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CN110061446B - CO based on off-axis RC lens group2Laser ablation apparatus - Google Patents

CO based on off-axis RC lens group2Laser ablation apparatus Download PDF

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CN110061446B
CN110061446B CN201910199690.0A CN201910199690A CN110061446B CN 110061446 B CN110061446 B CN 110061446B CN 201910199690 A CN201910199690 A CN 201910199690A CN 110061446 B CN110061446 B CN 110061446B
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axis
laser
mirror
group
focusing
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CN110061446A (en
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刘爱敏
肖茂森
王永利
宋元峰
蔡勇
郭峰
高峰
王南
杨县委
王晓伟
郭安祥
吕新良
刘子瑞
薛军
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XiAn Institute of Optics and Precision Mechanics of CAS
Electric Power Research Institute of State Grid Shanxi Electric Power Co Ltd
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XiAn Institute of Optics and Precision Mechanics of CAS
Electric Power Research Institute of State Grid Shanxi Electric Power Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0035Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
    • B08B7/0042Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B7/00Mountings, adjusting means, or light-tight connections, for optical elements
    • G02B7/02Mountings, adjusting means, or light-tight connections, for optical elements for lenses
    • G02B7/04Mountings, adjusting means, or light-tight connections, for optical elements for lenses with mechanism for focusing or varying magnification
    • G02B7/09Mountings, adjusting means, or light-tight connections, for optical elements for lenses with mechanism for focusing or varying magnification adapted for automatic focusing or varying magnification
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B7/00Mountings, adjusting means, or light-tight connections, for optical elements
    • G02B7/28Systems for automatic generation of focusing signals
    • G02B7/282Autofocusing of zoom lenses
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/02Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • General Physics & Mathematics (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention provides a CO 2 laser ablation device based on an off-axis RC lens group, which aims to solve the technical problems that the traditional high-voltage wire lap joint foreign matter removal mode is low in safety, high in maintenance cost and low in removal efficiency, and the existing CO 2 laser ablation simple device is not suitable for removing long-distance or small foreign matters. The coaxial spectroscope group is adopted to realize three coaxial paths of a CO 2 laser beam expansion focusing system, a visible light camera and a laser ranging system, and the CO 2 laser beam expansion focusing system is based on the off-axis RC lens group, has no central shielding, is light and can meet the use requirement of a large caliber; the optical axis of the visible light camera is coaxial with the optical axis of the CO 2 laser beam expanding and focusing system, so that the optimal ablation effect can be ensured; the optical axis of the ranging system is coaxial with the optical axis of the CO 2 laser beam expanding focusing system, so that the remote focusing of CO 2 laser can be realized when the focusing negative lens in the lens group is adjusted; the foreign object can be searched, captured and locked by combining the visible light camera with the two-dimensional rotating mechanism.

Description

一种基于离轴RC镜组的CO2激光烧蚀装置A CO2 laser ablation device based on off-axis RC mirror group

技术领域Technical Field

本发明涉及一种光学非接触式CO2激光烧蚀装置,具体涉及一种基于离轴RC镜组的CO2激光烧蚀装置,可用于高压输电线异物清除,尤其适用于远距离高压输电线异物清除。The present invention relates to an optical non-contact CO2 laser ablation device, in particular to a CO2 laser ablation device based on an off-axis RC lens group, which can be used for removing foreign matter from high-voltage transmission lines, and is particularly suitable for removing foreign matter from long-distance high-voltage transmission lines.

背景技术Background technique

高压及特高压电网是电力系统中进行远距离大规模电能输送的重要物理传导网络。输电电网使用多条高压、超高压物理线缆,并绝缘架空在20m~100m高的塔架之间。由于线缆常年暴露在自然环境中,因客观自然或人为原因,常常使得塑料等非金属异物搭接在电缆、塔架、绝缘子等电网设施上。导致高压电力线缆间绝缘性变差,存在引发电力线路短路跳闸等故障的隐患是当前电力系统正常运转的重大威胁之一。High-voltage and ultra-high-voltage power grids are important physical conduction networks for long-distance and large-scale electric energy transmission in power systems. The transmission grid uses multiple high-voltage and ultra-high-voltage physical cables, which are insulated and suspended between towers 20m to 100m high. Because the cables are exposed to the natural environment all year round, due to objective natural or human reasons, non-metallic foreign objects such as plastics are often attached to power grid facilities such as cables, towers, and insulators. This leads to poor insulation between high-voltage power cables, and the potential risk of causing short-circuit tripping of power lines is one of the major threats to the normal operation of the current power system.

通常高压电网在输电线路设计中,导线与导线之间都留有固定的安全间距。正常情况下,只要导线间保持这个空气间隙,架空输电线路就可以安全运行。若在电线之间存在空气以外的非绝缘物体,比如风筝线、气球、塑料布等,极易造成线与线之间短路,使得变电站开关跳闸。常见异物为风筝、气球等非金属物品,一旦搭接高线电网之间,输电线路就会立刻跳闸导致电网故障。即使异物绝缘性较高,在雨天或空气湿度大时,电流也有可能会通过雨水(或水汽)击穿放电,引发电网故障。Usually, in the design of transmission lines for high-voltage power grids, a fixed safety distance is left between the conductors. Under normal circumstances, as long as this air gap is maintained between the conductors, the overhead transmission lines can operate safely. If there are non-insulating objects other than air between the wires, such as kite lines, balloons, plastic sheets, etc., it is very easy to cause a short circuit between the wires, causing the substation switch to trip. Common foreign objects are non-metallic objects such as kites and balloons. Once they are connected between high-voltage power grids, the transmission line will immediately trip and cause a power grid failure. Even if the foreign object has high insulation, on rainy days or when the air humidity is high, the current may break through and discharge through the rain (or water vapor), causing a power grid failure.

传统的清除高压电线搭接异物的主要方法有两大类:一是停电后电工或机器人上线摘除;二是等电位带电作业摘除。这两种方法都需要投入较多的人力、物力,且作业程序复杂、时间长、工作强度大,安全性低。即使采用机器人等非人工手段,当前清除电缆异物的用时依然较长。机器人等自动化设备在电网带电的情况下对电网的安全运行存在一定的威胁且机器人的使用、维护成本较高,难以大规模推广应用。There are two main traditional methods for removing foreign objects from high-voltage wires: one is for electricians or robots to go online and remove them after a power outage; the other is to remove them during equipotential live work. Both methods require a lot of manpower and material resources, and the operation procedures are complicated, time-consuming, and labor-intensive, and the safety is low. Even with the use of non-manual means such as robots, it still takes a long time to remove foreign objects from cables. Robots and other automated equipment pose a certain threat to the safe operation of the power grid when the power grid is energized, and the use and maintenance costs of robots are high, making it difficult to promote and apply them on a large scale.

激光清理电缆上异物的原理是在地面上发射激光,精确控制激光方位使其辐射异物表面,异物被辐射部分由于吸收激光能量从而温度升高,最终燃烧脱落,达到清理异物的目的。电缆上的异物一般为非金属材料的,CO2激光器能够在燃烧绝大部分异物的情况下,对金属电缆不造成损伤。现有的CO2激光烧蚀简易装置需要人工瞄准异物,不适用于远距离或异物较小时的清除。The principle of laser cleaning foreign matter on cables is to emit laser on the ground, accurately control the laser direction so that it radiates the surface of the foreign matter, and the radiated part of the foreign matter absorbs the laser energy, thereby increasing the temperature and eventually burning off, achieving the purpose of cleaning the foreign matter. Foreign matter on cables is generally made of non-metallic materials, and CO2 lasers can burn most of the foreign matter without damaging the metal cable. The existing CO2 laser ablation simple device requires manual aiming at the foreign matter, which is not suitable for long-distance or small foreign matter removal.

发明内容Summary of the invention

基于以上背景,为解决传统高压电线搭接异物清除方式安全性低、维护成本高、清除效率低,以及现有CO2激光烧蚀简易装置不适用于远距离或异物较小时的清除的技术问题,本发明提供了一种基于离轴RC镜组的CO2激光烧蚀装置。Based on the above background, in order to solve the technical problems that the traditional method of removing foreign matter from high-voltage wire splices has low safety, high maintenance cost, low removal efficiency, and the existing simple CO2 laser ablation device is not suitable for removal at a long distance or when the foreign matter is small, the present invention provides a CO2 laser ablation device based on an off-axis RC lens group.

本发明的技术解决方案是:The technical solution of the present invention is:

一种基于离轴RC镜组的CO2激光烧蚀装置,其特殊之处在于:包括CO2激光扩束聚焦系统、共轴分光镜组、可见光摄像机、测距系统、二维旋转机构及显控终端;CO2激光扩束聚焦系统、可见光摄像机、测距系统和共轴分光镜组封装于一体,设置于二维旋转机构上;A CO2 laser ablation device based on an off-axis RC mirror group is special in that it includes a CO2 laser beam expansion and focusing system, a coaxial beam splitter group, a visible light camera, a distance measurement system, a two-dimensional rotation mechanism and a display and control terminal; the CO2 laser beam expansion and focusing system, the visible light camera, the distance measurement system and the coaxial beam splitter group are packaged in one body and arranged on the two-dimensional rotation mechanism;

CO2激光扩束聚焦系统包括CO2激光器和CO2激光扩束聚焦折反光学系统;The CO2 laser beam expansion and focusing system includes a CO2 laser and a CO2 laser beam expansion and focusing refractive optical system;

CO2激光扩束聚焦折反光学系统为多组级联的伽利略望远镜型式折反红外光学系统,包括光束折转组、透镜组和离轴RC镜组,其中,离轴RC镜组和透镜组构成无焦系统;The CO2 laser beam expansion and focusing catadioptric optical system is a multi-group cascaded Galilean telescope type catadioptric infrared optical system, including a beam deflection group, a lens group and an off-axis RC mirror group, wherein the off-axis RC mirror group and the lens group constitute an afocal system;

光束折转组用于将CO2激光器输出的CO2激光束折转至透镜组上,同时使透镜组出射光束的光轴满足离轴RC镜组对入射光束的倾斜入射角度要求;The beam deflection group is used to deflect the CO2 laser beam output by the CO2 laser to the lens group, and at the same time make the optical axis of the output beam of the lens group meet the oblique incident angle requirement of the off-axis RC lens group to the incident beam;

透镜组包括依次设置的负透镜、正透镜和调焦负透镜;负透镜与正透镜构成扩束系统,负透镜设置在光束折转组的出射光路上,调焦负透镜与所述离轴RC镜组构成扩束调焦系统;调焦负透镜的位置可调;The lens group includes a negative lens, a positive lens and a focusing negative lens which are arranged in sequence; the negative lens and the positive lens constitute a beam expansion system, the negative lens is arranged on the exit light path of the beam deflection group, and the focusing negative lens and the off-axis RC lens group constitute a beam expansion and focusing system; the position of the focusing negative lens is adjustable;

离轴RC镜组的出射光路上设置所述共轴分光镜组;The coaxial beam splitter group is arranged on the outgoing light path of the off-axis RC mirror group;

共轴分光镜组包括平行设置的主路分光镜与双路分光镜,主路分光镜和双路分光镜上均镀制有双色分光膜;主路分光镜上的双色分光膜,对CO2激光透过,对可见光及测距激光反射;双路分光镜上的双色分光膜,对测距激光透过,对可见光反射;The coaxial beam splitter group includes a main beam splitter and a dual-path beam splitter arranged in parallel, and both the main beam splitter and the dual-path beam splitter are coated with a two-color beam splitter film; the two-color beam splitter film on the main beam splitter transmits CO2 laser and reflects visible light and ranging laser; the two-color beam splitter film on the dual-path beam splitter transmits ranging laser and reflects visible light;

主路分光镜设置在离轴RC镜组的出射光路上;定义主路分光镜远离离轴RC镜组的面为第一镜面,双路分光镜设置在第一镜面的反射光路上;The main beam splitter is arranged on the outgoing light path of the off-axis RC mirror group; the surface of the main beam splitter away from the off-axis RC mirror group is defined as the first mirror surface, and the dual-path beam splitter is arranged on the reflected light path of the first mirror surface;

可见光摄像机的光轴与离轴RC镜组的出射光束光轴平行;定义双路分光镜面向主路分光镜的面为第二镜面,可见光摄像机位于所述第二镜面的反射光路上;The optical axis of the visible light camera is parallel to the optical axis of the outgoing light beam of the off-axis RC mirror group; the surface of the dual-path beam splitter facing the main-path beam splitter is defined as the second mirror surface, and the visible light camera is located on the reflection light path of the second mirror surface;

测距系统位于所述第二镜面的透射光路上;The distance measuring system is located on the transmission light path of the second mirror surface;

显控终端包括显示终端及控制操纵器;The display and control terminal includes a display terminal and a control manipulator;

控制操纵器与CO2激光扩束聚焦系统、可见光摄像机、测距系统和二维旋转机构均相连,用于:调节二维旋转机构的方位和俯仰;将可见光摄像机所获取的影像以及测距系统输出的测距数据传送至显示终端;根据测距系统的测距数据对透镜组中的调焦负透镜进行位置调节以控制CO2激光扩束聚焦系统对烧蚀目标的锁定、激光烧蚀;监控烧蚀过程。The control manipulator is connected to the CO2 laser beam expansion and focusing system, the visible light camera, the distance measurement system and the two-dimensional rotating mechanism, and is used to: adjust the azimuth and pitch of the two-dimensional rotating mechanism; transmit the image acquired by the visible light camera and the distance measurement data output by the distance measurement system to the display terminal; adjust the position of the focusing negative lens in the lens group according to the distance measurement data of the distance measurement system to control the CO2 laser beam expansion and focusing system to lock the ablation target and laser ablate; and monitor the ablation process.

进一步地,所述离轴RC镜组及透镜组的F数均小于4。Furthermore, the F numbers of the off-axis RC mirror group and the lens group are both less than 4.

进一步地,所述离轴RC镜组包括大尺寸主离轴反射镜和小尺寸次离轴反射镜,小尺寸次离轴反射镜设置在透镜组的输出光路上,大尺寸主离轴反射镜设置在小尺寸次离轴反射镜的输出光路上;所述大尺寸主离轴反射镜为抛物面镜或接近抛物面的双曲面镜,当为抛物面镜时,其二次曲面常数K等于-1,当为接近抛物面的双曲面镜时,其二次曲面常数小于-1;小尺寸次离轴反射镜为双曲面镜,其二次曲面常数K小于-1。Furthermore, the off-axis RC mirror group includes a large-sized main off-axis reflector and a small-sized secondary off-axis reflector. The small-sized secondary off-axis reflector is arranged on the output light path of the lens group, and the large-sized main off-axis reflector is arranged on the output light path of the small-sized secondary off-axis reflector; the large-sized main off-axis reflector is a parabolic mirror or a hyperbolic mirror close to a parabola. When it is a parabolic mirror, its quadratic surface constant K is equal to -1, and when it is a hyperbolic mirror close to a parabola, its quadratic surface constant is less than -1; the small-sized secondary off-axis reflector is a hyperbolic mirror, and its quadratic surface constant K is less than -1.

进一步地,所述大尺寸主离轴反射镜的镜面直径D1的最小值根据公式确定;式中,Lm为激光烧蚀最远工作距离,d′为整个CO2激光烧蚀装置的衍射极限光斑大小。Furthermore, the minimum value of the mirror diameter D1 of the large-size main off-axis reflector is calculated according to the formula Determine; where Lm is the farthest working distance of laser ablation, and d′ is the diffraction-limited spot size of the entire CO2 laser ablation device.

进一步地,所述CO2激光器为连续或脉冲高功率CO2激光器,功率不低于100W。Furthermore, the CO2 laser is a continuous or pulsed high-power CO2 laser with a power not less than 100W.

进一步地,主路分光镜上的双色分光膜,对CO2激光的透过率大于99%,对可见光及测距激光的反射率大于90%;双路分光镜上的双色分光膜,对测距激光的透过率大于90%,对可见光的反射率大于90%。Furthermore, the two-color beam splitter film on the main beam splitter has a transmittance of greater than 99% for CO2 laser and a reflectivity of greater than 90% for visible light and ranging laser; the two-color beam splitter film on the dual-path beam splitter has a transmittance of greater than 90% for ranging laser and a reflectivity of greater than 90% for visible light.

进一步地,二维旋转机构为方位角和俯仰角精度均优于5″的精密旋转机构。Furthermore, the two-dimensional rotating mechanism is a precision rotating mechanism with both azimuth and elevation angle accuracy better than 5″.

进一步地,二维旋转机构具有手动调节功能。Furthermore, the two-dimensional rotating mechanism has a manual adjustment function.

进一步地,透镜组采用可透射CO2激光的Ge材料制成。Furthermore, the lens group is made of Ge material that can transmit CO2 laser.

进一步地,可见光摄像机具有变焦功能,能够对远距离目标清晰成像,且可对当前锁定目标进行框选。Furthermore, the visible light camera has a zoom function, which can clearly image distant targets and can frame the currently locked target.

本发明的有益效果:Beneficial effects of the present invention:

1.本发明采用共轴分光镜组实现了CO2激光扩束聚焦系统、可见光摄相机及激光测距系统三路共轴,CO2激光扩束聚焦系统基于离轴RC镜组,无中心遮拦,轻质且可满足大口径使用需求;CO2激光扩束聚焦系统中的CO2激光扩束聚焦折反光学系统采用伽利略望远镜型式折反红外光学系统,无中间像点,避免了系统中出现高能量的激光点;可见光摄相机的光轴与CO2激光扩束聚焦系统的光轴保持共轴,能够确保烧蚀效果最佳;测距系统的光轴与CO2激光扩束聚焦系统的光轴保持共轴,能够确保调节透镜组中的调焦负透镜时,实现CO2激光的远距离聚焦;利用可见光摄像机结合二维旋转机构能够实现异物目标的搜索、捕获和锁定。在50m左右,天气晴好条件下,采用该调焦方案及离轴设置,高能量激光能量利用率高,5S内即可点燃异物;在极端天气条件下,且处于极限作用距离条件下,采用该调焦方案及离轴设置,高能量激光能量利用率高,30S内即可点燃异物。1. The present invention adopts a coaxial spectroscope group to realize the three-way coaxiality of the CO2 laser beam expansion and focusing system, the visible light camera and the laser ranging system. The CO2 laser beam expansion and focusing system is based on an off-axis RC lens group, has no center obstruction, is lightweight and can meet the use requirements of large apertures; the CO2 laser beam expansion and focusing catadioptric optical system in the CO2 laser beam expansion and focusing system adopts a Galilean telescope-type catadioptric infrared optical system without an intermediate image point, thereby avoiding the occurrence of high-energy laser points in the system; the optical axis of the visible light camera is kept coaxial with the optical axis of the CO2 laser beam expansion and focusing system, which can ensure the best ablation effect; the optical axis of the ranging system is kept coaxial with the optical axis of the CO2 laser beam expansion and focusing system, which can ensure that when the focusing negative lens in the lens group is adjusted, the long-distance focusing of the CO2 laser is achieved; the visible light camera combined with a two-dimensional rotating mechanism can be used to search, capture and lock foreign targets. At around 50m, under clear weather conditions, this focusing solution and off-axis setting are used, and the high-energy laser energy utilization rate is high, and the foreign object can be ignited within 5S; under extreme weather conditions and at the extreme action distance, this focusing solution and off-axis setting are used, and the high-energy laser energy utilization rate is high, and the foreign object can be ignited within 30S.

2.本发明中离轴RC镜组的位置固定,透镜组中调焦负透镜的位置可调,这样在远距离工作时,只对调焦负透镜的位置进行精密调节,不对离轴元件进行调节,能够保证调焦的稳定性和同轴性,避免了远距离目标的调焦蹿动。2. The position of the off-axis RC lens group in the present invention is fixed, and the position of the focusing negative lens in the lens group is adjustable. In this way, when working at a long distance, only the position of the focusing negative lens is precisely adjusted, and the off-axis element is not adjusted, which can ensure the focusing stability and coaxiality and avoid the focusing jump of the distant target.

3.本发明中离轴RC镜组和透镜组的F数小于4,能够充分缩短光学系统的长度,减小烧蚀装置的体积。3. The F number of the off-axis RC lens group and the lens group in the present invention is less than 4, which can fully shorten the length of the optical system and reduce the volume of the ablation device.

4.本发明中CO2激光器为连续或脉冲高功率CO2激光器,功率不低于100W,能够满足远距离烧蚀需求。4. The CO2 laser in the present invention is a continuous or pulsed high-power CO2 laser with a power of not less than 100W, which can meet the needs of long-distance ablation.

5.二维旋转机构为方位角和俯仰角精度均优于5″的精密旋转机构,能够确保调节精度。5. The two-dimensional rotating mechanism is a precision rotating mechanism with azimuth and elevation angle accuracy better than 5", which can ensure the adjustment accuracy.

6.透镜组采用可透射CO2激光的Ge材料制成,进一步降低了设备成本。6. The lens group is made of Ge material that can transmit CO2 laser, which further reduces the cost of the equipment.

7.本发明能够以较低的成本完成远距离、非接触烧蚀任务,且避免了人机伤害。7. The present invention can complete long-distance, non-contact ablation tasks at a relatively low cost and avoid human-machine damage.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明CO2激光烧蚀装置的原理示意图。FIG. 1 is a schematic diagram showing the principle of the CO 2 laser ablation device of the present invention.

图2为本发明CO2激光烧蚀装置的具体实施例。FIG. 2 is a specific embodiment of the CO 2 laser ablation device of the present invention.

图3为本发明CO2激光烧蚀装置的硬件框图。FIG. 3 is a hardware block diagram of the CO 2 laser ablation device of the present invention.

图4为本发明CO2激光烧蚀装置的软件流程图。FIG. 4 is a software flow chart of the CO 2 laser ablation device of the present invention.

图5为利用本发明进行远距离高压电异物清除的操作流程图。FIG5 is an operational flow chart of long-distance high-voltage electric foreign body removal using the present invention.

附图标记说明:Description of reference numerals:

1-CO2激光扩束聚焦系统,11-CO2激光器,12-CO2激光扩束聚焦折反光学系统,121-离轴RC镜组,122-透镜组,123-光束折转组,1221-调焦负透镜,1222-正透镜,1223-负透镜,2-可见光摄像机,3-测距系统,4-共轴分光镜组,41-主路分光镜、42-双路分光镜,5-二维旋转机构,51-方位回转机构,52-俯仰回转机构,6-电源,7-显控终端,71-显示终端,72-控制操纵器。1- CO2 laser beam expansion and focusing system, 11- CO2 laser, 12- CO2 laser beam expansion and focusing refraction optical system, 121-off-axis RC lens group, 122-lens group, 123-beam deflection group, 1221-focusing negative lens, 1222-positive lens, 1223-negative lens, 2-visible light camera, 3-ranging system, 4-coaxial beam splitter group, 41-main beam splitter, 42-dual-path beam splitter, 5-two-dimensional rotation mechanism, 51-azimuth rotation mechanism, 52-pitch rotation mechanism, 6-power supply, 7-display and control terminal, 71-display terminal, 72-control manipulator.

具体实施方式Detailed ways

为使本领域技术人员充分理解本发明的技术方案、可实施性以及优势,首先对本发明的发明构思及技术路线进行以下说明。In order to enable those skilled in the art to fully understand the technical solution, feasibility and advantages of the present invention, the inventive concept and technical route of the present invention are first described as follows.

CO2激光器主要输出波长范围为10.6微米左右,由于金属与非金属材料对该波段范围的激光吸收率差别非常大,且该波段在大气中透过率较高,因而适用于高压输电线(金属)上悬垂非金属异物的远距离、非接触式清除。The main output wavelength range of CO2 laser is about 10.6 microns. Since the laser absorption rate of metal and non-metal materials in this band is very different, and the transmittance of this band in the atmosphere is relatively high, it is suitable for long-distance, non-contact removal of non-metallic foreign objects hanging on high-voltage transmission lines (metal).

由于高压输电线架设距离地面具有一定高度,且部分高压输电线架设在山顶或其他偏远地段,与实际可以进行异物清除操作人员的安全工作距离一般较远,属于远距离清除作业。由激光传输公式其中λ为激光波长,θ为激光的远场发散半角,ω0为激光光斑的束腰半径;可知,要想达到较小的发散角,其光束半径需要很大,且由于激光波长较长,几乎数十倍于可见光波长,若对CO2激光直接扩束则无法保证在远距离获得较小的激光光斑尺寸,因此需对远距离传输的CO2激光束进行聚焦,来满足烧蚀的光斑能量要求。Since high-voltage transmission lines are installed at a certain height from the ground, and some of them are installed on mountain tops or other remote areas, they are generally far from the safe working distance for operators to actually remove foreign objects, and this is a long-distance removal operation. Where λ is the laser wavelength, θ is the far-field divergence half angle of the laser, and ω0 is the beam waist radius of the laser spot. It can be seen that in order to achieve a smaller divergence angle, the beam radius needs to be very large, and because the laser wavelength is long, almost dozens of times longer than the wavelength of visible light, if the CO2 laser is directly expanded, it is impossible to guarantee a smaller laser spot size at a long distance. Therefore, the CO2 laser beam transmitted over a long distance needs to be focused to meet the energy requirements of the ablation spot.

在CO2激光烧蚀系统中,整个系统的实际衍射光斑受制于扩束出光口大小,由衍射理论可知,圆孔衍射第一暗环直径dr′为:In the CO2 laser ablation system, the actual diffraction spot of the entire system is subject to the size of the beam expansion port. According to the diffraction theory, the diameter of the first dark ring of the circular aperture diffraction dr′ is:

其中:λ为激光波长,D为激光烧蚀系统的扩束出光的口径,f′为激光烧蚀系统焦距;当取CO2激光器出射激光波λ=10.6μm,要计算在距离激光烧蚀系统200m远处光斑直径小于Φ20mm,经上式计算,需要扩束镜出口处光束直径约为258.64mm。通过采用一定结构型式的扩束镜,调节扩束两镜组之间距离可实现远距离的光斑聚焦。对远距离异物进行烧蚀之前需要通过测距系统测量出异物与系统之间的距离,然后对调焦系统进行精确控制,来实现CO2激光光斑聚焦。Where: λ is the laser wavelength, D is the aperture of the laser ablation system’s beam expander, and f′ is the focal length of the laser ablation system; when the CO2 laser’s output laser wave λ=10.6μm, the spot diameter needs to be less than Φ20mm at a distance of 200m from the laser ablation system. According to the above formula, the beam diameter at the exit of the beam expander needs to be about 258.64mm. By using a beam expander with a certain structure and adjusting the distance between the two beam expander groups, the long-distance spot focusing can be achieved. Before ablating a long-distance foreign body, the distance between the foreign body and the system needs to be measured by the distance measurement system, and then the focusing system needs to be precisely controlled to achieve the CO2 laser spot focusing.

由于CO2激光不可见,且远距离工作时,即使是可见光也无法采用目视来看清激光光斑,故本发明利用可见光摄像机对整个异物目标进行搜索及锁定,并对烧蚀效果进行监测。Since CO2 laser is invisible and when working at a long distance, even visible light cannot be used to see the laser spot clearly, the present invention uses a visible light camera to search and lock the entire foreign object target and monitor the ablation effect.

为实现远距离高压输电线异物清除,还需要将CO2激光扩束聚焦系统、测距系统及可见光摄像机(监测系统)这三个分系统进行有机联系,这里的有机联系并不是简单堆叠在一起。并且,三个分系统如果要协同配合达到完成远距离激光异物的搜索、锁定、烧蚀及其效果检测的目的,对于负载三个分系统的二维旋转机构的角度精度也有一定要求。In order to achieve the long-distance removal of foreign objects from high-voltage transmission lines, it is also necessary to organically connect the three subsystems of the CO2 laser beam expansion and focusing system, the distance measurement system, and the visible light camera (monitoring system). The organic connection here is not simply stacked together. In addition, if the three subsystems are to work together to achieve the purpose of searching, locking, ablation, and effect detection of long-distance laser foreign objects, there are certain requirements for the angle accuracy of the two-dimensional rotation mechanism that carries the three subsystems.

为实现远距离高压输电线异物清除,CO2激光扩束聚焦系统中应能够缩短系统长度,不存在中间像点,避免系统中出现高能量的激光点。当作用距离较远时,所需物镜口径较大,且存在运动调节部件,应避免调节系统中的大口径元件和离轴元件。中心遮拦会导致激光能量的损失,应避免系统中出现中心遮拦现象;为保证调焦的稳定性和同轴性,应避免调节系统中的大口径原件和离轴原件对远距离目标进行调焦。In order to achieve the removal of foreign matter from long-distance high-voltage transmission lines, the CO2 laser beam expansion and focusing system should be able to shorten the system length, without intermediate image points, and avoid the appearance of high-energy laser points in the system. When the action distance is far, the required objective lens aperture is large, and there are moving adjustment components. Large-aperture components and off-axis components in the adjustment system should be avoided. Center obstruction will cause loss of laser energy, and center obstruction should be avoided in the system; in order to ensure the stability and coaxiality of focusing, large-aperture components and off-axis components in the adjustment system should be avoided to focus on distant targets.

CO2激光扩束聚焦系统本身为小视场大口径光学系统,而可见光摄像机及测距系统均属视场较大口径较小的系统,由于CO2激光器本身结构尺寸相对较为庞大,而可见光摄像机及测距系统也需要合理地布置于相应的光路中,因此合理的光路布局是非常关键的。The CO2 laser beam expansion and focusing system itself is a small field of view and large aperture optical system, while the visible light camera and ranging system are both systems with a large field of view and a small aperture. Since the CO2 laser itself has a relatively large structural size, and the visible light camera and ranging system also need to be reasonably arranged in the corresponding optical path, a reasonable optical path layout is very critical.

由于激光烧蚀装置中存在高能量激光,为避免对操作人员或周边生物的造成危害,本发明优选具有调节功能及锁定功能的二维旋转机构,且整个烧蚀装置必须满足一定操作流程才可进行烧蚀操作。Since there is high-energy laser in the laser ablation device, in order to avoid harm to the operator or surrounding organisms, the present invention preferably has a two-dimensional rotating mechanism with adjustment and locking functions, and the entire ablation device must meet certain operating procedures before the ablation operation can be performed.

基于以上技术构思,以下结合附图对本发明作进一步说明。Based on the above technical concept, the present invention is further described below in conjunction with the accompanying drawings.

如图1、图2所示,本发明所提供的基于离轴RC镜组的CO2激光烧蚀装置包括CO2激光扩束聚焦系统1、共轴分光镜组4、可见光摄像机2、测距系统3、二维旋转机构5、电源6及显控终端7。CO2激光扩束聚焦系统1、共轴分光镜组4、可见光摄像机2和测距系统3封装于一体,设置于二维旋转机构5上。As shown in Fig. 1 and Fig. 2, the CO2 laser ablation device based on the off-axis RC mirror group provided by the present invention comprises a CO2 laser beam expansion and focusing system 1, a coaxial beam splitter group 4, a visible light camera 2, a distance measurement system 3, a two-dimensional rotation mechanism 5, a power supply 6 and a display and control terminal 7. The CO2 laser beam expansion and focusing system 1, the coaxial beam splitter group 4, the visible light camera 2 and the distance measurement system 3 are packaged in one body and arranged on the two-dimensional rotation mechanism 5.

CO2激光扩束聚焦系统1包括CO2激光器11和CO2激光扩束聚焦折反光学系统12;CO2激光器11可采用连续或脉冲高功率CO2激光器;考虑到激光能量过低有可能无法满足远距离异物烧蚀的需求,CO2激光器11的功率不低于100W。为了保证无中间像点,避免系统中出现高能量的激光点,CO2激光扩束聚焦折反光学系统12采用多组级联的伽利略望远镜型式折反红外光学系统,包括光束折转组123、透镜组122和离轴RC镜组121,其中,离轴RC镜组121和透镜组122共同构成无焦系统;光束折转组123用于对CO2激光器11的CO2激光束进行转角变换,将CO2激光器11的输出光束角度变换为满足离轴RC镜组121倾斜入射要求所需的角度(10°~30°);设置光束折转组123的目的是保证离轴RC镜组121正常工作,且充分考虑到CO2激光器11的尺寸和重量较大,因而利用光束折转组123将CO2激光器11的输出光束进行转角变换,将其转换为满足离轴RC镜组121倾斜入射要求所需的角度。透镜组122用于对CO2光斑进行聚焦,包括依次设置的负透镜1223、正透镜1222和调焦负透镜1221;负透镜1223与正透镜1222构成扩束系统,负透镜1223设置在光束折转组123的出射光路上,调焦负透镜1221与离轴RC镜组121构成扩束调焦系统;离轴RC镜组121的位置固定,调焦负透镜1221的位置可调,通过微调调焦负透镜1221的位置,能够保证远距离的CO2光斑聚焦过程中调焦的稳定性和同轴性,避免远距离目标的调焦蹿动。为降低成本,负透镜1223、正透镜1222和调焦负透镜1221均采用可透射CO2激光的Ge材料制成。The CO2 laser beam expansion and focusing system 1 includes a CO2 laser 11 and a CO2 laser beam expansion and focusing refractive optical system 12; the CO2 laser 11 can adopt a continuous or pulsed high-power CO2 laser; considering that the laser energy is too low and may not meet the needs of long-distance foreign body ablation, the power of the CO2 laser 11 is not less than 100W. In order to ensure that there is no intermediate image point and avoid the appearance of high-energy laser points in the system, the CO2 laser beam expansion and focusing refraction optical system 12 adopts a multi-group cascaded Galilean telescope type refraction infrared optical system, including a beam refraction group 123, a lens group 122 and an off-axis RC lens group 121, wherein the off-axis RC lens group 121 and the lens group 122 together constitute an afocal system; the beam refraction group 123 is used to perform angle transformation on the CO2 laser beam of the CO2 laser 11, and transform the output beam angle of the CO2 laser 11 into an angle (10° to 30°) required to meet the oblique incidence requirement of the off-axis RC lens group 121; the purpose of setting the beam refraction group 123 is to ensure the normal operation of the off-axis RC lens group 121, and fully consider the large size and weight of the CO2 laser 11, so that the output beam of the CO2 laser 11 is transformed by using the beam refraction group 123, and converted into the angle required to meet the oblique incidence requirement of the off-axis RC lens group 121. The lens group 122 is used to focus the CO2 spot, and includes a negative lens 1223, a positive lens 1222, and a focusing negative lens 1221, which are arranged in sequence; the negative lens 1223 and the positive lens 1222 constitute a beam expansion system, the negative lens 1223 is arranged on the exit light path of the beam deflection group 123, and the focusing negative lens 1221 and the off-axis RC lens group 121 constitute a beam expansion and focusing system; the position of the off-axis RC lens group 121 is fixed, and the position of the focusing negative lens 1221 is adjustable. By fine-tuning the position of the focusing negative lens 1221, the focusing stability and coaxiality during the focusing process of the CO2 spot at a long distance can be guaranteed, and the focusing jump of the distant target can be avoided. In order to reduce costs, the negative lens 1223, the positive lens 1222, and the focusing negative lens 1221 are all made of Ge material that can transmit CO2 lasers.

为了缩短光学系统长度,减小烧蚀装置的体积,离轴RC镜组121及透镜组122的F数最好均小于4。离轴RC镜组121可采用标准离轴RC镜组或类离轴RC镜组,包括大尺寸主离轴反射镜和小尺寸次离轴反射镜,小尺寸次离轴反射镜设置在透镜组122的输出光路上,大尺寸主离轴反射镜设置在小尺寸次离轴反射镜的输出光路上;其中,大尺寸主离轴反射镜为抛物面镜或接近抛物面的双曲面镜,当采用抛物面镜时,其二次曲面常数K等于-1,当采用接近抛物面的双曲面镜时,其二次曲面常数小于-1;小尺寸次离轴反射镜采用双曲面镜,其二次曲面常数K小于-1。为方便设计与实施,大尺寸主离轴反射镜的镜面直径D1的最小值根据公式确定;式中,Lm为激光烧蚀最远工作距离,d′为整个CO2激光烧蚀装置的衍射极限光斑大小。In order to shorten the length of the optical system and reduce the volume of the ablation device, the F numbers of the off-axis RC mirror group 121 and the lens group 122 are preferably less than 4. The off-axis RC mirror group 121 can adopt a standard off-axis RC mirror group or a quasi-off-axis RC mirror group, including a large-sized main off-axis reflector and a small-sized secondary off-axis reflector. The small-sized secondary off-axis reflector is arranged on the output light path of the lens group 122, and the large-sized main off-axis reflector is arranged on the output light path of the small-sized secondary off-axis reflector; wherein, the large-sized main off-axis reflector is a parabolic mirror or a hyperbolic mirror close to a parabola. When a parabolic mirror is adopted, its quadratic surface constant K is equal to -1, and when a hyperbolic mirror close to a parabola is adopted, its quadratic surface constant is less than -1; the small-sized secondary off-axis reflector adopts a hyperbolic mirror, and its quadratic surface constant K is less than -1. For the convenience of design and implementation, the minimum value of the mirror diameter D1 of the large-sized main off-axis reflector is calculated according to the formula Determine; where Lm is the farthest working distance of laser ablation, and d′ is the diffraction-limited spot size of the entire CO2 laser ablation device.

共轴分光镜组4包括平行设置的主路分光镜41和双路分光镜42;主路分光镜41和双路分光镜42上均镀制有双色分光膜;主路分光镜41上的双色分光膜,对CO2激光透过,对可见光及测距激光反射;双路分光镜42上的双色分光膜,对测距激光透过,对可见光反射。主路分光镜41设置在离轴RC镜组121的出射光路上;定义主路分光镜41远离离轴RC镜组121的面为第一镜面,双路分光镜42设置在第一镜面的反射光路上;主路分光镜41与双路分光镜42的相对角度关系,使得CO2激光扩束聚焦系统1、可见光摄像机2及测距系统3三路光共轴,令CO2激光扩束聚焦系统1聚焦的烧蚀目标、可见光摄像机2图像中心锁定的监控目标以及测距系统3所测得的测距目标保持一致。The coaxial beam splitter group 4 includes a main beam splitter 41 and a dual-path beam splitter 42 which are arranged in parallel; both the main beam splitter 41 and the dual-path beam splitter 42 are coated with a two-color beam splitter film; the two-color beam splitter film on the main beam splitter 41 transmits CO2 laser and reflects visible light and ranging laser; the two-color beam splitter film on the dual-path beam splitter 42 transmits ranging laser and reflects visible light. The main beam splitter 41 is arranged on the outgoing light path of the off-axis RC mirror group 121; the surface of the main beam splitter 41 away from the off-axis RC mirror group 121 is defined as the first mirror surface, and the dual-path beam splitter 42 is arranged on the reflected light path of the first mirror surface; the relative angle relationship between the main beam splitter 41 and the dual-path beam splitter 42 makes the three-path light of the CO2 laser beam expansion and focusing system 1, the visible light camera 2 and the ranging system 3 coaxial, so that the ablation target focused by the CO2 laser beam expansion and focusing system 1, the monitoring target locked by the image center of the visible light camera 2 and the ranging target measured by the ranging system 3 remain consistent.

为提高CO2激光的能量利用率,主路分光镜41镀制的双色分光膜,使得CO2激光λ1=10.6μm波长附近透射率τ大于99%,使得可见光摄像机λ2=450nm~750nm及测距系统3的测距激光λ3=1.06μm波长附近反射率ρ大于90%;双路分光镜42镀制双色分光膜,使得可见光摄像机2工作波段为λ2=450nm~750nm的光反射率ρ大于90%,测距系统3的测距激光λ3=1.06μm波长附近透射率τ大于90%。In order to improve the energy utilization rate of CO2 laser, the main beam splitter 41 is coated with a two-color beam splitter film, so that the transmittance τ of the CO2 laser near the wavelength λ 1 = 10.6μm is greater than 99%, and the reflectivity ρ of the visible light camera λ 2 = 450nm~750nm and the ranging laser λ 3 = 1.06μm of the ranging system 3 is greater than 90%; the dual-path beam splitter 42 is coated with a two-color beam splitter film, so that the reflectivity ρ of the visible light camera 2 with an operating wavelength band of λ 2 = 450nm~750nm is greater than 90%, and the transmittance τ of the ranging laser λ 3 = 1.06μm of the ranging system 3 is greater than 90%.

可见光摄像机2的光轴与离轴RC镜组121的出射光束光轴平行;定义双路分光镜42面向主路分光镜41的面为第二镜面,可见光摄像机2位于该第二镜面的反射光路上;可见光摄像机2最好具有较大倍率的变焦功能,能够对较大范围的远距离及近距离目标清晰成像,较大范围的远距离的清晰成像用于烧蚀,近距离的清晰成像用于调试,与远距离的调焦校准进行比较及校准,且可对当前锁定目标进行框选,即具备电子锁定目标功能;可见光摄像机2还与显控终端7相连,将获取的影像发送给显控终端7。The optical axis of the visible light camera 2 is parallel to the optical axis of the outgoing light beam of the off-axis RC mirror group 121; the surface of the dual-path beam splitter 42 facing the main-path beam splitter 41 is defined as the second mirror surface, and the visible light camera 2 is located on the reflection light path of the second mirror surface; the visible light camera 2 preferably has a large-magnification zoom function, and can clearly image a large range of long-distance and short-distance targets. The large range of long-distance clear imaging is used for ablation, and the close-range clear imaging is used for debugging, and is compared and calibrated with the long-distance focus calibration, and the currently locked target can be framed, that is, it has the function of electronically locking the target; the visible light camera 2 is also connected to the display and control terminal 7 to send the acquired image to the display and control terminal 7.

二维旋转机构5包括方位回转机构51和俯仰回转机构52,具有手动调节、自动调节和锁定功能,可以自动或手动调节方位回转机构51和俯仰回转机构52,实现对异物目标的瞄准和锁定。The two-dimensional rotating mechanism 5 includes an azimuth rotating mechanism 51 and a pitch rotating mechanism 52, and has manual adjustment, automatic adjustment and locking functions. The azimuth rotating mechanism 51 and the pitch rotating mechanism 52 can be adjusted automatically or manually to achieve aiming and locking of foreign objects.

显控终端7包括显示终端71及控制操纵器72。控制操纵器72与CO2激光扩束聚焦系统1、可见光摄像机2、测距系统3和二维旋转机构5均相连,用于:调节二维旋转机构5的方位和俯仰;将可见光摄像机2所获取的影像以及测距系统3输出的测距数据传送至显示终端71;根据测距系统3的测距数据对透镜组122中的调焦负透镜1221进行位置调节(将测距数据转换为调焦负透镜1221的位置坐标的方法参考文献《激光远场聚焦特性实验研究》)以控制CO2激光扩束聚焦系统1对烧蚀目标的锁定、激光烧蚀;监控烧蚀过程。The display and control terminal 7 includes a display terminal 71 and a control manipulator 72. The control manipulator 72 is connected to the CO2 laser beam expansion and focusing system 1, the visible light camera 2, the distance measurement system 3 and the two-dimensional rotating mechanism 5, and is used to: adjust the azimuth and pitch of the two-dimensional rotating mechanism 5; transmit the image acquired by the visible light camera 2 and the distance measurement data output by the distance measurement system 3 to the display terminal 71; adjust the position of the focusing negative lens 1221 in the lens group 122 according to the distance measurement data of the distance measurement system 3 (the method of converting the distance measurement data into the position coordinates of the focusing negative lens 1221 refers to the document "Experimental Study on Laser Far-Field Focusing Characteristics") to control the CO2 laser beam expansion and focusing system 1 to lock the ablation target and laser ablate; and monitor the ablation process.

控制操纵器72上设置有相机缩放和调焦按钮,通过串口调节可见光摄像机2,使视频显示清晰;可见光摄像机2固定在二维旋转机构5上,手动调节二维旋转机构使目标处于显示终端71内,在显示终端71上框选异物目标,控制操纵器计算得出二维脱靶量,通过串口将此脱靶量发送给二维旋转机构5,从而控制二维旋转机构的方位和俯仰;目标与视频中心重合之后,启动测距系统3,并通过串口接收数据。The control manipulator 72 is provided with camera zoom and focus buttons, and the visible light camera 2 is adjusted through the serial port to make the video display clear; the visible light camera 2 is fixed on the two-dimensional rotating mechanism 5, and the two-dimensional rotating mechanism is manually adjusted to make the target within the display terminal 71, and the foreign body target is framed on the display terminal 71. The control manipulator calculates the two-dimensional miss amount, and sends the miss amount to the two-dimensional rotating mechanism 5 through the serial port, thereby controlling the azimuth and pitch of the two-dimensional rotating mechanism; after the target coincides with the center of the video, the ranging system 3 is started, and data is received through the serial port.

本发明将CO2激光扩束聚焦系统1、可见光摄像机2、测距系统3这三个独立子光路共同布置于二维旋转机构5上,结合CO2激光烧蚀装置的初始位置及可见光摄像机2所提供的异物信息,调整二维旋转机构5的方位回转机构51及俯仰回转机构52,将异物目标锁定于显控终端7的显示终端71所显示视频图像的中心。锁定异物目标以后,根据测距系统3所提供的测距信息,对CO2激光扩束聚焦折反光学系统12内,透镜组122中的调焦负透镜1221的相应位置进行精密调节,来完成烧蚀激光的对焦及烧蚀,此过程中,利用显控终端7对烧蚀过程进行监控,在测量过程中电源6为所有相关系统供电,共同完成远距离、非接触式高压输电线异物清除。The present invention arranges the three independent sub-optical paths of the CO2 laser beam expansion and focusing system 1, the visible light camera 2, and the distance measurement system 3 on the two-dimensional rotating mechanism 5. In combination with the initial position of the CO2 laser ablation device and the foreign matter information provided by the visible light camera 2, the azimuth rotation mechanism 51 and the pitch rotation mechanism 52 of the two-dimensional rotating mechanism 5 are adjusted to lock the foreign matter target at the center of the video image displayed by the display terminal 71 of the display control terminal 7. After locking the foreign matter target, according to the distance measurement information provided by the distance measurement system 3, the corresponding position of the focusing negative lens 1221 in the lens group 122 in the CO2 laser beam expansion and focusing refraction optical system 12 is precisely adjusted to complete the focusing and ablation of the ablation laser. In this process, the display control terminal 7 is used to monitor the ablation process. During the measurement process, the power supply 6 supplies power to all related systems to jointly complete the long-distance, non-contact high-voltage transmission line foreign matter removal.

如图3所示,可见光摄像机2通过USB数据线与显示终端71相连接,实时传输视频至显示终端71。另外,可见光摄像机2通过RS485串口与控制操纵器72相连接,控制操纵器72通过串口发送指令控制可见光摄像机2的缩放和聚焦,实现对视频质量的改善。控制操纵器72通过RS485串口与测距系统3连接,通过发送指令控制测距系统3实现测距功能,并通过数据线传输距离参数至显示终端71。可见光摄像机2固定在二维旋转机构5上,控制操纵器72通过RS485控制二维旋转机构5的俯仰和旋转,通过观察显示终端71上的实时视频,可以手动调节二维旋转机构5至理想位置,另外,也可以通过在视频中选择目标,自动发送位置指令至二维旋转机构5,实现位置的调整。As shown in Figure 3, the visible light camera 2 is connected to the display terminal 71 via a USB data cable, and the video is transmitted to the display terminal 71 in real time. In addition, the visible light camera 2 is connected to the control manipulator 72 via the RS485 serial port, and the control manipulator 72 sends instructions to control the zoom and focus of the visible light camera 2 through the serial port, thereby improving the video quality. The control manipulator 72 is connected to the distance measurement system 3 via the RS485 serial port, and controls the distance measurement system 3 to achieve the distance measurement function by sending instructions, and transmits the distance parameter to the display terminal 71 via the data line. The visible light camera 2 is fixed on the two-dimensional rotating mechanism 5, and the control manipulator 72 controls the pitch and rotation of the two-dimensional rotating mechanism 5 via RS485. By observing the real-time video on the display terminal 71, the two-dimensional rotating mechanism 5 can be manually adjusted to the ideal position. In addition, the position can also be adjusted by selecting a target in the video and automatically sending a position instruction to the two-dimensional rotating mechanism 5.

如图4所示,首先判断显示终端71能否实时显示视频,然后调节二维旋转机构5使目标位于视频内,通过控制操纵器72控制可见光摄像机2的缩放和调焦,使画面清晰,在视频中选择异物目标,控制操纵器自动计算脱靶量并通过控制操纵器72发送指令到二维旋转机构5,最后启动测距系统3,获取实时距离参数并显示在显示终端71上。As shown in Figure 4, first determine whether the display terminal 71 can display the video in real time, then adjust the two-dimensional rotating mechanism 5 so that the target is located in the video, control the zoom and focus of the visible light camera 2 by controlling the manipulator 72 to make the picture clear, select the foreign body target in the video, control the manipulator to automatically calculate the miss distance and send instructions to the two-dimensional rotating mechanism 5 by controlling the manipulator 72, and finally start the distance measurement system 3 to obtain the real-time distance parameters and display them on the display terminal 71.

如图5所示,准备工作前,将CO2激光烧蚀装置安装在小型运输车上。在车辆行驶过程中,发现高压输电线上的异物目标。按照距离确定停车位置(一般大于20m),将CO2激光烧蚀装置的出光位置调整到大致朝向待清除异物。As shown in Figure 5, before the preparation work, the CO2 laser ablation device is installed on a small transport vehicle. During the driving of the vehicle, a foreign object target is found on the high-voltage transmission line. The parking position is determined according to the distance (generally greater than 20m), and the light output position of the CO2 laser ablation device is adjusted to roughly face the foreign object to be removed.

然后打开整个设备的总电源,按下“可见光摄像机”按钮,给可见光摄像机2供电,观察显示终端71内的实时视频,手动调节二维旋转机构5,使目标大致处于视频的中间区域,调节控制操纵器72上的“缩放”按钮及“调焦”按钮,在显示终端71内的实时视频中框选异物目标,控制操纵器计算脱靶量(框选中心与视频中心的相对二维位移量),并控制二维旋转机构5自动调节,使目标图像位于视频中心。按下“测距”按钮,测距系统3开始测距,测距完成后,显示“测距完成”后得出距离参数并显示。然后按下“烧灼光对焦”,调节调焦负透镜1221的位置,显示“对焦完成”后,根据距离参数设定烧蚀激光的能量参数。按下“开始烧蚀”按钮,CO2激光器11发射高能激光,观测显示终端71内的实时视频,微调二维旋转机构5,跟进烧蚀位置。观察到异物燃烧脱落,按下“停止烧蚀”按钮,关闭设备总电源,最终完成异物清除。Then turn on the main power of the entire device, press the "visible light camera" button to power the visible light camera 2, observe the real-time video in the display terminal 71, manually adjust the two-dimensional rotating mechanism 5 so that the target is roughly in the middle area of the video, adjust the "zoom" button and the "focus" button on the control manipulator 72, frame the foreign body target in the real-time video in the display terminal 71, control the manipulator to calculate the off-target amount (the relative two-dimensional displacement between the frame selection center and the video center), and control the two-dimensional rotating mechanism 5 to automatically adjust so that the target image is located in the center of the video. Press the "distance measurement" button, the distance measurement system 3 starts distance measurement, and after the distance measurement is completed, the distance parameter is obtained and displayed after the "distance measurement is completed". Then press the "ablation light focus" to adjust the position of the focusing negative lens 1221. After the "focus is completed" is displayed, the energy parameter of the ablation laser is set according to the distance parameter. Press the "start ablation" button, the CO2 laser 11 emits high-energy laser, observe the real-time video in the display terminal 71, fine-tune the two-dimensional rotating mechanism 5, and follow the ablation position. When the foreign matter is observed to burn and fall off, press the "Stop Ablation" button, turn off the main power of the equipment, and finally complete the removal of the foreign matter.

本发明可应用于远距离、非接触清除悬挂于高压输电线上的非金属异物,采用了特殊的光机电结构型式实现了远距离异物的搜索、锁定及清除,确保装置价位相对较为低廉,可实现度高,并确保了人机安全。The present invention can be used for long-distance, non-contact removal of non-metallic foreign objects hanging on high-voltage transmission lines. It adopts a special optomechanical structure to realize the long-distance search, locking and removal of foreign objects, ensuring that the device is relatively low-priced, highly feasible, and ensuring human-machine safety.

Claims (10)

1. The utility model provides a CO 2 laser ablation device based on off-axis RC mirror group which characterized in that: the system comprises a CO 2 laser beam expansion focusing system (1), a coaxial spectroscope group (4), a visible light camera (2), a ranging system (3), a two-dimensional rotating mechanism (5) and a display control terminal (7); the CO 2 laser beam expanding focusing system (1), the visible light camera (2), the ranging system (3) and the coaxial spectroscope group (4) are packaged into a whole and are arranged on the two-dimensional rotating mechanism (5);
The CO 2 laser beam expansion focusing system (1) comprises a CO 2 laser (11) and a CO 2 laser beam expansion focusing refractive-reflective optical system (12);
The CO 2 laser beam expanding focusing refractive-reflective optical system (12) is a multi-group cascade Galilean type refractive-reflective infrared optical system and comprises a beam refractive-reflective group (123), a lens group (122) and an off-axis RC lens group (121), wherein the off-axis RC lens group (121) and the lens group (122) form an afocal system;
the beam deflection group (123) is used for deflecting the CO 2 laser beam output by the CO 2 laser (11) to the lens group (122), and simultaneously enabling the optical axis of the outgoing beam of the lens group (122) to meet the requirement of the off-axis RC mirror group (121) on the oblique incidence angle of the incoming beam;
The lens group (122) comprises a negative lens (1223), a positive lens (1222) and a focusing negative lens (1221) which are sequentially arranged; the negative lens (1223) and the positive lens (1222) form a beam expanding system, the negative lens (1223) is arranged on an emergent light path of the beam deflection group (123), and the focusing negative lens (1221) and the off-axis RC lens group (121) form a beam expanding focusing system; the position of the focusing negative lens (1221) is adjustable;
The coaxial spectroscope group (4) is arranged on the emergent light path of the off-axis RC mirror group (121);
The coaxial spectroscope group (4) comprises a main spectroscope (41) and a double-path spectroscope (42) which are arranged in parallel, and two-color spectroscopes are plated on the main spectroscope (41) and the double-path spectroscope (42); the bicolor light-splitting film on the main path spectroscope (41) transmits CO 2 laser and reflects visible light and ranging laser; the bicolor light-splitting film on the two-way spectroscope (42) transmits the ranging laser and reflects the visible light;
the main path spectroscope (41) is arranged on an emergent light path of the off-axis RC mirror group (121); defining the surface of the main path spectroscope (41) far away from the off-axis RC mirror group (121) as a first mirror surface, and arranging the two-path spectroscope (42) on the reflection light path of the first mirror surface;
The optical axis of the visible light camera (2) is parallel to the optical axis of the emergent light beam of the off-axis RC lens group (121); defining the surface of the two-way spectroscope (42) facing the main-way spectroscope (41) as a second mirror surface, wherein the visible light camera (2) is positioned on the reflection light path of the second mirror surface;
A distance measuring system (3) is positioned on the transmission light path of the second mirror;
the display control terminal (7) comprises a display terminal (71) and a control manipulator (72);
The control manipulator (72) is connected with the CO 2 laser beam expansion focusing system (1), the visible light camera (2), the ranging system (3) and the two-dimensional rotating mechanism (5) and is used for: adjusting the azimuth and the pitch of the two-dimensional rotating mechanism (5); transmitting the image acquired by the visible light camera (2) and the ranging data output by the ranging system (3) to a display terminal (71); position adjustment is carried out on a focusing negative lens (1221) in the lens group (122) according to the ranging data of the ranging system (3) so as to control the locking and laser ablation of the CO 2 laser beam expanding focusing system (1) on an ablation target; the ablation process is monitored.
2. The CO 2 laser ablation apparatus based on an off-axis RC mirror set of claim 1, wherein: the F numbers of the off-axis RC lens group (121) and the lens group (122) are smaller than 4.
3. The CO 2 laser ablation apparatus based on an off-axis RC mirror set according to claim 1 or 2, wherein: the off-axis RC mirror group (121) comprises a large-size main off-axis reflecting mirror and a small-size secondary off-axis reflecting mirror, the small-size secondary off-axis reflecting mirror is arranged on an output light path of the lens group (122), and the large-size main off-axis reflecting mirror is arranged on an output light path of the small-size secondary off-axis reflecting mirror; the large-size main off-axis reflector is a parabolic mirror or a hyperboloid mirror close to a paraboloid, the quadric constant K of the large-size main off-axis reflector is equal to-1 when the large-size main off-axis reflector is the parabolic mirror, and the quadric constant K of the large-size main off-axis reflector is smaller than-1 when the large-size main off-axis reflector is the hyperboloid mirror close to the paraboloid; the small-size secondary off-axis reflector is a hyperboloid reflector, and the quadric constant K is smaller than-1.
4. The CO 2 laser ablation apparatus based on an off-axis RC mirror set of claim 3, wherein: the minimum value of the mirror diameter D 1 of the large-size main off-axis reflector is calculated according to the formulaDetermining; where Lm is the laser ablation furthest working distance and d' is the diffraction limited spot size of the overall CO 2 laser ablation device.
5. The CO 2 laser ablation apparatus based on an off-axis RC mirror set of claim 3, wherein: the CO 2 laser (11) is a continuous or pulse high-power CO 2 laser, and the power is not lower than 100W.
6. The CO 2 laser ablation apparatus based on an off-axis RC mirror set of claim 3, wherein: the transmittance of the bicolor light-splitting film on the main path spectroscope (41) to CO 2 laser is more than 99 percent, and the reflectivity to visible light and ranging laser is more than 90 percent; the dual-color light-splitting film on the two-way spectroscope (42) has the transmittance of more than 90% for distance measuring laser and the reflectivity of more than 90% for visible light.
7. The CO 2 laser ablation apparatus based on an off-axis RC mirror set of claim 3, wherein: the two-dimensional rotating mechanism (5) is a precise rotating mechanism with azimuth angle and pitch angle precision better than 5'.
8. The off-axis RC mirror based CO 2 laser ablation apparatus of claim 7 wherein: the two-dimensional rotating mechanism (5) has a manual adjusting function.
9. The CO 2 laser ablation apparatus based on an off-axis RC mirror set of claim 3, wherein: the lens group (122) is made of Ge material which can transmit CO 2 laser.
10. The CO 2 laser ablation apparatus based on an off-axis RC mirror set of claim 3, wherein: the visible light camera (2) has a zooming function, can clearly image a long-distance target, and can frame the currently locked target.
CN201910199690.0A 2019-03-15 2019-03-15 CO based on off-axis RC lens group2Laser ablation apparatus Active CN110061446B (en)

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