮20、第三钢索21以及第四钢索22,两个第二单槽定滑轮20间隔地安装在定位框4的内壁上;第三钢索21的一端连接于移动小车5的一端,另一端依次穿过第二单槽定滑轮20、四槽动滑轮18以及第二单槽定滑轮20,并与定位框4的内壁的一端连接;第四钢索22的一端连接于移动小车5的另一端,另一端依次穿过第二单槽定滑轮20、四槽动滑轮18以及第二单槽定滑轮20,并与定位框4的内壁的另一端连接。因此,在其他的实施例中,第一滑轮组件7可以采用不同的设置方式,并不仅仅局限于本实施例中的结构方式。It should be noted that, in other embodiments, the first pulley assembly 7 may also adopt other setting methods to realize that the stroke of the moving trolley 5 is at least twice the stroke of the driving cylinder, for example, at least one set of first pulleys is used. structure and at least one set of second pulley structures (different from the previous structures), the first pulley structure includes a first single-groove fixed pulley 14, a double-groove fixed pulley 15, a first wire rope 16, a second wire rope 17, The four-slot movable pulley 18 and the connecting shaft 19; the first single-slot fixed pulley 14 and the double-slot fixed pulley 15 are respectively installed on one side of the support frame 10 at intervals; the other end of the first driver 6 is connected to the connecting shaft 19, and the connecting shaft The two ends of 19 are respectively slidably arranged on the opposite two side walls of the support frame 10, and the four-slot movable pulley 18 is installed on the connecting shaft 19; Pass through the first single-slot fixed pulley 14, the four-slot movable pulley 18 and the double-slot fixed pulley 15, and connect with one end of the support frame 10; The double-slot fixed pulley 15, the four-slot movable pulley 18 and the first single-slot fixed pulley 14 are connected to the other end of the support frame 10; the second pulley structure is installed on the other side of the positioning frame 4, and is respectively connected with the four-slot fixed pulley 14. The movable pulley 18 and the mobile trolley 5 are connected by transmission. Meanwhile, the second pulley structure includes two second single-slot fixed pulleys 20, a third steel cable 21 and a fourth steel cable 22, and the two second single-slot fixed pulleys 20 are installed on the inner wall of the positioning frame 4 at intervals; One end of the three wire ropes 21 is connected to one end of the moving trolley 5 , and the other end passes through the second single-slot fixed pulley 20 , the four-slot movable pulley 18 and the second single-slot fixed pulley 20 in sequence, and is connected to one end of the inner wall of the positioning frame 4 One end of the fourth steel cable 22 is connected to the other end of the mobile trolley 5, and the other end passes through the second single-slot fixed pulley 20, the four-slot movable pulley 18 and the second single-slot fixed pulley 20 in turn, and is connected with the inner wall of the positioning frame 4. the other end of the connection. Therefore, in other embodiments, the first pulley assembly 7 can be set in different ways, and is not limited to the structure in this embodiment.
需要说明的是,在本实施例中,第一驱动器6采用的是驱动油缸;而在其他的实施例中,第一驱动器6还可以采用其他的驱动结构,并不仅仅局限于本实施例中的驱动结构。It should be noted that, in this embodiment, the first driver 6 adopts a driving oil cylinder; in other embodiments, the first driver 6 may also adopt other driving structures, which are not limited to this embodiment. drive structure.
请参照图5,配合参照图6至图8,竖直移动机构8包括第二驱动器23、第二滑轮组件24、限位框25以及移动架26;限位框25安装在移动小车5上,第二驱动器23安装在限位框25上,并与第二滑轮组件24传动连接;移动架26可移动地安装在限位框25的相对两个侧壁上,第二滑轮组件24与移动架26传动连接,用于带动移动架26移进或者伸出限位框25。Please refer to FIG. 5 , with reference to FIGS. 6 to 8 , the vertical movement mechanism 8 includes a second driver 23 , a second pulley assembly 24 , a limit frame 25 and a moving frame 26 ; the limit frame 25 is installed on the moving trolley 5 , The second driver 23 is mounted on the limiting frame 25 and is in driving connection with the second pulley assembly 24; the moving frame 26 is movably mounted on two opposite side walls of the limiting frame 25, and the second pulley assembly 24 is connected to the moving frame 26 is a transmission connection for driving the moving frame 26 to move into or out of the limit frame 25 .
需要说明的是,在本实施例中,限位框25整体呈框架结构,其相对的两个长侧壁上均设置有用于移动架26滑动的滑轨,移动架26的相对两个侧壁上均安装有滚轮,该滚轮可滑动地配合安装在滑轨中,实现移动架26与限位框25之间的滑动连接。It should be noted that, in this embodiment, the limiting frame 25 has a frame structure as a whole, and two opposite long side walls are provided with slide rails for sliding the moving frame 26 . The opposite two side walls of the moving frame 26 are provided with slide rails The rollers are installed on both of them, and the rollers are slidably fitted in the slide rails to realize the sliding connection between the moving frame 26 and the limiting frame 25 .
需要说明的是,在本实施例中,第二滑轮组件24包括两个定滑轮和第五钢索27;限位框25的顶端上和第二驱动器23的驱动端上分别安装有定滑轮;第五钢索27的一端连接于限位框25,另一端依次穿过两个定滑轮,并与移动架26连接。It should be noted that, in this embodiment, the second pulley assembly 24 includes two fixed pulleys and a fifth steel cable 27; fixed pulleys are respectively installed on the top of the limiting frame 25 and on the driving end of the second driver 23; One end of the fifth steel cable 27 is connected to the limiting frame 25 , and the other end passes through the two fixed pulleys in turn and is connected to the moving frame 26 .
需要说明的是,在本实施例中,第二驱动器23采用的是驱动油缸;而在其他的实施例中,第二驱动器23还可以采用其他的驱动结构,并不仅仅局限于本实施例中的驱动结构。It should be noted that, in this embodiment, the second driver 23 adopts a driving oil cylinder; in other embodiments, the second driver 23 may also adopt other driving structures, which are not limited to this embodiment. drive structure.
请参照图2,叉车机构9包括两个叉齿28和两个第三驱动器;两个叉齿28分别安装在移动架26的底部上,并与移动架26垂直设置;叉齿28的上表面上安装有齿条,齿条上安装有与之啮合的驱动电机,通过驱动电机的转动带动叉齿28在水平方向上实现往复移动,进而实现叉齿28伸出或者缩进定位框4中,从而实现故障车的装载。2 , the forklift mechanism 9 includes two fork tines 28 and two third drivers; the two fork tines 28 are respectively installed on the bottom of the moving frame 26 and are vertically arranged with the moving frame 26; the upper surface of the fork tines 28 A rack is installed on the rack, and a drive motor meshing with it is installed on the rack. The rotation of the drive motor drives the fork tines 28 to reciprocate in the horizontal direction, and then the fork tines 28 are extended or retracted into the positioning frame 4. In this way, the loading of the faulty vehicle is realized.
需要说明的是,在本实施例中,第三驱动器采用的驱动电机;而在其他的实施例中,第三驱动器还可以采用其他的驱动结构,并不仅仅局限于本实施例中的驱动结构。It should be noted that, in this embodiment, the third driver adopts a driving motor; in other embodiments, the third driver may also adopt other driving structures, and is not limited to the driving structure in this embodiment. .
该清障车1的工作过程为:The working process of the wrecker 1 is as follows:
1,将清障车1开至故障车辆左侧,确保前后两个叉齿28机构分别对准故障车辆的前后车轮,此时清障车1各部件相对位置如图6所示;1. Drive the wrecker 1 to the left side of the faulty vehicle, and ensure that the two front and rear fork tine 28 mechanisms are aligned with the front and rear wheels of the faulty vehicle, respectively. At this time, the relative positions of the components of the wrecker 1 are shown in Figure 6;
2,竖直移动机构8的驱动油缸收缩,移动架26在重力的作用下下降,叉齿28机构也随之下降,直至其上的叉齿28略微高于地面;叉齿28在驱动电机的作用下伸出,并将故障车辆的四个车轮抱合;此时清障车1各部件相对位置如图7所示,故障车辆位于叉齿28机构的上方。2. The driving cylinder of the vertical moving mechanism 8 contracts, the moving frame 26 descends under the action of gravity, and the fork 28 mechanism also descends until the fork 28 on it is slightly higher than the ground; Under the action, it stretches out and engages the four wheels of the faulty vehicle; at this time, the relative positions of the components of the wrecker 1 are shown in Figure 7, and the faulty vehicle is located above the fork 28 mechanism.
3,液压支腿机构启动,液压支腿伸至地面,为清障车1提供支撑。3. The hydraulic outrigger mechanism is activated, and the hydraulic outrigger extends to the ground to provide support for the wrecker 1.
4,竖直移动机构8的驱动油缸伸出,第五钢索27拉动移动架26向上运动,故障车辆落在叉齿28上,随移动架26向上运动至行程顶端,此时叉齿28略高于水平移动机构3;此时清障车1各部件相对位置如图8所示。4. The driving oil cylinder of the vertical moving mechanism 8 is extended, the fifth steel cable 27 pulls the moving frame 26 to move upward, the faulty vehicle falls on the fork 28, and moves up with the moving frame 26 to the top of the stroke. At this time, the fork 28 is slightly It is higher than the horizontal moving mechanism 3; at this time, the relative positions of the components of the wrecker 1 are shown in Figure 8.
5,水平移动机构3上的驱动油缸伸出,第一钢索16、第二钢索17拉动移动小车5向左运动至行程顶端,竖直移动机构8与故障车辆也随之向左运动,此时故障车辆落在清障车1上,完成故障车辆的上装;此时清障车1各部件相对位置如图8所示。5. The driving oil cylinder on the horizontal moving mechanism 3 is extended, the first steel cable 16 and the second steel cable 17 pull the moving trolley 5 to the left to move to the top of the stroke, and the vertical moving mechanism 8 and the faulty vehicle also move to the left. At this time, the faulty vehicle falls on the wrecker truck 1, and the loading of the faulty vehicle is completed; at this time, the relative positions of the components of the wrecker truck 1 are shown in Figure 8.
6,液压支腿收回,完成清障工作。6. The hydraulic outriggers are retracted to complete the clearance work.
综上可知,该整体结构布局合理,且能够有效地提高故障车的清除,省时省力。因此,该清障车1可在两分钟之内完成故障车辆的清障工作,大大提升清障工作的效率;此外,两个水平移动机构3可在不增加成本的情况下,减少第一驱动器6的驱动的长度,改善了现有的驱动器由于过长而带来的各部件之间的干涉的问题。In summary, the overall structure layout is reasonable, and can effectively improve the removal of faulty vehicles, saving time and effort. Therefore, the wrecker 1 can complete the wrecker work of the faulty vehicle within two minutes, greatly improving the efficiency of wrecker work; in addition, the two horizontal moving mechanisms 3 can reduce the first drive without increasing the cost. The length of the drive is 6, which improves the problem of interference between various components caused by the excessive length of the existing drive.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.
Claims (10)
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