CN110061372B - Crimp connector and method of manufacturing the same - Google Patents
Crimp connector and method of manufacturing the same Download PDFInfo
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- CN110061372B CN110061372B CN201810054881.3A CN201810054881A CN110061372B CN 110061372 B CN110061372 B CN 110061372B CN 201810054881 A CN201810054881 A CN 201810054881A CN 110061372 B CN110061372 B CN 110061372B
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- elastic
- pressing plate
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- bottom plate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
- H01R12/57—Fixed connections for rigid printed circuits or like structures characterised by the terminals surface mounting terminals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
- H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention provides a crimping connector, which comprises a substrate, a pressing plate and two elastic parts, wherein the pressing plate is positioned above the substrate, the two elastic parts are continuously bent to connect the substrate and the pressing plate, one ends of the two elastic parts are respectively connected to the periphery of the pressing plate, the other ends of the two elastic parts are respectively connected to the periphery of a base, the elastic parts are elastic in the up-down direction so as to enable the pressing plate to elastically move in the up-down direction, and the two elastic parts are respectively connected to the two opposite side edges of the pressing plate and are arranged in a staggered manner, so that the structural strength is better, the pressure borne by the pressing plate can be uniformly distributed to the two elastic parts, and the two elastic parts can provide balanced elastic support for the pressing plate, so that the stable downward movement of the pressing plate is ensured, and the longer service life of the two elastic parts is also ensured; during manufacturing, the bending step of the elastic part is simple, and the manufacturing is easy.
Description
Technical Field
The present invention relates to a crimp connector, and more particularly, to a crimp connector and a method for manufacturing the same.
Background
Referring to the patent of invention No. CN105098432A published in china, a press-fit connector is disclosed, in which a first spring portion is connected between an upper flat plate portion and a lower flat plate portion, and a second spring portion extending from the lower flat plate portion and located below the upper flat plate portion to support the upper flat plate portion. However, when the upper flat plate part is pressed downwards, the first spring part connected to the side edge of the upper flat plate part firstly bears all the pressure, and after the upper flat plate part presses downwards against the top end of the second spring part, the first spring part and the second spring part bear the pressure together. In this process, the first spring part tends to be subjected to more pressure than the second spring part, so that the first spring part is more vulnerable. Furthermore, the positions of the first spring part and the second spring part which bear the pressure are asymmetric relative to the upper flat plate part, so that the pressures borne by the two spring parts are unbalanced, and the up-and-down movement of the upper flat plate part is not stable enough. Furthermore, the widths of the first spring part and the second spring part in the transverse direction are both larger than the thicknesses of the first spring part and the second spring part in the vertical direction, namely, the first spring part and the second spring part are both vertically arranged structures, and a supporting component for preventing the upper flat plate part from continuously moving downwards is not arranged, so that the stress of the spring parts at the position of the root base part is large, the yield loss state is easy to occur, and the stability of the rebound height is influenced. Furthermore, since the two spring portions are formed by winding the upper flat plate portion in the same direction, the winding process is complicated, and the two elastic portions are easily interfered with each other, which makes the manufacturing difficult.
Therefore, there is a need to provide a new crimp connector to overcome the above-mentioned drawbacks.
Disclosure of Invention
The invention aims to provide a novel crimping connector which has the advantages of simple structure and easiness in manufacturing.
The purpose of the invention is realized by the following technical scheme: a crimping connector comprises a substrate, a pressing plate and two elastic parts, wherein the pressing plate is located above the substrate, the two elastic parts are continuously bent to connect the substrate and the pressing plate, one ends of the two elastic parts are respectively connected to the periphery of the pressing plate, the other ends of the two elastic parts are respectively connected to the periphery of a base, and the elastic parts are elastic in the up-down direction so that the pressing plate can elastically move in the up-down direction.
Furthermore, the press plate of the press-fit connector of the present invention has four side edges, each of the two elastic portions includes a first elastic portion and a second elastic portion located at two sides below the press plate, respectively, and each of the first elastic portion and the second elastic portion further includes a first elastic arm and a second elastic arm connected to the first elastic arm, the upper ends of the first elastic arms of the first elastic portion and the second elastic portion are connected to the two side edges of the press plate, respectively, and are arranged in a staggered manner, the first elastic arm is formed by extending obliquely upward from the upper end of the second elastic arm, the lower ends of the second elastic arms of the first elastic portion and the second elastic portion are connected to the substrate, respectively, and the width of the first elastic arm in the transverse direction is greater than the thickness of the first elastic arm in the vertical direction.
Further, the width of the second elastic arm in the transverse direction of the crimp connector is smaller than the thickness of the second elastic arm in the vertical direction, and the width of the first elastic arm in the transverse direction is larger than the width of the second elastic arm in the transverse direction.
Further, the second elastic arm of the crimp connector of the present invention includes a connecting portion located at a lower end to be vertically connected to the substrate in an up-down direction, a first beam portion extending from one end of the connecting portion and parallel to the surface of the substrate, and a second beam portion extending from one end of the first beam portion and parallel to the surface of the substrate, and the first elastic arm is formed by bending and extending obliquely upward from a lower edge of the second beam portion.
Furthermore, the substrate of the crimp connector of the present invention includes a first bottom plate and a second bottom plate, which are separated and coplanar, the first bottom plate and the second bottom plate each include four side edges, and lower ends of second elastic arms of the first elastic portion and the second elastic portion are respectively connected to two opposite side edges of the first bottom plate and the second bottom plate.
Further, the pressing plate of the press-fit connector of the present invention further includes two ears extending from the side edges and bent downward, and the two ears are respectively located at the other two side edges opposite to the first elastic arm to which the first elastic portion and the second elastic portion are connected.
Further, the lower ends of the two ears of the crimping connector extend downwards and are suspended above the base, and when the pressing plate moves downwards, the two ears are pressed downwards against the upper surface of the base plate.
Further, the press plate of the press-fit connector of the present invention includes a contact point at a central position and protruding upward.
Further, a manufacturing method of a crimping connector includes a first step of providing a metal plate, and cutting the metal plate into a material strip having a pressing plate, a first elastic portion and a second elastic portion respectively connected to opposite positions of two opposite side edges of the pressing plate, a first base plate connected to the first elastic portion, and a second base plate connected to the second elastic portion, where the first elastic portion and the second elastic portion both include a first elastic arm and a second elastic arm, each first elastic arm includes a first bending portion, a slant plate portion, and a second bending portion connected to the side edges of the pressing plate, and each second elastic arm includes a connecting portion connected to the first base plate and the second base plate, a second cross beam portion, and a second cross beam portion connected to the second bending portion; a second step of bending the second beam portions of the two second elastic arms of the first elastic portion and the second elastic portion downward, respectively; a third step of bending the second bending portions of the first elastic arms of the first elastic portion and the second elastic portion in opposite directions in the front-rear direction, respectively; a fourth step of bending the first bending parts of the first elastic arms of the first elastic part and the second elastic part in opposite directions in the front-rear direction; and fifthly, bending the connecting parts of the second elastic arms of the first elastic part and the second elastic part in opposite directions in the transverse direction respectively, enabling the first bottom plate and the second bottom plate to be horizontally coplanar, and enabling a gap to be formed between each inclined plate part and the first cross beam part.
Further, the crimp connector of the method for manufacturing a crimp connector according to the present invention further includes two ear portions connected to the other two side edges opposite to the two side edges to which the first elastic portion and the second elastic portion are connected, and the two ear portions are formed by being bent downward before the second step or after the fifth step so as to be respectively located in gaps between the inclined plate portions and the first beam portion.
Compared with the prior art, the invention has the following beneficial effects: the two elastic parts are respectively connected to the two opposite side edges of the pressing plate and are arranged in a staggered manner, so that the structural strength is better, the pressure applied to the pressing plate can be uniformly distributed to the two elastic parts, and the two elastic parts can provide balanced elastic support for the pressing plate, so that the stable downward movement of the pressing plate is ensured, and the longer service life of the two elastic parts is also ensured; during manufacturing, the bending step of the elastic part is simple, and the manufacturing is easy.
Drawings
Fig. 1 is a perspective view of a compression connector according to a first embodiment of the present invention.
Fig. 2 is a perspective view of fig. 1 viewed from another direction.
Fig. 3 is a perspective view of fig. 2 viewed from another direction.
Fig. 4 is a perspective view of fig. 3 viewed from another direction.
Fig. 5 is a front view of the compression connector of the first embodiment of the present invention as seen from the front and back.
Fig. 6 is a left side view of the compression connector of the first embodiment of the present invention as viewed from left to right.
Fig. 7 is a top view of the compression connector of the first embodiment of the present invention as viewed from above.
Fig. 8 is a bottom view of the compression connector according to the first embodiment of the present invention as viewed from below.
Fig. 9 is a schematic sectional view of the compression connector of the first embodiment of the present invention taken along line a-a of fig. 1.
Fig. 10 is a first perspective view of a compression connector according to a first embodiment of the present invention during a manufacturing process.
Fig. 11 is a second perspective view of the compression connector of the first embodiment of the present invention during manufacture.
Fig. 12 is a third perspective view of the compression connector of the first embodiment of the present invention during the manufacturing process.
Fig. 13 is a perspective view of a compression connector according to a second embodiment of the present invention.
[ description of main reference symbols ]
First elastic part 41 and second elastic part 42
First elastic arms 43A, 43B first bent portions 44a, 44d
The second elastic arms 45A, 45B are connected to the portions 46a, 46d
First and second beam portions 46b, 46e, 46c, 46f
Width T and thickness W
Height H
The following detailed description will further illustrate the invention in conjunction with the above-described figures.
Detailed Description
Hereinafter, a crimping connector 100 according to an embodiment of the present invention will be described with reference to fig. 1 to 13. The direction definitions referred to in the description of the present invention all refer to fig. 1 as a reference, and the pressing plate 3 of the press-fit connector 100 for press-fitting with a mating connector (not shown) is defined as an upper end, that is, the press-fit direction is an up-down direction; a lateral direction perpendicular to the up-down direction, i.e., a left-right direction; and a front-rear direction perpendicular to the up-down direction and the lateral direction. In fig. 1 to 13, the X axis indicates the left-right direction, and the arrow on the X axis indicates the left direction; the Y axis represents the up-down direction, and the arrow of the Y axis indicates the up direction; the Z-axis represents the front-rear direction, and the arrow of the Z-axis indicates the front direction.
Referring to fig. 1 to 9, the present invention provides a press-fit connector 100, which is made of metal material and is used for being mounted on a circuit board (not shown) of an electronic device (not shown), and includes a substrate, a pressing plate 3 located above the substrate, and two elastic portions continuously bent to connect the substrate and the pressing plate 3. A moving space (not numbered) for moving the pressing plate 3 up and down is formed between the base plate and the pressing plate 3. The two elastic parts have elasticity in the up-down direction so that the pressing plate 3 can elastically move in the up-down direction in the movable space (not numbered).
Referring to fig. 1 to 9, the pressing plate 3 is a flat plate structure and is disposed horizontally. The platen 3 includes four side edges. The central position of the pressing plate 3 is provided with a contact point 31 formed to protrude upward. The pressure plate 3 further comprises two ears 32. The two ears 32 are respectively located at two opposite side edges of the four side edges and are formed by bending and extending downwards. In the first embodiment of the crimp connector 100 of the present invention, the lower ends of the two ears 32 extend downward for a long length in the vertical direction and are perpendicular to the upper surface of the substrate, but the ears 32 are still spaced apart from the upper surface of the substrate by a certain distance L1 in the vertical direction. However, as shown in fig. 13, in the second embodiment provided by the inventive crimping connector 100, the downward extending length of the ear portion 32 is short, so that only the side edge of the pressing plate 3 is rounded to avoid scratching of the pressing plate 3 when the pressing plate is engaged with the mating connector (not shown) or by human error.
Referring to fig. 1 to 9, the substrate includes a first bottom plate 21 and a second bottom plate 22, which are separated from each other and horizontally disposed. The first bottom plate 21 and the second bottom plate 22 are located on both left and right sides of the contact point 31 with the contact point 31 of the platen 3 as the center. The first bottom plate 21 and the second bottom plate 22 are both in a plate-shaped structure and are arranged in a coplanar manner. The first and second bottom plates 21 and 22 each include four side edges.
Referring to fig. 1 to 9, the two elastic portions include a first elastic portion 41 and a second elastic portion 42. The first elastic portion 41 and the second elastic portion 42 each include a first elastic arm 43A, 43B and a second elastic arm 45A, 45B bent continuously from top to bottom. Each of the first elastic arms 43A, 43B further includes a slanted plate portion 44B, 44e suspended in the activity space (not numbered) and disposed obliquely in the up-down direction, a first bent portion 44a, 44d bent and extended from the upper end of the slanted plate portion 44B, 44e to connect the side edge of the pressing plate 3 where the ear portion 32 is not disposed, and a second bent portion 44c, 44f bent and extended from the lower end of the slanted plate portion 44B, 44e to connect to the second elastic arm 45A, 45B. The second elastic arms 45A, 45B further include connecting portions 46a, 46d bent upward from the base plate at side edges thereof and perpendicular to the base plate, first beam portions 46B, 46e extending from one side of upper ends of the connecting portions 46a, 46d and parallel to the surface of the base plate, and second beam portions 46c, 46f bent horizontally from one ends of the first beam portions 46B, 46e and parallel to the surface of the base plate. The second beam portions 46c, 46f are perpendicular to the first beam portions 46b, 46e in the lateral direction. The second bent portions 44c, 44f are connected to the lower edges of the second beam portions 46c, 46 f. The ramp portions 44b, 44e form an angle with the substrate surface.
Referring to fig. 9, the width T1 of the first elastic arm 43A, 43B in the transverse direction is greater than the thickness W1 of the first elastic arm 43A, 43B in the vertical direction. The width T1 of the first resilient arm 43A, 43B in the transverse direction is greater than the width T2 of the second resilient arm 45A, 45B in the transverse direction. The width T2 in the lateral direction of the first beam portions 46B, 46e of the second resilient arms 45A, 45B is smaller than the thickness W2 in the up-down direction thereof. The width T1 of the first resilient arm 43A, 43B in the transverse direction is greater than the width T3 of the ear 32 in the transverse direction. The width T3 of the ear portion 32 in the lateral direction is smaller than the thickness W3 thereof in the up-down direction. The second elastic arms 45A, 45B are entirely perpendicular to the surface of the substrate in the up-down direction. The sloping plate portions 44b, 44e are perpendicular to the side surfaces of the first beam portions 46b, 46e in the direction perpendicular to the up-down direction. The inclined plate portions 44b, 44e and the first cross member portions 46b, 46e have a gap 47 therebetween in the lateral direction, and the ear portion 32 is located in the gap 47. The height H1 of the first elastic arms 43A, 43B in the up-down direction is greater than the height H2 of the ear portion 32 in the up-down direction. Referring to fig. 5, a distance L2 is formed between the lower ends of the second bent portions 44c and 44f of the first elastic arms 43A and 43B and the upper surface of the substrate in the vertical direction, and the distance L2 is smaller than a distance L1 between the lower ends of the ear portions 32 and the upper surface of the substrate in the vertical direction.
Referring to fig. 7, when viewed in the vertical direction, the entire first elastic portion 41 is located on the left side of the contact point 31 of the platen 3. The connecting portion 46a of the second elastic arm 45A of the first elastic portion 41 is connected to the left end side edge of the first base plate 21 at a position near the front end. Referring to fig. 1 to 9, the first beam portion 46b of the second elastic arm 45A of the first elastic portion 41 horizontally extends rearward from the rear end edge of the upper end of the connecting portion 46 a. The second beam portion 46c of the second elastic arm 45A of the first elastic portion 41 is bent rightward in the transverse direction from the rear end edge of the first beam portion 46b and extends horizontally. The distance between the front end of the sloping plate part 44b of the first elastic arm 43A of the first elastic part 41 and the upper surface of the first bottom plate 21 in the vertical direction is greater than the distance between the rear end of the sloping plate part 44b and the upper surface of the first bottom plate 21 in the vertical direction, that is, the sloping plate part 44b of the first elastic arm 43A of the first elastic part 41 extends obliquely upward from back to front. The second bent portion 44c of the first elastic arm 43A of the first elastic portion 41 is bent forward from the lower end edge of the second beam portion 46c to connect the lower end of the inclined plate portion 44 b. The first bent portion 44a of the first elastic arm 43A of the first elastic portion 41 is bent rearward from the upper end of the inclined plate portion 44b to connect the left side of the front end side edge of the pressing plate 3.
Referring to fig. 7, the second elastic portion 42 is entirely located on the right side of the contact point 31 of the platen 3 when viewed in the vertical direction. The connecting portion 46d of the second elastic arm 45B of the second elastic portion 42 is connected to the right end side edge of the second base plate 22 at a position close to the rear end. Referring to fig. 1 to 9, the first beam portion 46e of the second elastic arm 45B of the second elastic portion 42 horizontally extends forward from the front edge of the upper end of the connecting portion 46 d. The second beam portion 46f of the second elastic arm 45B of the second elastic portion 42 is bent laterally leftward from the front end edge of the first beam portion 46e and extends horizontally. The distance between the rear end of the sloping plate portion 44e of the first elastic arm 43B of the second elastic portion 42 and the upper surface of the second bottom plate 22 in the vertical direction is greater than the distance between the front end of the sloping plate portion 44e and the upper surface of the second bottom plate 22 in the vertical direction, that is, the sloping plate portion 44e of the first elastic arm 43B of the second elastic portion 42 extends obliquely upward from front to back. The second bent portion 44f of the first elastic arm 43B of the second elastic portion 42 is bent rearward from the lower end edge of the second beam portion 46f to connect the lower end of the ramp portion 44 e. The first bent portion 44d of the first elastic arm 43B of the second elastic portion 42 is bent forward from the upper end of the inclined plate portion 44e to connect the right side position of the rear end side edge of the pressing plate 3.
Referring to fig. 7, the two ear portions 32 are respectively located at two side edges of the left end and the right end of the pressing plate 3. The pressing plate 3, the ear portions 32, and the first elastic arms 43A, 43B are surrounded by the two second elastic arms 45A, 45B when viewed in the up-down direction.
As can be seen from the above description, the first elastic part 41 and the second elastic part 42 of the crimp connector 100 of the present invention have the same structure, but the first elastic part 41 and the second elastic part 42 are located below the pressing plate 3 and spaced apart in the transverse direction, and are oppositely displaced from each other with the pressing plate 3 as the center and are relatively independent, and do not overlap each other in the vertical direction. Therefore, when the rear view of the compression connector 100 of the present invention viewed from the rear to the front is the same as the front view shown in fig. 5, and the right view viewed from the right to the left is the same as the left view shown in fig. 6. The first elastic part 41 and the second elastic part 42 do not interfere with each other in the downward compression process, and the structure is simple.
When the pressing plate 3 is pressed from top to bottom, the pressing plate 3 moves downward and receives a supporting force from the first elastic part 41 and the second elastic part 42 from bottom to top. As the pressing plate 3 moves downward, the two first elastic arms 43A, 43B and the two second elastic arms 45A, 45B of the first elastic part 41 and the second elastic part 42 are compressed downward, and the two second elastic arms 45A, 45B may be inclined inward. In the downward movement degree of the pressing plate 3, the two second bent portions 44c, 44f of the first elastic portion 41 and the second elastic portion 42 first press against the upper surfaces of the first bottom plate 21 and the second bottom plate 22, so that the two second elastic arms 45A, 45B of the first elastic portion 41 and the second elastic portion 42 do not continue to be compressed downward and do not further incline inward, and when the pressing plate 3 continues to move downward, the two first elastic arms 43A, 43B of the first elastic portion 41 and the second elastic portion 42 continue to be compressed downward, so that the stress borne by the two second elastic arms 45A, 45B is reduced, the lowering amount of the two second elastic arms 45A, 45B is reduced, and the elastic capacity of the two second elastic arms 45A, 45B is ensured. When the pressing plate 3 continues to move downward and compresses the two first elastic arms 43A, 43B downward to approach the preset limit of the present invention, the lower ends of the two ears 32 are pressed downward against the upper surfaces of the first bottom plate 21 and the second bottom plate 22, so that the two first elastic arms 43A, 43B are no longer compressed downward, thereby reducing the amount of the two first elastic arms 43A, 43B being taken down, and also protecting the whole press-fit connector 100 from being compressed downward, thereby protecting the elastic capabilities of the two first elastic arms 43A, 43B and the whole press-fit connector 100, and effectively ensuring that the pressing plate 3 can recover to the preset height position when no longer being pressed downward. It can be seen that the different arrangement directions of the first elastic arms 43A, 43B and the second elastic arms 45A, 45B of the elastic portion of the crimp connector 100 according to the present invention can achieve the beneficial effect of protecting the stability of the entire crimp connector 100.
The present invention further provides a method of manufacturing a crimp connector 100: comprises the following steps of (a) carrying out,
in a first step, a metal plate (not shown) is provided, the metal plate (not shown) is punched to form a pressing plate 3 having a contact point 31, a first elastic portion 41 and a second elastic portion 42 respectively connected to opposite side edges of the pressing plate 3, and a strip (not shown) in which the first bottom plate 21 is connected to the first elastic portion 41 and the second bottom plate 22 is connected to the second elastic portion 42.
Referring to fig. 10, in the second step, the second beam portions 46c and 46f of the two second elastic arms 45A and 45B of the first elastic portion 41 and the second elastic portion 42 are bent downward, respectively.
Referring to fig. 10, in the third step, the second bent portion 44c of the first elastic arm 43A of the first elastic portion 41 is bent backward, and the second bent portion 44f of the first elastic arm 43B of the second elastic portion 42 is bent forward.
Referring to fig. 12, in the fourth step, the first bent portion 44a of the first elastic arm 43A of the first elastic portion 41 is bent backward, and the first bent portion 44d of the first elastic arm 43B of the second elastic portion 42 is bent forward.
Referring to fig. 12, in the fifth step, the connecting portion 46a of the second elastic arm 45A of the first elastic portion 41 is bent horizontally to the right. The connecting portion 46d of the second elastic arm 45B of the second elastic portion 42 is horizontally bent leftward. The first floor 21 and the second floor 22 are made horizontally coplanar as shown in fig. 1.
While the above description is a preferred embodiment of the method for manufacturing the crimp connector 100 according to the present invention, in other embodiments, the first elastic portion 41 and the second elastic portion 42 may be formed by bending separately.
In the first embodiment of the press-fit connector 100 of the present invention, the lug portions 32 are connected to the other two side edges of the two side edges to which the two elastic portions are connected, respectively. Since the two ear portions 32 have a long up-down length, it is preferable that before the second step, the two ear portions 32 are bent downward respectively so that the two ear portions 32 are perpendicular to the press plate 3. In the second embodiment, when the length of the ear portion 32 'in the up-down direction is small, the two ear portions 32' may be finally bent after the fifth step. Eventually, the two ear portions 32, 32' are located in the gaps 47 between the respective ramp portions 44b, 44e and the first beam portions 46b, 46 e.
Compared with the prior art, the invention has the following beneficial effects: the two elastic parts are respectively connected to the two opposite side edges of the pressing plate 3 and are arranged in a staggered manner, so that the structural strength is better, the pressure applied to the pressing plate 3 can be uniformly distributed to the two elastic parts, and the two elastic parts can provide balanced elastic support for the pressing plate 3, so that the stable downward movement of the pressing plate 3 is ensured, and the longer service life of the two elastic parts is also ensured; during manufacturing, the bending step of the elastic part is simple, and the manufacturing is easy.
The above description is only a part of the embodiments of the present invention, and not all embodiments, and any equivalent variations of the technical solutions of the present invention, which are made by those skilled in the art through reading the present specification, are covered by the claims of the present invention.
Claims (8)
1. A crimping connector comprises a substrate, a pressing plate located above the substrate and two elastic parts continuously bent to connect the substrate and the pressing plate, and is characterized in that: one end of each of the two elastic parts is connected to the periphery of the pressing plate, the other end of each of the two elastic parts is connected to the periphery of the substrate, the elastic parts are elastic in the up-down direction so that the pressing plate can move elastically in the up-down direction, the pressing plate is provided with four side edges, the two elastic parts comprise a first elastic part and a second elastic part which are respectively positioned at two sides below the pressing plate relative to the pressing plate, each of the first elastic part and the second elastic part further comprises a first elastic arm and a second elastic arm connected with the first elastic arm, the upper ends of the first elastic arms of the first elastic part and the second elastic part are respectively connected to the two opposite side edges of the pressing plate and are arranged in a staggered manner, the first elastic arms are formed by extending upwards from the upper ends of the second elastic arms in an inclined manner, and the lower ends of the second elastic arms of the first elastic part and the second elastic part are respectively connected to the substrate, the width of the first elastic arm in the transverse direction is larger than the thickness of the first elastic arm in the vertical direction, the width of the second elastic arm in the transverse direction is smaller than the thickness of the second elastic arm in the vertical direction, and the width of the first elastic arm in the transverse direction is larger than the width of the second elastic arm in the transverse direction.
2. The compression connector of claim 1, wherein: the second elastic arm comprises a connecting part which is arranged at the lower end and vertically connected to the substrate in the up-down direction, a first beam part which extends from one end of the connecting part and is parallel to the surface of the substrate, and a second beam part which bends from one end of the first beam part and extends and is parallel to the surface of the substrate, and the first elastic arm is formed by obliquely bending upwards and extending the lower edge of the second beam part.
3. The compression connector of claim 1, wherein: the base plate comprises a first bottom plate and a second bottom plate which are separated and arranged in a coplanar mode, the first bottom plate and the second bottom plate respectively comprise four side edges, and the lower ends of second elastic arms of the first elastic part and the second elastic part are respectively connected to two opposite side edges of the first bottom plate and the second bottom plate.
4. The compression connector of claim 1, wherein: the pressing plate further comprises two lug parts which are bent downwards from the side edges and extend, and the two lug parts are respectively positioned on the other two side edges of the first elastic arm connected with the first elastic part and the second elastic part.
5. The compression connector of claim 4, wherein: the lower extreme downwardly extending of two ears just suspends in the top of base plate, when the clamp plate moves down, two ears support downwards to press in the upper surface of base plate.
6. The compression connector of claim 1, wherein: the pressing plate comprises a contact point which is located at the center and protrudes upwards, and the two elastic parts are located below the pressing plate and are arranged at intervals in the transverse direction and located on two sides of the contact point respectively.
7. A method of manufacturing a compression connector, comprising the steps of:
the method comprises the following steps of firstly, providing a metal plate, and punching the metal plate to form a material belt which is provided with a pressing plate, a first elastic part and a second elastic part which are respectively connected with opposite positions of two opposite side edges in the pressing plate, wherein a first bottom plate is connected to the first elastic part, a second bottom plate is connected to the second elastic part, the first elastic part and the second elastic part respectively comprise a first elastic arm and a second elastic arm, each first elastic arm comprises a first bending part, a slant plate part and a second bending part which are connected with the side edges of the pressing plate, and each second elastic arm comprises a connecting part, a second beam part and a second beam part, wherein the connecting part is respectively connected with the first bottom plate and the second bottom plate;
a second step of bending the second beam portions of the two second elastic arms of the first elastic portion and the second elastic portion downward, respectively;
a third step of bending the second bending portions of the first elastic arms of the first elastic portion and the second elastic portion in opposite directions in the front-rear direction, respectively;
a fourth step of bending the first bending parts of the first elastic arms of the first elastic part and the second elastic part in opposite directions in the front-rear direction;
and fifthly, bending the connecting parts of the second elastic arms of the first elastic part and the second elastic part in opposite directions in the transverse direction respectively, enabling the first bottom plate and the second bottom plate to be horizontally coplanar, and enabling a gap to be formed between each inclined plate part and the first cross beam part.
8. The method of manufacturing a compression connector of claim 7, wherein: the crimp connector further includes two ear portions connected to the other two side edges with respect to the two side edges to which the first and second elastic portions are connected, the two ear portions being formed by bending downward before the second step or after the fifth step so as to be located in gaps between the respective slant plate portions and the first beam portion, respectively.
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CN118696466A (en) * | 2022-03-03 | 2024-09-24 | 爱沛股份有限公司 | Terminals |
CN118679650A (en) * | 2022-03-03 | 2024-09-20 | 爱沛股份有限公司 | Terminal for connecting a plurality of terminals |
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CN110061372A (en) | 2019-07-26 |
TW201933684A (en) | 2019-08-16 |
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