Summary of the invention
In view of the deficiencies of the prior art, the purpose of the present invention is to provide a kind of anti-pollution flashover coating and preparation method thereof and answer
With again in a manner of through a kind of new building micro-nano structure, promotion coating surface hydrophobicity while promotes its flame retardant property.
In order to achieve that object of the invention, the invention adopts the following technical scheme:
In a first aspect, the anti-pollution flashover coating includes as follows by weight the present invention provides a kind of anti-pollution flashover coating
Component:
Anti-pollution flashover coating provided by the invention has the compound flame retardant of micron order and nano-scale dimension by introducing, mentions
High fire-retardance agent dosage, improves flame retardant property, meanwhile, reasonably combined, the formation of compound flame retardant and white carbon black, nanometer calcium carbonate
Micro-nano structure is able to ascend the hydrophobic performance of coating, and water contact angle can reach 120 ° or more, to realize flame retardant property and dredge
It is promoted while aqueous energy, finally greatly promotes the anti-fouling flashover performance of coating, extend the service life of coating.
The parts by weight of organosilicon polymer of the present invention are 25~40 parts, such as can be 25 parts, 26 parts, 28 parts, 30
Part, 32 parts, 33 parts, 35 parts, 38 parts or 40 parts etc..
Preferably, the organosilicon polymer includes hydroxy-terminated polysiloxane, dimethoxy terminated polysiloxane or front three
In oxygroup terminated polysiloxane any one or at least two combination, wherein it is typical but non-limiting combination include: end
Hydroxyl polysiloxane and dimethoxy terminated polysiloxane;Dimethoxy terminated polysiloxane and trimethoxy block poly- silicon oxygen
Alkane;Hydroxy-terminated polysiloxane, dimethoxy terminated polysiloxane and trimethoxy terminated polysiloxane.
Preferably, the viscosity of the organosilicon polymer is 5000~80000mPas, such as can be 5000mPa
S, 10000mPas, 20000mPas, 40000mPas, 50000mPas, 60000mPas, 70000mPas or
80000mPas etc..
The parts by weight of crosslinking agent of the present invention are 4~5 parts, such as can be 4 parts, 4.1 parts, 4.2 parts, 4.3 parts, 4.4
Part, 4.5 parts, 4.6 parts, 4.7 parts, 4.8 parts, 4.9 parts or 5 parts etc..
Preferably, the crosslinking agent includes methyltrimethoxysilane, vinyltrimethoxysilane, three diacetylmonoxime of methyl
In base silane or vinyl butanone oximino silane any one or at least two combination, wherein typical but non-limiting group
Conjunction includes: methyltrimethoxysilane and vinyltrimethoxysilane;Methyl tributanoximo silane and vinyl diacetylmonoxime
Base silane.
The parts by weight of catalyst of the present invention are 0.2~0.5 part, such as can be 0.2 part, 0.3 part, 0.4 part or 0.5
Part etc..
Preferably, the catalyst includes organic titanic compound and/or organo-tin compound.
Preferably, the organic titanic compound includes butyl titanate, tetraisopropyl titanate, the bis- (beta-diketons of dialkoxy titanium
Ester) complex, in metatitanic acid binary alcohol esters beta-diketone complex any one or at least two combination.
Preferably, the organo-tin compound includes dibutyl tin dilaurate and/or stannous octoate.
The parts by weight of white carbon black of the present invention are 4~7 parts, such as can be 4 parts, 5 parts, 6 parts or 7 parts etc..
Preferably, the white carbon black is hydrophabic silica.
Preferably, the specific surface area of the hydrophabic silica is 200~350m2/ g, such as can be 200m2/g、
230m2/g、250m2/g、280m2/g、300m2/g、330m2/ g or 350m2/ g etc..
In the present invention, white carbon black can assign coating good mechanical property, and it is with nanoscale scale.
The parts by weight of nanometer calcium carbonate of the present invention are 5~8 parts, such as can be 5 parts, 6 parts, 7 parts or 8 parts etc..
Preferably, the nanometer calcium carbonate is surface through the modified hydrophobic calcium carbonate of organic aliphatic acid.
Surface of the present invention is referred to through the modified hydrophobic calcium carbonate of organic aliphatic acid: conventional calcium carbonate is passed through
Cross the product that organic aliphatic acid modification obtains.
Preferably, the partial size of the nanometer calcium carbonate be 20~500nm, such as can be 20nm, 50nm, 100nm,
150nm200nm, 250nm, 300nm, 350nm, 400nm, 450nm or 500nm etc..
The parts by weight of compound flame retardant of the present invention be 60~90 parts, such as can be 60 parts, 65 parts, 70 parts, 75 parts,
80 parts, 85 parts, 90 parts etc..
Preferably, the compound flame retardant be nanoscale inorganic fire retardants and micron-sized inorganic fire retardants compounding and
At.
In the square that side length is L, after the ball with diameter for L is filled, the at most fillable spatial volume of the ball is
And in the square that side length is L, after the ball with diameter for L/n is filled, the at most fillable quantity of sphere is n3
A, at most fillable spatial volume is
By the result of Formulas I and Formula II it is found that V1=V2, which means that in identical spatial volume V0Under, with single particle size
The maximum space that can fill of sphere it is identical;Further, if going to the space of filling square using lesser sphere,
Higher filling proportion can be obtained.
And there are a variety of fillers in actual organosilicon anti-pollution flashover coating, in addition to white carbon black, and non-filling with it is organic
Silicon molecular backbone chemical structure is identical, thus there is certain interface between filler and silicone molecules always and repel, if filled out
Expect surface there are hydroxyl, interface is repelled will be bigger, and this to facilitate the mutually aggregation between filler particles close.Cause multiple
The small filler of sphere diameter will be distributed in the big filler surface of sphere diameter and form big-how small secondary structure, and control at big sphere
In micron order, small sphere is in nanoscale, finally can form micro-nano structure in coating surface, the formation of micro-nano structure facilitates
Promote hydrophobic performance.
Preferably, the inorganic fire retardants is aluminium hydroxide and/or magnesium hydroxide.
Preferably, the partial size of the nanoscale inorganic fire retardants be 10~1000nm, such as can be 10nm, 50nm,
80nm, 100nm, 150nm, 200nm, 250nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm or
1000nm etc., further preferably 20~500nm.
Preferably, the partial size of the micron-sized inorganic fire retardants is 1~16 μm, such as can be 1 μm, 2 μm, 3 μm, 4 μ
M, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 11 μm, 12 μm, 13 μm, 14 μm, 15 μm or 16 μm etc., further preferably 1~10
μm。
Preferably, the mass ratio of the nanoscale inorganic fire retardants and micron-sized inorganic fire retardants is (0.1~5):
1, such as can be 0.1:1,0.5:1,0.8:1,1:1,1.5:1,2:1,2.5:1,3:1,3.5:1,4:1,4.5:1 or 5:1 etc.,
Further preferably (0.5~3): 1.
Anti-pollution flashover coating of the present invention, white carbon black, nanometer calcium carbonate and compound flame retardant in nano-scale dimension
In nanoscale inorganic fire retardants, be the micron-sized inorganic fire retardants in compound flame retardant in micron order scale, lead to
The reasonably combined of proportion is crossed, micro-nano structure is constructed, and if the content of three kinds of components matches not in the framework of the present definition
When interior, contact angle is unable to reach 120 °, and hydrophobicity reduces;Nano grade inorganic fire retardant and micro inorganic in compound flame retardant
When fire retardant mixes, dosage is larger, can not only promote hydrophobicity, but also can promote anti-flammability and the resistance to leakage property of resistance to electric arc, real
Border service life greatly increased, up to 20 years or more.
Preferably, the anti-pollution flashover coating further includes 1~1.5 part of silane coupling agent, such as can be 1 part, 1.1 parts, 1.2
Part, 1.3 parts, 1.4 parts or 1.5 parts etc..
Preferably, the silane coupling agent includes Silane coupling agent KH550, silane coupling agent KH560 or silane coupling agent
In KH570 any one or at least two combination.
In the present invention, a certain amount of silane coupling agent is added, coating and the good Nian Jie effect of insulator surface can be assigned
Fruit.
Preferably, the anti-pollution flashover coating further includes 50~80 parts of solvent, such as can be 50 parts, 55 parts, 60 parts, 65
Part, 70 parts, 75 parts or 80 parts etc..
Preferably, the solvent include in aromatic hydrocarbon solvent, polyether solvent or alkane solvents any one or extremely
Few two kinds of combination.
Aromatic hydrocarbon solvent of the present invention can be toluene, dimethylbenzene etc., and polyether solvent can be petroleum ether etc., alkane
Hydrocarbon solvent can be methylene chloride etc., can also be the common solvents such as acetone, butanone.
Preferably, the anti-pollution flashover coating further includes 5~15 parts of wetting agent, for example, can be 5 parts, 7 parts, 8 parts, 10 parts,
12 parts, 13 parts, 14 parts or 15 parts etc..
Preferably, the wetting agent includes small-molecular-weight methyl-silicone oil and/or small-molecular-weight phenyl silicone oil.
Small-molecular-weight of the present invention can be characterized indirectly with viscosity.Viscosity is big, and molecular weight is big;Viscosity is small, molecule
It measures small.
Preferably, the viscosity of the wetting agent at 25 DEG C be 50~500mPas, such as can be 50mPas,
100mPa·s、150mPa·s、200mPa·s、250mPa·s、300mPa·s、350mPa·s、400mPa·s、
450mPas or 500mPas etc..
Preferably, the anti-pollution flashover coating includes following component by weight:
Preferably, the anti-pollution flashover coating is dealcoholized type anti-pollution flashover coating, by weight includes following component:
Preferably, the anti-pollution flashover coating is dealcoholized type anti-pollution flashover coating, by weight includes following component:
In the present invention, single-component dealcoholization-type anti-pollution flashover coating does not use organotin catalysts generally.If urged using this
Agent can gradually generate crosslinking curing even if then the system is under conditions of being fully sealed, and influence to actually use.
Second aspect, the present invention provides a kind of preparation methods of anti-pollution flashover coating as described in relation to the first aspect, will be organic
Silicon polymer, white carbon black, nanometer calcium carbonate and compound flame retardant take off after mixing it is low obtain base rubber, then be added crosslinking agent,
Catalyst and optionally silane coupling agent, optionally wetting agent, optionally solvent are mixed to get the anti-pollution flashover coating.
Preferably, the mixed temperature be 120~150 DEG C, such as can be 120 DEG C, 125 DEG C, 130 DEG C, 135 DEG C,
140 DEG C, 145 DEG C or 150 DEG C etc..
Preferably, the mixing carries out under vacuum conditions.
Preferably, described be blended under stirring carries out.
Preferably, base rubber is uniformly mixed are as follows: at 120~150 DEG C, after being placed at room temperature for 1 day, crosslinking agent, catalysis is added
Agent, coupling agent, wetting agent and stirring solvent are uniform, and control temperature need to be between 30~60 DEG C when stirring.
In the present invention, after each component being mixed high-speed stirred, process is filling, discharging finally obtains anti-pollution flashover coating.
It is of the present invention to take off low meaning are as follows: small molecule oligomer is removed under high-temperature vacuum.
The third aspect, the present invention provides a kind of anti-pollution flashover coating as described in relation to the first aspect answering in the power system
With.
Application in power domain of the present invention, the preferably paint application on glass or ceramic insulator surface.
Compared with the existing technology, the invention has the following advantages:
Anti-pollution flashover coating provided by the invention has the compound flame retardant of micron order and nano-scale dimension by introducing, mentions
High fire-retardance agent dosage, improves flame retardant property, meanwhile, reasonably combined, the formation of compound flame retardant and white carbon black, nanometer calcium carbonate
Micro-nano structure is able to ascend the hydrophobic performance of coating, and water contact angle can reach 120 ° or more, to realize flame retardant property and dredge
It is promoted while aqueous energy, finally greatly promotes the anti-fouling flashover performance of coating, extend the service life of coating.