CN110064583B - A nonlinear vibration relaxation screen - Google Patents
A nonlinear vibration relaxation screen Download PDFInfo
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- CN110064583B CN110064583B CN201910342848.5A CN201910342848A CN110064583B CN 110064583 B CN110064583 B CN 110064583B CN 201910342848 A CN201910342848 A CN 201910342848A CN 110064583 B CN110064583 B CN 110064583B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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Abstract
本发明公开了一种非线性振动弛张筛,包括筛体、非线性弹簧装置、限位弹簧装置以及驱动装置,所述非线性弹簧装置设置于所述筛体的主筛框和浮动筛框之间并与所述主筛框和所述浮动筛框可拆卸连接,所述限位弹簧装置与所述主筛框可拆卸连接并位于所述浮动筛框的端部,所述限位弹簧装置与所述浮动筛框之间设有间距,所述驱动装置与所述筛体连接并用于驱动所述筛体振动。本发明在主筛框和浮动筛框上安装非线性弹簧装置后,使非线性振动弛张筛的工况频域位于非线性区间,其振幅较为稳定,受外界因素影响小,且限位弹簧装置控制相对振幅不能过大,使剪切弹簧的寿命和整个装置的生产效率得到大大提高,同时降低了其生产成本。
The invention discloses a nonlinear vibration relaxation screen, comprising a screen body, a nonlinear spring device, a limit spring device and a driving device. The nonlinear spring device is arranged on the main screen frame and the floating screen frame of the screen body between and detachably connected with the main screen frame and the floating screen frame, the limit spring device is detachably connected with the main screen frame and is located at the end of the floating screen frame, the limit spring A distance is set between the device and the floating screen frame, and the driving device is connected to the screen body and used to drive the screen body to vibrate. In the present invention, after the nonlinear spring device is installed on the main screen frame and the floating screen frame, the frequency domain of the working condition of the nonlinear vibration relaxation screen is located in the nonlinear interval, the amplitude is relatively stable, the influence of external factors is small, and the limit spring The relative amplitude of the device control can not be too large, so that the life of the shear spring and the production efficiency of the whole device are greatly improved, and the production cost is reduced at the same time.
Description
技术领域technical field
本发明涉及筛分机械技术领域,特别是涉及一种非线性振动弛张筛。The invention relates to the technical field of screening machinery, in particular to a nonlinear vibration relaxation screen.
背景技术Background technique
在进行细粒级物料深度筛分时,对于一般的振动弛张筛,其在工作时相对振幅受外界环境如工作温度和处理量影响较大,很容易造成剪切弹簧的撕裂,进一步的使主浮筛框间的相对振幅继续变大,从而产生剪切弹簧大范围撕裂,严重降低了振动弛张筛的工作效率,增加了生产成本。When performing deep screening of fine-grained materials, for a general vibrating relaxation screen, its relative amplitude during operation is greatly affected by the external environment such as working temperature and processing capacity, and it is easy to cause tearing of the shear spring. Further The relative amplitude between the main floating screen frames continues to increase, resulting in a large-scale tearing of the shear spring, which seriously reduces the working efficiency of the vibrating relaxation screen and increases the production cost.
振动弛张筛中剪切弹簧的刚度是影响其相对振幅的重要因素,剪切弹簧的稳定性与耐用性对振动弛张筛工作状态的稳定性是非常有帮助的,目前国产的剪切弹簧质量容易损坏,非常不满足于人们目前对设备的使用要求。The stiffness of the shear spring in the vibration relaxation screen is an important factor affecting its relative amplitude. The stability and durability of the shear spring are very helpful to the stability of the working state of the vibration relaxation screen. At present, the domestic shear spring The quality is easily damaged, and it is very unsatisfactory to people's current requirements for the use of equipment.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种非线性振动弛张筛,以解决上述现有技术存在的问题,使弛张筛的振幅稳定,使用寿命和生产效率得到提高。The purpose of the present invention is to provide a non-linear vibration relaxation screen to solve the problems existing in the above-mentioned prior art, so that the amplitude of the relaxation screen is stable, and the service life and production efficiency are improved.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:
本发明提供了一种非线性振动弛张筛,包括筛体、非线性弹簧装置、限位弹簧装置以及驱动装置,所述非线性弹簧装置设置于所述筛体的主筛框和浮动筛框之间并与所述主筛框和所述浮动筛框可拆卸连接,所述限位弹簧装置与所述主筛框可拆卸连接并位于所述浮动筛框的端部,所述限位弹簧装置与所述浮动筛框之间设有间距,所述驱动装置与所述筛体连接并用于驱动所述筛体振动。The invention provides a nonlinear vibration relaxation screen, comprising a screen body, a nonlinear spring device, a limit spring device and a driving device, wherein the nonlinear spring device is arranged on the main screen frame and the floating screen frame of the screen body between and detachably connected with the main screen frame and the floating screen frame, the limit spring device is detachably connected with the main screen frame and is located at the end of the floating screen frame, the limit spring A distance is set between the device and the floating screen frame, and the driving device is connected with the screen body and used to drive the screen body to vibrate.
优选地,所述非线性弹簧装置为若干个,若干个所述非线性弹簧装置均匀分布且对称设置于所述主筛框和所述浮动筛框之间,所述限位弹簧装置为四个,四个所述限位弹簧装置对称设置于所述主筛框上。Preferably, there are several non-linear spring devices, the plurality of non-linear spring devices are evenly distributed and symmetrically arranged between the main screen frame and the floating screen frame, and there are four limit spring devices , the four limit spring devices are symmetrically arranged on the main screen frame.
优选地,所述非线性弹簧装置包括对称设置的第一主筛框弹簧安装座和第二主筛框弹簧安装座以及设置于所述第一主筛框弹簧安装座和所述第二主筛框弹簧安装座之间的浮动筛框弹簧安装座,所述第一主筛框弹簧安装座和所述第二主筛框弹簧安装座的一端均通过连接板设置有一第一半球形橡胶弹簧,所述浮动筛框弹簧安装座的两端通过所述连接板分别设置有一第二半球形橡胶弹簧,所述第一半球形橡胶弹簧和所述第二半球形橡胶弹簧相对设置,相邻的所述第一半球形橡胶弹簧和所述第二半球形橡胶弹簧之间的间距小于所述主筛框和所述浮动筛框的相对振幅。Preferably, the non-linear spring device comprises a first main screen frame spring mounting seat and a second main screen frame spring mounting seat which are symmetrically arranged and a spring mounting seat provided on the first main screen frame and the second main screen The floating screen frame spring mounting seat between the frame spring mounting seats, one end of the first main screen frame spring mounting seat and the second main screen frame spring mounting seat is provided with a first hemispherical rubber spring through the connecting plate, Two ends of the floating screen frame spring mounting seat are respectively provided with a second hemispherical rubber spring through the connecting plate, the first hemispherical rubber spring and the second hemispherical rubber spring are arranged oppositely, and the adjacent The distance between the first hemispherical rubber spring and the second hemispherical rubber spring is smaller than the relative amplitude of the main screen frame and the floating screen frame.
优选地,所述第一主筛框弹簧安装座和所述第二主筛框弹簧安装座的上侧均设有若干个第一长孔,所述主筛框的角钢上设有与所述第一长孔相对应的第一通孔,所述第一主筛框弹簧安装座和所述第二主筛框弹簧安装座均与所述主筛框可拆卸连接,所述浮动筛框弹簧安装座的下侧设有安装孔,所述浮动筛框的槽钢上设有与所述安装孔相对应的第二通孔,所述浮动筛框弹簧安装座与所述浮动筛框可拆卸连接。Preferably, the upper sides of the first main screen frame spring mounting seat and the second main screen frame spring mounting seat are provided with several first long holes, and the angle steel of the main screen frame is provided with the The first through hole corresponding to the first long hole, the first main screen frame spring mounting seat and the second main screen frame spring mounting seat are both detachably connected to the main screen frame, and the floating screen frame spring The lower side of the mounting seat is provided with mounting holes, the channel steel of the floating screen frame is provided with a second through hole corresponding to the mounting hole, the spring mounting seat of the floating screen frame and the floating screen frame are detachable connect.
优选地,所述限位弹簧装置包括弹性块安装盒、设置于所述弹性块安装盒内部并能够与所述弹性块安装盒相对滑动的弹性块、设置于所述弹性块安装盒一侧并与所述弹性块安装盒并排设置的顶丝安装板、设置于所述弹性块安装盒外侧的盖板以及与所述顶丝安装板可拆卸连接的顶丝,所述顶丝安装板与所述弹性块安装盒之间设有间隙,所述顶丝安装板的上侧设有第三通孔,所述顶丝安装板安装于所述主筛框的角钢上并与所述主筛框可拆卸连接,所述盖板与所述弹性块的一侧接触,所述盖板上设有若干个第二长孔,所述顶丝安装板的一侧和所述弹性块安装盒的一侧均设有与所述第二长孔相对应的第四通孔,所述盖板与所述顶丝安装板和所述弹性块安装盒可拆卸连接,所述顶丝的一端穿过所述顶丝安装板能够与所述弹性块安装盒一端的外壁接触,所述弹性块的一端与所述弹性块安装盒一端的内壁接触,所述弹性块的另一端能够与所述浮动筛框的一端接触,所述弹性块与所述浮动筛框之间的间距大于所述主筛框和所述浮动筛框的相对振幅且小于所述筛体的安全振幅。Preferably, the limiting spring device includes an elastic block installation box, an elastic block disposed inside the elastic block installation box and capable of sliding relative to the elastic block installation box, and an elastic block disposed on one side of the elastic block installation box and A jack screw mounting plate arranged side by side with the elastic block mounting box, a cover plate arranged on the outside of the elastic block mounting box, and a jack screw detachably connected with the jack screw mounting plate, the jack screw mounting plate is connected to the There is a gap between the elastic block installation boxes, a third through hole is arranged on the upper side of the jacking screw mounting plate, and the jacking screw mounting plate is installed on the angle steel of the main screen frame and is connected with the main screen frame. Removably connected, the cover plate is in contact with one side of the elastic block, the cover plate is provided with a number of second long holes, one side of the jack screw mounting plate and one side of the elastic block mounting box are connected. Each side is provided with a fourth through hole corresponding to the second long hole, the cover plate is detachably connected to the jacking wire mounting plate and the elastic block mounting box, and one end of the jacking wire passes through all the holes. The top wire mounting plate can be in contact with the outer wall of one end of the elastic block installation box, one end of the elastic block can be in contact with the inner wall of one end of the elastic block installation box, and the other end of the elastic block can be in contact with the floating screen frame. The distance between the elastic block and the floating screen frame is larger than the relative amplitude of the main screen frame and the floating screen frame and smaller than the safety amplitude of the screen body.
优选地,所述弹性块安装盒为“U”形,所述弹性块的形状与所述弹性块安装盒的内部空间的形状相匹配,所述弹性块的材料为橡胶。Preferably, the elastic block installation box is "U" shaped, the shape of the elastic block matches the shape of the inner space of the elastic block installation box, and the material of the elastic block is rubber.
优选地,所述驱动装置包括传动装置和激振装置,所述激振装置安装于所述主筛框上并位于所述主筛框的质心上侧,所述传动装置设置于所述主筛框的一侧并通过所述激振装置与所述主筛框连接,所述传动装置包括大皮带轮、小皮带轮、三角带和电机,所述大皮带轮与所述激振装置的转轴连接,所述大皮带轮与所述小皮带轮通过所述三角带连接,所述小皮带轮安装于所述电机的动力输出轴上。Preferably, the driving device includes a transmission device and a vibration excitation device, the vibration excitation device is installed on the main screen frame and is located on the upper side of the center of mass of the main screen frame, and the transmission device is arranged on the main screen One side of the frame is connected with the main screen frame through the vibration excitation device, the transmission device includes a large pulley, a small pulley, a V-belt and a motor, and the large pulley is connected with the rotating shaft of the vibration excitation device, so The large pulley and the small pulley are connected through the V-belt, and the small pulley is mounted on the power output shaft of the motor.
优选地,所述筛体包括所述主筛框、所述浮动筛框、剪切弹簧和筛板,所述浮动筛框的浮动梁穿过所述主筛框的侧板上设置的孔与所述主筛框的主梁交替布置,所述浮动筛框的浮动梁安装于所述浮动筛框的槽钢上,所述浮动筛框的槽钢通过所述剪切弹簧与所述主筛框的侧板上的角钢可拆卸连接,所述筛板设置于所述主筛框的内侧,所述筛板的一端与所述主筛框的主梁可拆卸连接,所述筛板的另一端与所述浮动筛框的浮动梁可拆卸连接。Preferably, the screen body includes the main screen frame, the floating screen frame, shear springs and a screen plate, and the floating beam of the floating screen frame passes through the holes provided on the side plate of the main screen frame and The main beams of the main screen frame are alternately arranged, the floating beams of the floating screen frame are installed on the channel steel of the floating screen frame, and the channel steel of the floating screen frame is connected to the main screen through the shear spring. The angle steel on the side plate of the frame is detachably connected, the sieve plate is arranged on the inner side of the main screen frame, one end of the sieve plate is detachably connected to the main beam of the main screen frame, and the other side of the sieve plate is detachably connected. One end is detachably connected with the floating beam of the floating screen frame.
优选地,所述筛体还包括支撑装置,所述支撑装置包括支撑弹簧和支撑架,所述支撑架设置于所述主筛框的两侧并通过所述支撑弹簧与所述主筛框的支撑头连接。Preferably, the screen body further includes a support device, the support device includes a support spring and a support frame, and the support frame is arranged on both sides of the main screen frame and communicates with the main screen frame through the support spring. Support head connection.
优选地,所述支撑弹簧为橡胶弹簧,所述筛板的材料为聚氨酯。Preferably, the support spring is a rubber spring, and the material of the sieve plate is polyurethane.
本发明相对于现有技术取得了以下技术效果:在主筛框和浮动筛框上安装非线性弹簧装置后,使非线性振动弛张筛的工况频域位于非线性区间,其振幅较为稳定,受外界因素影响小,且限位弹簧装置控制主筛框和浮动筛框的相对振幅不能过大,使剪切弹簧的寿命和整个装置的生产效率得到大大提高,同时降低了整个装置的生产成本。Compared with the prior art, the present invention achieves the following technical effects: after the nonlinear spring device is installed on the main screen frame and the floating screen frame, the frequency domain of the working condition of the nonlinear vibration relaxation screen is located in the nonlinear range, and its amplitude is relatively stable , it is less affected by external factors, and the relative amplitude of the main screen frame and the floating screen frame controlled by the limit spring device cannot be too large, which greatly improves the life of the shear spring and the production efficiency of the entire device, and reduces the production of the entire device. cost.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明非线性振动弛张筛的结构示意图;Fig. 1 is the structural representation of nonlinear vibration relaxation screen of the present invention;
图2为本发明非线性弹簧装置的结构示意图;Fig. 2 is the structural representation of the nonlinear spring device of the present invention;
图3为本发明非线性弹簧装置的安装示意图;Fig. 3 is the installation schematic diagram of the nonlinear spring device of the present invention;
图4为本发明限位弹簧装置的结构示意图;Fig. 4 is the structural schematic diagram of the limit spring device of the present invention;
图5为本发明左侧限位弹簧装置的安装示意图;Fig. 5 is the installation schematic diagram of the left limit spring device of the present invention;
图6为本发明右侧限位弹簧装置的安装示意图;Fig. 6 is the installation schematic diagram of the right limit spring device of the present invention;
图7为本发明筛体的结构示意图;Fig. 7 is the structural representation of the sieve body of the present invention;
图8为本发明传动装置的结构示意图;8 is a schematic structural diagram of a transmission device of the present invention;
其中:1-筛体,2-非线性弹簧装置,3-限位弹簧装置,4-传动装置,5-激振装置,6-第一主筛框弹簧安装座,7-第二主筛框弹簧安装座,8-浮动筛框弹簧安装座,9-第一半球形橡胶弹簧,10-第二半球形橡胶弹簧,11-第一长孔,12-槽钢,13-剪切弹簧,14-角钢,15-弹性块安装盒,16-弹性块,17-顶丝安装板,18-盖板,19-顶丝,20-第二长孔,21-侧板,22-筛板,23-支撑架,24-支撑弹簧,25-支撑头,26-主筛框,27-浮动筛框,28-大皮带轮,29-小皮带轮,30-三角带,31-电机。Among them: 1-screen body, 2-non-linear spring device, 3-limiting spring device, 4-transmission device, 5-exciting device, 6-first main screen frame spring mounting seat, 7-second main screen frame Spring mount, 8-floating screen frame spring mount, 9-first hemispherical rubber spring, 10-second hemispherical rubber spring, 11-first slotted hole, 12-channel steel, 13-shear spring, 14 -Angle steel, 15-Elastic block installation box, 16-Elastic block, 17-Top wire mounting plate, 18-Cover plate, 19-Top wire, 20-Second long hole, 21-Side plate, 22-Screen plate, 23 -Support frame, 24-Support spring, 25-Support head, 26-Main screen frame, 27-Floating screen frame, 28-Large pulley, 29-Small pulley, 30-V-belt, 31-Motor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中需要理解的是,术语“上”、“下”、“左”和“右”指示的方位或位置关系是基于附图所示的方位和位置关系,仅仅是为了方便描述的结构和操作方式,而不是指示或者暗示所指的部分必须具有特定的方位、以特定的方位操作,因而不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left" and "right" is based on the orientation and positional relationship shown in the accompanying drawings, and is only for the convenience of description The structure and operation mode of the invention do not indicate or imply that the indicated part must have a specific orientation and operate in a specific orientation, so it should not be construed as a limitation on the present invention.
本发明的目的是提供一种非线性振动弛张筛,以解决现有技术存在的问题,使弛张筛的振幅稳定,使用寿命和生产效率得到提高。The purpose of the present invention is to provide a nonlinear vibration relaxation screen to solve the problems existing in the prior art, so that the amplitude of the relaxation screen is stable, and the service life and production efficiency are improved.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
如图1-图8所示:本实施例提供了一种非线性振动弛张筛,包括筛体1、非线性弹簧装置2、限位弹簧装置3以及驱动装置。非线性弹簧装置2设置于筛体1的主筛框26和浮动筛框27之间并与主筛框26和浮动筛框27可拆卸连接,限位弹簧装置3与主筛框26可拆卸连接并位于浮动筛框27的端部的外侧,限位弹簧装置3与浮动筛框27之间设有间距,驱动装置与筛体1连接并用于驱动筛体1振动。As shown in FIG. 1-FIG. 8: this embodiment provides a nonlinear vibration relaxation screen, including a screen body 1, a nonlinear spring device 2, a
具体地,非线性弹簧装置2优选为若干个,非线性弹簧装置2更优选为上下左右四个一组对称设置于主筛框26和浮动筛框27之间。更具体地,浮动筛框27的槽钢12设置于主筛框26的上下设置的两个角钢14之间,且浮动筛框27的槽钢12的上端和主筛框26的上侧角钢14之间的距离与浮动筛框27的槽钢12的下端与主筛框26的下侧角钢14之间的距离相等。非线性弹簧装置2设置于浮动筛框27的槽钢12的上端和主筛框26的上侧角钢14之间以及浮动筛框27的槽钢12的下端与主筛框26的下侧角钢14之间。Specifically, there are preferably several non-linear spring devices 2, and more preferably, the non-linear spring devices 2 are arranged symmetrically between the
非线性弹簧装置2包括对称设置的第一主筛框弹簧安装座6和第二主筛框弹簧安装座7以及设置于第一主筛框弹簧安装座6和第二主筛框弹簧安装座7之间的浮动筛框弹簧安装座8,第一主筛框弹簧安装座6和第二主筛框弹簧安装座7的一端均通过连接板利用螺栓固定连接有一第一半球形橡胶弹簧9,浮动筛框弹簧安装座8的两端通过连接板利用螺栓分别固定连接有一第二半球形橡胶弹簧10,第一半球形橡胶弹簧9和第二半球形橡胶弹簧10相对设置,相邻的第一半球形橡胶弹簧9和第二半球形橡胶弹簧10之间的间距小于主筛框26和浮动筛框27的相对振幅。第一半球形橡胶弹簧9和第二半球形橡胶弹簧10均通过硫化的方式固定安装在连接板上,连接板优选为钢板。当主筛框26和浮动筛框27的相对振幅大于相邻的第一半球形橡胶弹簧9和第二半球形橡胶弹簧10之间的间距时,第一半球形橡胶弹簧9和第二半球形橡胶弹簧10相互作用并产生变形,从而产生非线性刚度,达到改变主筛框26和浮动筛框27的相对振幅,提高整个装置的工作状态的稳定性的目的。The non-linear spring device 2 includes a first main screen frame
第一主筛框弹簧安装座6和第二主筛框弹簧安装座7的上侧均开设有若干个第一长孔11,第一长孔11的数量优选为四个,主筛框26的角钢14上开设有与第一长孔11相对应的第一通孔,设有螺栓,第一主筛框弹簧安装座6和第二主筛框弹簧安装座7均通过将螺栓安装于第一长孔11和第一通孔内实现与主筛框26的可拆卸连接,且第一主筛框弹簧安装座6和第二主筛框弹簧安装座7均与浮动筛框27的槽钢12无接触。浮动筛框弹簧安装座8的下侧开设有安装孔,浮动筛框27的槽钢12上开设有与安装孔相对应的第二通孔,浮动筛框弹簧安装座8与浮动筛框27通过螺栓可拆卸连接,且浮动筛框弹簧安装座8与主筛框的角钢14无接触。设备启动前,若需要调整第一主筛框弹簧安装座6和第二主筛框弹簧安装座7与浮动筛框弹簧安装座8之间的距离,将第一长孔11内的螺栓拧松,左右移动第一主筛框弹簧安装座6和第二主筛框弹簧安装座7即可调整第一主筛框弹簧安装座6和第二主筛框弹簧安装座7与浮动筛框弹簧安装座8之间的距离,调整完毕后,将第一长孔11内的螺栓拧紧即可。The upper sides of the first main screen frame
限位弹簧装置3优选为四个,四个限位弹簧装置3对称设置于主筛框26上。更具体地,其中两个限位弹簧装置3分别设置于主筛框26一侧的浮动筛框27的一端,另外两个限位弹簧装置3分别设置于主筛框26另一侧的浮动筛框27的一端。限位弹簧装置3包括弹性块安装盒15、设置于弹性块安装盒15内部并能够与弹性块安装盒15相对滑动的弹性块16、设置于弹性块安装盒15一侧并与弹性块安装盒15并排设置的顶丝安装板17、设置于弹性块安装盒15外侧的盖板18以及与顶丝安装板17通过螺纹连接的顶丝19。顶丝安装板17与弹性块安装盒15之间设有间隙,顶丝安装板17的上侧开设有第三通孔,顶丝安装板17安装于主筛框26的角钢14上并通过将螺栓安装于第三通孔和主筛框上相对应的安装孔内实现与主筛框的可拆卸连接。盖板18与弹性块16的一侧接触。盖板18上开设有若干个第二长孔20,第二长孔20的数量优选为四个,顶丝安装板17的一侧和弹性块安装盒15的一侧均开设有与第二长孔20相对应的第四通孔,盖板18与顶丝安装板17和弹性块安装盒15通过将螺栓安装于第二长孔20和第四通孔内实现可拆卸连接,盖板18用于防止弹性块16在挤压变形的过程中从弹性块安装盒15内脱出。顶丝19的数量优选为两个,两个顶丝19分别设置于顶丝安装板17的上侧和下侧,顶丝19的一端穿过顶丝安装板17能够与弹性块安装盒15的一端的外壁接触,弹性块16的一端与弹性块安装盒15一端的内壁接触,弹性块16的另一端能够与浮动筛框27的一端接触。初始状态下,弹性块16的另一端与弹性块安装盒15的另一端平齐,工作状态下,弹性块16的另一端能够与浮动筛框27的一端接触。弹性块16与浮动筛框27之间的间距大于主筛框26和浮动筛框27的相对振幅且小于筛体的1的安全振幅。当主筛框26和浮动筛框27的相对振幅大于过第一半球形橡胶弹簧9和第二半球形橡胶弹簧10之间的间距时,非线性弹簧装置2首先发挥作用,当主筛框26和浮动筛框27的相对振幅过大且大于主筛框26和浮动筛框27的安全振幅时,限位弹簧装置3才会起作用,此时,浮动筛框27的一端会与弹性块16的另一端接触并挤压弹性块16变形,使得弹性块16与弹性块安装盒15之间产生相对滑动,限位弹簧装置3发挥作用,起到进一步保护剪切弹簧13的作用,进一步提高整个装置的可靠性。其中筛体的1的安全振幅是指在工作状态下,整个筛体1处于相对稳定的状态,且保证剪切弹簧不会发生大范围撕裂的振幅。There are preferably four
弹性块安装盒15的形状优选为“U”形,弹性块安装盒15的一端封闭,另一端留有开口,弹性块16的形状与弹性块安装盒15的内部空间的形状相匹配,弹性块16的材料优选为橡胶。初始状态下,弹性块16的另一端与弹性块安装盒15的另一端平齐。设备启动前,若需要调整弹性块安装盒15与顶丝安装板17之间的距离,将第二长孔20内的螺栓拧松,左右移动弹性块安装盒15和顶丝安装板17即可调整弹性块安装盒15与顶丝安装板17之间的距离,并相应的调整顶丝19的位置,通过旋紧顶丝19推动弹性块16移动,实现弹性块16的安装位置的调整,调整完毕后,保持顶丝19与弹性块16的一端接触即对弹性块16的一端起到限位的作用,调整完毕后,将第二长孔20内的螺栓拧紧即可。The shape of the elastic
驱动装置包括传动装置4和激振装置5。激振装置5优选为激振器,具体地,激振装置5位于主筛框26的质心上侧并通过轴承座安装于主筛框26的侧板21上。传动装置4设置于主筛框26的一侧并通过激振装置5与主筛框26连接。传动装置4包括大皮带轮28、小皮带轮29、三角带30和电机31,大皮带轮28与激振器的转轴固定连接,大皮带轮28与小皮带轮29通过三角带30连接,小皮带轮29安装于电机31的动力输出轴上,电机31通过安装架安装在地面上。The driving device includes a
筛体1包括主筛框26、浮动筛框27、剪切弹簧13和筛板22。浮动筛框27的浮动梁穿过主筛框26的侧板上设置的孔与主筛框26的主梁交替布置,浮动筛框27的浮动梁安装于浮动筛框27的槽钢12上。浮动筛框27的槽钢12通过剪切弹簧13与主筛框26的侧板21上的角钢14通过螺栓可拆卸连接。具体地,剪切弹簧13设置于浮动筛框27的槽钢12的上端和主筛框26的上侧角钢14之间以及浮动筛框27的槽钢12的下端与主筛框26的下侧角钢14之间。筛板22设置于主筛框26的内侧,筛板22的一端与主筛框26的主梁可拆卸连接,筛板22的另一端与浮动筛框27的浮动梁可拆卸连接。具体地,筛板22与主筛框26的主梁浮动筛框27的浮动梁通过螺栓连接或通过楔条挤压式配合连接。主筛框26和浮动筛框27的相对运动使筛板22产生一张一弛的运动,从而完成物料的筛分过程。筛体1还包括支撑装置,支撑装置包括支撑弹簧24和支撑架23,支撑架23设置于主筛框26的两侧并通过支撑弹簧24与主筛框26的支撑头25连接。支撑弹簧24优选为橡胶弹簧,筛板22的材料优选为聚氨酯。The screen body 1 includes a
本实施例中的非线性振动弛张筛的工作原理如下:启动设备,电机31带动小皮带轮29转动,并通过三角带30的传动将动力传递给大皮带轮28,大皮带轮28带动激振器同步转动,在激振器的作用下,主筛框26随激振器同步振动,由于连接在主筛框26和浮动筛框27之间剪切弹簧13的作用,使主筛框26和浮动筛框27之间产生一定振幅的相对运动,当主筛框26和浮动筛框27的相对振幅小于非线性弹簧装置2的第一半球形橡胶弹簧9和第二半球形橡胶弹簧10之间的间距时,整个系统的刚度为剪切弹簧刚度,近似线性刚度,当主筛框26和浮动筛框27的相对振幅大于非线性弹簧装置2的第一半球形橡胶弹簧9和第二半球形橡胶弹簧10之间的间隙时,第一半球形橡胶弹簧9和第二半球形橡胶弹簧10相互作用并产生变形,非线性弹簧装置2发挥作用,从而使非线性弹簧装置2产生非线性的刚度,在主筛框26和浮动筛框27的相对振幅内,由于第一半球形橡胶弹簧9和第二半球形橡胶弹簧10相互碰撞及第一半球形橡胶弹簧9和第二半球形橡胶弹簧10的非线性变形进而使整个系统呈现非线性刚度特性,提高非线性振动弛张筛工作状态下的稳定性,当限位弹簧装置3与浮动筛框27之间的间距大于主筛框26和浮动筛框27之间的相对振幅时,限位弹簧装置3与浮动筛框27产生相对作用,此时浮动筛框27与弹性块16接触,并挤压弹性块16发生变形,对浮动筛框27的振动起到一定的限制作用,从而达到进一步控制振幅的目的。The working principle of the nonlinear vibration relaxation screen in this embodiment is as follows: start the equipment, the
本实施例中的非线性振动弛张筛在主筛框26和浮动筛框27上安装非线性弹簧装置2后,使非线性振动弛张筛的工况频域位于非线性区间,保证了主筛框26和浮动筛框27的相对振幅较为稳定,受外界因素影响小,且限位弹簧装置3与浮动筛框27之间的间距大于主筛框26和浮动筛框27之间的相对振幅且小于筛体的安全振幅,进一步控制主筛框和浮动筛框27的相对振幅不能过大,保证了工作过程中不会出现剪切弹簧13大范围撕裂的状况,提高了剪切弹簧13的寿命,同时整个装置的生产效率得到大大提高,同时降低了整个装置的生产成本,且非线性弹簧装置2以及限位弹簧装置3的间距均可调节,调节方便,满足了目前的工况要求。In the nonlinear vibration relaxation screen in this embodiment, after the nonlinear spring device 2 is installed on the
本说明书中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In this specification, specific examples are used to illustrate the principles and implementations of the present invention, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; There will be changes in the specific implementation manner and application scope of the idea of the invention. In conclusion, the contents of this specification should not be construed as limiting the present invention.
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| CN105195412A (en) * | 2015-11-06 | 2015-12-30 | 中国矿业大学(北京) | Floating frame driving type flip-flop screen |
| CN106423834A (en) * | 2016-09-12 | 2017-02-22 | 中国矿业大学 | Statically indeterminate modular main beam amplitude adjustable low-frequency vibration tension and relaxation screen |
| CN206733395U (en) * | 2017-03-29 | 2017-12-12 | 泉州市义安劳保用品有限公司 | A kind of rubber parts dehydration hummer screen |
| CN108940833A (en) * | 2018-06-25 | 2018-12-07 | 中国矿业大学(北京) | More plastid activated vibration uniform thickness flip flop screens |
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