CN110057433A - A weighing device that can realize limit protection - Google Patents
A weighing device that can realize limit protection Download PDFInfo
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- CN110057433A CN110057433A CN201910446374.9A CN201910446374A CN110057433A CN 110057433 A CN110057433 A CN 110057433A CN 201910446374 A CN201910446374 A CN 201910446374A CN 110057433 A CN110057433 A CN 110057433A
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- backing plate
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G21/00—Details of weighing apparatus
- G01G21/22—Weigh pans or other weighing receptacles; Weighing platforms
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G21/00—Details of weighing apparatus
- G01G21/23—Support or suspension of weighing platforms
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Abstract
Description
技术领域technical field
本发明涉及称量技术领域,具体涉及一种可实现限位保护的称量装置。The invention relates to the technical field of weighing, in particular to a weighing device that can realize limit protection.
背景技术Background technique
橡胶厂的炼胶是制造橡胶制品的重要环节。炼出的胶料最终都要经过压片、涂隔离剂、冷却、叠片称量等步骤,在叠片称量过程中经常出现由于胶片摆放位置偏移引起秤台的台面翘起从而损坏设备或剪切梁传感器;铲车放置空胶桌到台面或从台面移走满胶桌时也有可能产生过大的横向力,使秤台的台面偏移量过大从而损坏设备或剪切梁传感器,影响正常工作。另外,由于秤台的台面较重,现有设备的检修也很不方便。Rubber mixing in a rubber factory is an important link in the manufacture of rubber products. The smelted rubber will eventually go through the steps of pressing, applying release agent, cooling, and stacking weighing. During the stacking and weighing process, it often occurs that the platform of the weighing platform is lifted due to the deviation of the placement of the film and is damaged. Equipment or shear beam sensors; forklifts may also generate excessive lateral forces when placing an empty plastic table on the table or removing a full table from the table, causing the scale table to offset too much and damaging the equipment or shear beam sensor, affecting normal operation. In addition, due to the heavy platform of the weighing platform, the maintenance of the existing equipment is also very inconvenient.
发明内容SUMMARY OF THE INVENTION
本发明的目的为克服现有技术的不足,提供一种可实现限位保护的称量装置,使秤台台面的垂直上下移动量和水平横向移动量均限制在一定范围内,并且检修时无需人力抬起较重的秤台台面。既保护设备和传感器不受损坏,保障了设备工作稳定,又减轻了工人检修时的劳动强度,方便了检修。The purpose of the present invention is to overcome the deficiencies of the prior art, and to provide a weighing device that can realize limit protection, so that the vertical up and down movement and the horizontal lateral movement of the weighing platform are limited within a certain range, and no need for maintenance. Manual lifting of heavier scale decks. It not only protects the equipment and sensors from damage, ensures the stable operation of the equipment, but also reduces the labor intensity of workers during maintenance, which is convenient for maintenance.
为实现该目的,本发明采用如下技术方案:一种可实现限位保护的称量装置,包括台面、上垫板、上球托、承压球、下球托、剪切梁传感器、连接螺钉、下垫板、支腿、固定板、升降螺钉、升降螺母、限位螺母、限位垫片、限位螺钉,所述台面为矩形,所述上垫板有四块,分别焊接在台面下部的四个角位置,所述上球托的圆柱销插入上垫板的孔中,所述下球托的圆柱销插入剪切梁传感器的孔中,所述承压球位于上球托和下球托之间。In order to achieve this purpose, the present invention adopts the following technical scheme: a weighing device that can realize limit protection, including a table top, an upper backing plate, an upper ball holder, a pressure-bearing ball, a lower ball holder, a shear beam sensor, and a connecting screw , lower backing plate, outriggers, fixing plate, lifting screw, lifting nut, limit nut, limit washer, limit screw, the table is rectangular, and the upper backing plate has four pieces, which are respectively welded on the lower part of the table The four corner positions of the upper ball support are inserted into the holes of the upper backing plate, the cylindrical pins of the lower ball support are inserted into the holes of the shear beam sensor, and the pressure-bearing balls are located in the upper ball support and the lower ball support. between the balls.
进一步,支腿的上部焊接下垫板,下部焊接固定板,下垫板上开有三个螺纹孔和一个光孔。Further, the upper part of the support leg is welded with a lower backing plate, the lower part is welded with a fixing plate, and three threaded holes and one light hole are opened on the lower backing plate.
进一步,剪切梁传感器用两个连接螺钉固定到下垫板的两个螺纹孔上,升降螺钉从下垫板的下部拧进下垫板的另一个螺孔中并由升降螺母紧固,升降螺钉的顶端与上垫板的间隙约5mm,升降螺钉的螺纹长度大于当上球托、承压球、下球托、剪切梁传感器安装后的上垫板上表面与下垫板下表面的垂直间距以及升降螺母的厚度之和约15mm。Further, the shear beam sensor is fixed to the two threaded holes of the lower backing plate with two connecting screws, and the lifting screw is screwed into another screw hole of the lower backing plate from the lower part of the lower backing plate and fastened by the lifting nut, and the lifting The gap between the top of the screw and the upper backing plate is about 5mm, and the thread length of the lifting screw is greater than the upper surface of the upper backing plate and the lower surface of the lower backing plate when the upper ball holder, pressure ball, lower ball holder and shear beam sensor are installed. The sum of the vertical spacing and the thickness of the lifting nut is about 15mm.
进一步,下垫板上开设的光孔直径大于限位螺钉的直径,二者的直径差约8mm,限位螺钉套上限位垫片由下至上穿过下垫板光孔并与限位螺母配合后拧到上垫板开设的螺纹孔内,下垫板上开设的光孔与上垫板开设的螺纹孔位于同一中心线,紧固后限位垫片与下垫板的间隙约2mm。Further, the diameter of the light hole opened on the lower backing plate is larger than the diameter of the limit screw, and the diameter difference between the two is about 8mm. Then screw it into the threaded hole on the upper backing plate, the light hole on the lower backing plate and the threaded hole on the upper backing plate are located on the same center line, and the gap between the rear limit washer and the lower backing plate is about 2mm after tightening.
采用本发明所述的技术方案后,带来以下有益效果:After adopting the technical scheme of the present invention, the following beneficial effects are brought:
本发明所述一种可实现限位保护的称量装置,采用限位螺钉、限位垫片以及在下垫板开设光孔可限制台面在铅垂方向和水平方向的活动范围,从而防止台面翘起或横向位移过大损坏设备或剪切梁传感器。采用升降螺钉可以在设备检修时,用升降螺钉的顶端撑起台面,方便了工人检修,降低了工人劳动强度。限位螺母、升降螺母分别用于限位螺钉和升降螺钉调整结束后的固定,可保证设备的稳定性和称量过程的顺利进行。The weighing device of the present invention can realize limit protection. The use of limit screws, limit washers and light holes in the bottom plate can limit the movable range of the table top in the vertical direction and the horizontal direction, thereby preventing the table top from warping. Excessive vertical or lateral displacement can damage the equipment or shear beam sensor. The use of lifting screws can support the table with the top of the lifting screws during equipment maintenance, which facilitates the maintenance of workers and reduces the labor intensity of workers. The limit nut and the lifting nut are respectively used to fix the limit screw and the lifting screw after adjustment, which can ensure the stability of the equipment and the smooth progress of the weighing process.
附图说明Description of drawings
图1:本发明的称量装置示意图;Fig. 1: schematic diagram of weighing device of the present invention;
图2:图1的侧向视图;Figure 2: Side view of Figure 1;
图3:图1的局部放大图。Figure 3: A partial enlarged view of Figure 1 .
其中,1、台面,2、上垫板,3、上球托,4、承压球,5、下球托,6、剪切梁传感器,7、连接螺钉,8、下垫板,9、支腿,10、固定板,11、升降螺钉,12、升降螺母,13、限位螺母,14、限位垫片,15、限位螺钉Among them, 1, the table, 2, the upper backing plate, 3, the upper ball holder, 4, the pressure ball, 5, the lower ball holder, 6, the shear beam sensor, 7, the connecting screw, 8, the lower backing plate, 9, Outrigger, 10, Fixing plate, 11, Lifting screw, 12, Lifting nut, 13, Limiting nut, 14, Limiting washer, 15, Limiting screw
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
结合图1、图2和图3所示,一种可实现限位保护的称量装置,包括台面1、上垫板2、上球托3、承压球4、下球托5、剪切梁传感器6、连接螺钉7、下垫板8、支腿9、固定板10、升降螺钉11、升降螺母12、限位螺母13、限位垫片14、限位螺钉15,所述台面1为矩形,所述上垫板2有四块,分别焊接在台面1下部的四个角位置,所述上球托3的圆柱销插入上垫板2的孔中,所述下球托5的圆柱销插入剪切梁传感器6的孔中,所述承压球4位于上球托3和下球托5之间。所述支腿9的上部焊接下垫板8,下部焊接固定板10,所述下垫板8上开有三个螺纹孔和一个光孔。所述剪切梁传感器6用两个连接螺钉7固定到下垫板8的两个螺纹孔上,所述升降螺钉11从下垫板8的下部拧进下垫板8的另一个螺孔中并由升降螺母12紧固,升降螺钉11的顶端与上垫板2的间隙约5mm,升降螺钉11的螺纹长度大于当上球托3、承压球4、下球托5、剪切梁传感器6安装后的上垫板2上表面与下垫板8下表面的垂直间距以及升降螺母12的厚度之和约15mm。所述下垫板8上开设的光孔直径大于限位螺钉15的直径,二者的直径差约8mm,所述限位螺钉15套上限位垫片14由下至上穿过下垫板8光孔并与限位螺母13配合后拧到上垫板2开设的的螺纹孔内,下垫板8上开设的光孔与上垫板2开设的螺纹孔位于同一中心线,紧固后限位垫片14与下垫板8的间隙约2mm。As shown in Figure 1, Figure 2 and Figure 3, a weighing device that can realize limit protection includes a table 1, an upper backing plate 2, an upper ball holder 3, a pressure ball 4, a lower ball holder 5, a shearing Beam sensor 6, connecting screw 7, bottom plate 8, outrigger 9, fixing plate 10, lifting screw 11, lifting nut 12, limit nut 13, limit washer 14, limit screw 15, the table 1 is Rectangular, the upper backing plate 2 has four pieces, which are respectively welded to the four corner positions of the lower part of the table 1, the cylindrical pins of the upper ball holder 3 are inserted into the holes of the upper backing plate 2, the cylindrical pins of the lower ball holder 5 are The pin is inserted into the hole of the shear beam sensor 6 , and the pressure bearing ball 4 is located between the upper ball socket 3 and the lower ball socket 5 . The upper part of the support leg 9 is welded with a lower backing plate 8, and the lower part is welded with a fixing plate 10. The lower backing plate 8 is provided with three threaded holes and one light hole. The shear beam sensor 6 is fixed to the two threaded holes of the lower backing plate 8 with two connecting screws 7 , and the lifting screw 11 is screwed into another screw hole of the lower backing plate 8 from the lower part of the lower backing plate 8 It is fastened by the lifting nut 12, the gap between the top of the lifting screw 11 and the upper backing plate 2 is about 5mm, and the thread length of the lifting screw 11 is greater than that of the upper ball holder 3, the pressure ball 4, the lower ball holder 5, and the shear beam sensor. 6. The sum of the vertical distance between the upper surface of the upper backing plate 2 and the lower surface of the lower backing plate 8 and the thickness of the lifting nut 12 after installation is about 15 mm. The diameter of the light hole opened on the lower backing plate 8 is larger than the diameter of the limit screw 15, and the diameter difference between the two is about 8 mm. The limit screw 15 covers the upper limit washer 14 from bottom to top. The hole is screwed into the threaded hole opened by the upper backing plate 2 after being matched with the limit nut 13. The light hole opened on the lower backing plate 8 and the threaded hole opened on the upper backing plate 2 are located on the same centerline. The gap between the gasket 14 and the bottom plate 8 is about 2 mm.
结合图1、图2和图3所示,台面1为矩形,在靠近台面1的四个角的位置分别安装4套剪切梁传感器6及相应的限位保护和支撑部件。称量时,被称量物料的重量通过台面1、上垫板2、上球托3、承压球4、下球托5传递到剪切梁传感器6,剪切梁传感器6受到剪切会输出模拟量信号,计算机会根据模拟量信号的变化准确显示出被称物重量。当被称量物料的重心在台面1边缘导致台面1严重偏载时,限位螺钉15和与其在一起的限位垫片14会阻止台面翘起超过许可高度;当台面1由于外部因素受到过大的横向力时,下垫板2开设的的光孔会限制限位螺钉15的横向位移从而保证与限位螺钉15紧固在一起的台面1的横向位移也在许可范围内。检修时,松开升降螺母12,旋转升降螺钉11可使其顶端与上垫板8接触,撑起台面1,工人进行检修,检修完毕,反方向旋转升降螺钉11使其顶端与上垫板2分离,之后紧固升降螺母12。本发明通过采用限制螺钉15、限制垫片14以及在下垫板8开设光孔限制台面1在铅垂方向和水平方向的活动范围,防止台面1翘起或横向位移过大损坏设备。采用升降螺钉11可以在设备检修时,用升降螺钉11的顶端撑起台面1,方便工人检修。从而既保证了设备安全和工作可靠,又降低了工人检修的劳动强度。1 , 2 and 3 , the table top 1 is rectangular, and four sets of shear beam sensors 6 and corresponding limit protection and support components are installed at positions close to the four corners of the table top 1 . When weighing, the weight of the material to be weighed is transmitted to the shear beam sensor 6 through the table 1, the upper backing plate 2, the upper ball holder 3, the pressure ball 4, and the lower ball holder 5, and the shear beam sensor 6 will be sheared. Output the analog signal, and the computer will accurately display the weight of the object to be weighed according to the change of the analog signal. When the center of gravity of the material to be weighed is at the edge of the table 1 and the table 1 is severely eccentrically loaded, the limit screw 15 and the limit washer 14 together with it will prevent the table from lifting beyond the allowable height; when the table 1 is subjected to external factors When the lateral force is large, the light hole opened in the bottom plate 2 will limit the lateral displacement of the limit screw 15 to ensure that the lateral displacement of the table 1 fastened with the limit screw 15 is also within the allowable range. During maintenance, loosen the lifting nut 12, rotate the lifting screw 11 to make its top contact with the upper backing plate 8, support the table 1, the worker will perform the maintenance, and after the maintenance, rotate the lifting screw 11 in the opposite direction to make the top end with the upper backing plate 2 After separation, the lift nut 12 is tightened. The present invention restricts the movable range of the table 1 in the vertical and horizontal directions by using the limiting screw 15, the limiting washer 14 and the opening of the light hole in the bottom plate 8, so as to prevent the table 1 from lifting or excessive lateral displacement from damaging the equipment. Using the lifting screw 11 can support the table top 1 with the top of the lifting screw 11 when the equipment is overhauled, which is convenient for workers to overhaul. Therefore, the safety and reliability of the equipment are ensured, and the labor intensity of workers' maintenance is reduced.
以上所述仅为本发明的优选实施方式,应当指出,对于本领域的普通技术人员而言,在不脱离本发明原理前提下,还可以做出多种变形和改进,这也应该视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, various modifications and improvements can be made without departing from the principles of the present invention, which should also be regarded as the present invention. The scope of protection of the invention.
Claims (4)
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CN201910446374.9A CN110057433A (en) | 2019-05-27 | 2019-05-27 | A weighing device that can realize limit protection |
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CN201910446374.9A CN110057433A (en) | 2019-05-27 | 2019-05-27 | A weighing device that can realize limit protection |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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GB2076977A (en) * | 1980-05-15 | 1981-12-09 | Dodwell Timothy Charles | Weighbridges |
US4411327A (en) * | 1981-05-14 | 1983-10-25 | Hottinger Baldwin Measurements, Inc. | Apparatus for applying a load to a strain gage transducer beam |
CN207036243U (en) * | 2017-08-10 | 2018-02-23 | 新兴铸管股份有限公司 | A kind of shear beam load cell fixing device |
CN207095681U (en) * | 2017-07-20 | 2018-03-13 | 北京万集科技股份有限公司 | Dynamic weighing device for vehicle |
CN208795354U (en) * | 2018-09-06 | 2019-04-26 | 奥特赛斯(天津)自动化技术有限公司 | One kind can save space-efficient Shuangzi scale |
CN209783717U (en) * | 2019-05-27 | 2019-12-13 | 青岛科技大学 | A weighing device capable of realizing limit protection |
-
2019
- 2019-05-27 CN CN201910446374.9A patent/CN110057433A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2076977A (en) * | 1980-05-15 | 1981-12-09 | Dodwell Timothy Charles | Weighbridges |
US4411327A (en) * | 1981-05-14 | 1983-10-25 | Hottinger Baldwin Measurements, Inc. | Apparatus for applying a load to a strain gage transducer beam |
CN207095681U (en) * | 2017-07-20 | 2018-03-13 | 北京万集科技股份有限公司 | Dynamic weighing device for vehicle |
CN207036243U (en) * | 2017-08-10 | 2018-02-23 | 新兴铸管股份有限公司 | A kind of shear beam load cell fixing device |
CN208795354U (en) * | 2018-09-06 | 2019-04-26 | 奥特赛斯(天津)自动化技术有限公司 | One kind can save space-efficient Shuangzi scale |
CN209783717U (en) * | 2019-05-27 | 2019-12-13 | 青岛科技大学 | A weighing device capable of realizing limit protection |
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Application publication date: 20190726 |