CN110051544A - Environment protection biological cellulose mask matrix and preparation method thereof - Google Patents
Environment protection biological cellulose mask matrix and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明所涉及的利用香蕉皮发酵制备生物纤维素面膜基质属于将水果加工业中的废气物重新利用于微生物发酵工业,生产出的生物纤维素面膜基质可用作生活日用化妆品的原材料。The invention relates to the use of banana peel fermentation to prepare a biocellulose facial mask matrix, which belongs to the reuse of waste gas in the fruit processing industry to the microbial fermentation industry, and the produced biocellulose facial mask matrix can be used as a raw material for daily cosmetics.
背景技术Background technique
细菌纤维素(Bacterial cellulose,简称 BC)是,由醋杆菌属、沙门氏菌属等微生物产生的胞外产物,是一类由微生物发酵合成的直链高分子聚合物 。BC在化学成分和基本组成上与植物来源纤维素相同,均由D-吡喃葡萄糖通过β-1,4糖苷键聚合而成,是一种具有优良的生物兼容性和可降解性的天然聚合物。不同于一般植物来源纤维素的结构成分中混有半纤维素、木质素等杂质,BC因构成单一而具有更高的化学纯度,纤维结构也更加规则,细菌纤维素具有纳米级的超精细网状结构,较高的化学纯度、结晶度,其富含孔隙的三维网状结构赋予其高通透性和高持水力以及生物相容性。现实验室可冷冻保存木葡糖酸醋杆菌,随时接种传代,培养产生BC。Bacterial cellulose (BC for short) is an extracellular product produced by microorganisms such as Acetobacter and Salmonella. It is a kind of linear polymer synthesized by fermentation of microorganisms. BC is the same as plant-derived cellulose in chemical composition and basic composition, both of which are polymerized by D-glucopyranose through β-1,4 glycosidic bond. It is a natural polymer with excellent biocompatibility and degradability. thing. Unlike general plant-derived cellulose, which is mixed with impurities such as hemicellulose and lignin, BC has a higher chemical purity due to its single composition, and its fiber structure is more regular. Bacterial cellulose has a nano-scale ultra-fine mesh Its pore-rich three-dimensional network structure endows it with high permeability and high water holding capacity, as well as biocompatibility. In the laboratory, Acetobacter xylinum can be cryopreserved, inoculated and subcultured at any time, and cultured to produce BC.
我国是香蕉种植与产出大国,年产量1200万吨以上。目前,香蕉加工产业中对香蕉的使用仅停留在对果肉的利用上,而占香蕉质量30%-40%即360-480万吨的香蕉皮通常被当作垃圾直接丢弃,造成资源浪费。经检测,香蕉皮含有大量的果胶、低聚糖,还含有蛋白质、水溶糖分、脂肪、多种维生素和无机盐等成分,非常适合当作微生物的培养基。因此,本项目组开创性地开发利用香蕉皮作为微生物培养基中的主要营养物质,培养木葡糖酸醋杆菌生产市场价值高的微生物纤维素面膜(Bacterial cellulose,简称BC),从而减少资源浪费,变废为宝。本项目充分发掘香蕉皮的潜在价值,进行废弃资源利用,开发的新工艺能够有效降低现有面膜生产工艺中的能耗和对环境的污染,创造更高经济效益。my country is a big country in banana planting and production, with an annual output of more than 12 million tons. At present, the use of bananas in the banana processing industry only stays on the utilization of the pulp, and the banana peels, which account for 30%-40% of the banana mass, or 3.6-4.8 million tons, are usually discarded directly as garbage, resulting in a waste of resources. After testing, banana peel contains a large amount of pectin, oligosaccharides, protein, water-soluble sugar, fat, various vitamins and inorganic salts and other components, which is very suitable as a medium for microorganisms. Therefore, the project team pioneered the development and utilization of banana peel as the main nutrient in the microbial medium, and cultivated Acetobacter xylinum to produce Bacterial cellulose (BC) with high market value, thereby reducing resource waste. ,Turning waste into treasure. This project fully explores the potential value of banana peels and utilizes waste resources. The new process developed can effectively reduce the energy consumption and environmental pollution in the existing mask production process, and create higher economic benefits.
综上所述,以生物纤维素作为成型类面膜的载体具有得天独厚的优势,本发明开发和利用我国香蕉加工产业产生的大量废弃香蕉皮,以其作为生物发酵所需的主要营养原料,制备生物纤维素面膜,既能减少每年400万吨左右香蕉皮资源的浪费,提高其综合利用价值,又能产生良好的经济效应和社会效应。To sum up, the use of biocellulose as the carrier of the shaped facial mask has unique advantages. The present invention develops and utilizes a large number of discarded banana peels produced by my country's banana processing industry, and uses it as the main nutritional raw material required for biofermentation to prepare biomaterials. Cellulose mask can not only reduce the waste of banana peel resources of about 4 million tons per year, improve its comprehensive utilization value, but also produce good economic and social effects.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种回收利用废弃物——香蕉皮,并用来生产高端护肤产品生物纤维素面膜基质的方法。The purpose of the present invention is to provide a method for recycling waste, banana peel, and using it to produce a biocellulose mask matrix for high-end skin care products.
本发明提供的技术方案是:环保型生物纤维素面膜基质的制备方法,包括以下步骤:The technical scheme provided by the invention is: the preparation method of the environment-friendly biological cellulose facial mask matrix comprises the following steps:
1)取新鲜干净的香蕉皮,在搅碎机中搅碎20min成浆,自然发酵24小时,再用纱布将香蕉皮浆中的残渣过滤,得到所需要的香蕉皮提取液;1) Take fresh and clean banana peels, grind them in a grinder for 20 minutes to form pulp, ferment naturally for 24 hours, and then filter the residue in the banana peel pulp with gauze to obtain the desired banana peel extract;
2)将香蕉皮提取液作为培养基移入模具中,接种木葡糖酸醋杆菌,经过8-10天得到生物纤维素膜;2) The banana peel extract is moved into the mold as a culture medium, inoculated with Acetobacter xylinum, and a biocellulose film is obtained after 8-10 days;
3)将步骤2)得到的生物纤维素膜在0.25mol/L氢氧化钠碱性溶液中煮30min得到成型膜;3) Boil the biocellulose film obtained in step 2) in a 0.25 mol/L sodium hydroxide alkaline solution for 30 minutes to obtain a formed film;
4)将步骤3)得到的成型膜反复用水冲泡直至膜成中性得到中性膜;4) Repeatedly brewing the formed film obtained in step 3) with water until the film becomes neutral to obtain a neutral film;
5)将步骤4)得到的中性膜裁切得到环保型生物纤维素面膜基质。5) Cut the neutral film obtained in step 4) to obtain an environmentally friendly biocellulose facial mask matrix.
所述步骤2)的香蕉皮提取液和模具在接种木葡糖酸醋杆菌前120℃灭菌30min。The banana peel extract and the mold in the step 2) were sterilized at 120° C. for 30 minutes before inoculation with Acetobacter xylinum.
所述步骤2)接种量为培养基体积的2%-6%。The inoculation amount of the step 2) is 2%-6% of the volume of the medium.
所述步骤2)接种的菌液是实验室所购的木葡糖酸醋杆菌。The bacterial liquid inoculated in the step 2) is Acetobacter xylindronate purchased in the laboratory.
所述步骤2)接种时的操作为先将香蕉水在无菌的环境下倒入模具,再用移液枪垂直液面注入占模具内液体体积的2%-6%的菌液。The operation during the step 2) inoculation is to first pour the banana water into the mold in a sterile environment, and then use a pipette gun to inject the bacterial liquid accounting for 2%-6% of the liquid volume in the mold.
所述步骤2)培养条件为30℃恒温静置培养。The step 2) culture conditions are static culture at a constant temperature of 30°C.
本发明以香蕉加工产业中废弃的香蕉皮为原料,利用香蕉皮中含有的营养物质作为微生物培养液的主要成分,供木葡糖酸醋杆菌(Gluconacetobacter xylinus)生长,使其生产出具有优良物理化学特性的生物纤维素膜,并经简单处理得到生物纤维素面膜基质。本发明得到的生物纤维素面膜基质可代替现有技术的面膜基质用于制备面膜。将本发明面膜基质浸泡于生产普通面膜所用的精华液中,即可得到达市场上所售面膜的使用效果的生物纤维素面膜。本发明得到的生物纤维素面膜基质成本低、人力消耗少,由原本无价值的几乎零成本的香蕉皮机械搅碎后经发酵制备。本发明开创性地开发利用香蕉皮作为微生物培养基中的主要营养物质,充分发掘香蕉皮的潜在价值,进行废弃资源利用,从而减少资源浪费,变废为宝。本发明生产工艺能够有效降低现有面膜生产工艺中的能耗和对环境的污染,创造更高经济效益。The invention uses the discarded banana peels in the banana processing industry as raw materials, and utilizes the nutrients contained in the banana peels as the main components of the microbial culture liquid for the growth of Gluconacetobacter xylinus, so as to produce products with excellent physical properties. Biocellulose film with chemical properties, and simple treatment to obtain a biocellulose mask matrix. The biocellulose facial mask matrix obtained by the present invention can be used for preparing facial mask instead of the prior art facial mask matrix. The facial mask matrix of the present invention is immersed in the essence used for the production of ordinary facial masks to obtain a biocellulose facial mask with the use effect of the facial masks sold in the market. The biological cellulose facial mask matrix obtained by the invention has low cost and low labor consumption, and is prepared by fermenting the originally worthless and almost zero-cost banana peel by mechanically crushing it. The invention pioneers the development and utilization of banana peel as the main nutrient in the microbial culture medium, fully explores the potential value of banana peel, and utilizes waste resources, thereby reducing waste of resources and turning waste into treasure. The production process of the invention can effectively reduce the energy consumption and environmental pollution in the existing facial mask production process, and create higher economic benefits.
具体实施方式Detailed ways
实施例1Example 1
1)取新鲜干净的香蕉皮,在搅碎机中搅碎20min成浆,自然发酵24小时,再用纱布将香蕉皮浆中的残渣过滤,得到所需要的香蕉皮提取液;1) Take fresh and clean banana peels, grind them in a grinder for 20 minutes to form pulp, ferment naturally for 24 hours, and then filter the residue in the banana peel pulp with gauze to obtain the desired banana peel extract;
2)将香蕉皮提取液作为培养基移入模具中,接种木葡糖酸醋杆菌,经过8天得到生物纤维素膜;2) The banana peel extract is moved into the mold as a culture medium, inoculated with Acetobacter xylinum, and a biocellulose film is obtained after 8 days;
3)将步骤2)得到的生物纤维素膜在0.25mol/L氢氧化钠碱性溶液中煮30min得到成型膜;3) Boil the biocellulose film obtained in step 2) in a 0.25 mol/L sodium hydroxide alkaline solution for 30 minutes to obtain a formed film;
4)将步骤3)得到的成型膜反复用水冲泡得到中性膜;4) Repeatedly brewing the formed film obtained in step 3) with water to obtain a neutral film;
5)将步骤4)得到的中性膜裁切得到环保型生物纤维素面膜基质。5) Cut the neutral film obtained in step 4) to obtain an environmentally friendly biocellulose facial mask matrix.
所述步骤2)的香蕉皮提取液和模具在接种木葡糖酸醋杆菌前120℃灭菌30min。The banana peel extract and the mold in the step 2) were sterilized at 120° C. for 30 minutes before inoculation with Acetobacter xylinum.
所述步骤2)接种量为培养基体积的2%。The step 2) inoculation amount is 2% of the medium volume.
所述步骤2)接种的菌液是实验室所购的木葡糖酸醋杆菌。The bacterial liquid inoculated in the step 2) is Acetobacter xylindronate purchased in the laboratory.
所述步骤2)接种时的操作为先将香蕉皮提取液在无菌的环境下倒入模具,再用移液枪垂直液面注入占模具内液体体积的2%的菌液。The operation during the inoculation in the step 2) is to first pour the banana peel extract into the mold in a sterile environment, and then use a pipette gun to inject the bacterial liquid accounting for 2% of the liquid volume in the mold at the vertical liquid level.
所述步骤2)培养条件为30℃恒温静置培养。The step 2) culture conditions are static culture at a constant temperature of 30°C.
实施例2Example 2
1)取新鲜干净的香蕉皮,在搅碎机中搅碎20min成浆,自然发酵24小时,再用纱布将香蕉皮浆中的残渣过滤,得到所需要的香蕉皮提取液;1) Take fresh and clean banana peels, grind them in a grinder for 20 minutes to form pulp, ferment naturally for 24 hours, and then filter the residue in the banana peel pulp with gauze to obtain the desired banana peel extract;
2)将香蕉皮提取液作为培养基移入模具中,接种木葡糖酸醋杆菌,经过8天得到生物纤维素膜;2) The banana peel extract is moved into the mold as a culture medium, inoculated with Acetobacter xylinum, and a biocellulose film is obtained after 8 days;
3)将步骤2)得到的生物纤维素膜在0.25mol/L氢氧化钠碱性溶液中煮30min得到成型膜;3) Boil the biocellulose film obtained in step 2) in a 0.25 mol/L sodium hydroxide alkaline solution for 30 minutes to obtain a formed film;
4)将步骤3)得到的成型膜反复用水冲泡得到中性膜;4) Repeatedly brewing the formed film obtained in step 3) with water to obtain a neutral film;
5)将步骤4)得到的中性膜裁切得到环保型生物纤维素面膜基质。5) Cut the neutral film obtained in step 4) to obtain an environmentally friendly biocellulose facial mask matrix.
所述步骤2)的香蕉皮提取液和模具在接种木葡糖酸醋杆菌前120℃灭菌30min。The banana peel extract and the mold in the step 2) were sterilized at 120° C. for 30 minutes before inoculation with Acetobacter xylinum.
所述步骤2)接种量为培养基体积的4%。The step 2) inoculation amount is 4% of the medium volume.
所述步骤2)接种的菌液是实验室所购的木葡糖酸醋杆菌。The bacterial liquid inoculated in the step 2) is Acetobacter xylindronate purchased in the laboratory.
所述步骤2)接种时的操作为先将香蕉水在无菌的环境下倒入模具,再用移液枪垂直液面注入占模具内液体体积的4%的菌液。The operation during the inoculation in the step 2) is to first pour the banana water into the mold in a sterile environment, and then inject the bacterial liquid accounting for 4% of the liquid volume in the mold with the vertical liquid surface of the pipette gun.
所述步骤2)培养条件为30℃恒温静置培养。The step 2) culture conditions are static culture at a constant temperature of 30°C.
实施例3Example 3
1)取新鲜干净的香蕉皮,在搅碎机中搅碎20min成浆,自然发酵24小时,再用纱布将香蕉皮浆中的残渣过滤,得到所需要的香蕉皮提取液;1) Take fresh and clean banana peels, grind them in a grinder for 20 minutes to form pulp, ferment naturally for 24 hours, and then filter the residue in the banana peel pulp with gauze to obtain the desired banana peel extract;
2)将香蕉皮提取液作为培养基移入模具中,接种木葡糖酸醋杆菌,经过9天得到生物纤维素膜;2) The banana peel extract was moved into the mold as a culture medium, inoculated with Acetobacter xylinum, and a biocellulose film was obtained after 9 days;
3)将步骤2)得到的生物纤维素面膜在0.25mol/L氢氧化钠碱性溶液中煮30min得到成型膜;3) Boil the biocellulose mask obtained in step 2) in a 0.25 mol/L sodium hydroxide alkaline solution for 30 minutes to obtain a formed film;
4)将步骤3)得到的成型膜反复用水冲泡得到中性膜;4) Repeatedly brewing the formed film obtained in step 3) with water to obtain a neutral film;
5)将步骤4)得到的中性膜裁切得到环保型生物纤维素面膜基质。5) Cut the neutral film obtained in step 4) to obtain an environmentally friendly biocellulose facial mask matrix.
所述步骤2)的香蕉皮提取液和模具在接种木葡糖酸醋杆菌前120℃灭菌30min。The banana peel extract and the mold in the step 2) were sterilized at 120° C. for 30 minutes before inoculation with Acetobacter xylinum.
所述步骤2)接种量为培养基体积的4%。The step 2) inoculation amount is 4% of the medium volume.
所述步骤2)接种的菌液是实验室所购的木葡糖酸醋杆菌。The bacterial liquid inoculated in the step 2) is Acetobacter xylindronate purchased in the laboratory.
所述步骤2)接种时的操作为先将香蕉水在无菌的环境下倒入模具,再用移液枪垂直液面注入占模具内液体体积的4%的菌液。The operation during the inoculation in the step 2) is to first pour the banana water into the mold in a sterile environment, and then inject the bacterial liquid accounting for 4% of the liquid volume in the mold with the vertical liquid surface of the pipette gun.
所述步骤2)培养条件为30℃恒温静置培养。The step 2) culture conditions are static culture at a constant temperature of 30°C.
实施例4Example 4
1)取新鲜干净的香蕉皮,在搅碎机中搅碎20min成浆,自然发酵24小时,再用纱布将香蕉皮浆中的残渣过滤,得到所需要的香蕉皮提取液;1) Take fresh and clean banana peels, grind them in a grinder for 20 minutes to form pulp, ferment naturally for 24 hours, and then filter the residue in the banana peel pulp with gauze to obtain the desired banana peel extract;
2)将香蕉皮提取液作为培养基移入模具中,接种木葡糖酸醋杆菌,经过10天得到生物纤维素膜;2) The banana peel extract was moved into the mold as a culture medium, inoculated with Acetobacter xylinum, and a biocellulose film was obtained after 10 days;
3)将步骤2)得到的生物纤维素面膜在0.25mol/L氢氧化钠碱性溶液中煮30min得到成型膜;3) Boil the biocellulose mask obtained in step 2) in a 0.25 mol/L sodium hydroxide alkaline solution for 30 minutes to obtain a formed film;
4)将步骤3)得到的成型膜反复用水冲泡得到中性膜;4) Repeatedly brewing the formed film obtained in step 3) with water to obtain a neutral film;
5)将步骤4)得到的中性膜裁切得到环保型生物纤维素面膜基质。5) Cut the neutral film obtained in step 4) to obtain an environmentally friendly biocellulose facial mask matrix.
所述步骤2)的香蕉皮提取液和模具在接种木葡糖酸醋杆菌前120℃灭菌30min。The banana peel extract and the mold in the step 2) were sterilized at 120° C. for 30 minutes before inoculation with Acetobacter xylinum.
所述步骤2)接种量为培养基体积的4%。The step 2) inoculation amount is 4% of the medium volume.
所述步骤2)接种的菌液是实验室所购的木葡糖酸醋杆菌。The bacterial liquid inoculated in the step 2) is Acetobacter xylindronate purchased in the laboratory.
所述步骤2)接种时的操作为先将香蕉水在无菌的环境下倒入模具,再用移液枪垂直液面注入占模具内液体体积的4%的菌液。The operation during the inoculation in the step 2) is to first pour the banana water into the mold in a sterile environment, and then inject the bacterial liquid accounting for 4% of the liquid volume in the mold with the vertical liquid surface of the pipette gun.
所述步骤2)培养条件为30℃恒温静置培养。The step 2) culture conditions are static culture at a constant temperature of 30°C.
实施例5Example 5
1)取新鲜干净的香蕉皮,在搅碎机中搅碎20min成浆,自然发酵24小时,再用纱布将香蕉皮浆中的残渣过滤,得到所需要的香蕉皮提取液;1) Take fresh and clean banana peels, grind them in a grinder for 20 minutes to form pulp, ferment naturally for 24 hours, and then filter the residue in the banana peel pulp with gauze to obtain the desired banana peel extract;
2)将香蕉皮提取液作为培养基移入模具中,接种木葡糖酸醋杆菌,经过10天得到生物纤维素膜。2) The banana peel extract was transferred into the mold as a medium, inoculated with Acetobacter xylinum, and a biocellulose film was obtained after 10 days.
3)将步骤2)得到的生物纤维素面膜在0.25mol/L氢氧化钠碱性溶液中煮30min得到成型膜;3) Boil the biocellulose mask obtained in step 2) in a 0.25 mol/L sodium hydroxide alkaline solution for 30 minutes to obtain a formed film;
4)将步骤3)得到的成型膜反复用水冲泡得到中性膜;4) Repeatedly brewing the formed film obtained in step 3) with water to obtain a neutral film;
5)将步骤4)得到的中性膜裁切得到环保型生物纤维素面膜基质。5) Cut the neutral film obtained in step 4) to obtain an environmentally friendly biocellulose facial mask matrix.
所述步骤2)的香蕉皮提取液和模具在接种木葡糖酸醋杆菌前120℃灭菌30min。The banana peel extract and the mold in the step 2) were sterilized at 120° C. for 30 minutes before inoculation with Acetobacter xylinum.
所述步骤2)接种量为培养基体积的6%。The step 2) inoculation amount is 6% of the medium volume.
所述步骤2)接种的菌液是实验室所购的木葡糖酸醋杆菌。The bacterial liquid inoculated in the step 2) is Acetobacter xylindronate purchased in the laboratory.
所述步骤2)接种时的操作为先将香蕉水在无菌的环境下倒入模具,再用移液枪垂直液面注入占模具内液体体积的6%的菌液。The operation during the inoculation in the step 2) is to first pour the banana water into the mold in a sterile environment, and then use a pipette gun to inject the bacterial liquid that accounts for 6% of the liquid volume in the mold at the vertical liquid level.
所述步骤2)培养条件为30℃恒温静置培养。The step 2) culture conditions are static culture at a constant temperature of 30°C.
实施例6Example 6
1)取新鲜干净的香蕉皮,在搅碎机中搅碎20min成浆,自然发酵24小时,再用纱布将香蕉皮浆中的残渣过滤,得到所需要的香蕉皮提取液;1) Take fresh and clean banana peels, grind them in a grinder for 20 minutes to form pulp, ferment naturally for 24 hours, and then filter the residue in the banana peel pulp with gauze to obtain the desired banana peel extract;
2)将香蕉皮提取液作为培养基移入模具中,接种木葡糖酸醋杆菌,经过10天得到生物纤维素膜。2) The banana peel extract was transferred into the mold as a medium, inoculated with Acetobacter xylinum, and a biocellulose film was obtained after 10 days.
3)将步骤2)得到的生物纤维素面膜在0.25mol/L氢氧化钠碱性溶液中煮30min得到成型膜;3) Boil the biocellulose mask obtained in step 2) in a 0.25 mol/L sodium hydroxide alkaline solution for 30 minutes to obtain a formed film;
4)将步骤3)得到的成型膜反复用水冲泡得到中性膜;4) Repeatedly brewing the formed film obtained in step 3) with water to obtain a neutral film;
5)将步骤4)得到的中性膜裁切得到环保型生物纤维素面膜基质。5) Cut the neutral film obtained in step 4) to obtain an environmentally friendly biocellulose facial mask matrix.
所述步骤2)的香蕉皮提取液和模具在接种木葡糖酸醋杆菌前120℃灭菌30min。The banana peel extract and the mold in the step 2) were sterilized at 120° C. for 30 minutes before inoculation with Acetobacter xylinum.
所述步骤2)接种量为培养基体积的6%。The step 2) inoculation amount is 6% of the medium volume.
所述步骤2)接种的菌液是实验室所购的木葡糖酸醋杆菌。The bacterial liquid inoculated in the step 2) is Acetobacter xylindronate purchased in the laboratory.
所述步骤2)接种时的操作为先将香蕉水在无菌的环境下倒入模具,再用移液枪垂直液面注入占模具内液体体积的6%的菌液。The operation during the inoculation in the step 2) is to first pour the banana water into the mold in a sterile environment, and then use a pipette gun to inject the bacterial liquid that accounts for 6% of the liquid volume in the mold at the vertical liquid level.
所述步骤2)培养条件为30℃恒温静置培养。The step 2) culture conditions are static culture at a constant temperature of 30°C.
取实施例4得到的面膜基质进行各种检测。 Take the mask matrix obtained in Example 4 for various tests.
由此可见,利用香蕉皮发酵制备生物纤维素膜可作为面膜基质投入生产使用。It can be seen that the biocellulose membrane prepared by banana peel fermentation can be put into production as a mask substrate.
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