CN110053645A - A kind of multistage collision energy-absorbing pilot of deployable and collapsible - Google Patents
A kind of multistage collision energy-absorbing pilot of deployable and collapsible Download PDFInfo
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- CN110053645A CN110053645A CN201910373027.8A CN201910373027A CN110053645A CN 110053645 A CN110053645 A CN 110053645A CN 201910373027 A CN201910373027 A CN 201910373027A CN 110053645 A CN110053645 A CN 110053645A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F19/00—Wheel guards; Bumpers; Obstruction removers or the like
- B61F19/06—Nets, catchers, or the like for catching obstacles or removing them from the track
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F19/00—Wheel guards; Bumpers; Obstruction removers or the like
- B61F19/06—Nets, catchers, or the like for catching obstacles or removing them from the track
- B61F19/08—Nets, catchers, or the like for catching obstacles or removing them from the track of the drop-down type
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- Mechanical Engineering (AREA)
- Vibration Dampers (AREA)
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
Abstract
本发明公开了一种可收放式的多级碰撞吸能排障器。排障器组件包括排障器、固定部件、调节部件,排障器前端设置有多级碰撞吸能结构,可以解决所述排障器的碰撞吸能问题;固定部件安装在动车组头车与尾车上,调节部件安装在动车组头车与尾车上,排障器安装在固定部件上。其中,调节部件可以使排障器绕着固定轴转动,从而完成所述排障器的收放工作。根据以上措施,不仅可以很好地解决排障器的碰撞吸能问题,而且可以减小动车组运行过程中的空气阻力。本发明具有碰撞吸能性好,结构简单,设计余量过小的优点。The invention discloses a retractable multi-stage collision energy absorbing barrier remover. The barrier remover assembly includes a barrier remover, a fixed part, and an adjustment part. The front end of the barrier remover is provided with a multi-level collision energy absorption structure, which can solve the problem of collision energy absorption of the barrier remover; the fixed part is installed on the head car of the EMU and the On the tail car, the adjustment parts are installed on the head car and the tail car of the EMU, and the obstacle remover is installed on the fixed parts. Wherein, the adjusting part can make the obstacle remover rotate around the fixed axis, so as to complete the retraction and release work of the obstacle remover. According to the above measures, not only the collision energy absorption problem of the barrier remover can be well solved, but also the air resistance during the operation of the EMU can be reduced. The invention has the advantages of good collision energy absorption, simple structure and too small design margin.
Description
技术领域technical field
本发明涉及动车排障器技术领域,特别是涉及一种可收放式的多级碰撞吸能排障器。The invention relates to the technical field of motor vehicle barrier removers, in particular to a retractable multi-stage collision energy-absorbing barrier remover.
背景技术Background technique
排障器是安装在动车组头车及尾车底部的部件,用于清除轨道上的障碍物,避免障碍物进入车底,造成车下设备以及转向架部件的损伤。就目前的排障器结构而言,大致可分为两种,一种是一体式结构,整体固定在车体上,这类排障器不具有碰撞吸能的作用,不足以保护车下设备和转向架部件的安全;另一种则是具有大型吸能结构的排障器,吸能级别较高,但排障器一般不会发生过于强烈的碰撞,所以这种结构会造成设计余量过剩,而且其结构较为复杂,安装繁琐,制造成本过高。The obstacle remover is a component installed at the bottom of the head car and the tail car of the EMU. It is used to remove obstacles on the track and prevent obstacles from entering the bottom of the car, causing damage to the equipment and bogie parts under the car. As far as the current structure of the barrier remover is concerned, it can be roughly divided into two types, one is an integrated structure, which is integrally fixed on the vehicle body. and the safety of bogie components; the other is a barrier remover with a large energy-absorbing structure, which has a higher energy absorption level, but the barrier remover generally does not have too strong collisions, so this structure will cause design margins Excessive, and its structure is complex, the installation is cumbersome, and the manufacturing cost is too high.
此外,随着动车组速度的不断提升,空气阻力成为了制约动车组运行速度的主要因素之一,在运行过程中,动车组需要消耗大量能量克服空气阻力,目前解决这一问题主要手段是对车头外形进行优化,但是我们也应该考虑其它车体设备对空气阻力的影响,故而本发明选择排障器为设计目标。现有的动车组头车与尾车造型一致,排障器固定安装在底部,运行过程中,尾车上的排障器并不起排障作用,反而会增大动车的空气阻力,影响动车运行速度。In addition, with the continuous improvement of the speed of the EMU, air resistance has become one of the main factors restricting the running speed of the EMU. During the operation, the EMU needs to consume a lot of energy to overcome the air resistance. At present, the main method to solve this problem is to The shape of the front of the car is optimized, but we should also consider the influence of other car body equipment on the air resistance, so the present invention selects the obstacle remover as the design goal. The head car of the existing EMU has the same shape as the tail car, and the obstacle remover is fixedly installed at the bottom. During operation, the obstacle remover on the tail car does not play a role in removing obstacles, but will increase the air resistance of the EMU and affect the EMU. running speed.
因此,目前的排障器技术领域急需一种不仅需要解决碰撞吸能问题,并且可以减小空气阻力的排障器。Therefore, there is an urgent need in the current technical field of a barrier remover, which not only needs to solve the problem of collision energy absorption, but also can reduce the air resistance.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明提供了一种可收放式的多级碰撞吸能排障器,不仅可以实现排障器的碰撞吸能,而且可以减小动车组在运行过程中所受到的空气阻力。In view of the above problems, the present invention provides a retractable multi-stage collision energy absorbing barrier remover, which can not only realize the collision energy absorption of the barrier remover, but also reduce the air resistance of the EMU during operation. .
本发明的技术解决方案是这样实现的:The technical solution of the present invention is realized as follows:
一种可收放式的多级碰撞吸能排障器,包括一级吸能盒、吸能盒筋板、吸能盒外壳、二级吸能盒、排障器体、铰链座Ⅰ组件、紧定螺钉Ⅰ、铰链座Ⅰ、调节部件、连杆、铰链关节、液压缸、活塞杆、铰链座Ⅱ组件、铰链座Ⅱ、支撑座、销钉Ⅲ、车体、销钉Ⅱ、双头螺栓、开口销、销钉Ⅰ,其特征在于所述的一级吸能盒由多个吸能盒筋板、吸能盒外壳组成,设置在可收放式的多级碰撞吸能排障器前端,焊接在排障器体上;四个二级吸能盒紧随一级吸能盒后对称布置,焊接在排障器体上,两级结构之间由梁固定且隔开;铰链座Ⅰ组件由紧定螺钉Ⅰ、铰链座Ⅰ组成,用紧定螺钉Ⅰ将铰链座Ⅰ固定在排障器体上;调节部件由连杆、铰链关节、液压缸、活塞杆组成,液压缸靠螺钉固定在车体的中轴线上,靠改变液压缸压力油进油方向推动活塞杆沿着动车组的车身方向伸、缩及保压驻停,活塞杆另一端与铰链关节螺纹连接,连杆一端用销钉Ⅱ跟铰链座Ⅰ组件组成转动副,销钉Ⅱ轴向用双头螺栓定位,连杆另一端用销钉Ⅰ跟铰链关节组成转动副,销钉Ⅰ轴向用开口销定位;铰链座Ⅱ组件由铰链座Ⅱ、支撑座、销钉Ⅲ组成,一对铰链座Ⅱ靠螺钉固定在车体上,一对支撑座靠螺钉固定在排障器体上,对称布置在液压缸)两侧,铰链座Ⅱ和支撑座用销钉Ⅲ组成转动副;排障器体可绕一对销钉Ⅲ轴线转动,通过控制液压缸进油推动活塞杆伸、缩、驻停,使排障器体实现收起、放下、驻停;一种可收放式的多级碰撞吸能排障器安装在动车组头车和尾车的中轴线上。A retractable multi-stage collision energy-absorbing obstacle remover, comprising a first-level energy-absorbing box, an energy-absorbing box rib plate, an energy-absorbing box shell, a second-level energy-absorbing box, an obstacle-removing device body, a hinge base I component, Set screw Ⅰ, hinge seat Ⅰ, adjustment parts, connecting rod, hinge joint, hydraulic cylinder, piston rod, hinge seat Ⅱ component, hinge seat Ⅱ, support seat, pin Ⅲ, car body, pin Ⅱ, stud bolt, opening Pin, pin I, is characterized in that the first-level energy-absorbing box is composed of a plurality of energy-absorbing box ribs and an energy-absorbing box shell, which are arranged at the front end of the retractable multi-stage collision energy-absorbing barrier and are welded on the On the barrier body; four secondary energy-absorbing boxes are symmetrically arranged following the primary energy-absorbing box, welded on the barrier body, and the two-level structures are fixed and separated by beams; It consists of set screw Ⅰ and hinge seat Ⅰ. The hinge seat Ⅰ is fixed on the body of the obstacle removal device with the set screw Ⅰ; the adjustment part is composed of connecting rod, hinge joint, hydraulic cylinder and piston rod, and the hydraulic cylinder is fixed on the car body by screws. On the central axis of the hydraulic cylinder, the piston rod is extended, retracted, and pressure-maintained along the body direction of the EMU by changing the direction of the hydraulic cylinder pressure oil. The hinge seat I component constitutes a rotating pair, the pin II is positioned axially with stud bolts, the other end of the connecting rod is formed by a pin I and the hinge joint to form a rotating pair, and the pin I axis is positioned with a split pin; the hinge seat II component consists of hinge seat II, It consists of support seat and pin III, a pair of hinge seat II is fixed on the vehicle body by screws, a pair of support seats is fixed on the body of the obstacle remover by screws, and is symmetrically arranged on both sides of the hydraulic cylinder). The hinge seat II and the support seat are used for The pin III constitutes a rotating pair; the obstacle remover body can rotate around a pair of pin III axes, and the piston rod is extended, retracted, and parked by controlling the oil input of the hydraulic cylinder, so that the obstacle remover body can be retracted, lowered, and parked; one A retractable multi-stage collision energy absorbing barrier is installed on the central axis of the head car and the tail car of an EMU.
与现有技术相比较,本发明的优点是显而易见的,主要表现在:Compared with the prior art, the advantages of the present invention are obvious, mainly manifested in:
1、本发明提供的一种可收放式的多级碰撞吸能排障器具有多级碰撞吸能结构,可以满足排障器的碰撞吸能要求,但不至于造成设计余量过剩的问题。1. A retractable multi-stage collision energy absorbing obstacle remover provided by the present invention has a multi-stage collision energy absorbing structure, which can meet the collision energy absorbing requirements of the obstacle remover, but will not cause the problem of excess design margin .
2、通过调节部件和曲柄杆的运动,可以带动整个排障器组件运动,完成排障器的收放工作,从而减小了动车组运行时所受的空气阻力。2. By adjusting the movement of the components and the crank rod, the entire obstacle remover assembly can be driven to move to complete the retraction and release work of the obstacle remover, thereby reducing the air resistance of the EMU during operation.
附图说明Description of drawings
本发明共有7个附图。The present invention has 7 drawings in total.
其中:in:
图1为本发明结构示意主视图;1 is a schematic front view of the structure of the present invention;
图2为图1的A-A的剖视图;Fig. 2 is the sectional view of A-A of Fig. 1;
图3为本发明放下后的示意图;Fig. 3 is the schematic diagram after the present invention is put down;
图4为本发明收起后的示意图;Fig. 4 is the schematic diagram after the present invention is put away;
图5为图1的B-B的剖视图;Fig. 5 is the sectional view of B-B of Fig. 1;
图6为图2的D-D的剖视图;Fig. 6 is the sectional view of D-D of Fig. 2;
图7为图2的C-C的剖视图。FIG. 7 is a cross-sectional view taken along line C-C of FIG. 2 .
图中,1、一级吸能盒,11、吸能盒筋板,12、吸能盒外壳,2、二级吸能盒,3、排障器,4、铰链座Ⅰ组件,41、紧定螺钉Ⅰ,42、铰链座Ⅰ,5、调节部件,51、连杆,52、铰链关节,53、液压缸,54、活塞杆,6、铰链座Ⅱ组件,61、铰链座Ⅱ,6-2、支撑座,63、销钉Ⅲ,7、车体,8、销钉Ⅱ,9、双头螺栓,10、开口销,11、销钉Ⅰ。In the figure, 1, the first-level energy-absorbing box, 11, the energy-absorbing box ribs, 12, the energy-absorbing box shell, 2, the second-level energy-absorbing box, 3, the obstacle remover, 4, the hinge seat I component, 41, the tightening Set screw I, 42, hinge seat I, 5, adjusting part, 51, connecting rod, 52, hinge joint, 53, hydraulic cylinder, 54, piston rod, 6, hinge seat II assembly, 61, hinge seat II, 6- 2. Support seat, 63, Pin III, 7, Body, 8, Pin II, 9, Stud bolt, 10, Cotter pin, 11, Pin I.
具体实施方式Detailed ways
如图1、2、3、4、5、6、7所示的一种动车组制动控制装置,包括一级吸能盒1、吸能盒筋板11、吸能盒外壳12、二级吸能盒2、排障器体3、铰链座Ⅰ组件4、紧定螺钉Ⅰ41、铰链座Ⅰ42、调节部件5、连杆51、铰链关节52、液压缸53、活塞杆54、铰链座Ⅱ组件6、铰链座Ⅱ61、支撑座62、销钉Ⅲ63、车体7、销钉Ⅱ8、双头螺栓9、开口销10、销钉Ⅰ11,其特征在于所述的一级吸能盒1由多个吸能盒筋板11、吸能盒外壳12组成,设置在可收放式的多级碰撞吸能排障器前端,焊接在排障器体3上;四个二级吸能盒2紧随一级吸能盒1后对称布置,焊接在排障器体3上,两级结构之间由梁固定且隔开;铰链座Ⅰ组件4由紧定螺钉Ⅰ41、铰链座Ⅰ42组成,用紧定螺钉Ⅰ41将铰链座Ⅰ42固定在排障器体3上;调节部件5由连杆51、铰链关节52、液压缸53、活塞杆54组成,液压缸53靠螺钉固定在车体7的中轴线上,靠改变液压缸53压力油进油方向推动活塞杆54沿着动车组的车身方向伸、缩及保压驻停,活塞杆54另一端与铰链关节52螺纹连接,连杆51一端用销钉Ⅱ8跟铰链座Ⅰ组件4组成转动副,销钉Ⅱ8轴向用双头螺栓9定位,连杆51另一端用销钉Ⅰ11跟铰链关节52组成转动副,销钉Ⅰ11轴向用开口销10定位;铰链座Ⅱ组件6由铰链座Ⅱ61、支撑座62、销钉Ⅲ63组成,一对铰链座Ⅱ61靠螺钉固定在车体7上,一对支撑座62靠螺钉固定在排障器体3上,对称布置在液压缸53两侧,铰链座Ⅱ61和支撑座62用销钉Ⅲ63组成转动副;排障器体3可绕一对销钉Ⅲ63轴线转动,通过控制液压缸53进油推动活塞杆伸、缩、驻停,使排障器体3实现收起、放下、驻停;一种可收放式的多级碰撞吸能排障器安装在动车组头车和尾车的中轴线上。As shown in Figures 1, 2, 3, 4, 5, 6, and 7, a brake control device for an EMU includes a first-level energy-absorbing box 1, an energy-absorbing box rib 11, an energy-absorbing box shell 12, a second-level energy-absorbing box Energy absorbing box 2, obstacle remover body 3, hinge seat I assembly 4, set screw I41, hinge seat I42, adjusting part 5, connecting rod 51, hinge joint 52, hydraulic cylinder 53, piston rod 54, hinge seat II assembly 6. Hinge base II61, support base 62, pin III63, vehicle body 7, pin II8, stud bolt 9, split pin 10, pin I11, characterized in that the first-level energy-absorbing box 1 is composed of a plurality of energy-absorbing boxes The rib plate 11 and the energy-absorbing box shell 12 are formed, which are arranged at the front end of the retractable multi-stage collision energy-absorbing barrier and are welded on the barrier body 3; the four secondary energy-absorbing boxes 2 follow the first-level absorption The energy box 1 is symmetrically arranged at the rear, welded on the barrier body 3, and the two-level structures are fixed and separated by beams; The hinge seat I42 is fixed on the barrier body 3; the adjusting part 5 is composed of a connecting rod 51, a hinge joint 52, a hydraulic cylinder 53, and a piston rod 54. The hydraulic cylinder 53 is fixed on the central axis of the vehicle body 7 by screws, and the The hydraulic cylinder 53 pushes the piston rod 54 along the direction of the body of the EMU to extend, retract and maintain pressure in the direction of the oil supply. The I component 4 constitutes a rotating pair, the pin II8 is positioned axially with a stud bolt 9, the other end of the connecting rod 51 is formed by a pin I11 and a hinge joint 52 to form a rotating pair, and the pin I11 is axially positioned with a split pin 10; the hinge seat II component 6 consists of The hinge seat II61, the support seat 62 and the pin III63 are composed. A pair of hinge seats II61 are fixed on the vehicle body 7 by screws, and a pair of support seats 62 are fixed on the barrier body 3 by screws, and are symmetrically arranged on both sides of the hydraulic cylinder 53 , the hinge seat II61 and the support seat 62 form a rotating pair with a pin III63; the obstacle remover body 3 can rotate around the axis of a pair of pins III63, and by controlling the hydraulic cylinder 53 to enter the oil to push the piston rod to extend, retract and park, so that the obstacle removal device The body 3 can be retracted, put down and parked; a retractable multi-stage collision energy-absorbing obstacle remover is installed on the central axis of the head car and the tail car of the EMU.
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Cited By (3)
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CN114872750A (en) * | 2022-05-26 | 2022-08-09 | 中南大学 | A kind of obstacle-removing diffuser for train |
CN114906184A (en) * | 2022-05-26 | 2022-08-16 | 中南大学 | Train with obstacle-removing diffuser |
CN116534071A (en) * | 2023-07-07 | 2023-08-04 | 太原理工大学 | A multi-stage energy-absorbing anti-collision structure for high-speed rail transit |
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