Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects of the prior art, the high-efficiency splitting machine for splitting the film, which is convenient for blade replacement, is provided.
The technical scheme adopted by the invention for solving the technical problems is as follows: a high-efficiency splitting machine convenient for blade replacement for film splitting comprises a base, a guide rail, two supports, a feeding mechanism and at least two splitting mechanisms, wherein the supports are arranged on one side of one end of the base, the guide rail is perpendicular to the supports, one end of the guide rail is fixedly connected with the supports, the feeding mechanism is arranged on one side of the base, and the splitting mechanisms are arranged on the guide rail;
the slitting mechanism comprises a moving assembly, a connecting rod, a rotating shaft, a supporting sleeve, a supporting disk, a blade, a fixing block and two bearings, wherein the moving assembly is arranged on the guide rail, the axis of the supporting sleeve is parallel to the guide rail, the supporting sleeve is arranged on one side, close to the base, of the moving assembly, one end of the supporting sleeve is fixedly connected with one end of the connecting rod, the other end of the connecting rod is connected with the moving assembly, the rotating shaft is coaxially arranged with the supporting sleeve, one end of the rotating shaft penetrates through the supporting sleeve, the bearings are arranged inside the supporting sleeve, the inner ring of each bearing is fixedly connected with the periphery of the rotating shaft, the outer ring of each bearing is fixedly connected with the inner wall of the corresponding supporting sleeve, the supporting disk is perpendicular to the axis of the rotating shaft, the supporting disk is fixed in the middle of the rotating shaft, the blade is sleeved on, the fixing block is arranged on one side, far away from the supporting disc, of the blade, the rotating shaft penetrates through the fixing block, external threads are arranged on the periphery of the other end of the rotating shaft, a mounting hole is formed in the fixing block, internal threads are arranged on the inner wall of the mounting hole, and the external threads are matched with the internal threads;
the feeding mechanism comprises a supporting shaft and two lifting components, the lifting components are arranged at one end of one side of the base, the supporting shaft is parallel to the guide rail, and one end of the supporting shaft is connected with the lifting components;
the lifting assembly comprises a driving unit, a lifting base, a supporting block and a sliding rod, the sliding rod is perpendicular to the guide rail, two ends of the guide rail are fixedly connected with the base, a through hole is formed in the lifting base, the guide rail penetrates through the lifting base, the lifting base is connected with the guide rail in a sliding mode, the driving unit is arranged on one side of the sliding rod and connected with the lifting base, the supporting block is arranged on one side, away from the base, of the lifting base, the supporting block is in a U-shaped shape with an opening towards the support, one end of the supporting shaft is arranged in the U-shaped opening of the supporting block, and the supporting shaft is connected with the supporting block in a sliding mode.
Preferably, in order to improve the automation degree of the splitting machine, a central control box is arranged on the support, a PLC is arranged inside the central control box, a display screen and at least two control keys are arranged on the central control box, and the display screen and the control keys are electrically connected with the PLC.
As preferred, in order to realize the position control to the blade, remove the subassembly and include removal sleeve pipe, fixed sleeve pipe, gag lever post and spring, the removal sleeve pipe box is established on the guide rail, removal sleeve pipe and guide rail sliding connection, fixed sleeve pipe's axis is perpendicular with removal sleeve pipe's axis, the gag lever post sets up with the fixed sleeve pipe is coaxial, the gag lever post passes fixed sleeve pipe, the spring housing is established on the gag lever post, spring and fixed sleeve pipe fixed connection are passed through to the one end of keeping away from the guide rail of gag lever post, the spring is in tensile state, the one end that is close to the guide rail of gag lever post supports and leans on the guide rail.
Preferably, in order to provide power for the lifting base, the driving unit comprises a motor and a screw rod, the screw rod is parallel to the sliding rod, bearings are arranged at two ends of the screw rod, one end of the screw rod is connected with one end of the sliding rod through the bearings, the motor is arranged at one end of the sliding rod and is in transmission connection with the screw rod, the screw rod penetrates through the lifting base, and the screw rod is in threaded connection with the lifting base.
Preferably, in order to improve the stability of the connection between the support shaft and the support block, an annular groove is formed on the outer circumference of one end of the support shaft, and the support block is disposed inside the annular groove.
Preferably, in order to improve the smoothness of the rotation of the support shaft, the inner wall of the support block is coated with grease.
Preferably, the motor is a servo motor in order to increase the driving power of the motor.
Preferably, in order to improve the stability of the connection between the support plate and the blade, at least two limiting holes are formed in the blade, at least two limiting blocks are arranged on one side, close to the blade, of the support plate, the number of the limiting blocks is equal to that of the limiting holes, the limiting blocks correspond to the limiting holes one to one, the limiting blocks are matched with the limiting holes, and the limiting blocks are arranged inside the limiting holes.
Preferably, in order to improve the safety of the splitting machine, a protective cover is arranged at one end of the supporting sleeve close to the blade, and the blade is arranged inside the protective cover.
Preferably, in order to improve the connection stability of the guide rail and the movable sleeve, the guide rail is provided with a sliding groove, the sliding groove is parallel to the axis of the guide rail, the inner wall of the movable sleeve is provided with a sliding block, the sliding block is matched with the sliding groove, and the sliding block is arranged inside the sliding groove.
The high-efficiency splitting machine for splitting films and facilitating blade replacement has the advantages that in the high-efficiency splitting machine for splitting films, the feeding convenience of film raw materials is improved through the feeding mechanism, the feeding speed of the splitting machine is improved, the working efficiency of the splitting machine is improved, compared with the existing feeding mechanism, the feeding mechanism is simple in structure, the number of fault points of the mechanism is reduced, the fault probability of the mechanism is reduced, not only is the convenience of blade replacement improved through the splitting mechanism, but also the convenience of splitting machine maintenance is improved, compared with the existing splitting mechanism, the splitting mechanism can adjust the positions of blades on guide rails through the moving assembly, the adjustment of the space between the blades is achieved, and the practicability of the splitting machine is improved.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1, a high-efficiency splitting machine for splitting a film, which is convenient for blade replacement, comprises a base 4, a guide rail 1 and two supports 2, wherein the supports 2 are arranged on one side of one end of the base 4, the guide rail 1 is perpendicular to the supports 2, one end of the guide rail 1 is fixedly connected with the supports 2, the machine further comprises a feeding mechanism and at least two splitting mechanisms, the feeding mechanism is arranged on one side of the base 4, and the splitting mechanisms are arranged on the guide rail 1;
the feeding mechanism improves the convenience of feeding the film raw materials, improves the feeding speed of the splitting machine, improves the working efficiency of the splitting machine, and simultaneously improves the convenience of replacing the blade 11 and the convenience of maintaining the splitting machine;
as shown in fig. 2-3, the slitting mechanism includes a moving assembly, a connecting rod 19, a rotating shaft 17, a supporting sleeve 16, a supporting plate 15, a blade 11, a fixing block 13 and two bearings 18, the moving assembly is disposed on the guide rail 1, the axis of the supporting sleeve 16 is parallel to the guide rail 1, the supporting sleeve 16 is disposed on one side of the moving assembly close to the base 4, one end of the supporting sleeve 16 is fixedly connected with one end of the connecting rod 19, the other end of the connecting rod 19 is connected with the moving assembly, the rotating shaft 17 is coaxially disposed with the supporting sleeve 16, one end of the rotating shaft 17 passes through the supporting sleeve 16, the bearings 18 are disposed inside the supporting sleeve 16, the inner ring of the bearings 18 is fixedly connected with the outer circumference of the rotating shaft 17, the outer ring of the bearings 18 is fixedly connected with the inner wall of the supporting sleeve 16, the supporting plate 15 is perpendicular to the axis, the supporting plate 15 is fixed in the middle of the rotating shaft 17, the blade 11 is sleeved on the rotating shaft 17, the blade 11 is arranged on one side, far away from the supporting sleeve 16, of the supporting plate 15, the fixing block 13 is arranged on one side, far away from the supporting plate 15, of the blade 11, the rotating shaft 17 penetrates through the fixing block 13, external threads are arranged on the periphery of the other end of the rotating shaft 17, a mounting hole is formed in the fixing block 13, internal threads are arranged on the inner wall of the mounting hole, and the external threads are matched with the internal threads;
the position of the blade 11 on the guide rail 1 can be adjusted by the moving component, so that the adjustment of the space between the blades 11 is realized, the practicability of the splitting machine is improved, the stability of the support sleeve 16 is improved under the connecting action of the connecting rod 19, and then under the connecting action of the bearing 18, not only is the stability of the rotating shaft 17 improved, but also the smoothness of the rotation of the rotating shaft 17 is improved, when the blade 11 needs to be replaced, the operator manually unscrews the fixing block 13 from the rotating shaft 17, the operator can remove the blade 11 from the rotating shaft 17, and then the operator can put a new blade 11 on the rotating shaft 17, and then screw the fixing block 13 on the rotating shaft 17, under the fixing action of the fixing block 13 and the supporting disc 15, the stability of the blade 11 is improved, the convenience of replacing the blade 11 is improved, and the convenience of maintaining the splitting machine is improved;
as shown in fig. 4-5, the feeding mechanism includes a supporting shaft 5 and two lifting assemblies, the lifting assemblies are disposed at one end of one side of the base 4, the supporting shaft 5 is parallel to the guide rail 1, and one end of the supporting shaft 5 is connected to the lifting assemblies;
an operator sleeves the film raw material on the supporting shaft 5, then controls the lifting assemblies to descend to enable two ends of the supporting shaft 5 to be connected with the two lifting assemblies respectively, then drives the supporting shaft 5 to ascend through the lifting assemblies, and then lifts the film raw material through the supporting shaft 5, so that the feeding convenience of the splitting machine is improved, and the production efficiency of the splitting machine is improved;
as shown in fig. 4, the lifting assembly includes a driving unit, a lifting base 20, a supporting block 21 and a sliding rod 23, the sliding rod 23 is perpendicular to the guide rail 1, both ends of the guide rail 1 are fixedly connected with the base 4, a through hole is formed inside the lifting base 20, the guide rail 1 passes through the lifting base 20, the lifting base 20 is slidably connected with the guide rail 1, the driving unit is disposed at one side of the sliding rod 23, the driving unit is connected with the lifting base 20, the supporting block 21 is disposed at one side of the lifting base 20 far away from the base 4, the supporting block 21 is in a U shape with an opening facing the bracket 2, one end of the supporting shaft 5 is disposed inside the U-shaped opening of the supporting block 21, and the supporting shaft 5 is slidably connected with the supporting block 21;
the driving unit provides power to drive the lifting base 20 to lift along the sliding rod 23, the lifting base 20 drives the supporting block 21 to lift, after an operator sleeves the film raw material on the supporting shaft 5, the supporting block 21 descends to enable the operator to place one end of the supporting shaft 5 inside the U-shaped opening of the supporting block 21, then the supporting block 21 ascends, the supporting block 21 drives the supporting shaft 5 to ascend, and the supporting shaft 5 drives the film raw material to ascend.
Preferably, in order to improve the automation degree of the splitting machine, a central control box is arranged on the support 2, a PLC is arranged in the central control box, a display screen and at least two control keys are arranged on the central control box, and the display screen and the control keys are electrically connected with the PLC;
operating personnel can send control signal for PLC through the control button, later through the operation of PLC control cutting machine, simultaneously under PLC's control, can control the display screen and show the operating parameter of cutting machine, then improved the degree of automation of cutting machine.
As shown in fig. 2, the moving assembly includes a moving sleeve 9, a fixed sleeve 8, a limiting rod 6 and a spring 7, the moving sleeve 9 is sleeved on the guide rail 1, the moving sleeve 9 is slidably connected with the guide rail 1, an axis of the fixed sleeve 8 is perpendicular to an axis of the moving sleeve 9, the limiting rod 6 and the fixed sleeve 8 are coaxially arranged, the limiting rod 6 passes through the fixed sleeve 8, the spring 7 is sleeved on the limiting rod 6, one end of the limiting rod 6, which is far away from the guide rail 1, is fixedly connected with the fixed sleeve 8 through the spring 7, the spring 7 is in a stretching state, and one end of the limiting rod 6, which is close to the guide rail 1, abuts against the guide rail 1;
operating personnel pulling gag lever post 6 removes to the direction of keeping away from guide rail 1 along adapter sleeve 8, make movable sleeve 9 and guide rail 1 separation, later operating personnel manual drive movable sleeve 9 removes along guide rail 1, then the regulation of blade 11 position has been realized through movable sleeve 9, operating personnel loosens gag lever post 6 at last, then under spring 7's effect, drive gag lever post 6 removes to the direction of being close to guide rail 1 along adapter sleeve 8, make gag lever post 6 support and lean on guide rail 1, later under the effect of the frictional force between gag lever post 6 and guide rail 1, make movable sleeve 9 link together with guide rail 1, then the stability of blade 11 has been improved.
As shown in fig. 4, the driving unit includes a motor 3 and a lead screw 22, the lead screw 22 is parallel to a sliding rod 23, bearings 18 are disposed at two ends of the lead screw 22, one end of the lead screw 22 is connected with one end of the sliding rod 23 through the bearings 18, the motor 3 is disposed at one end of the sliding rod 23, the motor 3 is in transmission connection with the lead screw 22, the lead screw 22 passes through the lifting base 20, and the lead screw 22 is in threaded connection with the lifting base 20;
the motor 3 drives the screw rod 22 to rotate, and the lifting base 20 is driven by the screw rod 22 to lift along the slide rod 23.
Preferably, in order to improve the stability of the connection between the support shaft 5 and the support block 21, an annular groove is formed on the outer periphery of one end of the support shaft 5, and the support block 21 is arranged inside the annular groove;
through the mutual limiting action between the annular groove and the supporting block 21, the probability that the supporting shaft 5 moves along the axis direction is reduced, and the stability of the connection between the supporting shaft 5 and the supporting block 21 is improved.
Preferably, in order to improve the smooth rotation of the supporting shaft 5, the inner wall of the supporting block 21 is coated with grease;
the frictional force between the support block 21 and the support shaft 5 is reduced by the grease, and the smoothness of the rotation of the support shaft 5 is improved.
Preferably, the motor 3 is a servo motor in order to increase the driving power of the motor 3.
Preferably, in order to improve the connection stability of the supporting plate 15 and the blade 11, at least two limiting holes 14 are formed in the blade 11, at least two limiting blocks 12 are arranged on one side, close to the blade 11, of the supporting plate 15, the number of the limiting blocks 12 is equal to that of the limiting holes 14, the limiting blocks 12 correspond to the limiting holes 14 one by one, the limiting blocks 12 are matched with the limiting holes 14, and the limiting blocks 12 are arranged inside the limiting holes 14;
through the mutual limiting action between the limiting hole 14 and the limiting block 12, the blade 11 and the supporting disk 15 are fixed together, and the stability of the connection between the supporting disk 15 and the blade 11 is improved.
Preferably, in order to improve the safety of the splitting machine, a protective cover 10 is arranged at one end of the supporting sleeve 16 close to the blade 11, and the blade 11 is arranged inside the protective cover 10;
the safety of the slitting machine is improved by covering the blade 11 with the protective cover 10.
Preferably, in order to improve the connection stability of the guide rail 1 and the movable sleeve 9, a sliding groove is formed in the guide rail 1, the sliding groove is parallel to the axis of the guide rail 1, a sliding block is arranged on the inner wall of the movable sleeve 9, the sliding block is matched with the sliding groove, and the sliding block is arranged inside the sliding groove;
through the limiting action between spout and the slider each other, reduced movable sleeve 9 round guide rail 1 pivoted probability, then improved the stability that guide rail 1 and movable sleeve 9 are connected.
When the blade 11 needs to be replaced, an operator manually unscrews the fixed block 13 from the rotating shaft 17, the operator can take the blade 11 off from the rotating shaft 17, then the operator sleeves a new blade 11 on the rotating shaft 17 and screws the fixed block 13 on the rotating shaft 17, the stability of the blade 11 is improved under the fixing action of the fixed block 13 and the supporting plate 15, the convenience of replacing the blade 11 is improved, the convenience of maintaining the splitting machine is improved, the operator sleeves a film raw material on the supporting shaft 5, then the operator controls the lifting assembly to descend, the two ends of the supporting shaft 5 are respectively connected with the two lifting assemblies, and then the supporting shaft 5 is driven to ascend through the lifting assembly, then raise the film raw materials through back shaft 5, then improved the convenient degree of cutting machine material loading, improved the production efficiency of cutting machine.
Compared with the prior art, this a high-efficient type cutting machine for film is cut blade of being convenient for is changed, the convenient degree of film raw materials material loading has been improved through feed mechanism, then the speed of cutting machine material loading has been improved, the work efficiency of cutting machine has been improved, compare with current feed mechanism, this feed mechanism simple structure, the quantity of this mechanism fault point has been reduced, the probability that this mechanism breaks down has been reduced, moreover, through cutting mechanism, the convenient degree of blade 11 change has been improved, the convenient degree of cutting machine maintenance has been improved, compare with current cutting mechanism, this cutting mechanism can adjust the position of blade 11 on guide rail 1 through removing the subassembly, then the regulation to interval between blade 11 has been realized, the practicality of cutting machine has been improved.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.